Elemental Carbon Patents (Class 502/180)
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Patent number: 7759276Abstract: The invention relates to a formed body comprising an at least partially amorphous inorganic supporting structure and an adsorption agent, which adsorption agent is disposed on and/or in the amorphous inorganic supporting structure. The invention further relates to a process for the production of same and to the use of said formed body in a filtering system, preferably in a motor vehicle.Type: GrantFiled: July 21, 2005Date of Patent: July 20, 2010Assignee: helsa-Automotive GmbH & Co. KGInventor: Thomas Wolff
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Patent number: 7759277Abstract: The present invention provides a catalyst having high activity and excellent stability, a process for preparation of the catalyst, a membrane electrode assembly, and a fuel cell. The catalyst of the present invention comprises an electronically conductive support and catalyst fine particles. The catalyst fine particles are supported on the support and are represented by the formula (1): PtuRuxGeyTz (1). In the formula, u, x, y and z mean 30 to 60 atm %, 20 to 50 atm %, 0.5 to 20 atm % and 0.5 to 40 atm %, respectively. When the element represented by T is Al, Si, Ni, W, Mo, V or C, the content of the T-element's atoms connected with oxygen bonds is not more than four times as large as that of the T-element's atoms connected with metal bonds on the basis of X-ray photoelectron spectrum (XPS) analysis.Type: GrantFiled: March 19, 2009Date of Patent: July 20, 2010Assignee: Kabushiki Kaisha ToshibaInventors: Taishi Fukazawa, Wu Mei, Yoshihiko Nakano, Tsuyoshi Kobayashi, Itsuko Mizutani, Hiroyasu Sumino
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Publication number: 20100179054Abstract: The present invention generally provides compositions including carbon-based nanostructures, catalyst materials and systems, and related methods. In some cases, the present invention relates to carbon-based nanostructures comprising a high density of charged moieties. Methods of the invention may provide the ability to introduce a wide range of charged moieties to carbon-based nanostructures. The present invention may provide a facile and modular approach to synthesizing molecules that may be useful in various applications including sensors, catalysts, and electrodes.Type: ApplicationFiled: December 11, 2009Publication date: July 15, 2010Applicant: Massachusetts Institute of TechnologyInventors: Timothy M. Swager, Jan Schnorr
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Patent number: 7749935Abstract: A catalyst carrier, being characterized in that a catalyst metal for promoting an oxidation-reduction reaction is carried on a vapor-grown carbon fiber having an average outer diameter of from 2 nm to 500 nm, which has been subjected to a crushing treatment so as to have a BET specific surface area of from 4 m2/g to 100 m2/g and an aspect ratio of from 1 to 200, and exhibiting high activity per unit amount of a catalyst metal, a low reaction resistance and an improved output density, and is useful for a fuel cell; a production method thereof and a fuel cell using the catalyst carrier.Type: GrantFiled: January 26, 2005Date of Patent: July 6, 2010Assignee: Showa Denko K.K.Inventors: Ken-ichiro Ota, Akimitsu Ishihara, Satoshi Iinou, Akinori Sudoh
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Publication number: 20100160155Abstract: A carbon nanotube film is disclosed which includes a plurality of macroscopically aligned carbon nanotubes, and a plurality of nanoparticles which are adhered to the surfaces of the carbon nanotubes. A method for constructing a carbon nanotube film is also disclosed. This method includes multiple steps. First, a plurality of macroscopically aligned carbon nanotubes are formed on a substrate. Next, a solution including a dispersion of nanoparticles in a solvent is applied onto the carbon nanotubes. Then, the solvent is evaporated so that the nanoparticles remain and are adhered to the carbon nanotubes.Type: ApplicationFiled: December 22, 2008Publication date: June 24, 2010Inventor: Kangning Liang
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Publication number: 20100151328Abstract: An activated carbon material derived, for example, by carbonizing and activating a non-lignocellulosic carbon precursor has a structural order ratio less than or equal to 0.08, and a nitrogen content greater than 0.2 wt. %. The activated carbon material can also have a volumetric capacitance greater than or equal to 70 F/cm3, an area-specific resistance less than or equal to 0.1 ohm-cm2 and/or a specific surface area greater than 300 m2/g, and is suitable to form improved carbon-based electrodes for use in high energy density devices.Type: ApplicationFiled: December 15, 2008Publication date: June 17, 2010Inventors: Kishor Purushottam Gadkaree, Joseph Frank Mach
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Patent number: 7731781Abstract: The invention provides methods and apparatuses for removing aerosols and, in some cases, vapor phase contaminants, such as mercury, from a gas stream. One method is directed to the removal of additional aerosols from a gas stream from which aerosols have previously been removed by using a screen in combination with a primary aerosol collection device. Another method is directed to the removal of both aerosols and vapor phase contaminants by using a sorbent in combination with a screen. Another method is directed to the removal of vapor phase contaminants by using a catalyst to convert the contaminant to a form that is more easily removed from the gas stream and optionally injecting a chemical to increase the rate of conversion. The invention also provides various apparatuses for use in performing the various methods of the invention.Type: GrantFiled: September 14, 2007Date of Patent: June 8, 2010Assignee: Electric Power Research Institute, Inc.Inventors: Mark Simpson Berry, Ramsay Chang
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Patent number: 7732094Abstract: A mesoporous carbon composite includes mesoporous carbon having mesopores; a conductive polymer coated on only an outer surface of the mesoporous carbon; and an organic electrolyte. The mesoporous carbon composite may be prepared by impregnating an ordered mesoporous silica (OMS) with a mixture comprising a carbon precursor, an acid, and a solvent; heat-treating and carbonizing the impregnated OMS to form an OMS-carbon composite; mixing the OMS-carbon composite with a monomer that forms a conductive polymer and a solvent to provide a surface of the OMS-carbon composite with the monomer; polymerizing the monomer to obtain a conductive polymer-coated OMS-carbon composite; removing the OMS from the composite to obtain a conductive polymer-coated mesoporous carbon; and doping the conductive polymer-coated mesoporous carbon with an organic electrolyte. A supported catalyst and a fuel cell include the mesoporous carbon composite.Type: GrantFiled: May 31, 2006Date of Patent: June 8, 2010Assignee: Samsung SDI., Ltd.Inventors: Chan-ho Pak, Yeong-suk Choi, Hyuk Chang, Sang Hoon Joo
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Patent number: 7727381Abstract: In a process of hydrocracking heavy oil with a catalyst in petroleum refining, asphaltene contained in heavy oil, and impurities including heavy metals such as nickel and vanadium, are efficiently removed with activated carbon, whereby the reduction in catalyst activity or formation of coke by the impurities can be prevented. The invention provides a hydrocracking catalyst comprising activated carbon extrudate as a carrier activated with steam and having a high distribution of pores having pore sizes in the range of 20 to 200 nm.Type: GrantFiled: January 3, 2007Date of Patent: June 1, 2010Assignee: Toyo Engineering CorporationInventors: Hidetsugu Fukuyama, Satoshi Terai, Masayuki Uchida
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Patent number: 7723257Abstract: Hydrocarbon transformations through radical reaction are carried out in presence of: a carbon nano/meso precursor, an aluminium containing support, and a lanthanide catalyst deposited on said aluminium containing support.Type: GrantFiled: December 29, 2006Date of Patent: May 25, 2010Inventor: Dominique Bosteels
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Publication number: 20100125035Abstract: Methods for manufacturing carbon nanostructures include: 1) forming a plurality of catalytic templating particles using a plurality of dispersing agent molecules; 2) forming an intermediate carbon nanostructure by polymerizing a carbon precursor in the presence of the plurality of templating nanoparticles; 3) carbonizing the intermediate carbon nanostructure to form a composite nanostructure; and 4) removing the templating nanoparticles from the composite nanostructure to yield the carbon nanostructures. The carbon nanostructures are well-suited for use as a catalyst support. The carbon nanostructures exhibit high surface area, high porosity, and high graphitization. Carbon nanostructures according to the invention can be used as a substitute for more expensive and likely more fragile carbon nanotubes.Type: ApplicationFiled: January 26, 2010Publication date: May 20, 2010Applicant: Headwaters Technology Innovation, LLCInventors: Cheng Zhang, Martin Fransson, Changkun Liu, Bing Zhou
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Patent number: 7718156Abstract: Carbon nanostructures are formed from a carbon precursor and catalytic templating nanoparticles. Methods for manufacturing carbon nanostructures generally include (1) forming a precursor mixture that includes a carbon precursor and a plurality of catalytic templating particles, (2) carbonizing the precursor mixture to form an intermediate carbon material including carbon nanostructures, amorphous carbon, and catalytic metal, (3) purifying the intermediate carbon material by removing at least a portion of the amorphous carbon and optionally at least a portion of the catalytic metal, and (4) heat treating the purified intermediate carbon material and/or treating the purified intermediate carbon material with a base to remove functional groups on the surface thereof. The removal of functional groups increases the graphitic content of the carbon nanomaterial and decreases its hydrophilicity.Type: GrantFiled: December 20, 2006Date of Patent: May 18, 2010Assignee: Headwaters Technology Innovation, LLCInventors: Cheng Zhang, Martin Fransson, Bing Zhou
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Patent number: 7718155Abstract: Methods for manufacturing carbon nanostructures include: 1) forming a plurality of catalytic templating particles using a plurality of dispersing agent molecules; 2) forming an intermediate carbon nanostructure by polymerizing a carbon precursor in the presence of the plurality of templating nanoparticles; 3) carbonizing the intermediate carbon nanostructure to form a composite nanostructure; and 4) removing the templating nanoparticles from the composite nanostructure to yield the carbon nanostructures. The carbon nanostructures are well-suited for use as a catalyst support. The carbon nanostructures exhibit high surface area, high porosity, and high graphitization. Carbon nanostructures according to the invention can be used as a substitute for more expensive and likely more fragile carbon nanotubes.Type: GrantFiled: October 5, 2006Date of Patent: May 18, 2010Assignee: Headwaters Technology Innovation, LLCInventors: Cheng Zhang, Martin Fransson, Changkun Liu, Bing Zhou
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Publication number: 20100099551Abstract: A carbon nanohorn (CNH) is oxidized to make an opening in the side of the CNH. A substance to be included, e.g., a metal, is introduced through the opening. The inclusion substance is moved to a tip part of the carbon nanohorn through heat treatment in vacuum or an inert gas. The CNH is further heat treated in an atmosphere containing oxygen in a low concentration to remove the carbon layer in the tip through catalysis of the inclusion substance. This exposes the inclusion substance. If the inclusion substance is a metal which is not moved to a tip part by the heat treatment in vacuum or an inert gas, the carbon part surrounding the fine catalyst particle is specifically burned by a heat treatment in an low oxygen concentration atmosphere, while utilizing the catalysis. Thus, the fine catalyst particle is fixed to the tip part of the CNH.Type: ApplicationFiled: January 16, 2008Publication date: April 22, 2010Applicant: NEC CORPORATIONInventors: Ryota Yuge, Masako Yodasaka, Sumio Iijima
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Publication number: 20100092830Abstract: To provide an electrode catalyst for fuel cells, which is obtained efficiently by a simple process, without using a silica template, unlike in the conventional process, which is relatively large in mesopore diameter (5 nm or more), which enables catalyst particles deposited stably in the mesopores, and which can readily develop a highly triple-phase interface state. Such an electrode catalyst for a fuel cell is constituted with: a mesoporous carbon support obtained by heating and baking for carbonization a mixture of a surfactant and carbon precursors; and catalyst particles carried by the support. Further, it is possible to obtain a fuel cell, which has: a fuel electrode; an air electrode; and an electrolyte membrane interposed between the electrodes, in which at least one of the fuel electrode and the air electrode contains the electrode catalyst.Type: ApplicationFiled: January 30, 2008Publication date: April 15, 2010Applicant: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCEInventors: Akari Hayashi, Ichizou Yagi, Kenichi Kimijima
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Publication number: 20100084634Abstract: A nano-crystal diamond film synthesized on a substrate and containing, as a major component, nano-crystal diamond having a grain diameter from 1 nm to less than 1000 nm. This nano-crystal diamond film can be formed on a substrate by means of a plasma CVD method using a raw material gas containing a hydrocarbon and hydrogen, allowing the formation of the nano-crystal diamond film to take place outside the plasma region. This nano-crystal diamond film is applicable to the manufacture of an electrochemical device, an electrochemical electrode, a DNA chip, an organic electroluminescent device, an organic photoelectric receiving device, an organic thin film transistor, a cold electron-emission device, a fuel cell and a catalyst.Type: ApplicationFiled: November 14, 2006Publication date: April 8, 2010Applicants: TOPPAN PRINTING CO., LTD., NATIONAL INSTITUTE FOR MATERIALS SCIENCEInventors: Hidenori Gamo, Toshihiro Ando
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Publication number: 20100075835Abstract: A nanocarbon aggregate including a graphite aggregate including a graphene sheet having a petal shape and a nanohorn. The petal-shaped graphite aggregate achieves a reduction in the particulate size and a higher dispersibility by allowing the edge of the petal shape to locally absorb a metal, a metal complex and a metal oxide. The nanocarbon aggregate is used for a catalyst support.Type: ApplicationFiled: January 29, 2008Publication date: March 25, 2010Applicant: NEC CORPORATIONInventors: Ryota Yuge, Masako Yudasaka, Sumio Iijima
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Patent number: 7670985Abstract: The invention provides an activated carbon supported cobalt based catalyst for directly converting of synthesis gas to mixed linear alpha-alcohols and paraffins, comprising cobalt, an activated carbon carrier, a metal promoter which is at least one selected from the group consisting of a zirconium component, a lanthanum component, a cerium component, a chromium component, a vanadium component, a titanium component, a manganese component, a rhenium component, a potassium component, a ruthenium component, a magnesium component and a mixture thereof, wherein the cobalt and the promoter are deposited on the activated carbon carrier or substantially uniformly dispersed therein, and the metal promoter is present in the form of a metal, an oxide or a combination thereof.Type: GrantFiled: August 9, 2007Date of Patent: March 2, 2010Assignees: Dalian Institute of Chemical Physics, Chinese Academy of Sciences, CNOOC New Energy Investment Co., Ltd.Inventors: Yunjie Ding, Hejun Zhu, Tao Wang, Guiping Jiao, Yuan Lv
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Patent number: 7666812Abstract: An improved gas diffusion electrode composed of a perovskite-type oxide dispersed in a mixture of carbon black and a hydrophobic binder polymer. An improved catalyst for use in the electrochemical reduction of oxygen comprising a perovskite-type compound having alpha and beta sites, and having a greater molar ratio of cations at the beta site. A particularly good reduction catalyst is a neodymium calcium manganite. An improved method of dispersing the catalysts with carbon in a reaction layer of the electrode improves performance of the electrode and the oxygen reduction process. This is provided by adding carbon black to an aqueous solution of metal salts before it is heated to a gel and then to a char and then calcined. Optionally, a quantity of the desired oxide catalyst can be premixed with a portion the carbon before adding the carbon to an aqueous solution of the metal salts to be heated.Type: GrantFiled: August 10, 2007Date of Patent: February 23, 2010Assignee: Ceramatec, Inc.Inventors: John Howard Gordon, Hachiya Toshinori, Shekar Balagopal, Sai Bhavaraju
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Patent number: 7662740Abstract: A fuel cell catalyst comprising platinum, chromium, and copper, nickel or a combination thereof. In one or more embodiments, the concentration of platinum is less than 50 atomic percent, and/or the concentration of chromium is less than 30 atomic percent, and/or the concentration of copper, nickel, or a combination thereof is at least 35 atomic percent.Type: GrantFiled: June 3, 2004Date of Patent: February 16, 2010Assignees: Symyx Technologies, Inc., Honda Giken Kogyo Kabushiki KaishaInventors: Konstantinos Chondroudis, Alexander Gorer, Martin Devenney, Ting He, Hiroyuki Oyanagi, Daniel M. Giaquinta, Kenta Urata, Hiroichi Fukuda, Qun Fan, Peter Strasser, Keith James Cendak, Jennifer N. Cendak, legal representative
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Patent number: 7659224Abstract: Although nanoparticles capable of providing an extremely large active surface area have highly marked advantages, when a PEFC electrode utilizing nanoparticles is used for a prolonged period of time, the catalyst nanoparticles on carrier of the PEFC electrode because of the nano-size thereof migrate and aggregate together to result in a rapid loss of activity. Thus, there is a demand for inhibition of the above aggregation so as to prevent any drop of catalytic activity. According to the present invention the aggregation of nanoparticles can be inhibited by catalyst nanoparticles containing Pt wherein a porous matter containing an inorganic oxide is disposed on the surface of the catalyst nanoparticles. When use is made of nanoparticles whose surface has undergone specific modification, excellent activity can be realized. Therefore, there are provided surface-modified nanoparticles and catalyst and further a PEFC electrode utilizing these nanoparticles.Type: GrantFiled: September 13, 2006Date of Patent: February 9, 2010Assignee: Hitachi, Ltd.Inventors: Yuzuru Shimazaki, Yoshio Kobayashi, Mikio Konno
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Publication number: 20100022806Abstract: The present invention describes improved methods of introducing promoters to catalysts. This invention provides a method for dispersal of a promoter onto a solid surface. A catalyst material and a deliquescent material can together be contacted with a gas phase comprising a solvent under conditions effective for deliquescence whereby the promoter is dispersed onto the solid surface. This invention combines practical benefits of dry-mixing with the enhanced dispersion that can be realized by solvent-based methods.Type: ApplicationFiled: July 17, 2009Publication date: January 28, 2010Applicant: Range Fuels, Inc.Inventor: George MEITZNER
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Patent number: 7648938Abstract: The present invention provides a metal nanocolloidal liquid characterized by containing a dispersion medium and nanocolloidal metal particles, and containing substantially no protective colloid-forming agent; and a method for producing a metal-on-carrier, characterized by including causing nanocolloidal metal particles to be carried on a carrier by use of the metal nanocolloidal liquid. According to the production method, nanocolloidal metal particles can be efficiently caused to be carried on a carrier, and a metal-on-carrier which is useful in a variety of fields can be industrially advantageously produced.Type: GrantFiled: December 15, 2004Date of Patent: January 19, 2010Assignee: Nippon Sheet Glass Company, LimitedInventors: Kiyoshi Miyashita, Masamichi Kezuka, Tetsuro Yoshii, Ryohei Ogawa, Akihiro Hishinuma, Tsutomu Sakai, Toyo Yano
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Publication number: 20100009240Abstract: A catalyst ink composition for a fuel cell electrode is provided. The catalyst ink composition includes a plurality of electrically conductive support particles; a catalyst formed from a finely divided precious metal, the catalyst supported by the conductive support particles; an ionomer; at least one solvent; and a reinforcing material configured to bridge and distribute stresses across the electrically conductive support particles of the ink composition upon a drying thereof. An electrode for a fuel cell and a method of fabricating the electrode with the catalyst ink composition are also provided.Type: ApplicationFiled: July 10, 2008Publication date: January 14, 2010Inventors: Gerald W. Fly, Yeh-Hung Lai, Chunxin Ji, Jeanette E. Owejan
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Patent number: 7642212Abstract: Stable catalyst carrier impregnating solutions can be prepared using a component of a Group VIB metal, e.g., molybdenum, at high concentration, a component of a Group VIII metal, e.g., nickel, at low concentration, and a phosphorous component, e.g., phosphoric acid, at a low concentration, provided that the Group VIII metal is in a substantially water-insoluble form and a particular sequence of addition of the components is followed, even when a substantially water-insoluble form of the Group VIB component is used. The resulting stabilized impregnating solution can be supplemented with additional Group VIII metal in water-soluble form to achieve increased levels of such metal in the final catalyst. Furthermore, uncalcined catalyst carriers impregnated with the stable solution and subsequently shaped, dried and calcined, have unexpectedly improved performance when used in the hydroprocessing of heavy hydrocarbon feedstocks.Type: GrantFiled: April 16, 2008Date of Patent: January 5, 2010Assignee: Advanced Refining Technologies LLCInventor: Darryl P. Klein
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Publication number: 20090317308Abstract: Catalysts are formulated to resemble a direct ammonia/air fuel cell at short circuit at the nanoscale level to convert ammonia in aqueous solution directly and spontaneously to nitrogen at near or above ambient temperature. The catalyst particle contains a type-A catalyst subparticles for ammonia oxidation to nitrogen, and a type-C catalyst subparticles for oxygen reduction, with the type-A and type-C catalyst subparticles electrically shorted. Advantages realized at the nanoscale level are enhanced conductances for electrons and hydroxyl anions between the neighboring type-A and type-C catalyst subparticles. With the catalysts packed and confined in a catalyst bed in a chemical reactor, the direct conversion of ammonia in an aqueous phase to nitrogen can be carried out continuously for ammonia removal from a water stream in a compact package, and without the high cost arising from constructing and maintaining a bulk electrochemical device, and without the step of exacting the ammonia into gas phase.Type: ApplicationFiled: June 18, 2009Publication date: December 24, 2009Inventor: Xiaoming Ren
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Patent number: 7629285Abstract: A process for synthesis of a catalyst is provided. The process includes providing a carbon precursor material, oxidizing the carbon precursor material whereby an oxygen functional group is introduced into the carbon precursor material, and adding a nitrogen functional group into the oxidized carbon precursor material.Type: GrantFiled: October 31, 2007Date of Patent: December 8, 2009Assignee: University of South CarolinaInventors: Branko N. Popov, Jog-Won Lee, Nalini P. Subramanian, Swaminatha P. Kumaraguru, Hector R. Colon-Mercado, Vijayadurga Nallathambi, Xuguang Li, Gang Wu
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Patent number: 7625832Abstract: A catalyst for the hydroprocessing of organic compounds, composed of an interstitial metal hydride having a reaction surface at which monatomic hydrogen is available. The activity of the catalyst is maximized by avoiding surface oxide formation. Transition metals and lanthanide metals compose the compound from which the interstitial metal hydride is formed. The catalyst's capabilities can be further enhanced using radio frequency (RF) or microwave energy.Type: GrantFiled: December 5, 2006Date of Patent: December 1, 2009Assignee: Carnegie Mellon UniversityInventors: David A. Purta, Marc A. Portnoff, Faiz Pourarian, Margaret A. Nasta, Jingfeng Zhang
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Patent number: 7618915Abstract: A method of producing a composite carbon catalyst is generally disclosed. The method includes oxidizing a carbon precursor (e.g., carbon black). Optionally, nitrogen functional groups can be added to the oxidized carbon precursor. Then, the oxidized carbon precursor is refluxed with a non-platinum transitional metal precursor in a solution. Finally, the solution is pyrolyzed at a temperature of at least about 500° C.Type: GrantFiled: May 8, 2007Date of Patent: November 17, 2009Inventors: Branko N. Popov, Nalini Subramanian, Hector R. Colon-Mercado
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Patent number: 7615508Abstract: A cathode for an air recovery alkaline battery is disclosed. The cathode contains at least about 60% by weight MnO2 and at least about 2% by weight of a hydrophobic polymer; the MnO2 consists essentially of electrochemically synthesized MnO2.Type: GrantFiled: May 8, 2007Date of Patent: November 10, 2009Assignee: The Gillette CompanyInventors: Alexander Kaplan, Thomas Kelly, Viet H. Vu
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Patent number: 7615509Abstract: Supported metallic catalysts comprised of a Group VIII metal, a Group VIB metal, and an organic additive, and methods for synthesizing supported metallic catalysts are provided. The catalysts are prepared by a method wherein precursors of both metals are mixed and interacted with at least one organic additive, dried, calcined, and sulfided. The catalysts are used for hydroprocessing, particularly hydrodesulfurization and hydrodenitrogenation, of hydrocarbon feedstocks.Type: GrantFiled: October 11, 2007Date of Patent: November 10, 2009Assignee: ExxonMobil Research and Engineering CompanyInventors: Chuansheng Bai, EL-Mekki El-Malki, Jeff Elks, Zhiguo Hou, Jon M. McConnachie, Pallassana S. Venkataraman, Jason Wu, Peter W. Jacobs, Jun Han, Daniel M. Giaquinta, Alfred Hagemeyer, Valery Sokolovskii, Anthony F. Volpe, Jr., David M. Lowe
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Publication number: 20090275466Abstract: A metallo-organic decomposition process for the preparation of intermetallic powders and films. A liquid mixture containing a first metal precursor and a second metal is heated to a temperature in a first temperature range so as to convert the first metal precursor to a first metal followed by heating to a temperature in a second temperature range so as to form an intermetallic compound by a solid state reaction between the first and second metals. The intermetallic compound can be used as a catalyst in cut filler and/or the filter of a cigarette.Type: ApplicationFiled: June 19, 2009Publication date: November 5, 2009Applicant: Philip Morris USA, Inc.Inventors: Sarojini Deevi, Yezdi B. Pithawalla
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Publication number: 20090275463Abstract: A method for making a catalyst includes providing a sol that sol includes a catalyst and a catalyst substrate; drying the sol via freeze-drying, spray drying, freeze granulation, or supercritical fluid drying to form a powder; mixing the powder with a solvent to form a slurry; and washcoating the slurry onto a catalyst support. Another method for making a catalyst includes providing a sol, wherein the sol includes a catalyst substrate; drying the sol via freeze-drying, spray drying, freeze granulation, or supercritical fluid drying to form a powder; mixing the powder with a solvent to form a slurry; washcoating the slurry onto a catalyst support; and depositing a catalyst onto the catalyst substrate.Type: ApplicationFiled: May 1, 2008Publication date: November 5, 2009Applicant: GENERAL ELECTRIC COMPANYInventors: Hrishikesh Keshavan, Robert Joseph Lyons, Larry Neil Lewis, Dan Hancu
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Patent number: 7608560Abstract: A fuel cell catalyst comprising platinum, titanium and tungsten. In one or more embodiments, the concentration of platinum is less than 60 atomic percent, and/or the concentration of titanium is at least 20 atomic percent, and/or the concentration of tungsten is at least 25 atomic percent.Type: GrantFiled: June 7, 2004Date of Patent: October 27, 2009Assignees: Symyx Technologies, Inc., Honda Giken Kogyo Kabushiki KaishaInventors: Qun Fan, Peter Strasser, Alexander Gorer, Martin Devenney, Ting He, Hiroyuki Oyanagi, Daniel M. Giaquinta, Kenta Urata, Hiroichi Fukuda, Konstantinos Chondroudis, Keith James Cendak
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Patent number: 7608556Abstract: Carbon nanotubes have been reversibly and readily oxidized and reduced with common chemicals in solution, thereby allowing the nanotubes to be used as catalysts for chemical reactions and as stable charge storage devices.Type: GrantFiled: July 8, 2008Date of Patent: October 27, 2009Assignee: E. I. du Pont de Nemours and CompanyInventors: Bruce A. Diner, Ming Zheng
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Publication number: 20090246110Abstract: An activated carbon catalyst is described which is sufficiently active in the presence of catalytic poisons in crude gas to convert nitrogen oxides to nitrogen in the presence of ammonia.Type: ApplicationFiled: March 30, 2009Publication date: October 1, 2009Applicant: CarboTech AC GmbHInventors: Klaus-Dirk Henning, Wolfgang Bongartz
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Patent number: 7589043Abstract: Provided are a supported catalyst, an electrode including the same, and a fuel cell using the electrode. The supported catalyst includes a carbon-based catalyst support and metal catalyst particles having an average diameter of 3.5 to 5 nm and an amount of 80 to 90 parts by weight based on 100 parts by weight of the supported catalyst in a multi-layer structure adsorbed on a surface of the carbon-based catalyst support. In the supported catalyst of the present invention, as small metal catalyst particles with an average diameter of 3.5 to 5 nm are dispersed with high concentration, high dispersion, and the multi-layer structure, catalytic efficiency is increased. A fuel cell having improved energy density and fuel efficiency characteristics can be prepared using an electrode formed using the supported catalyst.Type: GrantFiled: June 2, 2006Date of Patent: September 15, 2009Assignee: Samsung SDI Co., Ltd.Inventors: Dae-jong Yoo, Chan-ho Pak, Seol-ah Lee
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Publication number: 20090208780Abstract: The invention is directed to high surface area graphitized carbon and to processes for making high surface area graphitized carbon. The process includes steps of graphitizing and increasing the surface area of (in either order) a starting carbon material to form high surface area graphitized carbon. The step of increasing the surface area optionally comprises an oxidizing step (e.g., through steam etching) or template removal from composite particles. The invention is also directed to catalyst particles and electrodes employing catalyst particles that are formed from the high surface area graphitized carbon.Type: ApplicationFiled: February 19, 2008Publication date: August 20, 2009Applicant: Cabot CorporationInventors: Yipeng Sun, Jian-Ping Shen, Gordon Rice, Paolina Atanassova, Geoffrey D. Moeser
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Patent number: 7576027Abstract: Methods for forming compositions including carbide-containing nanorods and/or oxycarbide-containing nanorods and/or carbon nanotubes bearing carbides and oxycarbides. Rigid porous structures including oxycarbide-containing nanorods and/or carbide containing nanorods and/or carbon nanotubes bearing modified carbides and oxycarbides and methods of making the same are also provided. The compositions and rigid porous structures of the invention can be used either as catalyst and/or catalyst supports in fluid phase catalytic chemical reactions. Processes for making supported catalyst for selected fluid phase catalytic reactions are also provided.Type: GrantFiled: December 8, 2006Date of Patent: August 18, 2009Assignee: Hyperion Catalysis International, Inc.Inventors: Jun Ma, David Moy
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Patent number: 7569510Abstract: Catalysts for the conversion, or oxidation, of carbon monoxide to carbon dioxide. Cigarettes with filters containing the catalysts have acceptable resistance to draw. Additionally, the catalysts can be used to reduce the concentration of carbon monoxide from a vehicle exhaust emission, a gas used in a CO2 laser, a gas used in a fuel cell and/or ambient air undergoing air filtration.Type: GrantFiled: January 26, 2007Date of Patent: August 4, 2009Assignee: Philip Morris USA Inc.Inventors: Sarojini Deevi, Padmanabha Reddy Ettireddy
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Patent number: 7557057Abstract: The present invention relates to a method for synthesizing highly dispersed supported platinum catalyst. More particularly, the present invention relates to a method of synthesizing highly dispersed supported platinum catalyst comprising: dissolving a reducing agent in a solvent to produce a solution, dissolving a platinum chloride to the same solvent; adding a carbon support and platinum in a predetermined ratio to the above mixed solution, agitating the mixture, performing ultrasonic treatment, and performing heat treatment; and adding a HCl solution, agitating the mixture, separating the precipitates via filtration to produce a catalyst, and then washing the catalyst with distilled water, thereby obtaining an active highly dispersed supported platinum catalyst which has excellent electric charge activity, uniformly-sized platinum particles and relatively high specific surface area.Type: GrantFiled: August 4, 2006Date of Patent: July 7, 2009Assignee: Hyundai Motor CompanyInventors: Jong Hyun Lee, Young Min Kim, Jong heop Yi, Pil Kim, Ji Bong Joo
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Patent number: 7553794Abstract: A supported catalyst comprising a support having supported thereon at least one member selected from the group consisting of heteropolyacids and heteropolyacid salts, in which the heteropolyacid and/or heteropolyacid salt is substantially present in a surface layer region of the support to a depth of 30% from the support surface. The catalyst has a high performance when used for the production of compounds by various reactions.Type: GrantFiled: November 27, 2003Date of Patent: June 30, 2009Assignee: Showa Denko K.K.Inventor: Masaaki Sakai
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Publication number: 20090163355Abstract: Plasma modifications of catalyst supports before and after impregnation of metal precursors improve the activity, selectivity and stability of catalysts, e.g. Ni catalysts for benzene hydrogenation and Pd catalysts for selective hydrogenation of acetylene. Plasma modification of the support before impregnation is slightly more effective than the plasma modification after impregnation. However, plasma modifications after impregnation increase the stability and selectivity of catalysts more effectively. The economic benefit of much improved stability of Ni catalysts for hydrogenation of benzene and the enhanced activity and selectivity of Pd catalysts for acetylene hydrogenation, e.g., is significant. Similar benefits for various catalysts and other industrial processes via RF plasma techniques are expected.Type: ApplicationFiled: August 31, 2007Publication date: June 25, 2009Inventors: Wen-Long Jang, Chalita Ratanatawanate
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Patent number: 7550611Abstract: High temperature treatment of graphite nanofibers to convert the materials to carbon nanochips and thereby enhance their performance as support media for metal catalytic particles. The carbon nanochips are suitable for supports for metal and metal oxide particles to catalyze chemical reactions such as oxidation, hydrogenation, oxidative-dehydrogenation, and dehydrogenation. In this regard, they function as a new type of highly conductive catalyst support media.Type: GrantFiled: September 29, 2004Date of Patent: June 23, 2009Assignee: Catalytic Materials, LLCInventors: Xuejun Xu, R. Terry K. Baker
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Publication number: 20090148374Abstract: The invention relates to a process and catalyst for the oxidative desulfurization of hydrocarbonaceous oil. In one aspect, solid carbon materials are provided having stable sulfur trioxide and nitrogen dioxide oxidative species on the surface thereof. Such materials are useful in the production of low sulfur hydrocarbon feedstocks and in the removal of refractory sulfur compounds.Type: ApplicationFiled: November 24, 2008Publication date: June 11, 2009Applicant: SAUDI ARABIAN OIL COMPANYInventor: Ki-Hyouk Choi
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Patent number: 7544631Abstract: The present invention provides for titanium oxide-based photocatalysts having a general formula of TiO2-X-?CXN? and self-cleaning materials that are prepared by substituting O of pure TiO2 with C and N. A preparation method comprising a process for forming thin films of TiO2-X-?CXN? by using gases such as Ar, N2, CO2, CO and O are used for reactive sputtering, and a process of heat treating at around 500° C., thereby crystallizing, is provided. The titanium oxide-based photocatalysts having a general formula of TiO2-X-?CXN? and self-cleaning materials according to the present invention have a smaller optical bandgap compared to pure titanium oxides, and therefore, the photocatalysts can be activated under the visible light range. In addition, they comprise only pure anatase crystallization phase, and since the crystallized particles are small in size, the efficiency and self-cleaning effect of the photocatalysts are very high.Type: GrantFiled: April 26, 2006Date of Patent: June 9, 2009Assignee: Korea Institute of Science and TechnologyInventors: Won-Kook Choi, Yeon-Sik Jung, Dong-Heon Kang, Kyung-Ju Lee
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Publication number: 20090136816Abstract: A hollow capsule structure and a method of preparing the same are disclosed. The hollow capsule structure may include a shell with nanopores. The nanopores may be spherical nanopores. The hollow capsule structure may include pores connected to one another with excellent electronic conductivity and a large specific surface area. In addition, the hollow capsule structure may be configured to can easily transfer mass due to a capillary phenomenon of the nanopores in the shell. As a result, the hollow capsule structure may be configured for use with a catalyst supporter, a supporter for growing carbon nanotubes, an active material, a conductive agent, a separator, a deodorizer, a purifier, an adsorption agent, a material for a display emitter layer, a filter and the like.Type: ApplicationFiled: November 26, 2008Publication date: May 28, 2009Applicant: Samsung SDI Co., Ltd.Inventors: Soon-ki Kang, Geun-Seok Chai, Myoung-Ki Min, Chan Kwak
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Publication number: 20090136808Abstract: The porous carbon structure according to one embodiment of the present invention includes mesopores, and at least two kinds of macropores having different average pore diameters. The porous carbon structure includes inter-connected pores and thereby increases specific surface area and improves electronic conductivity.Type: ApplicationFiled: November 26, 2008Publication date: May 28, 2009Inventors: Soon-Ki Kang, Geun-Seok Chai, Myoung-Ki Min, Chan Kwak, Alexey Alexandrovichserov
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Patent number: 7534739Abstract: A platinum-free chelate catalyst material consisting of at least one unsupported transition metal, a nitrogen-containing organo-metallic transition complex, a further transition metal other than the unsupported transition metal and a chalcogenic compound.Type: GrantFiled: July 3, 2002Date of Patent: May 19, 2009Assignee: Helmholtz-Zentrum Berlin Fuer Materialien und EnergieInventors: Marcus Hilgendorff, Iris Dorbandt, Hendrik Schulenburg, Michael Bron, Sebastian Fiechter, Peter Bogdanoff, Helmut Tributsch
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Patent number: 7527779Abstract: A vapor grown carbon fiber, each fiber filament of the carbonfiber having a branching degree of at least 0.15 occurrences/?m and a bulk density of 0.025 g/cm3 or less and a producing method of the carbon fiber by spraying a raw material solution containing a carbon source and a transition metallic compound into a reaction zone and subjecting the raw material solution to thermal decomposition, which is characterized in (1) spraying the raw material solution at a spray angle of 3° to 30° and (2) feeding a carrier gas through at least one site other than an inlet through which the raw material solution is sprayed, and a composite material comprising the carbon fiber.Type: GrantFiled: November 10, 2003Date of Patent: May 5, 2009Assignee: Showa Denko K.K.Inventors: Kotaro Yano, Masaharu Toki, Hitoshi Inoue, Tomoaki Yoshida, Eiji Kanbara