Composite; I.e., Plural, Adjacent, Spatially Distinct Metal Components (e.g., Layers, Etc.) Patents (Class 428/548)
  • Patent number: 8882934
    Abstract: In solder powder having an average particle size of 5 ?m or less and constituted by a center core and a covering layer covering the center core, wherein the center core consists of an intermetallic compound of silver and tin, or silver and the intermetallic compound of silver and tin, the covering layer consists of tin, and an intermediate layer which consists of an intermetallic compound of copper and tin is interposed between the center core and the covering layer so that at least a part of the center core is covered thereby.
    Type: Grant
    Filed: August 22, 2012
    Date of Patent: November 11, 2014
    Assignee: Mitsubishi Materials Corporation
    Inventors: Sho Nakagawa, Hiroki Muraoka, Kanji Kuba, Yousuke Kawamura
  • Publication number: 20140295028
    Abstract: A container (22) includes an oxygen-sensitive beverage, for example a vitamin C-containing beverage. A closure (40) seals the mouth (28) of container (22). The closure includes an oxygen scavenging structure, for example a closure, which comprises a hydrogen generating means and a catalyst for catalysing a reaction between hydrogen and oxygen.
    Type: Application
    Filed: August 21, 2012
    Publication date: October 2, 2014
    Applicant: COLORMATRIX HOLDINGS, INC.
    Inventors: Adrian John Carmichael, Andrew Elkin, Mark Frost, Steven John Moloney, Andrew Stuart Overend, Steven Burgess Tattum
  • Patent number: 8841005
    Abstract: An article includes a working portion including cemented carbide, and a heat sink portion in thermal communication with the working portion. The heat sink portion includes a heat sink material having a thermal conductivity greater than a thermal conductivity of the cemented carbide. Also disclosed are methods of making an article including a working portion comprising cemented carbide, and a heat sink portion in thermal communication with the working portion and including a heat sink material having a thermal conductivity that is greater than a thermal conductivity of the cemented carbide. The heat sink portion conducts heat from the working portion.
    Type: Grant
    Filed: October 1, 2012
    Date of Patent: September 23, 2014
    Assignee: Kennametal Inc.
    Inventors: Prakash K. Mirchandani, Alfred J. Mosco, Eric W. Olsen, Steven G. Caldwell
  • Patent number: 8834595
    Abstract: An ultrasonic welding tool fabricated of powder metal material includes a body and a welding tip extending axially from the body to a working end. The powder metal material can be ferrous-based and admixed with additives, such as alumina, carbide, ferro-molybdenum, ferro-nickel, chrome or tribaloy. An exposed surface of the welding tip can comprise Fe3O4 oxides. The tool is compacted to the desired shape and sintered. The body can include a different second material compacted separately from the welding tip and then joined to the tip and sintered.
    Type: Grant
    Filed: May 21, 2012
    Date of Patent: September 16, 2014
    Assignee: Federal-Mogul Corporation
    Inventor: Denis Christopherson, Jr.
  • Patent number: 8828555
    Abstract: The present invention is directed to a method for forming a patterned conductive film, which comprises the step of bringing a substrate having a layer made of platinum microcrystal particles formed thereon in a pattern and a complex of an amine compound and an aluminum hydride into contact with each other at a temperature of 50 to 120° C. According to the present invention, there is provided a method for forming a patterned conductive layer, which can ensure electrical bonding with a substrate and also can be suitably applied to various electronic devices, simply without requiring a massive and heavy apparatus.
    Type: Grant
    Filed: January 26, 2011
    Date of Patent: September 9, 2014
    Assignees: Japan Science and Technology Agency, JSR Corporation
    Inventors: Tatsuya Shimoda, Yasuo Matsuki, Zhongrong Shen
  • Publication number: 20140234650
    Abstract: According to the invention, there are disclosed a power metallurgy composite cam sheet and a fabrication method thereof. The power metallurgy composite cam sheet is constructed by combining a power metallurgy cam be composited on a surface of a matrix. The fabrication method of the power metallurgy composite cam sheet includes sinter welding, braze welding, argon arc welding, laser welding, hot pressing and other methods. The powder metallurgy composite cam sheet fabricated by the invention has merits of stable size, good impact toughness, good abrasion resistance, low cost and so on, so that it can replace an integral cam sheet that is currently fabricated by forging, drawing, power metallurgy or other process. It is suitable for the case where a hollow camshaft is prepared by mechanical assembly, hydraulic forming, welding or other process, so that the usage requirements of an assembled camshaft can be met.
    Type: Application
    Filed: September 28, 2012
    Publication date: August 21, 2014
    Inventors: Linshan Wang, Limin Wang, Xuebing Liang, Xiaojiang Dong, Lei Wang
  • Patent number: 8808870
    Abstract: In one aspect, composite articles are described comprising multifunctional coatings. A composite article described herein, in some embodiments, comprises a substrate and a coating adhered to the substrate, the coating comprising an inner layer and an outer layer, the inner layer comprising a presintered metal or alloy and the outer layer comprising particles disposed in a metal or alloy matrix.
    Type: Grant
    Filed: November 28, 2011
    Date of Patent: August 19, 2014
    Assignee: Kennametal Inc.
    Inventors: Qingjun Zheng, Piyamanee Komolwit, Yixiong Liu, Jim Faust, Jonathan Bitler, Srinivasarao Boddapati
  • Publication number: 20140212681
    Abstract: A joining process and a joined article are disclosed. The joining process includes positioning an article having a base material, and friction welding a pre-sintered preform to the base material. The pre-sintered preform forms a feature on the article. The joined article includes a feature joined to a base material by friction welding of a pre-sintered preform.
    Type: Application
    Filed: January 29, 2013
    Publication date: July 31, 2014
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Yan CUI, Srikanth Chandrudu KOTTILINGAM, Brian Lee TOLLISON, Dechao LIN, David Edward SCHICK
  • Patent number: 8790789
    Abstract: Disclosed herein is an erosion and corrosion resistant coating comprising a metallic binder, a plurality of hard particles, and a plurality of sacrificial particles. Also disclosed is a method of improving erosion and corrosion resistance of a metal component comprising disposing on a surface of the metal component the foregoing erosion and corrosion resistant coating comprising, and a metal component comprising a metal component surface and the foregoing erosion and corrosion resistant coating comprising a first surface and a second surface opposite the first surface, wherein the first surface is disposed on the metal component surface.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: July 29, 2014
    Assignee: General Electric Company
    Inventors: Thodla Ramgopal, Krishnamurthy Anand, David Vincent Bucci, Nitin Jayaprakash, Jane Marie Lipkin, Tamara Jean Muth, Surinder Singh Pabla, Vinod Kumar Pareek, Guru Prasad Sundararajan
  • Publication number: 20140205851
    Abstract: An interconnect structure for electrically joining two surfaces includes magnetic attachment structures and an anisotropic conductive adhesive (ACA). Magnetic attachment structures on a first surface are magnetically attracted to magnetic attachment structures on a second surface. Opposing magnetic attachment structures are joined via an ACA, which conducts electricity when compressed, and is electrically insulating when not compressed. The magnetic attraction between opposing magnetic attachment structures generates a sufficient force to maintain compression of the intervening ACA in order to sustain a desired level of electrical conductivity between the first surface and second surface. A method for joining two surfaces using the interconnect structure is disclosed. Additionally, a magnetic anisotropic conductive adhesive having magnetic conductive particles dispersed therein is disclosed.
    Type: Application
    Filed: January 23, 2013
    Publication date: July 24, 2014
    Inventors: Ravindranath V. MAHAJAN, Aleksandar ALEKSOV, Debendra MALLIK, Ian A. YOUNG, Rajasekaran SWAMINATHAN, Sairam AGRAHARAM, John S. GUZEK
  • Patent number: 8785623
    Abstract: The present invention relates to ferromagnetic materials based on nano-sized bacterial cellulose templates. More specifically, the present invention provides an agglomerate free magnetic nanoparticle cellulose material and a method of forming such magnetic nanoparticle cellulose material. Further, the magnetic nonoparticles are physically attached on the cellulose material and evenly distribute.
    Type: Grant
    Filed: March 31, 2008
    Date of Patent: July 22, 2014
    Assignee: Cellutech AB
    Inventors: Richard T. Olsson, My Ahmed Said Samir Azizi, Lars Berglund, Ulf W. Gedde
  • Publication number: 20140193656
    Abstract: There are disclosed a method of manufacturing fine metal powder and fine metal powder manufactured by using the same. The method of manufacturing fine metal powder includes forming a pattern having a predetermined size and shape on a base substrate, forming a metal film on the pattern, and separating the metal film from the pattern to obtain individual metal particles having a predetermined size and shape. The fine metal powder manufactured by the method has a uniform shape and a uniform particle size distribution. The fine metal powder is in the form of flakes, having a large ratio of particle diameter to thickness.
    Type: Application
    Filed: April 10, 2013
    Publication date: July 10, 2014
    Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.
    Inventor: SAMSUNG ELECTRO-MECHANICS CO., LTD.
  • Patent number: 8771389
    Abstract: A method of forming one or more TSP compacts is provided. The method includes placing one or more TSP material layers in an enclosure and surrounding each TSP material layer with at least one of a pre-sintered tungsten carbide powder, pre-cemented tungsten carbide powder, tungsten carbide powder, or partially sintered tungsten carbide substrates. The method also includes exposing the enclosure to a high temperature high pressure process wherein the at least one of a pre-sintered tungsten carbide powder, pre-cemented tungsten carbide powder, tungsten carbide powder, or partially sintered tungsten carbide substrates bond to the TSP material layers forming a stack of TSP material layers including the TSP material layers one over the other with tungsten carbide bonded to each of the TSP material layers and encapsulating each of the TSP material layers.
    Type: Grant
    Filed: May 6, 2010
    Date of Patent: July 8, 2014
    Assignee: Smith International, Inc.
    Inventors: Madapusi K. Keshavan, Monte Russell
  • Publication number: 20140174605
    Abstract: In solder powder having an average particle size of 5 ?m or less and constituted by a center core and a covering layer covering the center core, wherein the center core consists of an intermetallic compound of silver and tin, or silver and the intermetallic compound of silver and tin, the covering layer consists of tin, and an intermediate layer which consists of an intermetallic compound of copper and tin is interposed between the center core and the covering layer so that at least a part of the center core is covered thereby.
    Type: Application
    Filed: August 22, 2012
    Publication date: June 26, 2014
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Sho Nakagawa, Hiroki Muraoka, Kanji Kuba, Yousuke Kawamura
  • Publication number: 20140170433
    Abstract: Methods for providing a near-surface cooling microchannel in a component include forming a near-surface cooling microchannel in a first surface of a pre-sintered preform, disposing the first surface of the pre-sintered preform onto an outer surface of the base article such that an opening of the outer surface of the base article is aligned with the near-surface cooling microchannel in the first surface of the pre-sintered preform, and, heating the pre-sintered preform to bond it to the base article, wherein the opening of the outer surface of the base article remains aligned with the near-surface cooling microchannel in the first surface of the pre-sintered preform.
    Type: Application
    Filed: December 19, 2012
    Publication date: June 19, 2014
    Applicant: General Electric Company
    Inventors: David Edward Schick, Srikanth Chandrudu Kottilingam, Benjamin Paul Lacy, John Wesley Harris, JR.
  • Patent number: 8748006
    Abstract: The invention relates to a slide bearing composite material having at least one carrier layer and a sintered bearing metal layer. The sintered bearing metal layer is designed in at least one layer region as a gradient layer.
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: June 10, 2014
    Assignee: Federal-Mogul Wiesbaden GmbH
    Inventors: Holger Schmitt, Thomas Enghof, Daniel Meister
  • Publication number: 20140106177
    Abstract: A friction stir welding tool of the present invention is used for friction stir welding, and includes: a base material; and a coating layer formed on a surface of at least a portion of the base material that is to be caused to contact workpieces during friction stir welding, the coating layer containing cubic WC1-x.
    Type: Application
    Filed: February 25, 2013
    Publication date: April 17, 2014
    Inventors: Yoshiharu Utsumi, Hideki Moriguchi
  • Patent number: 8697258
    Abstract: An article includes a working portion including cemented carbide, and a heat sink portion in thermal communication with the working portion. The heat sink portion includes a heat sink material having a thermal conductivity greater than a thermal conductivity of the cemented carbide. Also disclosed are methods of making an article including a working portion comprising cemented carbide, and a heat sink portion in thermal communication with the working portion and including a heat sink material having a thermal conductivity that is greater than a thermal conductivity of the cemented carbide. The heat sink portion conducts heat from the working portion.
    Type: Grant
    Filed: July 14, 2011
    Date of Patent: April 15, 2014
    Assignee: Kennametal Inc.
    Inventors: Prakash K. Mirchandani, Alfred J. Mosco, Eric W. Olsen, Steven G. Caldwell
  • Patent number: 8685878
    Abstract: A multimetallic nanoscale catalyst having a core portion enveloped by a shell portion and exhibiting high catalytic activity and improved catalytic durability. In various embodiments, the core/shell nanoparticles comprise a gold particle coated with a catalytically active platinum bimetallic material. The shape of the nanoparticles is substantially defined by the particle shape of the core portion. The nanoparticles may be dispersed on a high surface area substrate for use as a catalyst and is characterized by no significant loss in surface area and specific activity following extended potential cycling.
    Type: Grant
    Filed: April 23, 2012
    Date of Patent: April 1, 2014
    Assignee: UChicago Argonne, LLC
    Inventors: Vojislav Stamenkovic, Nenad M. Markovic, Chao Wang, Hideo Daimon, Shouheng Sun
  • Publication number: 20140087210
    Abstract: There is disclosed a method of making a metallic or ceramic component, such as a cutting or forming tool, from at least two distinct powder precursors. In one embodiment, the method comprising forming a first mixture comprised of a plurality of coated particles, such as Tough-Coated Hard Powder (TCHP) composite particles created by encapsulating extremely hard core particles with very tough binder and structural materials, and at least one support powder, such as a carbide, typically WC—Co. The mixture is formed into a green body and sintered to form a functionally graded or multicomponent article. Non-limiting examples of the articles made from the disclosed methods are also disclosed and include drills, mills, cutting tools, forming tools, wires dies and mechanical components.
    Type: Application
    Filed: September 27, 2013
    Publication date: March 27, 2014
    Applicant: ALLOMET CORPORATION
    Inventors: John M. KEANE, Richard E. TOTH
  • Publication number: 20140086962
    Abstract: In alternative embodiments, the invention provides products (articles) of manufacture comprising nanostructures such as nanotubes having a surface comprising tantalum. In alternative embodiments, products of manufacture of the invention include nanostructures, e.g., nanotubes, nanowire, nanopore, and the like comprising a surface layer of tantalum. In alternative embodiments, products or articles of manufacture of the invention are bioimplants, and the tantalum-surface-coated nanostructures of the invention provide increased bioactivity and bone forming ability. In alternative embodiments, products or articles of manufacture of the invention, e.g., bioimplants, comprising the tantalum-surface-coated nanostructures of the invention are used for in vitro, ex vivo and in vivo testing, implants, biomedical devices and therapeutics.
    Type: Application
    Filed: February 7, 2013
    Publication date: March 27, 2014
    Applicant: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
    Inventors: Sungho Jin, Christine Frandsen
  • Patent number: 8663349
    Abstract: Embodiments of the invention relate to polycrystalline diamond compacts (“PDCs”) and methods of fabricating polycrystalline diamond tables and PDCs in a manner that facilitates removal of metal-solvent catalyst used in the manufacture of polycrystalline diamond tables of such PDCs.
    Type: Grant
    Filed: October 29, 2009
    Date of Patent: March 4, 2014
    Assignee: US Synthetic Corporation
    Inventors: Mohammad N. Sani, Jair J. Gonzalez, Andrew E. Dadson, Debkumar Mukhopadhyay
  • Patent number: 8646443
    Abstract: An electrochemically reacting composition which can be utilized as a source of heat as well as hydrogen, comprising the active materials aluminum, magnesium and iron, a filler material such as a silica sand, a hydrogen scavenger such as potassium permanganate, additives such as sodium silicate and an electrolyte such as sodium chloride.
    Type: Grant
    Filed: April 7, 2003
    Date of Patent: February 11, 2014
    Assignee: The Additional Director (IPR), Defence Research & Development Organisation
    Inventors: Pramil C. Deb, Arun Kumar Shah, Daya Lama
  • Publication number: 20140023874
    Abstract: First and second aluminum alloy materials (2, 3), each comprised of a 5000-series aluminum alloy containing second phase particles having a diameter less than 5 ?m in a distribution density of less than or equal to 10,000 second phase particles/mm2, are welded together by abutting portions of the first and second aluminum alloy materials, and friction stir welding along the abutted portions (5) to form an integrally-welded aluminum alloy panel (1). The friction stir welding is performed using a tool (8) having a shoulder (10) under the following conditions: (i) the shoulder of the tool has a diameter (d) in the range of 3 mm?d?8 mm and (ii) the revolution number (r) of the tool is 6<r?20, wherein r is tool revolutions/length of the weld (4) in millimeters.
    Type: Application
    Filed: July 18, 2012
    Publication date: January 23, 2014
    Applicant: SUMITOMO LIGHT METAL INDUSTRIES, LTD.
    Inventors: Toshihiko FUKUDA, Yoshikazu OZEKI
  • Publication number: 20130330567
    Abstract: The invention relates to reactive metallic systems and to methods of producing reactive metallic systems. Such systems consist of metallic particles in the form of powders or pastes, or of metallic multilayer structures. To prevent the reaction product of the described self-propagating reactions from being a brittle material, it is suggested in the invention that the reactive metallic system be designed as a multilayer structure made up of thin layers of ruthenium and aluminium deposited sequentially one upon the other, or as a powder consisting of ruthenium and aluminium particles. The object is established according to the invention by selecting Ru/Al as the basic system. The strongest exothermic reaction and thus the greatest amount of liberated heat are to be expected from stoichiometrically constructed reactive systems. The heat of formation is highest here.
    Type: Application
    Filed: December 1, 2011
    Publication date: December 12, 2013
    Applicant: UNIVERSITAET DES SAARLANDES
    Inventors: Karsten Woll, Frank Muecklich
  • Publication number: 20130323524
    Abstract: The invention relates to a sliding bearing composite material with a substrate layer made of steel, an intermediate layer which lies on the substrate layer, and a bearing metal layer which lies on the intermediate layer and which is made of an aluminum alloy that is free of lead apart from impurities. The aluminum alloy contains 10.5-14 wt. % tin, 2-3.5 wt. % silicon, 0.4-0.6 wt. % copper, 0.15-0.25 wt. % chromium, 0.01-0.08 wt. % strontium, and 0.05-0.25 wt. % titanium. The silicon is present in the form of particles in the bearing metal layer in a distributed manner such that the percentage of the area of visible silicon particles with a diameter of 4 ?m to 8 ?m in an area of the metal bearing layer is at least 2.5%, preferably at least 2.75%, with respect to said area.
    Type: Application
    Filed: January 25, 2012
    Publication date: December 5, 2013
    Inventors: Gerd Andler, Karl-Heinz Lindner
  • Patent number: 8557383
    Abstract: A material composite has at least one region of copper or a copper alloy, at least one region of a predominantly graphitic material, and at least one boundary region between them. The boundary region has one or more carbides from the group of the IVb, Vb, VIb transition metals and one or more elements of the group consisting of Si, B, Al, Ge, Mn, Sn. In a preferred implementation of the invention, the composite is produced with a back-casting process.
    Type: Grant
    Filed: September 28, 2009
    Date of Patent: October 15, 2013
    Assignee: Plansee SE
    Inventors: Bertram Schedler, Thomas Huber, Thomas Friedrich, Dietmar Schedle, Anton Zabernig, Karlheinz Schreiber, Hans-Dieter Friedle
  • Patent number: 8557396
    Abstract: In the copper-alloy-based sliding material, alloy steel particles containing fine carbides are dispersed in a range of 1 to 20 wt % of the total weight into a Cu-based matrix containing 5 to 15 wt % of Sn, and the copper-alloy-based sliding material has a Vickers hardness in a range of 44 to 148 as a macro hardness.
    Type: Grant
    Filed: April 24, 2008
    Date of Patent: October 15, 2013
    Assignee: Komatsu Ltd.
    Inventor: Masanori Ueyama
  • Publication number: 20130216845
    Abstract: Present invention discloses a high-pressure vessel of large size formed with a limited size of e.g. Ni—Cr based precipitation hardenable superalloy. Vessel may have multiple zones. For instance, the high-pressure vessel may be divided into at least three regions with flow-restricting devices and the crystallization region is set higher temperature than other regions. This structure helps to reliably seal both ends of the high-pressure vessel, at the same time, may help to greatly reduce unfavorable precipitation of group III nitride at the bottom of the vessel. Invention also discloses novel procedures to grow crystals with improved purity, transparency and structural quality. Alkali metal-containing mineralizers are charged with minimum exposure to oxygen and moisture until the high-pressure vessel is filled with ammonia. Several methods to reduce oxygen contamination during the process steps are presented.
    Type: Application
    Filed: March 19, 2013
    Publication date: August 22, 2013
    Applicant: SixPoint Materials, Inc.
    Inventor: SixPoint Materials, Inc.
  • Publication number: 20130209308
    Abstract: A method of making a nanoscale metallic powder is disclosed. The method includes providing a base material comprising a metallic compound, wherein the base material is configured for chemical reduction by a reductant to form a metallic material. The method also includes forming a powder of the base material, the powder comprising a plurality of powder particles, the powder particles having an average particle size that is less than about 1 micron. The method further includes disposing the powder particles into a reactor together with the reductant under an environmental condition that promotes the chemical reduction of the base material and formation of a plurality of particles of the metallic material.
    Type: Application
    Filed: February 15, 2012
    Publication date: August 15, 2013
    Applicant: Baker Hughes Incorporated
    Inventors: Oleg A. Mazyar, Michael H. Johnson, David Ernest Rodrigues
  • Publication number: 20130177776
    Abstract: Provided is a surface-coated cemented carbide insert obtained by containing at least WC powder and Co powder as raw materials, including a WC-based cemented carbide obtained by forming and sintering mixed raw materials containing at least any of (a) Zr compound powder, Nb compound powder, and Ta compound powder, (b) complex compound powder of Nb and Ta, and Zr compound powder, (c) complex compound powder of Nb, Ta, and Zr, (d) complex compound powder of Nb, Zr, and Ta compound powder, and (e) complex compound powder of Ta and Zr, and Nb compound powder, as essential powder components, as a substrate, and forming a hard coating layer on the substrate by vapor deposition, in which a Co enrichment surface region is formed in a substrate surface, Co content in the Co enrichment surface region satisfies to be between 1.30 and 2.10 (mass ratio) of Co content in cemented carbide.
    Type: Application
    Filed: September 7, 2011
    Publication date: July 11, 2013
    Applicant: MITSUBISHI MATERIALS CORPORATION
    Inventors: Shin Nishida, Takeshi Ishii
  • Publication number: 20130156938
    Abstract: The present invention relates to a method for fabricating a new silver coating/nanoparticle scaffold that significantly enhances the luminescence of near-field fluorophores via the metal enhanced fluorescence phenomenon. The silver coating/nanoparticle scaffold can be used for numerous applications in metal-enhanced fluorescence.
    Type: Application
    Filed: September 26, 2012
    Publication date: June 20, 2013
    Inventors: CHRIS D. GEDDES, ANATOLIY I. DRAGAN
  • Publication number: 20130136941
    Abstract: In one aspect, composite articles are described comprising multifunctional coatings. A composite article described herein, in some embodiments, comprises a substrate and a coating adhered to the substrate, the coating comprising an inner layer and an outer layer, the inner layer comprising a presintered metal or alloy and the outer layer comprising particles disposed in a metal or alloy matrix.
    Type: Application
    Filed: November 28, 2011
    Publication date: May 30, 2013
    Applicant: Kennametal Inc.
    Inventors: Qingjun Zheng, Piyamanee Komolwit, Yixiong Liu, Jim Faust, Jonathan Bitler, Srinivasarao Boddapati
  • Publication number: 20130130050
    Abstract: A multilayer metal structure is provided that includes an inner layer of metal materials which are not titanium and outer layers on both sides of the inner layer which are formed by rolling titanium powders. A method for manufacturing the multilayer metal structure is provided that includes preparing titanium powders and metal materials which are not titanium, feeding the titanium powders and the metal materials to a vertical type rolling mill, simultaneously rolling the titanium powders and the metal materials by the rolling mill and forming the multilayer metal structure consisting of an inner layer and outer layers on both sides of the inner layer, and post-forming the multilayer metal structure to increase a packing density.
    Type: Application
    Filed: December 20, 2010
    Publication date: May 23, 2013
    Applicant: KOREA INSTITUTE OF MACHINERY & MATERIALS
    Inventors: Nho Kwang Park, Jae Keun Hong, Jeoung Han Kim, Chae Hun Lee
  • Publication number: 20130095340
    Abstract: A method of producing a composite plasma spray coating using simultaneous feeding of powder and solution precursor feedstock in a plasma spray gun is disclosed, comprising the steps of a) spraying a powder feedstock comprising micron sized particles into a plasma spray plume; and b) spraying a liquid feedstock comprising liquid precursor solution into the plasma spray plume, wherein the spraying of the powder feedstock and spraying of the liquid feedstock are independently controllable. The method allows control of coating composition and microstructure to deposit nanostructured and microstructured layers either sequentially to form layered coatings, or simultaneously to form either composite coatings or continuously gradient coatings to address diverse applications. Thermal barrier coatings produced using the new method have demonstrated twice the life compared to conventional air plasma sprayed coatings.
    Type: Application
    Filed: May 31, 2012
    Publication date: April 18, 2013
    Applicants: NEW MATERIALS ( ARCI) DEPARTMENT OF SCIENCE AND TECHNOLOGY, Govt. of India
    Inventors: Govindarajan Sivakumar, Shrikant Vishwanath Joshi
  • Publication number: 20130065073
    Abstract: There is provided a metal powder for use in a selective laser sintering method for producing a three-dimensional shaped object, wherein the metal powder comprises a powder mixture of a precipitation-hardening metal composition. In particular, the metal powder of the present invention is configured to have a Fe-based component powder and a Ni-based component powder which are individually included in the powder mixture wherein a powder made of an alloy of Fe-based and Ni-based components is not included as a main powder in the powder mixture.
    Type: Application
    Filed: May 23, 2011
    Publication date: March 14, 2013
    Applicant: PANASONIC CORPORATION
    Inventor: Isao Fuwa
  • Patent number: 8394509
    Abstract: Object is to provide a surface-treated copper foil free from chromium in the surface-treatment layer and excellent in peel strength of a circuit and chemical resistance against to degradation of the peel strength after processing into a printed wiring board. To achieve the object, the surface-treated copper foil having a surface-treatment layer on a bonding surface of a copper foil for manufacturing a copper-clad laminate by laminating it to an insulating resin substrate has the surface-treatment layer formed by depositing a metal component having high melting point not lower than 1400° C. by dry process film formation method to the bonding surface of the copper foil after the cleaning treatment and further depositing a carbon component to the surface.
    Type: Grant
    Filed: June 26, 2009
    Date of Patent: March 12, 2013
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Seiji Nagatani, Hiroshi Watanabe, Kazufumi Izumida
  • Publication number: 20130052472
    Abstract: A powder metal compact is disclosed. The powder metal compact comprises a cellular nanomatrix comprising a metallic nanomatrix material. The powder metal compact also comprises a plurality of dispersed particles comprising a metallic particle core material dispersed in the cellular nanomatrix, the particle core material comprising a nanostructured material.
    Type: Application
    Filed: August 30, 2011
    Publication date: February 28, 2013
    Inventor: Zhiyue Xu
  • Publication number: 20130047397
    Abstract: A tip (20) for a rotary machine tool comprising a superhard structure (12) joined to a cemented carbide substrate 14 by means of at least one intermediate layer (161, 62, 163) disposed between the superhard structure (12) and the cemented carbide substrate (14), the intermediate layer or layers (161, 162, 163) comprising grains of superhard material and grains of a metal carbide material dispersed in a metal binder material.
    Type: Application
    Filed: February 11, 2011
    Publication date: February 28, 2013
    Inventors: Cornelis Roelof Jonker, Robert Fries, Maweja Kasonde, John James Barry
  • Patent number: 8377565
    Abstract: A filling material includes a support base member and a metal layer, the metal layer including a first metal layer and a second metal layer and being disposed on one side of the support base member, the first metal layer being an aggregate of nano metal particles and having a film thickness enabling melting at a temperature lower than a melting point, the second metal layer being an aggregate of metal particles having a lower melting point than the first metal layer.
    Type: Grant
    Filed: April 12, 2011
    Date of Patent: February 19, 2013
    Assignee: Napra Co., Ltd.
    Inventors: Shigenobu Sekine, Yurina Sekine, Yoshiharu Kuwana
  • Publication number: 20130011690
    Abstract: Disclosed is a copper foil for printed circuits prepared by forming a primary particle layer of copper on a surface of a copper foil, and then forming a secondary particle layer based on ternary alloy composed of copper, cobalt and nickel on the primary particle layer; in which the average particle size of the primary particle layer is 0.25 to 0.45 ?m, and the average particle size of the secondary particles layer based on ternary alloy composed of copper, cobalt and nickel is 0.05 to 0.25 ?m. Provided is a copper foil for printed circuits, in which powder fall from the copper foil can be reduced and the peeling strength and heat resistance can be improved by forming a primary particle layer of copper on a surface of a copper foil, and then forming a secondary particle layer based on copper-cobalt-nickel alloy plating on the primary particle layer.
    Type: Application
    Filed: February 3, 2011
    Publication date: January 10, 2013
    Applicant: JX NIPPON MINING & METALS CORPORATION
    Inventors: Hideta Arai, Atsushi Miki
  • Patent number: 8309178
    Abstract: Provided are methods and initial structures for fabricating corrosion resistant steels that incorporate an aluminum rich corrosion resistant surface layer. The initial structures utilize layering and/or patterning for reducing the effective diffusion length Deff to a value well below the total thickness of the aluminum alloy protective layer X1 by providing vertical and/or lateral laminated structures that provide ready sources of Fe atoms during subsequent heat treatment processes.
    Type: Grant
    Filed: July 23, 2009
    Date of Patent: November 13, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Alan Seid, Masayuki Narita
  • Patent number: 8298680
    Abstract: The solder composition comprises particles of a thermodynamically metastable alloy. One of the elements of the alloy will form an intermetallic compound with a metal surface. The solder composition is particularly suitable for use in bumping of semiconductor devices.
    Type: Grant
    Filed: May 11, 2005
    Date of Patent: October 30, 2012
    Assignees: Koninklijke Philips Electronics N.V., Mat-Tech B.V.
    Inventors: Nicolaas Johannes Anthonius Van Veen, Mohammad Hossain Biglari
  • Patent number: 8298313
    Abstract: A cold-forming steel article which comprises an alloy that comprises carbon, manganese, silicon, chromium, molybdenum, vanadium, tungsten and optionally, niobium in certain concentrations, as well as up to about 0.4 wt. % of accompanying elements, remainder iron and contaminants. The article is formed by atomization of a melt and hot isostatic pressing of the resultant powder. The article exhibits a hardness of at least about 60 HRC and a toughness in terms of impact strength of higher than about 50 J. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.
    Type: Grant
    Filed: March 5, 2010
    Date of Patent: October 30, 2012
    Assignee: Boehler Edelstahl GmbH & Co KG
    Inventors: Gerhard Jesner, Devrim Caliskanoglu
  • Patent number: 8293376
    Abstract: A steel strip having a metal coating on at least one surface of the strip. The coating includes an aluminum-zinc-silicon alloy containing magnesium and has small spangles. The magnesium concentration is between 1 and 5% by weight.
    Type: Grant
    Filed: April 5, 2006
    Date of Patent: October 23, 2012
    Assignee: Bluescope Steel Limited
    Inventors: Qiyang Liu, David Willis
  • Patent number: 8288021
    Abstract: A flat metal particle-containing composition including flat metal particles containing silver and a metal nobler than the silver, wherein the metal nobler than the silver is located near surfaces of the flat metal particles and wherein an amount of the metal nobler than the silver is 10?3 atomic % to 5 atomic % relative to the silver contained in the flat metal particles.
    Type: Grant
    Filed: March 31, 2011
    Date of Patent: October 16, 2012
    Assignee: FUJIFILM Corporation
    Inventor: Takeshi Funakubo
  • Patent number: 8273231
    Abstract: A method including depositing a powder on a substrate to form a first layer thereon, wherein the layer includes a Pt group metal, Si and reactive element selected from the group consisting of Hf, Y, La, Ce, Zr, and combinations thereof. Deposited on the first layer is a second layer including Al to form a coating with a ?-Ni+???Ni3Al phase constitution. In preferred embodiments, the second layer is deposited with an organo halocarbon activator.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: September 25, 2012
    Assignee: Rolls-Royce Corporation
    Inventor: George Edward Creech
  • Patent number: 8216658
    Abstract: In a laminate, comprising at least one series of metal layers and fiber-reinforced plastic layers which are attached to one another, at least two different series are provided, these series including a transition, and at the location of the transition at least one of the internal layers is discontinuous and all the other layers are continuous.
    Type: Grant
    Filed: February 13, 2003
    Date of Patent: July 10, 2012
    Assignee: Fokker Aerostructures B.V.
    Inventors: Abdoel Faziel Rajabali, Willem Jan Nicolaas Ter Steeg
  • Patent number: 8216956
    Abstract: A layered electrocatalyst for oxidizing ammonia, ethanol, or combinations thereof, comprising: a carbon support integrated with a conductive metal; at least one first metal plating layer at least partially deposited on the carbon support, wherein the at least one first metal plating layer is active to OH adsorption and inactive to a target species, and wherein the at least one first metal plating layer has a thickness ranging from 10 nanometers to 10 microns; and at least one second metal plating layer at least partially deposited on the at least one first metal plating layer, wherein the at least one second metal plating layer is active to the target species, and wherein the at least one second metal plating layer has a thickness ranging from 10 nanometers to 10 microns, forming a layered electrocatalyst.
    Type: Grant
    Filed: May 4, 2008
    Date of Patent: July 10, 2012
    Assignee: Ohio University
    Inventor: Gerardine G. Botte
  • Publication number: 20120135261
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si phase particles that are?2 ?m and have a globular shape. A method of forming an Al—Zn—Si—Mg alloy coated strip comprises (a) heat treating a solidified coating to facilitate globularisation of Mg2Si phase particles in the coating and/or (b) changing the coating bath chemistry to form intermetallic compound phases that act as nucleation sites for Mg2Si phase particles with the result that small Mg2Si particles form on solidification of the coating.
    Type: Application
    Filed: May 27, 2010
    Publication date: May 31, 2012
    Applicant: BLUESCOPE STEEL LIMITED
    Inventors: Ross McDowall Smith, Qiyang Liu, Joe Williams