With Solid Catalyst Or Absorbent Patents (Class 208/213)
  • Patent number: 8236172
    Abstract: A process for reducing the sulfur content of a hydrocarbon stream, including: feeding hydrogen and a hydrocarbon stream including sulfur compounds to a catalytic distillation reactor having one or more hydrodesulfurization reaction zones; concurrently in the catalytic distillation reactor: fractionating the hydrocarbon stream into a heavy fraction and a light fraction; contacting hydrogen and the light fraction to form H2S and a light fraction of reduced sulfur content; recovering the light fraction, H2S, and hydrogen as an overheads; recovering the heavy fraction; heating the overheads to a temperature from 500 to 700° F.; feeding the heated overheads and hydrogen to a high temperature low pressure reactor to form H2S and a reactor effluent of reduced mercaptan content; separating the reactor effluent, H2S, and unreacted hydrogen to form a light hydrocarbon fraction and a fraction including H2S and hydrogen; recycling a portion of the light hydrocarbon fraction to the catalytic distillation reactor.
    Type: Grant
    Filed: September 20, 2011
    Date of Patent: August 7, 2012
    Assignee: Catalytic Distillation Technologies
    Inventors: Gary G. Podrebarac, Raymond Chafin
  • Patent number: 8236262
    Abstract: A particulate desulfurization material includes one or more nickel compounds, a zinc oxide support material, and one or more alkali metal compounds wherein the nickel content of the material is in the range 0.3 to 10% by weight and the alkali metal content of the material is in the range 0.2 to 10% by weight. A method of making the desulfurization material includes the steps: (i) contacting a nickel compound with a particulate zinc support material and an alkali metal compound to form an alkali-doped composition, (ii) shaping the alkali-doped composition, and (iii) drying, calcining, and optionally reducing the resulting material. The desulfurization material may be used to desulfurize hydrocarbon gas streams with reduced levels of hydrocarbon hydrogenolysis.
    Type: Grant
    Filed: February 25, 2009
    Date of Patent: August 7, 2012
    Assignee: Johnson Matthey PLC
    Inventors: Gavin Potter, Gordon Edward Wilson, Norman Macleod, Antonio Chica Lara, Avelino Corma Canos, Yonhy Saavedra Lopez
  • Publication number: 20120168350
    Abstract: An improved process for preparing a slurry catalyst for the upgrade of heavy oil feedstock is provided. The process employs a polar aprotic solvent to mix with the inorganic metal precursor feed to form an oil-dispersible inorganic metal precursor, at a weight ratio of solvent to inorganic metal precursor of 1:1 to 10:1; the oil-dispersible inorganic metal precursor is subsequently sulfided forming the slurry catalyst. In one embodiment, the sulfiding is in-situ upon mixing the oil-dispersible inorganic metal precursor with a hydrocarbon diluent containing a heavy oil feedstock under in-situ sulfiding conditions.
    Type: Application
    Filed: December 20, 2011
    Publication date: July 5, 2012
    Inventors: Oleg Mironov, Alexander E. Kuperman
  • Patent number: 8206575
    Abstract: A process for upgrading a hydrocarbon feedstock by hydroprocessing using multi-metallic catalysts is disclosed. In one aspect, the invention relates to hydroprocessing of a hydrocarbon feedstock using a catalyst derived from a catalyst precursor of the formula Av[(MP)(OH)x(L)ny]z(MVIBO4), wherein A comprises an alkali metal cation, an ammonium, an organic ammonium or a phosphonium cation, MP is selected from Group VIII, Group IIB, Group IIA, Group IVA and combinations thereof, L is an organic, oxygen-containing ligand, MVIB is at least one of Group VIB metals, and the atomic ratio of MVIII:MVIB is between 100:1 and 1:100.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: June 26, 2012
    Assignee: Chevron U.S.A. Inc.
    Inventors: Theodorus Ludovicus Michael Maesen, Alexander E. Kuperman
  • Publication number: 20120152805
    Abstract: A method to upgrade heavy oil feedstock using an ebullated bed reactor and a novel catalyst system is provided. The ebullated bed reactor system includes two different catalyst with different characteristics: an expanded catalyst zone containing particulate catalyst having a particle size of greater than 0.65 mm; and a slurry catalyst having an average particle size ranging from 1 to 300 ?m. The slurry catalyst is provided to the ebullated bed system containing the heavy oil feedstock, and entrained in the upflowing hydrocarbon liquid passing through the ebullated bed reaction zone. The slurry catalyst reduces the formation of sediment and coke precursors in the ebullating bed reactor system. The slurry catalyst is prepared from rework materials, which form a slurry catalyst in-situ upon mixing with the heavy oil feedstock.
    Type: Application
    Filed: December 20, 2011
    Publication date: June 21, 2012
    Inventors: Julie Chabot, Bruce E. Reynolds, Erin Maris, Shuwu Yang
  • Patent number: 8202414
    Abstract: The invention is directed to a process for the purification of benzene feedstock containing contaminating sulfur compounds, more in particular thiophenic sulfur compounds, said process comprising contacting the benzene feedstock in the presence of hydrogen with a sulfided nickel adsorbent, wherein in said adsorbent part of the nickel is present in the metallic form, and subsequently contacting the said feedstock with a supported metallic copper adsorbent.
    Type: Grant
    Filed: March 7, 2006
    Date of Patent: June 19, 2012
    Assignee: BASF Corporation
    Inventor: Bernard Hendrik Reesink
  • Patent number: 8197674
    Abstract: This invention relates to thioetherification processes for the removal of mercaptans in charge gas streams. In particular, the invention relates to thioetherification processes for the removal of mercaptans using a catalyst comprising palladium and silver.
    Type: Grant
    Filed: September 9, 2008
    Date of Patent: June 12, 2012
    Assignee: Lummus Technology Inc.
    Inventors: Thomas Skourlis, Robert J. Gartside, Robert E. Trubac
  • Publication number: 20120115713
    Abstract: Exemplary embodiments of the present invention relate to the processing of hydrocarbon-containing feedstreams in the presence of an active catalyst component comprising a surface, and a metal oxide film coated on the surface of the active catalyst component. The catalysts and processes of the present invention can improve overall hydrogenation, product conversion, as well as improved resistance to catalytic deactivation due to sulfur and nitrogen compounds present in the hydrocarbon feedstreams.
    Type: Application
    Filed: November 9, 2010
    Publication date: May 10, 2012
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Chuansheng Bai, Adrienne J. Thornburg, Heather A. Elsen, William G. Borghard, Cody R. Cole
  • Publication number: 20120111768
    Abstract: Exemplary embodiments of the present invention relate to the processing of hydrocarbon-containing feedstreams in the presence of an interstitial metal hydride comprising a surface, with a metal oxide integrally synthesized and providing a coating on the surface of the interstitial metal hydride. The catalysts and processes of the present invention can improve overall hydrogenation, product conversion, as well as sulfur and nitrogen reduction in hydrocarbon feedstreams.
    Type: Application
    Filed: November 9, 2010
    Publication date: May 10, 2012
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventor: Heather A. Elsen
  • Patent number: 8163171
    Abstract: The invention relates to hydrocarbon fluids having high purity with respect to at least one of sulfur species, nitrogen species, oxygenated species, and unsaturated species, particularly hydrocarbon fluids low in aromatics, a method of making said hydrocarbon fluids, a catalyst for use in said method, an apparatus whereby said method may be practiced, and uses of said fluids.
    Type: Grant
    Filed: December 19, 2005
    Date of Patent: April 24, 2012
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Thomas Andrew Gribschaw, Sylvain Hantzer, Stephen John McCarthy, Steven E. Silverberg, Vijay Swarup
  • Patent number: 8163169
    Abstract: A catalyst precursor composition and methods for making such a catalyst precursor are disclosed. The catalyst precursor comprises at least a promoter metal selected from Group VIII, Group IIB, Group IIA, Group IVA and combinations thereof, having an oxidation state of +2 or +4, at least one Group VIB metal, at least one organic, oxygen-containing ligand, and a cellulose-containing material. In one embodiment, the catalyst precursor is of the formula Av[(MP) (OH)x (L)ny]z (MVIBO4), wherein A is one or more monovalent cationic species, MP is selected from Group VIII, Group IIB, Group IIA, Group IVA and combinations thereof, L is one or more oxygen-containing ligands, MVIB is at least a Group VIB metal, MP:MVIB has an atomic ratio between 100:1 and 1:100. In one embodiment, catalysts prepared from the sulfidation of such catalyst precursors are used in the hydroprocessing of hydrocarbon feeds. In a hydroconversion process at a hydrogen partial pressure of ˜450 psig, the catalyst a 700° F.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: April 24, 2012
    Assignee: Chevron U.S.A. Inc.
    Inventors: Theodorus Ludovicus Michael Maesen, Alexander E. Kuperman, Bi-Zeng Zhang, Andrew Rainis
  • Publication number: 20120091036
    Abstract: A fuel processing system and method for a sulfur bearing fuel include a hydrodesulfurization reactor followed by an adsorbent bed for removing sulfur or sulfur containing species from the fuel. In certain embodiments, the adsorbent bed is a ZnO bed. In another embodiment, a fuel processing system and method for a sulfur bearing fuel include a steam reformer, a hydrodesulfurization reactor, and an adsorbent bed.
    Type: Application
    Filed: October 13, 2011
    Publication date: April 19, 2012
    Inventors: Paul E. George, II, Vincent J. Contini, Greg A. Whyatt, Douglas A. Thornton
  • Patent number: 8142646
    Abstract: The invention relates to a process for the desulfurization of a gasoline fraction with high recovery of olefins and reduced loss of Research Octane Number (RON). A petroleum fraction is contacted with hydrogen and a commercially available hydrodesulfurization catalyst under mild conditions with to remove a first portion of the sulfur present, and is then contacted with an adsorbent for the removal of additional sulfur.
    Type: Grant
    Filed: November 24, 2008
    Date of Patent: March 27, 2012
    Assignee: Saudi Arabian Oil Company
    Inventors: Ki-Hyouk Choi, Ali H. Al-Shareef, Sameer A. Al-Ghamdi
  • Patent number: 8128811
    Abstract: Methods for hydroprocessing of hydrocarbon feedstocks, including hydrodesulfurization and hydrodenitrogenation, using rejuvenated supported metallic catalysts are provided. The supported metallic catalysts comprised of a Group VIII metal, a Group VIB metal, are rejuvenated by a process making use of these metals, an organic complexing agent, and optionally an organic additive. The rejuvenation includes stripping and regeneration of a spent or partially spent catalyst, followed by impregnation with metals and at least one organic compound. The impregnated, regenerated catalysts are dried, calcined, and sulfided.
    Type: Grant
    Filed: April 3, 2009
    Date of Patent: March 6, 2012
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stephen J. McCarthy, Chuansheng Bai, William G. Borghard, William E. Lewis
  • Patent number: 8123932
    Abstract: A process for the conversion of heavy feedstocks using hydrotreatment, distillation or flash, and deasphalting that includes mixing a heavy feedstock with a hydrogenation catalyst and subjecting the thus-formed mixture to a hydrotreatment reactor for reaction with one or more of hydrogen and hydrogen sulfide to form a first product stream; subjecting the first product stream to a distillation or flash to form a plurality of distillate fractions; and recycling heavies from the distillation residue and/or tar by deasphalting in the presence of a solvent; where the hydrotreatment reaction product is pre-separated under high pressure to form light and heavy fractions and sending the heavy fraction to the distillation and/or flash.
    Type: Grant
    Filed: December 12, 2003
    Date of Patent: February 28, 2012
    Assignees: Eni S.p.A., Snamprogetti S.p.A., Enitechnologie S.p.A.
    Inventors: Romolo Montanari, Mario Marchionna, Nicoletta Panariti, Alberto Delbianco, Sergio Rosi
  • Patent number: 8114273
    Abstract: An improved hydrotreating process for removing sulfur from distillate boiling range feedstreams. This improved process utilizes a two stage hydrotreating process scheme, each stage associated with an acid gas removal zone wherein one of the stages utilizes a rapid cycle pressure swing adsorption zone to increase the concentration of hydrogen in the process.
    Type: Grant
    Filed: January 23, 2006
    Date of Patent: February 14, 2012
    Assignee: Exxonmobil Research and Engineering Company
    Inventors: Benoit Touffait, Herve Innocenti, Jamil Zaari, Bal K. Kaul, Narasimhan Sundaram
  • Patent number: 8088708
    Abstract: The present invention provides a catalyst precursor substance containing copper, zinc, and aluminum and exhibiting an X-ray diffraction pattern having a broad peak at a specific interplanar spacing d (?). The present invention also provides a method for producing the catalyst precursor substance by mixing a solution containing a copper salt, a zinc salt, and an aluminum salt with a solution containing an alkali metal hydroxide or an alkaline earth metal hydroxide, thereby forming a precipitate. In the present invention, a catalyst is prepared through calcining of the catalyst precursor; the catalyst is employed for water gas shift reaction; and carbon monoxide conversion is carried out by use of the catalyst.
    Type: Grant
    Filed: April 2, 2008
    Date of Patent: January 3, 2012
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Kozo Takatsu, Yoshimi Kawashima, Satoshi Nakai
  • Patent number: 8083933
    Abstract: A process for removing organic sulfur from a fuel gas stream that further contains light olefins by catalytic hydrodesulfurization to yield a treated fuel gas having an very low concentration of organic sulfur. The effluent of the catalytic hydrodesulfurization reactor may be cooled with a portion thereof being recycled and introduced along with the fuel gas stream that is charged to the hydrodesulfurization reactor. The remaining, unrecycled portion of the effluent may further be treated to remove the hydrogen sulfide that is yielded from by the hydrodesulfurization of the fuel gas stream.
    Type: Grant
    Filed: April 10, 2008
    Date of Patent: December 27, 2011
    Assignee: Shell Oil Company
    Inventor: Gary Lee Ripperger
  • Patent number: 8066869
    Abstract: The invention relates to a treatment process of a sulphur-containing hydrocarbon fraction, comprising the following steps: a) a hydrodesulphurization step of said hydrocarbon fraction to produce a sulphur-depleted effluent, consisting of passing the hydrocarbon fraction mixed with hydrogen over at least one hydrodesulphurization catalyst. b) a step of separation of the partially desulphurized hydrocarbon fraction from the hydrogen introduced in excess, as well as the H2S formed in step a). c) a step of collecting both mercaptans and thiophenic compounds, consisting of placing the partially desulphurized hydrocarbon fraction originating in step b) in contact with an adsorbent comprising at least one element chosen from the group constituted by the elements of groups VIII, IB, IIB and IVA, the adsorbent being used in reduced form in the absence of hydrogen at a temperature above 40° C., the metal content in the reduced form of the adsorbent being above 25% by weight.
    Type: Grant
    Filed: November 15, 2007
    Date of Patent: November 29, 2011
    Assignee: IFP Energies Nouvelles
    Inventors: Alexandre Nicolaos, Florent Picard, Quentin Debuisschert, Annick Pucci
  • Patent number: 8067331
    Abstract: The invention relates to a nickel tungsten bulk catalyst, to a process for the manufacture of said catalyst and to the use of said catalyst for the hydrotreatment, in particular the hydrodesulphurisation and hydrodenitrogenation of hydrocarbon feedstock. The catalyst comprises nickel tungsten metal oxidic particles obtainable by a process comprising forming a slurry of a first solid metal compound comprising Group VNI metal nickel and a second solid metal compound comprising Group VIB metal tungsten in a protic liquid, reacting the first and second solid metal compounds at elevated temperature whereby the first and second solid metal compounds remain at least partly in the solid state during the entire reaction to form the nickel tungsten oxidic bulk catalyst.
    Type: Grant
    Filed: October 25, 2006
    Date of Patent: November 29, 2011
    Assignee: Albemarle Netherlands B.V.
    Inventors: Sona Eijsbouts-Spickova, Robertus Gerardus Leliveld, Marinus Bruce Cerfontain, Frans L. Plantenga, Eelco Titus Carel Vogt, Jacobus Nicolaas Louwen, Stuart Leon Soled, Sabato Miseo, Kenneth L. Riley
  • Patent number: 8053620
    Abstract: Processes and systems for removing contaminants from a paraffin containing feedstock are provided that include: providing a paraffin containing feedstock, passing the paraffin containing feedstock to an inlet of a guard bed that includes an adsorbent material, and contacting the paraffin containing feedstock with the adsorbent material in the guard bed to produce a treated paraffin containing feedstock. The processes and systems can also include removing the treated paraffin containing feedstock from an outlet of the guard bed, and passing the treated paraffin containing feedstock to a paraffin separation zone that separates normal paraffins from the treated paraffin containing feedstock.
    Type: Grant
    Filed: June 30, 2008
    Date of Patent: November 8, 2011
    Assignee: UOP LLC
    Inventors: Stephen W. Sohn, Mark G. Riley, II
  • Patent number: 8043495
    Abstract: A process for reducing the sulfur content of a hydrocarbon stream, including: feeding a hydrocarbon stream including sulfur compounds to a catalytic distillation reactor having one or more hydrodesulfurization reaction zones; feeding hydrogen to the catalytic distillation reactor; concurrently in the catalytic distillation reactor: fractionating the hydrocarbon stream into a heavy fraction and a light fraction; contacting hydrogen and the light fraction to form H2S and a light fraction of reduced sulfur content; recovering the light fraction, H2S, and hydrogen as an overheads; recovering the heavy fraction; heating the overheads to a temperature from 500 to 700° F.
    Type: Grant
    Filed: December 19, 2008
    Date of Patent: October 25, 2011
    Assignee: Catalytic Distillation Technologies
    Inventor: Gary G. Podrebarac
  • Patent number: 8034233
    Abstract: The invention concerns a process for hydrodesulphurizing a gasoline containing less than 0.1% by weight of sulphur derived from a catalytic cracking unit or other conversion units, said process comprising at least one hydrodesulphurization reactor using a bimetallic catalyst operating at a HSV in the range 0.1 h?1 to 20 h?1, a temperature in the range 220° C. to 350° C. and a pressure in the range 0.1 MPa to 5 MPa, and comprising recycling a fraction of the desulphurized gasoline to the inlet to the hydrodesulphurization reactor with a recycle ratio in the range 0.1 to 3 times the flow rate of the gasoline to be desulphurized.
    Type: Grant
    Filed: July 17, 2006
    Date of Patent: October 11, 2011
    Assignee: IFP Energies Nouvelles
    Inventors: Florent Picard, Christophe Bouchy, Nathalie Marchal
  • Patent number: 8025791
    Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed has a residue content of at least 0.2 grams of residue per gram of crude feed. At least one of the catalyst includes one or more transition metal sulfides. The crude product is a liquid mixture at 25° C. and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: September 27, 2011
    Assignee: Shell Oil Company
    Inventors: Scott Lee Wellington, Stanley Nemec Milam
  • Patent number: 8002967
    Abstract: Partial conversion hydrocracking process comprising the steps of (a) hydrotreating a hydrocarbon feedstock with a hydrogenrich gas to produce a hydrotreated effluent stream comprising a liquid/vapor mixture and separating the liquid/vapor mixture into a liquid phase and a vapor phase, and (b) separating the liquid phase into a controlled liquid portion and an excess liquid portion, and (c) combining the vapor phase with the excess liquid portion to form a vapor plus liquid portion, and (d) separating an FCC feed-containing fraction from the controlled liquid portion and simultaneously hydrocracking the vapor plus liquid portion to produce a dieselcontaining fraction, or hydrocracking the controlled liquid portion to produce a diesel-containing fraction and simultaneously separating a FCC feed-containing fraction from the vapor plus liquid portion. The invention also includes an apparatus for carrying out the partial conversion hydrocracking process.
    Type: Grant
    Filed: September 12, 2006
    Date of Patent: August 23, 2011
    Assignee: Haldor Topsøe A/S
    Inventors: Michael Glenn Hunter, Angelica Hidalgo Vivas, Lars Skov Jensen, Gordon Gongngai Low
  • Patent number: 7993513
    Abstract: The invention concerns a fixed bed process for capturing arsenic and for desulphurizing a hydrocarbon fraction comprising olefins, sulphur and arsenic, said process comprising a step a) for bringing a capture mass into contact with said hydrocarbon fraction in the presence of hydrogen, the ratio between the flow rate of hydrogen and the flow rate of the hydrocarbon fraction being in the range 50 to 800 Nm3/m3, the operating temperature being in the range 200° C. to 400° C., the operating pressure being in the range 0.2 to 5 MPa. The capture mass comprises molybdenum in a sulphurized form, nickel in a sulphurized form and at least one porous support selected from the group constituted by aluminas, silica, silica-aluminas, titanium oxide and magnesium oxide. The nickel content is in the range 10% to 28% by weight and the molybdenum content is in the range 0.3% to 2.1% by weight.
    Type: Grant
    Filed: November 13, 2008
    Date of Patent: August 9, 2011
    Assignee: IFP Energies Nouvelles
    Inventors: Florent Picard, Vincent Coupard, Elodie Devers
  • Patent number: 7988848
    Abstract: This invention relates to a process for activating a hydroprocessing catalyst and the use of activated catalyst for hydroprocessing. More particularly, hydroprocessing catalysts are activated in the presence of carbon monoxide. The catalysts that have been activated by CO treatment have improved activity.
    Type: Grant
    Filed: March 22, 2006
    Date of Patent: August 2, 2011
    Assignee: Exxonmobil Research and Engineering Company
    Inventors: Garland B. Brignac, Andrew C. Moreland, Thomas R. Halbert
  • Patent number: 7972499
    Abstract: The instant invention is directed to a process employing slurry catalyst compositions in the upgrading of heavy oils. The slurry catalyst composition is not permitted to settle, which would result in possible deactivation. The slurry is recycled to an upgrading reactor for repeated use and products require no further separation procedures for catalyst removal.
    Type: Grant
    Filed: September 18, 2008
    Date of Patent: July 5, 2011
    Assignee: Chevron U.S.A. Inc.
    Inventors: Kaidong Chen, Julie Chabot
  • Patent number: 7964528
    Abstract: The invention relates to a process for the preparation of a shaped bulk catalyst comprising metal oxide particles comprising one or more Group VIII metals and two or more Group VIB metals which process comprises the steps of providing first metal oxidic particles comprising one or more first Group VIII metals and one or more first Group VIB metals, providing separately prepared second metal oxidic particles comprising one or more second Group VIII metals and one or more second Group VIB metals, wherein the composition of Group VIB and Group VIII metals in the first and second metal oxidic particles are different, combining the first and second metal oxidic particles before and/or during shaping and shaping the combined first and second metal oxide particles to form a shaped bulk catalyst. The invention further relates to the shaped bulk catalyst obtainable with the process In sulphided or unsulphided form and the use thereof in hydroprocessing.
    Type: Grant
    Filed: October 25, 2006
    Date of Patent: June 21, 2011
    Assignee: Albemarle Netherlands, B.V.
    Inventors: Sona Eijsbouts-Spickova, Robertus Gerardus Leliveld, Johannes Cornelis Sitters, Marinus Bruce Cerfontain, Bob Gerardus Oogjen
  • Patent number: 7959797
    Abstract: Contact of a crude feed with one or more catalysts containing a transition metal sulfide produces a total product that includes a crude product. The crude feed has a residue content of at least 0.2 grams of residue per gram of crude feed. The crude product is a liquid mixture at 25° C. and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed. In some embodiments, gas is produced during contact with one or more catalysts and the crude feed.
    Type: Grant
    Filed: January 27, 2009
    Date of Patent: June 14, 2011
    Assignee: Shell Oil Company
    Inventors: Scott Lee Wellington, Thomas Fairchild Brownscombe, Stanley Nemec Milam
  • Patent number: 7959793
    Abstract: A process for selective hydrogenation of C3/C4/C5/C6/C7 and LCN, hydro-isomerization of olefins, benzene saturation and hydrodesulfurization of Gasoline, Kerosene and Diesel together with aromatic saturation of LCO is being provided so as to provide optimum technology at low cost with unique configuration. The technology is user friendly and uses conventional catalyst. These configurations cover both the options of installing the bulk catalyst in the distillation column with chimneys trays, hence essentially all the reaction takes place in the liquid phase in single or multiple beds or with fixed bed down flow or up flow reactor configuration. The configurations shown in the figures depicts that the fixed bed reactors are integrated with the Distillation Column and this art helps in lowering the Capital costs and the reactors are operating in single phase or two-phase conditions.
    Type: Grant
    Filed: September 27, 2006
    Date of Patent: June 14, 2011
    Inventor: Amarjit Singh Bakshi
  • Patent number: 7959795
    Abstract: The distillate catalytic hydrodesulfurization of hydrocarbon fuels wherein the optimum hydrogen treat gas rate to maximize desulfurization is determined and introduced into the reaction zone to maintain a controlled amount of hydrogen at the surface of the catalyst during hydrodesulfurization.
    Type: Grant
    Filed: July 22, 2008
    Date of Patent: June 14, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Teh C. Ho, Garland B. Brignac, Zhiguo Hou, Michael C. Kerby, Tahmid I. Mizan, William E. Lewis
  • Patent number: 7959794
    Abstract: The invention concerns a facility and a process for hydrodesulphurizing gas oil or vacuum distillate comprising at least one hydrodesulphurization reaction section, at least one stripping section and at least one fractionation section in which the fractionation section comprises at least one fractionation column operated under moderate vacuum.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: June 14, 2011
    Assignee: IFP
    Inventors: Renaud Galeazzi, Alain Dunet
  • Patent number: 7955401
    Abstract: Methods for producing C10-C30 hydrocarbons from fatty materials, such as triglyceride compounds, are provided. Hydrocarbon compounds, particularly those boiling in the temperature range of between about 80° F. to about 1000° F., are produced by contacting a fatty material with at least one catalyst comprising cobalt and molybdenum on a zeolite support under hydrotreating conditions. Additional hydrotreating catalysts may also be used to further improve the properties of the hydrocarbon product.
    Type: Grant
    Filed: July 16, 2007
    Date of Patent: June 7, 2011
    Assignee: ConocoPhillips Company
    Inventors: Dhananjay R. Ghonasgi, Edward L. Sughrue, II, Jianhua Yao, Xiaochun Xu
  • Publication number: 20110119990
    Abstract: The present invention relates to the processing of hydrocarbon-containing feedstreams in the presence of an interstitial metal hydride comprised of at least one chemical element selected from Groups 3-11 (including the lanthanides, atomic numbers 58 to 71), and at least one chemical element selected from Groups 13-15 from the IUPAC Periodic Table of Elements. These interstitial metal hydrides, their catalysts and processes using these interstitial metal hydrides and catalysts of the present invention improve overall hydrogenation, product conversion, as well as sulfur reduction in hydrocarbon feedstreams.
    Type: Application
    Filed: November 17, 2010
    Publication date: May 26, 2011
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANHY
    Inventors: Pallassana S. Venkataraman, Gordon F. Stuntz, Jonathan M. McConnachie, Faiz Pourarian
  • Publication number: 20110119992
    Abstract: The present invention relates to novel interstitial metal hydrides and catalyst containing interstitial metal hydrides that are resistant to oxidation and resultant loss of catalytic activity. The processes of the present invention include use of these improved, oxidation resistant interstitial metal hydride compositions for improved overall hydrogenation, product conversion, as well as sulfur reduction in hydrocarbon feedstreams.
    Type: Application
    Filed: November 17, 2010
    Publication date: May 26, 2011
    Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANY
    Inventors: Faiz Pourarian, Marc A. Portnoff, David A. Purta, Margaret A. Nasta, Jingfeng Zhang, Gordon F. Stuntz, Jonathan M. McConnachie, Heather A. Elsen, Patricia A. Bielenberg
  • Patent number: 7938955
    Abstract: Provided are a method for producing a super-low sulfur gas oil blending component or a super-low sulfur gas oil composition having a sulfur content of less than 5 mass ppm, under relatively mild conditions, without greatly increasing the hydrogen consumption and without remarkably decreasing the aromatic content; and a super-low sulfur gas oil composition having a sulfur content of less than 5 mass ppm which exhibits a high heating value, is excellent in fuel economy and output power, and is free from an adverse effect on a sealing rubber member or the like used in the fuel injection system and thus does not cause the leakage of a fuel. A method for producing a super-low sulfur gas oil blending component or a super-low sulfur gas oil composition having a sulfur content of less than 5 mass ppm is also disclosed.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: May 10, 2011
    Assignee: Japan Energy Corporation
    Inventors: Yasuhiro Araki, Katsuaki Ishida
  • Patent number: 7935314
    Abstract: An apparatus for mixing regenerated and carbonized catalyst involves obstructing upward flow of catalyst by one or more baffles between a catalyst inlet and a feed distributor. Each catalyst stream may be passed to opposite sides of a riser. Baffles obstruct upward flow to effect mixing of regenerated and carbonized catalyst to obtain a more uniform temperature and catalyst mixture before contacting the feed.
    Type: Grant
    Filed: September 30, 2008
    Date of Patent: May 3, 2011
    Assignee: UOP LLC
    Inventors: Keith A. Couch, Kelly D. Seibert, Robert L. Mehlberg, Daniel R. Johnson
  • Patent number: 7927480
    Abstract: A process for the desulfurization of a fluid catalytically cracked naphtha wherein the valuable olefins are retained and recombinant mercaptans are prevented from forming, resulting in a low sulfur naphtha. Embodiments disclosed herein may allow for more flexibility in varying the end point of the naphtha used in gasoline blending.
    Type: Grant
    Filed: January 29, 2008
    Date of Patent: April 19, 2011
    Assignee: Catalytic Distillation Technologies
    Inventor: Gary G. Podrebarac
  • Patent number: 7922894
    Abstract: The present invention pertains to a process for hydroprocessing a heavy hydrocarbon oil, comprising contacting a heavy hydrocarbon oil in the presence of hydrogen with a mixture of hydroprocessing catalyst I and hydroprocessing catalyst II. The process of the invention combines high contaminant removal with high conversion, low sediment formation, and high process flexibility.
    Type: Grant
    Filed: December 8, 2003
    Date of Patent: April 12, 2011
    Assignees: Albemarle Netherlands, B.V., Nippon Ketjen Co., Ltd.
    Inventors: Frans Lodewijk Plantenga, Katsuhisa Fujita, Satoshi Abe
  • Publication number: 20110068047
    Abstract: This invention relates to methods and units for mitigation of carbon oxides during hydrotreating hydrocarbons including mineral oil based streams and biological oil based streams. A hydrotreating unit includes a first hydrotreating reactor for receiving a mineral oil based hydrocarbon stream and forming a first hydrotreated product stream, and a second hydrotreating reactor for receiving a biological oil based hydrocarbon stream and forming a second hydrotreated product stream.
    Type: Application
    Filed: September 22, 2009
    Publication date: March 24, 2011
    Applicant: BP CORPORATION NORTH AMERICA INC.
    Inventors: Nicholas J. Gudde, John W. Shabaker
  • Patent number: 7875167
    Abstract: A low hydrogen partial pressure process for desulfurizing naphtha in the presence of a hydrodesulfurization catalyst which catalyst is selective for suppressing hydrogenation of olefins and in the presence. This invention also relates to the use of optimum metals loading for achieving a high level of hydrodesulfurization with a low level of olefin saturation.
    Type: Grant
    Filed: December 31, 2007
    Date of Patent: January 25, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Garland Brignac, Thomas R. Halbert, John P. Greeley
  • Patent number: 7862708
    Abstract: The present invention relates to a process for desulfurizing bitumen and other heavy oils such as low API gravity, high viscosity crudes, tar sands bitumen, or shale oils with alkali metal compounds under conditions to promote in-situ regeneration of the alkali metal compounds. The present invention employs the use of superheated water and hydrogen under conditions to improve the desulfurization and alkali metal hydroxide regeneration kinetics at sub-critical temperatures.
    Type: Grant
    Filed: October 14, 2008
    Date of Patent: January 4, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Michael Siskin, Rustom M. Billimoria, David W. Savage, Roby Bearden, Jr.
  • Publication number: 20100326889
    Abstract: A method of restoring catalytic activity to a spent hydroprocessing catalyst that has a first carbon concentration. The concentration of carbon on the spent hydroprocessing catalyst is reduced to provide a carbon-reduced catalyst having a second carbon concentration that is less than the first carbon concentration. The carbon-reduced catalyst is exposed to a solution, comprising a chelating agent and a solvent, for an aging time period sufficient to provide for a restored catalytic activity thereby resulting in an aged catalyst having incorporated therein the chelating agent and the solvent. The aged catalyst is exposed to conditions, including a drying temperature, so as to remove from the aged catalyst a portion of the solvent without removing a significant portion of the chelating agent from the aged catalyst thereby resulting in a dried aged catalyst. The dried aged catalyst is then sulfur treated to thereby provide a restored catalyst.
    Type: Application
    Filed: September 9, 2010
    Publication date: December 30, 2010
    Inventors: Josiane Marie-Rose GINESTRA, James Dallas Seamans, Kenneth Scott Lee
  • Publication number: 20100314286
    Abstract: A method and a product made by treating a sulfur-containing hydrocarbon heavy feed, e.g., heavy crude asphaltene reduction is disclosed herein. The method comprises the steps of: mixing the sulfur-containing hydrocarbon heavy feed with a hydrogen donor solvent and an acidified silica to form a mixture and oxidizing the sulfur in the mixture at a temperature between 50° C. and 210° C., wherein the oxidation lowers the amount sulfur in the sulfur-containing hydrocarbon heavy feed by at least 90%.
    Type: Application
    Filed: June 11, 2010
    Publication date: December 16, 2010
    Applicant: BOARD OF REGENTS, THE UNIVERSITY OF TEXAS SYSTEM
    Inventors: Karina Castillo, Jason Parsons, Russell R. Chianelli
  • Publication number: 20100294699
    Abstract: Herein disclosed is a method for hydrodesulfurization, hydrodenitrogenation, hydrofinishing, amine production or a combination thereof. The method comprises forming a dispersion comprising hydrogen-containing gas bubbles dispersed in a liquid feedstock, wherein the bubbles have a mean diameter of less than about 5 ?m and wherein the feedstock comprises a mixture of petroleum-derived hydrocarbons and a naturally derived renewable oil. The feedstock comprises hydrocarbons selected from the group consisting of liquid natural gas, crude oil, crude oil fractions, gasoline, diesel, naphtha, kerosene, jet fuel, fuel oils, and combinations thereof. The method further comprises contacting the dispersion with a catalyst that is active for hydrodesulfurization, hydrodenitrogenation, hydrofinishing, amine production, or a combination thereof. The catalyst comprises homogeneous catalysts and heterogeneous catalysts. The catalyst may be utilized in fixed-bed or slurry applications.
    Type: Application
    Filed: January 18, 2010
    Publication date: November 25, 2010
    Applicant: H R D CORPORATION
    Inventors: Abbas HASSAN, Rayford G. ANTHONY, Gregory G. BORSINGER, Aziz HASSAN
  • Patent number: 7837860
    Abstract: A process for the production of low sulfur diesel and high octane naphtha. Separate high pressure vapor liquid separators serve to maintain and isolate the high octane naphtha produced in the hydrocracking zone thereby maximizing the value of the hydrocarbon streams produced.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: November 23, 2010
    Assignee: UOP LLC
    Inventors: Richard K. Hoehn, Srinivasa G. Varadarajan, Douglas W. Kocher-Cowan
  • Patent number: 7837863
    Abstract: Contact of a crude feed with one or more catalysts produces a total product that include a crude product. The crude feed has a total content of alkali metal, and alkaline-earth metal, in metal salts of organic acids of at least 0.00001 grams per gram of crude feed. At least one of the catalysts includes vanadium. The crude product is a liquid mixture at 25° C. and 0.101 MPa and has a total content of alkali metal, and alkaline-earth metal, in metal salts of organic acids of at most 90% of the total content of alkali metal, and alkaline-earth metal, in metal salts of organic acids of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: November 23, 2010
    Assignee: Shell Oil Company
    Inventors: Opinder Kishan Bhan, Scott Lee Wellington
  • Patent number: 7837862
    Abstract: Fuel is desulfurized with a rapid cycle desulfurization-regeneration method and apparatus. Regeneratable mass separating agents, including metals supported on high surface area materials, are used in a plurality of beds that are rotated into, through, and out of a desulfurization series and a regeneration series by valves and plumbing, which can include a rotary valve apparatus.
    Type: Grant
    Filed: March 4, 2008
    Date of Patent: November 23, 2010
    Assignee: Protonex Technology, LLC
    Inventors: Joseph C. Poshusta, Jerry L. Martin
  • Patent number: 7815792
    Abstract: A process and catalyst for the selective hydrodesulfurization of a naphtha containing olefins. The process produces a naphtha stream having a reduced concentration of sulfur while maintaining the maximum concentration of olefins.
    Type: Grant
    Filed: October 26, 2009
    Date of Patent: October 19, 2010
    Assignee: UOP LLC
    Inventors: Lorenz J. Bauer, Suheil F. Abdo, Laura E. Leonard, Peter Kokayeff