With Solid Catalyst Or Absorbent Patents (Class 208/213)
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Patent number: 5958220Abstract: A distributor assembly for hydroprocessing a hydrocarbon mixture of hydrogen-containing gas and liquid hydrocarbon is presented. The distributor assembly has a circular plate with a plurality of hollow risers bound thereto for distributing hydrogen-containing gas and liquid hydrocarbon through openings in the circular plate member. Each of the hollow risers has a tubular opening In its associated side. The distributor assembly is connected to an internal wall of a reactor. A method is also presented for hydroprocessing a hydrocarbon feed stream comprising flowing a mixture of hydrogen-containing gas and liquid hydrocarbon into a reactor zone to produce evolved hydrogen-containing gas; and flowing the mixture of hydrogen-containing gas and liquid hydrocarbon through a plurality of tubular zones while admixing simultaneously therewith the evolved hydrogen-containing gas.Type: GrantFiled: November 23, 1998Date of Patent: September 28, 1999Assignee: Chevron U.S.A. Inc.Inventors: Bruce E. Reynolds, Bruce E. Stangeland, Krishniah Parimi, Robert W. Bachtel
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Patent number: 5954950Abstract: Intensive hydrofining of petroleum fractions wherein an at least partly together with hydrogen circulate in a given direction, in at least one reactor containing at least one fixed bed of a hydrofining catalyst in solid form, is characterized in that the reactor is equipped with at least one inlet pipe for the mixture of the petroleum fraction and hydrogen and at least one outlet pipe for the resultant hydrofined petroleum fraction, and that at least one static mixer is positioned upstream from said outlet of the hydrofined petroleum fraction.Type: GrantFiled: September 7, 1995Date of Patent: September 21, 1999Assignee: Institut Francais Du PetroleInventors: Frederic Morel, Pierre Trambouze, Jean-Paul Euzen, Stephane Kressmann
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Patent number: 5951851Abstract: Elemental sulfur present in fluids such as refined petroleum products, e.g., gasoline, jet, diesel, kerosene or fuel additives such as ethers, is removed from such fluids by contacting the contaminated fluid with an adsorbent of Mg2AlNO3 or Mg3AlNO3 or by adding to the fluids a quantity of hydrocarbyl mercaptan and passing the resulting mixture through an adsorbent selected from the group consisting of alumina, bayerite, brucite and hydrotalcite like materials of the formula M.sub.x.sup.2+ M.sub.y.sup.3+ (OH).sub.2x+3y-z (NO.sub.3)mH.sub.2 O wherein M.sup.2+ is Magnesium, M.sup.3+ is aluminum, and x, y and z are values from 1 to 6 and m is the number of waters of hydration.Type: GrantFiled: October 31, 1997Date of Patent: September 14, 1999Inventors: Marc-Andre Poirier, Christian Detellier
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Patent number: 5948239Abstract: Disclosed herein is a highly efficient process for producing distillate fuels using a multi-bed hydrogenation reactor. The temperature of the feed to the second and subsequent reactor beds is controlled by removing effluent from the prior bed, cooling the effluent in an external heat exchanger, injecting hydrogen gas into the effluent mixture, and inserting the cooled mixture containing hydrogen gas into the inlet of the next reaction zone.Type: GrantFiled: March 12, 1997Date of Patent: September 7, 1999Assignee: ABB Lummus Global Inc.Inventors: Harjeet S. Virdi, Benjamin Klein, R. John McNab
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Patent number: 5935420Abstract: A process for the hydrodesulfurization (HDS) of multiple condensed ring heterocyclic organosulfur compounds present in petroleum and petrochemical streams over noble metal-containing catalysts under relatively mild conditions. The noble metal is selected from Pt, Pd, Ir, Rh, and polymetallics thereof. The catalyst system also contains a hydrogen sulfide sorbent material.Type: GrantFiled: August 22, 1997Date of Patent: August 10, 1999Assignee: Exxon Research and Engineering Co.Inventors: William C. Baird, Jr., Gary B. McVicker, James J. Schorfheide, Darryl P. Klein, Sylvain Hantzer, Michel Daage, Michele S. Touvelle, Edward S. Ellis, David E.W. Vaughan, Jingguang G. Chen
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Patent number: 5928498Abstract: A process for the hydrodesulfurization (HDS) of the multiple condensed ring heterocyclic organosulfur compounds and the ring opening of ring compounds present in petroleum and petrochemical streams. The process is conducted in the presence of hydrogen, one or more noble metal catalysts, and a hydrogen sulfide sorbent material.Type: GrantFiled: August 22, 1997Date of Patent: July 27, 1999Assignee: Exxon Research and Engineering Co.Inventors: Gary B. McVicker, James J. Schorfheide, William C. Baird, Jr., Michele S. Touvelle, Michel Daage, Darryl P. Klein, Edward S. Ellis, David E. W. Vaughan, Jingguang G. Chen, Sylvain S. Hantzer
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Patent number: 5925239Abstract: A process for the hydrodesulfurization (HDS) of multiple condensed ring heterocyclic organosulfur compounds present in petroleum and petrochemical streams and the saturation of aromatics over noble metal-containing catalysts under relatively mild conditions. The noble metal is selected from Pt, Pd, Ir, Rh and polymetallics thereof. The catalyst system also contains a hydrogen sulfide sorbent material.Type: GrantFiled: August 22, 1997Date of Patent: July 20, 1999Assignee: Exxon Research and Engineering Co.Inventors: Darryl P. Klein, Michele S. Touvelle, Edward S. Ellis, Carl W. Hudson, Sylvain Hantzer, Jingguang G. Chen, David E. W. Vaughan, Michel Daage, James J. Schorfheide, William C. Baird, Jr., Gary B. McVicker
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Patent number: 5925238Abstract: A process for catalytic two-stage hydrodesulfurization of metal-containing petroleum residua feedstocks to achieve at least about 75% desulfurization of the liquid product while also providing at least about 40% reduction in catalyst consumption. In the process, used catalyst having a catalyst equilibrium age of 0.3-5.0 bbl oil feed/lb catalyst is withdrawn from the second stage reactor, rejuvenated so as to remove 10-50 wt. % of the contaminant metals and at least 80 wt. % of carbon deposited on the catalyst, and then cascaded forward and added to the first stage reactor. Sufficient fresh make-up catalyst is added to the second stage reactor to replace the used catalyst withdrawn there, and only sufficient fresh catalyst is added to the first stage reactor to replace any catalyst transfer losses. Used catalyst having a catalyst equilibrium age of 0.6 to 10.0 bbl. oil per lb. catalyst is withdrawn from the first stage reactor for discard.Type: GrantFiled: May 9, 1997Date of Patent: July 20, 1999Assignee: IFP North AmericaInventors: John E. Duddy, Lawrence M. Abrams, Steven J. Hildebrandt
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Patent number: 5916433Abstract: A catalyst system for treating sulfur and nitrogen contaminated hydrocarbon feedstock includes a matrix, at least one support medium substantially uniformly distributed through said matrix and comprising a silica alumina molecular sieve material having a composition xSiO.sub.2 :Al.sub.2 O.sub.3 :yP.sub.2 O.sub.5, wherein x is at least about 0.1, a first catalytically active metal phase supported on said support medium, said first catalytically active metal phase comprising a first metal and a second metal each selected from group VIII of the Periodic Table of Elements, said first metal being different from said second metal, a second catalytically active metal phase supported on said matrix, said second catalytically active metal phase comprising a third metal and a fourth metal each selected from group VIII of the Periodic Table of Elements and a fifth metal selected from group VIb of the Periodic Table of Elements, said third metal being different from said fourth metal.Type: GrantFiled: October 21, 1997Date of Patent: June 29, 1999Assignee: Intevep, S.A.Inventors: Jorge Alejandro Tejada, Yilda Margot Romero, Edito Jose Reyes
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Patent number: 5906730Abstract: A process for desulfurizing catalytically cracked gasoline containing sulfur compounds and olefin components, which comprises the steps of:1) first desulfurizing the catalytically cracked gasoline in the presence of a hydrodesulfurization catalyst at a desulfurization rate of 60 to 90%, a reaction temperature of 200 to 350.degree. C., a hydrogen partial pressure of 5 to 30 kg/cm.sup.2, a hydrogen/oil ratio of 500 to 3,000 scf/bbl, and a liquid hourly space velocity of 2 to 10 1/hr, said first desulfuriing step comprising supplying a feed having a hydrogen sulfide vapor concentration of not more than 0.1% by volume, and2) next desulfurizing the treated oil obtained in the first step in the presence of a hydrodesulfurization catalyst at a desulfurization rate of 60 to 90%, a reaction temperature of 200 to 300.degree. C., a hydrogen partial pressure of 5 to 15 kg/cm.sup.Type: GrantFiled: July 25, 1996Date of Patent: May 25, 1999Assignee: Mitsubishi Oil Co., Ltd.Inventors: Shigeto Hatanaka, Satoru Hikita, Osamu Sadakane, Tadao Miyama
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Patent number: 5897768Abstract: Hydrocarbon feeds are upgraded by contact of the stream under hydrodesulfurization (HDS) conditions with a catalyst system comprising a sulfided, transition metal promoted tungsten/molybdenum HDS catalyst, e.g., Ni/Co--Mo/Al.sub.2 O.sub.3 and a solid acid catalyst which is effective for the isomerization/disproportionation/transalkylation of alkyl substituted, condensed ring heterocyclic sulfur compounds present in the feedstream, e.g. zeolite or a heteropolyacid compound. Isomerization, disproportionation and transalkylation reactions convert refractory sulfur compounds such as 4- or 4,6-alkyl dibenzothiophenes into corresponding isomers or disproportionated isomers which can be more readily desulfurized by conventional HDS catalysts to H.sub.2 S and other products.Type: GrantFiled: February 28, 1997Date of Patent: April 27, 1999Assignee: Exxon Research and Engineering Co.Inventors: Gary B. McVicker, Teh C. Ho, Stuart Soled, Michel Daage, Roman Krycak, Sabato Miseo, Viktor Buchholz, William E. Lewis
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Patent number: 5891323Abstract: Regeneration of an adsorbent bed on to which impurity compounds, e.g. sulphur compounds, have been adsorbed by means of a gas stream to desorb the impurity compounds. The gas stream containing the desorbed impurity compounds is then passed over a catalyst, e.g. a hydro-desulphurisation catalyst, effective to cause the reaction of at least some of the desorbed impurity compounds with hydrogen to give a reaction product which is then removed by absorption using a bed of non-regenerable absorbent. At least some of the gas stream is then recycled to the adsorbent bed undergoing regeneration. Hydrogen is added in approximately the stoichiometric amount required for the reaction with the impurity compounds before the regeneration gas enters the catalyst.Type: GrantFiled: April 7, 1997Date of Patent: April 6, 1999Assignee: Imperial Chemical Industries PLCInventor: Edwin Stephen Willis
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Patent number: 5888379Abstract: A process for producing a fuel oil base material having a lower sulfur content than that of stock oil and a dry sludge content of 0.05 mass % or less, which involves hydrotreating the stock oil having a dry sludge content of 0 to 5.0 mass % and a sulfur content of 1.0 to 10 mass % in two stages is provided, wherein the temperature of first-stage hydrotreatment is 340.degree. to 450.degree. C. and the temperature of second-stage hydrotreatment is 200.degree. to 440.degree. C. and maintained at a temperature lower than the temperature of the first-stage hydrotreatment.Type: GrantFiled: August 13, 1996Date of Patent: March 30, 1999Assignee: Nippon Oil Co., Ltd.Inventors: Masaru Ushio, Minoru Hatayama
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Patent number: 5871635Abstract: Hydrocarbonaceous feedstocks admixed with a flow-through catalyst and hydrogen are hydroprocessed in a hydroprocessing reactor containing a captive hydroprocessing catalyst. The flow-through catalyst is continually withdrawn with the hydroprocessed feed from the hydroprocessing reactor. The flow-through catalyst may be an FCC, hydrocracking, isomerization or ring-opening catalyst. In a preferred embodiment, the captive hydroprocessing catalyst contains Co, Ni and/or Mo on an alumina base and the flow-through catalyst is an FCC zeolitic catalyst which is withdrawn with the hydroprocessed feed from the hydroprocessing reactor and then sent to an FCC unit.Type: GrantFiled: December 3, 1996Date of Patent: February 16, 1999Assignee: Exxon Research and Engineering CompanyInventors: Ramesh Gupta, Edward S. Ellis, William Ernest Lewis
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Patent number: 5858212Abstract: A hydrocarbon stream containing sulfur and sulfur compounds is contacted with a water suspension of dolomitic lime and dibasic acid catalyst in a reaction vessel in order to transfer the sulfur and sulfur compounds from the petroleum vapor to the water phase. During sulfur removal, naphthenic acid present in the hot petroleum vapor is converted to a high quality naphtha fraction. In the water phase, the sulfur compounds react with the available alkalinity from the dolomitic lime and dibasic acid. The insoluble calcium or magnesium based reaction products can then be removed from the water phase through conventional solids concentrating and separating equipment.Type: GrantFiled: July 3, 1996Date of Patent: January 12, 1999Assignee: InterGlobal Desulfuruzations Systems, Inc.Inventor: John J. Darcy
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Patent number: 5851383Abstract: A light hydrocarbon stream, such as a C.sub.3 -C.sub.5 stream recovered from an FCC unit, is catalytically treated for the selective hydrogenation of dienes and for the removal of mercaptans by thioetherification. The effluent of the reaction zone is fractionated to remove light ends and thioethers in a dual section fractionation zone, with the interconnection of the sections facilitating a reduction in capital and operating costs.Type: GrantFiled: December 15, 1997Date of Patent: December 22, 1998Assignee: UOP LLCInventor: Stanley J. Frey
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Patent number: 5851381Abstract: A method of refining crude oil by distillation and desulfurization for the preparation of petroleum products can reduce cost of apparatus and cost of operation and can be operated with better stability by simplified control of operation. In the method, a naphtha fraction is separated from crude oil by distillation, the residual fraction which remained after the naphtha fraction has been removed from the crude oil is hydrodesulfurized and the hydrodesulfurized fraction is separated into further fractions by distillation. A kerosene fraction and a gas oil fraction of high quality can be obtained and yields of intermediate fractions such as kerosene and gas oil can be increased by introducing a hydrotreating process, a high pressure separation process and a residue fluid catalytic cracking process in a sophisticated way for refining of the residual fraction remained after the naphtha fraction has been removed from the crude oil.Type: GrantFiled: March 8, 1995Date of Patent: December 22, 1998Assignee: Idemitsu Kosan Co., Ltd.Inventors: Meishi Tanaka, Shuji Sugiyama
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Patent number: 5846406Abstract: Selective hydrodesulfurization of cracked naphtha, with minimum attendant hydrogenation of olefins, is effected over a novel catalyst composition comprising a sulfided, "manganese oxide octahedral molecular sieve" supported catalyst bearing (i) at least one non-noble Group VIII metal, (ii) at least one Group VI-B metal, optionally (iii) at least one metal of Group I-A, II-A, III-B, or the lanthanide series of rare earths, and optionally (iv) at least one metal of Group I-B. The catalyst of the present invention is highly selective in minimizing the olefin saturation and the resulting octane loss in the cracked naphtha hydrodesulfurization process.Type: GrantFiled: March 22, 1996Date of Patent: December 8, 1998Assignee: Texaco IncInventors: Chakka Sudhakar, Chi-Lin O'Young
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Patent number: 5837128Abstract: A method is disclosed for optimizing the pressure drop in the catalytic conversion of a feed in a bed of catalyst particles in a vertically arranged reactor by grading the catalyst particles within the bed by pressure drop.Type: GrantFiled: May 24, 1996Date of Patent: November 17, 1998Assignee: Amoco CorporationInventors: George A. Huff, Jr., Frederick T. Clark, James L. Taylor
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Patent number: 5837130Abstract: A process for hydrotreating petroleum fractions early in the refining process by employing catalyst prepared as components of distillation structures or as contained beds of catalyst in atmospheric distillation columns and or side draw columns. For example, a crude petroleum is hydrotreated by taking side streams from an atmospheric distillation column and the vacuum gas oil from a vacuum distillation column which are individually fed to separate desulfurizations, preferably in distillation column reactors containing a hydrodesulfurization catalyst. The overheads from each of the distillation column reactors is returned to the atmospheric column and the bottoms from each distillation column reactor is withdrawn as hydrotreated product. The process may also be used for upgrading the effluent from a fluid catalytic cracking unit, preferably operated as a catalytic distillation reactor.Type: GrantFiled: October 22, 1996Date of Patent: November 17, 1998Assignee: Catalytic Distillation TechnologiesInventor: Clifford S. Crossland
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Patent number: 5817229Abstract: A hydrocarbon feedstock is brought into contact with activated carbon at a temperature of about 300.degree. to about 650.degree. C. and a pressure of about 0-1000 psig in the absence of added hydrogen to reduce the content of aromatic, sulfur and nitrogen compounds contained therein and to simultaneously lower the specific gravity thereof.Type: GrantFiled: November 6, 1996Date of Patent: October 6, 1998Assignee: Texaco IncInventors: Chakka Sudhakar, Regis J. Pellet, Mahendra Somabhai Patel
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Patent number: 5779883Abstract: A process for the hydrodesulfurization of petroleum streams is disclosed wherein the sulfur containing petroleum stream is contacted along with hydrogen at a partial pressure of less than 70 psig in a distillation column reactor containing a hydrodesulfurization catalyst in the form of a catalytic distillation structure.Type: GrantFiled: March 17, 1997Date of Patent: July 14, 1998Assignee: Catalytic Distillation TechnologiesInventors: Dennis Hearn, Hugh M. Putman
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Patent number: 5770046Abstract: Hydrodesulfurization of cracked naphtha, with minimum attendant hydrogenation of olefins, is effected over a sulfided, carbon supported catalyst bearing (i) at least one non-noble Group VIII metal, (ii) at least one Group VI-B metal, (iii) at least one metal of Group I-A, II-A, III-B, or the lanthanide series of rare earths, and (iv) at least one metal of Group I-B.Type: GrantFiled: December 18, 1995Date of Patent: June 23, 1998Assignee: Texaco IncInventor: Chakka Sudhakar
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Patent number: 5759386Abstract: A light hydrocarbon stream, such as a C.sub.3 -C.sub.5 stream recovered from an FCC unit, is catalytically treated for the selective hydrogenation of dienes and for the removal of mercaptans by thioetherification. The effluent of the reaction zone is fractionated to remove light ends and thioethers in a dual section fractionation zone, with the interconnection of the sections facilitating a reduction in capital and operating costs.Type: GrantFiled: January 9, 1997Date of Patent: June 2, 1998Assignee: UOPInventor: Stanley J. Frey
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Patent number: 5738779Abstract: In a hydrotreating process a two phase flow splitter is used in combination with parallel heat exchanger trains for heat transfer stability. Flow maldistribution of liquid and vapor between heat exchanger trains is thereby avoided without more complex feedback control. The two phase flow splitter is inherently phase volume ratio stable. Prior methods of flow splitting were only phase volume ratio metastable. Improved heat recovery at lower equipment cost is thereby achieved.Type: GrantFiled: July 18, 1996Date of Patent: April 14, 1998Assignee: Texaco Inc.Inventors: Michael Markel Dach, Rich Walter Barkley, Jon Andrew Branson, James Raymond Stoy, James Lindsey Gilbert Schrodt
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Patent number: 5730860Abstract: An apparatus and method for treating a liquid hydrocarbon stream useful as a precursor for transportation fuel and which contains an unacceptably high level of heteroatom compounds is provided for the removal of a significant portion of the heteroatom compounds from the hydrocarbon stream. The method and apparatus employ an adsorbent which is brought into countercurrent contact with a hydrocarbon stream in an adsorption zone to form a product hydrocarbon stream and a spent adsorbent stream. The adsorbent is recirculated to a desorption zone and is thereafter brought into cross-current contact with a reactivating medium, such as hydrocarbon gas, at elevated temperatures to form a reactivated adsorbent stream and a hydrogen/heteroatom stream. The regenerated adsorbent is recirculated back to the adsorption zone to form the adsorbent stream.Type: GrantFiled: August 14, 1995Date of Patent: March 24, 1998Assignee: The Pritchard CorporationInventor: Robert L. Irvine
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Patent number: 5676822Abstract: A process for treating a charge hydrocarbon oil containing undesired aromatic components, sulfur and nitrogen compounds, which comprises maintaining a bed of a sulfided catalyst comprising 0.1 to 15% by weight of one or more non-noble Group VIII metals; and from 1 to 50% by weight of tungsten and/or from 1 to 20% by weight or molybdenum or chromium, and 0.01 to 10% by weight of zinc, on an activated carbon support, passing a charge hydrocarbon feed in the presence of hydrogen into contact with said catalyst at hydrotreating conditions, thereby effecting hydrogenation, hydrodearomatization, hydrodesulfurization and hydrodenitrogenation of said charge hydrocarbon feed containing undesired aromatic components, sulfur and nitrogen, and forming a product stream of hydrocarbon containing a lesser concentration of undesired aromatic components, sulfur and nitrogen; and recovering said product stream of hydrocarbon containing a lesser concentration of undesired aromatic components, sulfur and nitrogen.Type: GrantFiled: March 9, 1995Date of Patent: October 14, 1997Assignee: Texaco Inc.Inventor: Chakka Sudhakar
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Patent number: 5676711Abstract: An improved process for producing a low-sulfur fuel oil or gas from used oil and finely divided coal. After mixing, the coal/oil slurry is heated within a pressure vessel to a temperature of approximately 850.degree. F. and the pressure increased to approximately 1500 psi for a time period of more than one hour. A gaseous low-sulfur diesel fuel can be recovered from near the top of the pressure vessel.Type: GrantFiled: February 21, 1996Date of Patent: October 14, 1997Inventors: Joseph K. Kuzara, Larry D. Klinger
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Patent number: 5643441Abstract: Low sulfur gasoline of relatively high octane number is produced from a thermally cracked sulfur-containing naphtha such as coker naphtha, by hydrodesulfurization followed by treatment over an acidic catalyst, preferably a zeolite such as ZSM-5 or zeolite beta with a hydrogenation component, preferably molybdenum.Type: GrantFiled: April 24, 1995Date of Patent: July 1, 1997Assignee: Mobil Oil CorporationInventors: Hye Kyung C. Timken, Sherri L. Riedinger
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Patent number: 5639934Abstract: A process for the desulfurization of a sulfur-containing composition is described. The process comprises providing a sulfur-containing composition, adding an aqueous medium and a sulfur absorbent to the composition, and subjecting the resultant mixture to hydrothermal reaction under specific conditions to obtain a desulfurized product. When the sulfur-containing composition is made of vulcanized rubbers, the rubber can be converted into oily substances by treating the rubber product under supercritical conditions using an aqueous medium. The conversion reaction is facilitated by addition of metal oxides or salts.Type: GrantFiled: November 28, 1995Date of Patent: June 17, 1997Assignees: Nakamichi Yamasaki, Nishikawa Rubber Co., Ltd.Inventors: Nakamichi Yamasaki, Kenji Tsuda, Hiroyuki Okuda, Toshinari Tenno
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Patent number: 5611914Abstract: Provided is a method for removing residual sulfur from a hydrotreated naphtha feed. The process comprises contacting the naphtha feed with massive nickel catalyst in the presence of hydrogen. The contacting is generally accomplished in the temperature range of 300.degree. F. to about 450.degree. F. Such contacting has been found to achieve quite effective removal of sulfur, particularly thiophenes.Type: GrantFiled: August 12, 1994Date of Patent: March 18, 1997Assignee: Chevron Chemical CompanyInventors: William R. Prince, Robert L. Jacobson
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Patent number: 5605619Abstract: A manganese derivative preferably with a zinc derivative and/or a promoter is used to reduce the content of the sulphur content in a hydrocarbon stream especially at low temperature.Type: GrantFiled: March 22, 1994Date of Patent: February 25, 1997Assignee: Dytech CorporationInventor: Andrew Holt
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Patent number: 5601698Abstract: Provided is a process for catalytic reforming a hydrocarbon feedstock containing at least 20 ppbw sulfur. The process comprises passing the hydrocarbon feedstock through at least two serialy connected reforming zones, with each zone containing a highly sulfur sensitive reforming catalyst. The catalyst in the first reforming zone is more frequently regenerated than the catalyst in the second reforming zone. The result is a highly efficient and simplified process for reforming a sulfur contaminated hydrocarbon feedstock. The process basically employs a minor portion of the highly sulfur sensitive reforming catalyst as both the reforming catalyst and a sulfur removal agent.Type: GrantFiled: November 14, 1995Date of Patent: February 11, 1997Assignee: Chevron Chemical CompanyInventor: Robert A. Innes
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Patent number: 5591324Abstract: A hydroconversion catalyst composition includes a catalytically active matrix having a surface area of between about 50 m.sup.2 /g to about 290 m.sup.2 /g, a silicious molecular sieve support medium distributed through the matrix and having a surface area of between about 250 m.sup.2 /g to about 1200 m.sup.2 /g and a catalytically active phase supported on the support medium and including a first metal selected from group IIIA of the periodic table of elements and a second metal selected from group VIB of the periodic table of elements. The matrix preferably further includes aluminum, gallium, cobalt, molybdenum, and phosphorus.Type: GrantFiled: May 17, 1995Date of Patent: January 7, 1997Assignee: Intevep, S.A.Inventors: Reinaldo Monque, Wolfgang Garcia, Roberto Galiasso, Jose A. Perez
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Patent number: 5591325Abstract: The present invention provides a process for hydrotreating a heavy oil, comprising the steps of (a) feeding a heavy oil into a fixed-bed reactor packed with a hydrotreating catalyst to thereby effect hydrotreating of the heavy oil, and (b) feeding the heavy oil hydrotreated in the step (a) into a suspended-bed reactor packed with a hydrotreating catalyst for hydrotreating the heavy oil to thereby effect further hydrotreating of the heavy oil, and also provides a hydrotreating apparatus comprising (a') a fixed-bed reactor packed with a catalyst for hydrotreating a feed heavy oil and (b') a suspended-bed reactor packed with a hydrotreating catalyst for hydrotreating the heavy oil hydrotreated in the fixed-bed reactor. The hydrotreating of the heavy oil can be conducted for a prolonged period of time.Type: GrantFiled: November 15, 1994Date of Patent: January 7, 1997Assignee: Catalysts & Chemicals Industries Co., Ltd.Inventor: Hidehiro Higashi
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Patent number: 5554275Abstract: A method and operating technique for treating organosulfur compound-containing aliphatic streams by introducing the light hydrocarbon stream at a top portion of a vertical stripping tower having an upper catalytic contact zone containing a bed of solid hydrodesulfurization catalyst particles and a lower contact zone, and introducing a light gas stream containing hydrogen at a lower portion of said stripping tower. Hydrodesulfurization is effected by flowing the light hydrocarbon stream and light gas stream countercurrently in contact with the solid hydrodesulfurization catalyst particles under hydrodesulfurization and stripping conditions, thereby converting the organosulfur compound in the upper contact zone.Type: GrantFiled: November 28, 1994Date of Patent: September 10, 1996Assignee: Mobil Oil CorporationInventor: Mohsen N. Harandi
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Patent number: 5543036Abstract: A process for hydrotreating a hydrocarbon feedstock, such as light cycle oil, using a catalyst composition containing a hydrogenation/dehydrogenation component and an acidic solid component including a Group IVB metal oxide modified with an oxyanion of a Group VIB metal. The hydrotreating process removes contaminants, such as sulfur and/or nitrogen, from the feedstock.Type: GrantFiled: December 16, 1993Date of Patent: August 6, 1996Assignee: Mobil Oil CorporationInventors: Clarence D. Chang, Scott Han, Daniel J. Martenak, Jose G. Santiesteban, Dennis E. Walsh
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Patent number: 5520798Abstract: Provided is a process for catalytically reforming a hydrocarbon feedstock using a highly sulfur sensitive catalyst. The process comprises contacting the hydrocarbon in a reaction zone, with the hydrocarbon feed and catalyst flowing in opposite directions. Once the catalyst has passed through the reaction zone, it is then passed to a regeneration zone for regeneration. The process eliminates the need of passing the hydrocarbon feed through a sulfur sorber prior to entry into the reaction zone, as the spent catalyst which is leaving the reaction zone for regeneration acts as a sulfur sorber and removes the sulfur from the feed entering the reaction zone.Type: GrantFiled: June 23, 1994Date of Patent: May 28, 1996Assignee: Chevron Chemical CompanyInventor: Robert A. Innes
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Patent number: 5510016Abstract: A process for catalytically desulfurizing cracked fractions in the gasoline boiling range to acceptable sulfur levels uses an initial hydrotreating step to desulfurize the feed with some reduction in octane number, after which the desulfurized material is treated with a self-bound or binder-free zeolite to restore lost octane. The process may be utilized to desulfurize catalytically and thermally cracked naphthas such as FCC naphtha as well as pyrolysis gasoline and coker naphthas, while maintaining octane so as to reduce the requirement for reformate and alkylate in the gasoline blend. The self-bound catalyst offers advantages in activity and permits the process to be carried out at lower temperatures.Type: GrantFiled: September 9, 1994Date of Patent: April 23, 1996Assignee: Mobil Oil CorporationInventors: Timothy T. Hilbert, Dominick N. Mazzone, Michael S. Sarli
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Patent number: 5503734Abstract: Low sulfur gasoline of relatively high octane number is produced from a catalytically cracked, sulfur-containing naphtha by hydrodesulfurization followed by treatment over an acidic catalyst, preferably a catalyst comprising an intermediate pore size zeolite, such as ZSM-5, and a large pore size zeolite, including a metal hydrogenation function, such as a faujasite, preferably USY, which contains nickel and molybdenum. The treatment over the acidic catalyst in the second step restores the octane loss which takes place as a result of the hydrogenative treatment and results in a low sulfur gasoline product with an octane number comparable to that of the feed naphtha. Use of the intermediate pore size zeolite and the large pore size zeolite is expected to provide more boiling point conversion than either zeolite alone under the same conditions.Type: GrantFiled: December 30, 1994Date of Patent: April 2, 1996Assignee: Mobil Oil CorporationInventors: David L. Fletcher, Michael S. Sarli, Stuart S. Shih
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Patent number: 5500108Abstract: Low sulfur gasoline of relatively high octane number is produced from a cracked, sulfur-containing olefinic naphthas by hydrodesulfurization followed by treatment over an acidic catalyst comprising an intermediate pore size zeolite such as zeolite ZSM-5 in combination with molybdenum. The use of the molybdenum in combination with the zeolite has been found to give improved catalytic acitivity coupled with lower coking, longer catalyst life and other advantages.Type: GrantFiled: September 9, 1994Date of Patent: March 19, 1996Assignee: Mobil Oil CorporationInventors: Paul P. Durand, Hye K. C. Timken
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Patent number: 5482617Abstract: A process for desulfurizing a hydrocarbon stream which includes at least 50 ppmw sulfur in the form of organic sulfur compounds, and C.sub.5 + hydrocarbons including benzene. The hydrocarbon stream is contacted in the absence of added hydrogen with a fluidized bed of an acidic catalyst having a structure of ZSM-5, ZSM-11, ZSM-22, ZSM-23, ZSM-35, ZSM-48, MCM-22, MCM-36, MCM-49, zeolite Y, zeolite beta or mixtures thereof to convert the organic sulfur compounds to hydrogen sulfide. The catalyst contacts the hydrocarbon stream at a pressure of from 0.0 psig to about 400 psig, a temperature of from about 400.degree. F. to about 900.degree. F., and a weight hourly space velocity of from about 0.1 hr..sup.-1 to about 10.0 hr..sup.-1. Thereafter, the hydrogen sulfide is removed from the hydrocarbon stream.Type: GrantFiled: August 8, 1994Date of Patent: January 9, 1996Assignee: Mobil Oil CorporationInventors: Nick A. Collins, Mohsen N. Harandi
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Patent number: 5472595Abstract: A process for treating a charge hydrocarbon oil containing undesired aromatic components, sulfur and nitrogen compounds, which comprisesmaintaining a bed of a sulfided catalyst comprising 0.1 to 15% by weight of nickel; and from 1 to 50% by weight of tungsten and 0.01 to 10% by weight of phosphorus, on an activated carbon support, andpassing a charge hydrocarbon feed in the presence of hydrogen into contact with said catalyst at hydrotreating conditions, thereby effecting hydrodearomatization, hydrodesulfurization and hydrodenitrogenation of said charge hydrocarbon feed containing undesired aromatic components, sulfur and nitrogen, and forming a product stream of hydrocarbon containing a lesser quantity of undesired aromatic components, sulfur and nitrogen; andrecovering said product stream of hydrocarbon containing a lesser quantity of undesired aromatic components, sulfur and nitrogen.Type: GrantFiled: August 9, 1994Date of Patent: December 5, 1995Assignee: Texaco Inc.Inventors: Chakka Sudhakar, Frank Dolfinger, Jr., Max R. Cesar, Mahendra S. Patel
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Patent number: 5462651Abstract: A process for simultaneous hydrodearomatization, hydrodesulfurization and hydrodenitrogenation of a charge hydrocarbon oil containing undesired aromatic components, sulfur and nitrogen compounds, which comprises:maintaining a bed of a sulfided metal catalyst comprising one or more metals of non-noble Group VIII, at least one metal selected from tungsten and molybdenum on a novel "phosphorus treated carbon" support, the "phosphorus treated carbon" support being comprised of phosphorus bound to the carbon surface predominantly as polyphosphate species characterized by peaks between -5 and -30 ppm in the solid-state magic angle spinning .sup.31 P nuclear magnetic resonance spectrum;passing a charge hydrocarbon feed in the presence of hydrogen into contact with said catalyst at hydrotreating conditions, thereby effecting hydrodearomatization, and simultaneously effecting hydrodesulfurization and hydrodenitrogenation.Type: GrantFiled: August 9, 1994Date of Patent: October 31, 1995Assignee: Texaco Inc.Inventors: Chakka Sudhakar, Frank Dolfinger, Jr., Max R. Cesar, Mahendra S. Patel, Paul O. Fritz
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Patent number: 5454933Abstract: A process for providing distillate products which are substantially sulfur free, which process comprises subjecting a distillate stream to conventional hydrodesulfurization conditions including a catalyst comprised of a Group VI metal and at least one Group VIII metal on a refractory support. The hydrodesulfurized stream is then treated with a solid adsorbent material capable of adsorbing beta and di-beta-substituted dibenzothiophene sulfur compounds.Type: GrantFiled: December 16, 1991Date of Patent: October 3, 1995Assignee: Exxon Research and Engineering CompanyInventors: David W. Savage, Bal K. Kaul, Gerald D. Dupre, Joseph T. O'Bara, William E. Wales, Teh C. Ho
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Patent number: 5449450Abstract: Hydrocarbon conversion processes are described which use novel microporous compositions. These compositions have a three-dimensional microporous framework structure of ZnO.sub.2, PO.sub.2 and M'O.sub.2 tetrahedral units, and an intracrystalline pore system. The M' metal is selected from the group consisting of magnesium, copper, gallium, aluminum, germanium, cobalt, chromium, iron, manganese, titanium and mixtures thereof. Examples of the hydrocarbon conversion processes include hydrocracking, hydrotreating and hydrogenation.Type: GrantFiled: December 15, 1993Date of Patent: September 12, 1995Assignee: UOPInventor: Robert L. Bedard
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Patent number: 5423976Abstract: Hydrodesulfurization of cracked naphtha, with minimum attendant hydrogenation of olefins, is effected over a sulfided carbon support catalyst bearing (i) a non-noble Group VIII metal, (ii) a Group VI-B metal, and (iii) a metal of Group IA, II A, III B, or the lanthanide Group of rare earths.Type: GrantFiled: March 14, 1994Date of Patent: June 13, 1995Assignee: Texaco Inc.Inventors: Chakka Sudhakar, Gerald G. Sandford, Phillip L. Dahlstrom, Mahendra S. Patel, Edwin L. Patmore
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Patent number: 5423975Abstract: Naphtha is selectively hydrodesulfurized using spent resid upgrading catalyst to remove sulfur while minimizing loss in octane level due to olefin saturation.Type: GrantFiled: July 8, 1992Date of Patent: June 13, 1995Assignee: Texaco Inc.Inventors: Chakka Sudhakar, Gerald G. Sandford, Ajit K. Bhattacharya
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Patent number: 5413697Abstract: Low sulfur gasoline of relatively high octane number is produced from a catalytically cracked, sulfur-containing naphtha by hydrodesulfurization followed by treatment over an acidic catalyst containing, preferably an intermediate pore size zeolite such as ZSM-5 and a zeolite such as MCM-22. The treatment over the acidic catalyst in the second step restores the octane loss which takes place as a result of the hydrogenative treatment and results in a low sulfur gasoline product with an octane number comparable to that of the feed naphtha. In favorable cases, using feeds of extended end point such as heavy naphthas with 95 percent points above about 380.degree. F. (about 193.degree. C.), improvements in both product octane and yield relative to the feed may be obtained.Type: GrantFiled: July 15, 1992Date of Patent: May 9, 1995Assignee: Mobil Oil CorporationInventors: David L. Fletcher, Michael S. Sarli, Stuart S. Shih
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Patent number: 5413696Abstract: Low sulfur gasoline of relatively high octane number is produced from a catalytically cracked, sulfur-containing naphtha by hydrodesulfurization followed by treatment over an acidic catalyst comprising zeolite beta. The treatment over the acidic catalyst in the second step restores the octane loss which takes place as a result of the hydrogenative treatment and results in a low sulfur gasoline product with an octane number comparable to that of the feed naphtha. In favorable cases, using feeds of extended end point such as heavy naphthas with 95 percent points above about 380.degree. F. (about 193.degree. C.), improvements in both product octane and yield relative to the feed may be obtained.Type: GrantFiled: June 1, 1992Date of Patent: May 9, 1995Assignee: Mobile Oil CorporationInventors: David L. Fletcher, Timothy L. Hilbert, Stephen J. McGovern, Michel S. Sarli, Stuart S. Shih