Field-effect Controlled Bipolar-type Transi Stor, E.g., Insulated Gate Bipolar Transistor (igbt) (epo) Patents (Class 257/E21.382)
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Publication number: 20130078771Abstract: A collector layer having p type is formed on a silicon carbide substrate having n type. A drift layer having n type is formed on a top surface side of the collector layer. A body region provided on the drift layer and having p type, and an emitter region provided on the body region to be separated from the drift layer by the body region and having n type are formed. A bottom surface side of the collector layer is exposed by removing the silicon carbide substrate.Type: ApplicationFiled: September 13, 2012Publication date: March 28, 2013Applicant: Sumitomo Electric Industries, Ltd.Inventors: Toru Hiyoshi, Takeyoshi Masuda, Keiji Wada
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Publication number: 20130049066Abstract: A method for fabricating a semiconductor device includes the following steps. First, a semiconductor substrate is provided, and a first region, a second region and a third region are defined thereon. Then, a first well having a first conductive type is formed in the semiconductor substrate of the first region and the second region, respectively. A semiconductor layer partially overlapping the first well of the second region is formed. Furthermore, a second well having a second conductive type is formed in the semiconductor substrate of the third region and the first well of the second region respectively, where the second well of the second region is disposed underneath the semiconductor layer.Type: ApplicationFiled: August 22, 2011Publication date: February 28, 2013Inventors: Yuan-Hsiang Chang, Sung-Bin Lin
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Patent number: 8384123Abstract: An IGBT having a good balance between high switching speed and low on-resistance. Specifically disclosed is an IGBT 10 in which a defect layer 25 is formed in an n layer 102 in an active region 20 and formed in a p-type substrate 101 in a non-active region 40. In other words, the defect layer 25 in the active region 20 is at a shallower position than the defect layer 25 in the non-active region 40 when viewed from the surface. Due to this configuration, the switching speed is increased by reducing the amount of holes injected in the non-active region 40 in the IGBT 10. Meanwhile, the reduction of hole injection amount in the active region 20 is smaller than that in the non-active region 40, and thus increase in the on-resistance is suppressed at that time.Type: GrantFiled: October 13, 2009Date of Patent: February 26, 2013Assignee: Sanken Electric Co., Ltd.Inventor: Katsuyuki Torii
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Patent number: 8377755Abstract: A method of manufacturing a SOI high voltage power chip with trenches is disclosed. The method comprises: forming a cave and trenches at a SOI substrate; filling oxide in the cave; oxidizing the trenches, forming oxide isolation regions for separating low voltage devices at the same time; filling oxide in the oxidized trenches; and then forming drain regions, source regions and gate regions for a high voltage power device and low voltage devices. The process involves depositing an oxide layer overlapping the cave of the SOI substrate. A SOI high voltage power chip thus made will withstand at least above 700V voltage.Type: GrantFiled: September 7, 2010Date of Patent: February 19, 2013Assignee: Shanghai Institute of Microsystem and Information Technology, Chinese Academy of SciencesInventors: Xinhong Cheng, Zhongjian Wang, Yuehui Yu, Dawei He, Dawei Xu, Chao Xia
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Patent number: 8367511Abstract: A manufacturing method for a high voltage transistor includes the following steps. A substrate is provided. A P-type epitaxial (P-epi) layer is provided above the substrate. An N-well is formed in the P-epi layer. A P-well is formed in the P-epi layer. Field oxide (FOX) layers are formed above the P-epi layer. A gate oxide (GOX) layer is formed between the FOX layers. P-type implants are doped into the P-well or N-type implants are doped into the N-well to adjust an electrical function of the high voltage transistor.Type: GrantFiled: March 7, 2011Date of Patent: February 5, 2013Assignee: Macronix International Co., Ltd.Inventors: Yu-Hsien Chin, Chih-Chia Hsu, Yin-Fu Huang
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Publication number: 20130029461Abstract: A method for fabricating an anode-shorted field stop insulated gate bipolar transistor (IGBT) comprises selectively forming first and second semiconductor implant regions of opposite conductivity types. A field stop layer of a second conductivity type can be grown onto or implanted into the substrate. An epitaxial layer can be grown on the substrate or on the field stop layer. One or more insulated gate bipolar transistors (IGBT) component cells are formed within the epitaxial layer.Type: ApplicationFiled: July 27, 2011Publication date: January 31, 2013Inventors: ANUP BHALLA, Madhur Bobde, Yongping Ding, Xiaotian Zhang, Yueh-Se Ho
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Publication number: 20130001639Abstract: A semiconductor device includes a semiconductor substrate in which a diode region and an IGBT region are formed, wherein a lower surface side of the semiconductor substrate comprises a low impurity region provided between a second conductivity type cathode region of the diode region and a first conductivity type collector region of the IGBT region. The low impurity region includes at least one of a first conductivity type first low impurity region which has a lower density of first conductivity type impurities than that in the collector region and a second conductivity type second low impurity region which has a lower density of second conductivity type impurities than that in the cathode region.Type: ApplicationFiled: September 11, 2012Publication date: January 3, 2013Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Shinya IWASAKI, Akitaka SOENO
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Publication number: 20130005093Abstract: A method of manufacturing a reverse blocking insulated gate bipolar transistor to form an isolation layer for bending and extending a pn junction, which exhibits a high reverse withstand voltage, to the front surface side. This ensures a high withstand voltage in the reversed direction and reduces leakage current in the reversely biased condition. Formation of a tapered groove by an anisotropic alkali etching process is conducted, resulting in a semiconductor substrate left with a thickness of at least 60 ?m between one principal surface and the bottom surface of the tapered groove formed from the other principal surface.Type: ApplicationFiled: June 29, 2012Publication date: January 3, 2013Applicant: FUJI ELECTRIC CO., LTD.Inventor: Masaaki OGINO
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Publication number: 20120329216Abstract: Embodiments of a semiconductor device having increased channel mobility and methods of manufacturing thereof are disclosed. In one embodiment, the semiconductor device includes a substrate including a channel region and a gate stack on the substrate over the channel region. The gate stack includes an alkaline earth metal. In one embodiment, the alkaline earth metal is Barium (Ba). In another embodiment, the alkaline earth metal is Strontium (Sr). The alkaline earth metal results in a substantial improvement of the channel mobility of the semiconductor device.Type: ApplicationFiled: September 9, 2011Publication date: December 27, 2012Applicant: CREE, INC.Inventors: Sarit Dhar, Lin Cheng, Sei-Hyung Ryu, Anant Agarwal, John Williams Palmour, Erik Maki, Jason Gurganus, Daniel Jenner Lichtenwalner
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Patent number: 8330223Abstract: A bipolar transistor has a collector having a base layer provided thereon and a shallow trench isolation structure formed therein. A base poly layer is provided on the shallow trench isolation structure. The shallow trench isolation structure defines a step such that a surface of the collector projects from the shallow trench isolation structure adjacent the collector.Type: GrantFiled: September 2, 2010Date of Patent: December 11, 2012Assignee: Texas Instruments IncorporatedInventors: Klaus Schimpf, Manfred Schiekofer, Carl David Willis, Michael Waitschull, Wolfgang Ploss
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Patent number: 8324044Abstract: A method of producing a semiconductor device that has a silicon substrate including a first major surface and a second major surface thereof, a front surface device structure being formed in a region of the first major surface, the method has a step of forming a rear electrode in a region of the second major surface, which includes evaporating or sputtering aluminum-silicon onto the second major surface to form an aluminum silicon film as a first layer of the rear electrode, the aluminum silicon film having a silicon concentration of at least 2 percent by weight when the thickness thereof is less than 0.3 ?m.Type: GrantFiled: December 17, 2010Date of Patent: December 4, 2012Assignee: Fuji Electric Co., Ltd.Inventors: Kenichi Kazama, Tsunehiro Nakajima, Koji Sasaki, Akio Shimizu, Takashi Hayashi, Hiroki Wakimoto
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Patent number: 8314002Abstract: A semiconductor device is formed in a thin float zone wafer. Junctions are diffused into the top surface of the wafer and the wafer is then reduced in thickness by removal of material from its bottom surface. A weak collector is then formed in the bottom surface by diffusion of boron (for a P type collector). The weak collector is then formed or activated only over spaced or intermittent areas. This is done by implant of the collector impurity through a screening mask; or by activating only intermittent areas by a laser beam anneal in which the beam is directed to anneal only preselected areas. The resulting device has an effective very low implant dose, producing a reduced switching energy and increased switching speed, as compared to prior art weak collector/anodes and life time killing technologies.Type: GrantFiled: June 2, 2005Date of Patent: November 20, 2012Assignee: International Rectifier CorporationInventors: Richard Francis, Chiu Ng
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Patent number: 8294244Abstract: A semiconductor device comprises: a semiconductor substrate; a plurality of IGBT cells on the semiconductor substrate, each of the IGBT cells including a gate electrode and a first emitter electrode; a first gate wiring on the substrate and being connected to the gate electrode; an interlayer insulating film covering the first emitter electrode and the first gate wiring; and a second emitter electrode on the interlayer insulating film and being connected to the first emitter electrode through an opening of the interlayer insulating film, wherein the second emitter electrode extends above the first gate wiring via the interlayer insulating film.Type: GrantFiled: March 11, 2010Date of Patent: October 23, 2012Assignee: Mitsubishi Electric CorporationInventors: Kenji Suzuki, Yoshifumi Tomomatsu
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Patent number: 8278683Abstract: Current density in an insulated gate bipolar transistor (L-IGBT) may be increased by adding a second gate, and the corresponding MOS transistors, to the source area, which increases the base current compared to a L-IGBT with a single MOS gate. The current density may be further increased by extending the base of the bipolar transistor in the L-IGBT vertically to the bottom surface of the silicon on insulator (SOI) film in which the L-IGBT is fabricated. Adding a buffer diffused region around the sinks in the source improves the base current spatial uniformity, which improves the safe operating area (SOA) of the L-IGBT. A L-IGBT of either polarity may be formed with the inventive configurations. A method of forming the inventive L-IGBT is also disclosed.Type: GrantFiled: August 6, 2009Date of Patent: October 2, 2012Assignee: Texas Instruments IncorporatedInventors: Hideaki Kawahara, Philip Leland Hower
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Publication number: 20120211799Abstract: A power semiconductor module including a semiconductor device (e.g., an insulated gate bipolar transistor (IGBT), a reverse conductive (RC IGBT), or a bi-mode insulated gate transistor (BIGT)) with an emitter electrode and a collector electrode is provided. An electrically conductive upper layer is sintered to the emitter electrode. The upper layer is capable of forming an eutecticum with the semiconductor of the semiconductor device, and has a coefficient of thermal expansion which differs from the coefficient of thermal expansion of the semiconductor in a range of ?250%, for example ?50%. An electrically conductive base plate is sintered to the collector electrode. The semiconductor module includes an electrically conductive area which is electrically isolated from the base plate and connected to the upper layer via a direct electrical connection. The semiconductor module is easy to prepare, has an improved reliability and exhibits short circuit failure mode capacity.Type: ApplicationFiled: February 17, 2012Publication date: August 23, 2012Applicant: ABB RESEARCH LTDInventors: Chunlei LIU, Nicola SCHULZ, Slavo KICIN
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Patent number: 8242537Abstract: An IGBT with a fast reverse recovery time rectifier includes an N-type drift epitaxial layer, a gate, a gate insulating layer, a P-type doped base region, an N-type doped source region, a P-type doped contact region, and a P-type lightly doped region. The P-type doped base region is disposed in the N-type drift epitaxial layer, and the P-type doped contact region is disposed in the N-type drift epitaxial layer. The P-type lightly doped region is disposed between the P-type contact doped region and the N-type drift epitaxial layer, and is in contact with the N-type drift epitaxial layer.Type: GrantFiled: November 10, 2009Date of Patent: August 14, 2012Assignee: Anpec Electronics CorporationInventors: Wei-Chieh Lin, Jen-Hao Yeh, Ho-Tai Chen
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Patent number: 8236642Abstract: A semiconductor structure includes a semiconductor substrate; an n-type tub extending from a top surface of the semiconductor substrate into the semiconductor substrate, wherein the n-type tub comprises a bottom buried in the semiconductor substrate; a p-type buried layer (PBL) on a bottom of the tub, wherein the p-type buried layer is buried in the semiconductor substrate; and a high-voltage n-type metal-oxide-semiconductor (HVNMOS) device over the PBL and within a region encircled by sides of the n-type tub.Type: GrantFiled: October 22, 2010Date of Patent: August 7, 2012Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Chi-San Wei, Kuo-Ming Wu, Yi-Chun Lin
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Publication number: 20120153348Abstract: A trench gate IGBT designed to reduce on-state voltage while maintaining the withstand voltage, including a first drift layer formed on a first main surface of a buffer layer, a second drift layer of the first conductivity type formed on said first drift layer, a base layer of a second conductivity type formed on the second drift layer, an emitter layer of the first conductivity type selectively formed in the surface of the base layer, and a gate electrode buried from the surface of the emitter layer through into the second drift layer with a gate insulating film therebetween, wherein said first drift layer has a structure in which a first layer of the first conductivity type and a second layer of the second conductivity type are repeated in a horizontal direction.Type: ApplicationFiled: September 7, 2011Publication date: June 21, 2012Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Shinji Aono, Tadaharu Minato
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Publication number: 20120153349Abstract: Provided is a semiconductor device including: a first gate wiring line connected to a gate electrode through an upper surface of the gate electrode that is not covered with a first interlayer insulating film; a second interlayer insulating film formed on the first interlayer insulating film so as to cover a region other than part of an upper surface of the first gate wiring line; and a second gate wiring line connected to the first gate wiring line through the upper surface of the first gate wiring line that is not covered with the second interlayer insulating film, the second gate wiring line having a width larger than a width of the first gate wiring line in plan view.Type: ApplicationFiled: August 10, 2011Publication date: June 21, 2012Applicant: MITSUBISHI ELECTRIC CORPORATIONInventor: Kenji SUZUKI
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Patent number: 8188511Abstract: A semiconductor device and a method of forming the semiconductor device include a substrate and an n drift layer on the substrate with an insulator film placed between them. A trench is provided in a section between a p base region and an n buffer layer on the surface layer of the n drift layer. Moreover, the distance between the bottom of the trench and the insulator film on the substrate is 1 ?m or more and 75% or less than the thickness of the n drift layer. This reduces the ON-state Voltage Drop and enhances the device breakdown voltage and the latch up current in a lateral IGBT or a lateral MOSFET.Type: GrantFiled: June 1, 2008Date of Patent: May 29, 2012Assignee: Fuji Electric Co., Ltd.Inventor: Noriyuki Iwamuro
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Patent number: 8178365Abstract: A semiconductor wafer having IGBT elements and transistors formed on a surface thereof is prepared. Electron beams are emitted all over the surface of the semiconductor wafer. Recombination centers are formed in the IGBT elements and the transistors. ON voltages of the transistors are measured by a measurement device, and lifetimes defined in the IGBT elements and the transistors are recovered by a prescribed annealing treatment. When the lifetimes are recovered, a control device controls an annealing treatment amount in the annealing treatment based on the measured ON voltages of the transistors such that ON voltages of the IGBT elements are each equal to a desired ON voltage. Variations in the ON voltages of a plurality of IGBT elements obtained from the semiconductor wafer are reduced.Type: GrantFiled: January 21, 2011Date of Patent: May 15, 2012Assignee: Mitsubishi Electric CorporationInventors: Atsushi Narazaki, Yukio Matsushita, Masashi Osaka, Shunsuke Sakamoto
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Publication number: 20120091502Abstract: In a semiconductor device including a plurality of insulated gate switching cells each of which has a gate electrode, an emitter electrode that is commonly provided to cover the plurality of insulated gate switching cells, and a bonding wire connected to the emitter electrode, a gate driving voltage being applied to the gate electrode of each insulated gate switching cell so that emitter current flows through the emitter electrode, mutual conductance of each insulated gate switching cell is varied in accordance with the distance from the connection portion corresponding to the bonding position of the bonding wire so that the emitter current flowing through the emitter electrode is substantially equal among the plurality of insulated gate switching cells.Type: ApplicationFiled: September 21, 2011Publication date: April 19, 2012Applicant: HONDA MOTOR CO., LTD.Inventors: Shinichi Yataka, Masatoshi Goto
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Publication number: 20120058607Abstract: In one embodiment, a method comprises forming an epitaxial layer over a substrate of an opposite conductivity type, the epitaxial layer being separated by a buffer layer having a doping concentration that is substantially constant in a vertical direction down to the buffer layer. A pair of spaced-apart trenches is formed in the epitaxial layer from a top surface of the epitaxial layer down at least into the buffer layer. A dielectric material is formed in the trenches over the first and second sidewall portions. Source/collector and body regions of are formed at the top of the epitaxial layer, the body region separating the source/collector region of the pillar from a drift region of the epitaxial layer that extends from the body region to the buffer layer. An insulated gate member is then formed in each of the trenches adjacent to and insulated from the body region.Type: ApplicationFiled: November 8, 2011Publication date: March 8, 2012Applicant: Power Integrations, Inc.Inventors: Vijay Parthasarathy, Sujit Banerjee
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Publication number: 20120043582Abstract: There is known a semiconductor device in which an IGBT structure is provided in an IGBT area and a diode structure is provided in a diode area, the IGBT area and the diode area are both located within a same substrate, and the IGBT area is adjacent to the diode area. In this type of semiconductor device, a phenomenon that carriers accumulated within the IGBT area flow into the diode area when the IGBT structure is turned off. In order to prevent this phenomenon, a region of shortening lifetime of carriers is provided at least in a sub-area that is within said IGBT area and adjacent to said diode area. In the sub-area, emitter of IGBT structure is omitted.Type: ApplicationFiled: August 16, 2011Publication date: February 23, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Masaki KOYAMA, Yasushi OOKURA, Akitaka SOENO, Tatsuji NAGAOKA, Takahide SUGIYAMA, Sachiko AOI, Hiroko IGUCHI
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Patent number: 8120058Abstract: A method of forming a semiconductor device having an asymmetrical source and drain. In one embodiment, the method includes forming a gate structure on a first portion of the substrate having a well of a first conductivity. A source region of a second conductivity and drain region of the second conductivity is formed within the well of the first conductivity in a portion of the substrate that is adjacent to the first portion of the substrate on which the gate structure is present. A doped region of a second conductivity is formed within the drain region to provide an integrated bipolar transistor on a drain side of the semiconductor device, in which a collector is provided by the well of the first conductivity, the base is provided by the drain region of the second conductivity and the emitter is provided by the doped region of the second conductivity that is present in the drain region. A semiconductor device formed by the above-described method is also provided.Type: GrantFiled: October 28, 2009Date of Patent: February 21, 2012Assignee: International Business Machines CorporationInventors: Jae-Eun Park, Xinlin Wang, Xiangdong Chen
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Publication number: 20120037922Abstract: The invention provides an ultra-low-on-resistance, excellent-reliability semiconductor device that can finely be processed using SiC and a semiconductor device producing method.Type: ApplicationFiled: January 6, 2010Publication date: February 16, 2012Applicant: KABUSHIKI KAISHA TOSHIBAInventors: Hiroshi Kono, Takashi Shinohe, Makoto Mizukami
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Patent number: 8115256Abstract: A semiconductor device includes an inverter having an NMOSFET and a PMOSFET having sources, drains and gate electrodes respectively, the drains being connected to each other and the gate electrodes being connected to each other, and a pnp bipolar transistor including a collector (C), a base (B) and an emitter (E), the base (B) receiving an output of the inverter.Type: GrantFiled: August 31, 2007Date of Patent: February 14, 2012Assignee: Sanyo Electric Co., Ltd.Inventors: Haruki Yoneda, Hideaki Fujiwara
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Publication number: 20120021569Abstract: The present invention relates to a manufacturing method of SOI devices, and in particular, to a manufacturing method of SOI high-voltage power devices.Type: ApplicationFiled: September 7, 2010Publication date: January 26, 2012Applicant: SHANGHAI INSTITUTE OF MICROSYSTEM AND INFORMATION TECHNOLOGY, CHINESE ACADEMY OF SCIENCESInventors: Xinhong Cheng, Zhongjian Wang, Yuehui Yu, Dawei He, Dawei Xu, Chao Xia
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Publication number: 20120014021Abstract: A semiconductor device for ESD protection includes a semiconductor substrate of a first conductivity type and a well region of a second conductivity type formed within the substrate. The well region is characterized by a first depth. The device includes an MOS transistor, a first bipolar transistor, and a second bipolar transistor. The MOS transistor includes a first lightly doped drain (LDD) region of a second depth within the well region, and a drain region and an emitter region within in the first LDD region. The emitter region is characterized by a second conductivity type. The first bipolar transistor is associated with the emitter region, the first LDD region, and the well region, and is characterized by a first trigger voltage. The second bipolar transistor is associated with the first LDD region, the well region, and the substrate, and is characterized by a second trigger voltage.Type: ApplicationFiled: September 24, 2011Publication date: January 19, 2012Applicant: Semiconductor Manufacturing International (Shanghai) CorporationInventors: Chi Kang Liu, TA Lee Yu, Quan Li
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Patent number: 8097917Abstract: A silicon carbide semiconductor device includes: a semiconductor substrate having a silicon carbide substrate, a first semiconductor layer, a second semiconductor layer, and a third semiconductor layer; a trench penetrating the second and the third semiconductor layers to reach the first semiconductor layer; a channel layer on a sidewall and a bottom of the trench; an oxide film on the channel layer; a gate electrode on the oxide film; a first electrode connecting to the third semiconductor layer; and a second electrode connecting to the silicon carbide substrate. A position of a boundary between the first semiconductor layer and the second semiconductor layer is disposed lower than an utmost lowest position of the oxide film.Type: GrantFiled: July 9, 2009Date of Patent: January 17, 2012Assignee: DENSO CORPORATIONInventors: Malhan Rajesh Kumar, Yuichi Takeuchi
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Publication number: 20120009740Abstract: A method of manufacturing a SOI high voltage power chip with trenches is disclosed. The method comprises: forming a cave and trenches at a SOI substrate; filling oxide in the cave; oxidizing the trenches, forming oxide isolation regions for separating low voltage devices at the same time; filling oxide in the oxidized trenches; and then forming drain regions, source regions and gate regions for a high voltage power device and low voltage devices. The process involves depositing an oxide layer overlapping the cave of the SOI substrate. A SOI high voltage power chip thus made will withstand at least above 700V voltage.Type: ApplicationFiled: September 7, 2010Publication date: January 12, 2012Applicant: SHANGHAI INSTITUTE OF MICROSYSTEM AND INFORMATION TECHNOLOGY, CHINESE ACADEMYInventors: Xinhong Cheng, Zhongjian Wang, Yuehui Yu, Dawei He, Dawei Xu, Chao Xia
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Publication number: 20120001224Abstract: An IGBT transistor includes a drift region, at least one body region housed in the drift region and having a first type of conductivity, and a conduction region, which crosses the body region in a direction perpendicular to a surface of the drift region and has the first type of conductivity and a lower resistance than the body region. The conduction region includes a plurality of implant regions, arranged at respective depths from the surface of the drift region.Type: ApplicationFiled: August 17, 2011Publication date: January 5, 2012Applicant: STMicroelectronics S.r.l.Inventors: Davide Giuseppe Patti, Giuditta Settanni
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Patent number: 8080457Abstract: A fabrication method of a trenched power semiconductor structure with low gate charge is provided. Firstly, a substrate is provided. Then, a gate trench is formed in the substrate. Afterward, a dielectric layer is formed on the inner surfaces of the gate trench. Then, a spacer is formed on the dielectric layer covering the sidewall of the gate trench. Thereafter, a plug structure is formed in the space at the bottom of the gate trench, which is defined by the spacer. Then, a portion of the spacer is removed with the dielectric structure and the plug structure as an etching mask. Thereafter, a portion of the dielectric layer is removed with the remained spacer as an etching mask to expose the inner surface of the upper portion of the gate trench. Afterward, with the remained spacer being kept, a gate dielectric layer is formed on the inner surface of the upper portion of the gate trench, and then a polysilicon gate is filled into the upper portion of the gate trench.Type: GrantFiled: November 2, 2010Date of Patent: December 20, 2011Assignee: Great Power Semiconductor Corp.Inventor: Hsiu-Wen Hsu
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Publication number: 20110284923Abstract: A semiconductor device includes: a first semiconductor region; a second semiconductor region provided on a first major surface of the first semiconductor region; a first major electrode; a third semiconductor region provided in a part of a third major surface of the second semiconductor region; a fourth semiconductor region provided in a part of a fourth major surface of the third semiconductor region; a second major electrode; a control electrode; a fifth semiconductor region; and a sixth semiconductor. The fifth semiconductor region is provided passing through the fourth semiconductor region along a direction perpendicular to the fourth major surface of the third semiconductor region. The sixth semiconductor region is provided in contact with a bottom part of the fourth semiconductor region, and has a higher impurity concentration than the third semiconductor region.Type: ApplicationFiled: March 18, 2011Publication date: November 24, 2011Applicant: Kabushiki Kaisha ToshibaInventor: Shuji KAMATA
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Patent number: 8049273Abstract: A power semiconductor device includes a backside metal layer, a substrate formed on the backside metal layer, a semiconductor layer formed on the substrate, and a frontside metal layer. The semiconductor layer includes a first trench structure including a gate oxide layer formed around a first trench with poly-Si implant, a second trench structure including a gate oxide layer formed around a second trench with poly-Si implant, a p-base region formed between the first trench structure and the second trench structure, a plurality of n+ source region formed on the p-base region and between the first trench structure and the second trench structure, a dielectric layer formed on the first trench structure, the second trench structure, and the plurality of n+ source region. The frontside metal layer is formed on the semiconductor layer and filling gaps formed between the plurality of n+ source region on the p-base region.Type: GrantFiled: February 15, 2009Date of Patent: November 1, 2011Assignee: Anpec Electronics CorporationInventors: Wei-Chieh Lin, Ho-Tai Chen, Li-Cheng Lin, Jen-Hao Yeh, Hsin-Yen Chiu, Hsin-Yu Hsu, Shih-Chieh Hung
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Patent number: 8017482Abstract: The invention provides a method of manufacturing a semiconductor device at low cost in which the gate insulation film having a trench structure is not damaged by arsenic ions when the emitter layer or the like is formed and the insulation breakdown voltage is enhanced. A gate electrode made of polysilicon formed in a trench is thermally oxidized in a high temperature furnace or the like to form a thick polysilicon thermal oxide film on the gate electrode. Impurity ions are then ion-implanted to form an N type semiconductor layer that is to be an emitter layer or the like. At this time, the polysilicon thermal oxide film is formed thicker than the projected range Rp of impurity ions in the silicon oxide film for forming the N type semiconductor layer as the emitter layer or the like by ion implantation. This prevents a gate insulation film between the gate electrode and the N type semiconductor layer from being damaged by the impurity ions.Type: GrantFiled: December 21, 2010Date of Patent: September 13, 2011Assignees: SANYO Semiconductor Co., Ltd., Semiconductor Components Industries, LLCInventors: Toshikazu Matsui, Yasuyuki Sayama, Hiroki Eto, Takumi Hosoya
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Publication number: 20110207267Abstract: A reverse block-type insulated gate bipolar transistor (IGBT) manufacturing method that, when manufacturing a reverse block-type IGBT having a separation layer formed along tapered surfaces of a V-shaped groove formed using anisotropic etching, can secure a highly reliable reverse pressure resistance, and suppress a leakage current when reverse biasing. When irradiating with a flash lamp for flash lamp annealing after implantation of ions into a second conductivity type separation layer and second conductivity type collector layer to form the second conductivity type collector layer and second conductivity type separation layer, the strongest portion of radiation energy is focused on a depth position from the upper portion to the central portion of a tapered side edge surface.Type: ApplicationFiled: February 10, 2011Publication date: August 25, 2011Applicant: FUJI ELECTRIC HOLDINGS CO., LTD.Inventors: Haruo NAKAZAWA, Motoyoshi Kubouchi, Hideaki Teranishi, Hideo Shimizu
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Patent number: 7999285Abstract: An insulated gate bipolar transistor according to an embodiment includes a first conductive type collector ion implantation area in a substrate; a second conductive type buffer layer, including a first segment buffer layer and a second segment buffer layer, on the first conductive collector ion implantation area; a first conductive type base area on the second conductive type buffer layer; a gate on the substrate at a side of the first conductive type base area; a second conductive type emitter ion implantation area in the first conductive type base area; an insulating layer on the gate; an emitter electrode electrically connected to the second conductive type emitter ion implantation area; and a collector electrode electrically connected to the first conductive collector ion implantation area.Type: GrantFiled: August 28, 2008Date of Patent: August 16, 2011Assignee: Dongby Hitek Co., Ltd.Inventor: Sang Yong Lee
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Patent number: 7999317Abstract: A p-type body region and an n-type buffer region are formed on an n? drift region. An n++ emitter region and a p++ contact region are formed on the p-type body region in contact with each other. A p++ collector region is formed on the n-type buffer region. An insulating film is formed on the n? drift region, and a gate insulating film is formed on the n++ emitter region, the p-type body region, and the n drift region. A gate electrode is formed on the insulating film and the gate insulating film. A p+ low-resistivity region is formed in the p-type body region and surrounding the interface between the n++ emitter region and between the p-type body region and the p++ contact region. The p-type body region has two local maxima of an impurity concentration profile at the interface between the body region and the gate insulating film.Type: GrantFiled: January 9, 2009Date of Patent: August 16, 2011Assignee: Fuji Electric Systems Co., Ltd.Inventors: Hong-Fei Lu, Mizushima Tomonori
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Patent number: 7986003Abstract: A carrier storage layer is located in a region of a predetermined depth from a surface of an N? substrate, a base region is located in a shallower region than the predetermined depth and an emitter region is located in a surface of the N? substrate. The carrier storage layer is formed by phosphorus injected to have a maximum impurity concentration at the predetermined depth, the base region is formed by boron injected to have the maximum impurity concentration at a shallower position than the predetermined depth and the emitter region is formed by arsenic injected to have the maximum impurity concentration at the surface of the N? substrate. An opening is formed to extend through the emitter region, base region and the carrier storage layer. On the inner wall of the opening, a gate electrode is formed with a gate insulating film therebetween.Type: GrantFiled: July 26, 2007Date of Patent: July 26, 2011Assignee: Mitsubishi Electric CorporationInventors: Shinji Aono, Hideki Takahashi, Yoshifumi Tomomatsu, Junichi Moritani
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Publication number: 20110175139Abstract: An IGBT having a good balance between high switching speed and low on-resistance. Specifically disclosed is an IGBT 10 in which a defect layer 25 is formed in an n layer 102 in an active region 20 and formed in a p-type substrate 101 in a non-active region 40. In other words, the defect layer 25 in the active region 20 is at a shallower position than the defect layer 25 in the non-active region 40 when viewed from the surface. Due to this configuration, the switching speed is increased by reducing the amount of holes injected in the non-active region 40 in the IGBT 10. Meanwhile, the reduction of hole injection amount in the active region 20 is smaller than that in the non-active region 40, and thus increase in the on-resistance is suppressed at that time.Type: ApplicationFiled: October 13, 2009Publication date: July 21, 2011Inventor: Katsuyuki Torii
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Publication number: 20110156096Abstract: This invention generally relates to LIGBTs, ICs comprising an LIGBT and methods of forming an LIGBT, and more particularly to an LIGBT comprising a substrate region of first conductivity type and peak dopant concentration less than about 1×1017/cm3; a lateral drift region of a second, opposite conductivity type adjacent the substrate region and electrically coupled to said substrate region; a charge injection region of the first conductivity type to inject charge toward said lateral drift region; a gate to control flow of said charge in said lateral drift region; metal enriched adhesive below said substrate region; and an intermediate layer below said substrate region to substantially suppress charge injection into said substrate region from said metal enriched adhesive.Type: ApplicationFiled: December 29, 2009Publication date: June 30, 2011Inventors: Florin Udrea, Vasantha Pathirana, Tanya Trajkovic, Nishad Udugampola
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Patent number: 7968940Abstract: Double gate IGBT having both gates referred to a cathode in which a second gate is for controlling flow of hole current. In on-state, hole current can be largely suppressed. While during switching, hole current is allowed to flow through a second channel. Incorporating a depletion-mode p-channel MOSFET having a pre-formed hole channel that is turned ON when 0V or positive voltages below a specified threshold voltage are applied between second gate and cathode, negative voltages to the gate of p-channel are not used. Providing active control of holes amount that is collected in on-state by lowering base transport factor through increasing doping and width of n well or by reducing injection efficiency through decreasing doping of deep p well. Device includes at least anode, cathode, semiconductor substrate, n? drift region, first & second gates, n+ cathode region; p+ cathode short, deep p well, n well, and pre-formed hole channel.Type: GrantFiled: September 27, 2007Date of Patent: June 28, 2011Assignee: Anpec Electronics CorporationInventor: Florin Udrea
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Publication number: 20110136300Abstract: A method for producing a semiconductor device such as a RC-IGBT or a BIGT having a patterned surface wherein partial regions doped with dopants of a first conductivity type and regions doped with dopants of a second conductivity type are on a same side of a semiconductor substrate is proposed. An exemplary method includes: (a) implanting dopants of the first conductivity type and implanting dopants of the second conductivity type into the surface to be patterned; (b) locally activating dopants of the first conductivity type by locally heating the partial region of the surface to be patterned to a first temperature (e.g., between 900 and 1000° C.) using a laser beam similar to those used in laser annealing; and (c) activating the dopants of the second conductivity type by heating the substrate to a second temperature lower than the first temperature (e.g., to a temperature below 600° C.).Type: ApplicationFiled: November 22, 2010Publication date: June 9, 2011Applicant: ABB Technology AGInventors: Jan VOBECKY, Munaf Rahimo
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Publication number: 20110124160Abstract: A semiconductor substrate and a method of its manufacture has a semiconductor substrate having a carbon concentration in a range of 6.0×1015 to 2.0×1017 atoms/cm3, both inclusively. One principal surface of the substrate is irradiated with protons and then heat-treated to thereby form a broad buffer structure, namely a region in a first semiconductor layer where a net impurity doping concentration is locally maximized. Due to the broad buffer structure, lifetime values are substantially equalized in a region extending from an interface between the first semiconductor layer and a second semiconductor layer formed on the first semiconductor layer to the region where the net impurity doping concentration is locally maximized. In addition, the local minimum of lifetime values of the first semiconductor layer becomes high.Type: ApplicationFiled: January 31, 2011Publication date: May 26, 2011Applicant: FUJI ELECTRIC SYSTEMS CO., LTD.Inventor: Michio NEMOTO
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Publication number: 20110108883Abstract: Cutting work is performed on an n-semiconductor substrate (1) with an inverted trapezoid-shaped dicing blade to form grooves to be a second side walls (7). Bottom portions of the grooves are contacted with a p-diffusion layer (4) which is formed on a first principal plane (2) (front face) of the n-semiconductor substrate (1), so that the p-diffusion layer (4) is not cut. Then in the second side walls (7), a p-isolation layer (9) connected to a p-collector layer (8) and the p-diffusion layer (4) is formed. Since the p-diffusion layer (4) is not cut, a glass support substrate for supporting a wafer, and expensive adhesive, are not required, and therefore the p-isolation layer (4) can be formed at low cost.Type: ApplicationFiled: May 13, 2009Publication date: May 12, 2011Applicant: FUJI ELECTRIC SYSTEMS CO. LTD.Inventors: Yasuhiko Tsukamoto, Kazuo Shimoyama
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Publication number: 20110101416Abstract: A bipolar semiconductor device with a hole current redistributing structure and an n-channel IGBT are provided. The n-channel IGBT has a p-doped body region with a first hole mobility and a sub region which is completely embedded within the body region and has a second hole mobility which is lower than the first hole mobility. Further, a method for forming a bipolar semiconductor device is provided.Type: ApplicationFiled: October 29, 2009Publication date: May 5, 2011Applicant: INFINEON TECHNOLOGIES AUSTRIA AGInventors: Hans-Joachim Schulze, Francisco Javier Santos Rodriguez
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Publication number: 20110095333Abstract: A method of forming a semiconductor device having an asymmetrical source and drain. In one embodiment, the method includes forming a gate structure on a first portion of the substrate having a well of a first conductivity. A source region of a second conductivity and drain region of the second conductivity is formed within the well of the first conductivity in a portion of the substrate that is adjacent to the first portion of the substrate on which the gate structure is present. A doped region of a second conductivity is formed within the drain region to provide an integrated bipolar transistor on a drain side of the semiconductor device, in which a collector is provided by the well of the first conductivity, the base is provided by the drain region of the second conductivity and the emitter is provided by the doped region of the second conductivity that is present in the drain region. A semiconductor device formed by the above-described method is also provided.Type: ApplicationFiled: October 28, 2009Publication date: April 28, 2011Applicant: International Business Machines CorporationInventors: Jae-Eun Park, Xinlin Wang, Xiangdong Chen
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Patent number: 7932538Abstract: According to embodiments, an insulated gate bipolar transistor (IGBT) may include a first conductive type collector ion implantation area, formed within a substrate, second conductive type first buffer layers, formed over the collector ion implantation area and each including a first segment buffer layer and a second segment buffer layer, a first conductive type poly layer formed from a surface of the substrate to the collector ion implantation area, the first conductive type poly layer having a contact structure, a second buffer layer of the second conductive type, formed in the substrate area next to the first conductive type poly layer. According to embodiments, a segment buffer layer may have different concentrations according areas. Accordingly, amounts of hole currents injected through the buffer layers may differ according to areas.Type: GrantFiled: December 26, 2008Date of Patent: April 26, 2011Assignee: Dongbu HiTek Co., Ltd.Inventor: Sang-Yong Lee
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Publication number: 20110086471Abstract: A method of producing a semiconductor device that has a silicon substrate including a first major surface and a second major surface thereof, a front surface device structure being formed in a region of the first major surface, the method has a step of forming a rear electrode in a region of the second major surface, which includes evaporating or sputtering aluminum-silicon onto the second major surface to form an aluminum silicon film as a first layer of the rear electrode, the aluminum silicon film having a silicon concentration of at least 2 percent by weight when the thickness thereof is less than 0.3 ?m.Type: ApplicationFiled: December 17, 2010Publication date: April 14, 2011Applicant: Fuji Electric Device Technology Co., Ltd.Inventors: Kenichi KAZAMA, Tsunehiro Nakajima, Koji Sasaki, Akio Shimizu, Takashi Hayashi, Hiroki Wakimoto