METHODS AND SYSTEMS INVOLVING ELECTRICALLY REPROGRAMMABLE FUSES
An electrically reprogrammable fuse comprising an interconnect disposed in a dielectric material, a sensing wire disposed at a first end of the interconnect, a first programming wire disposed at a second end of the interconnect, and a second programming wire disposed at a second end of the interconnect, wherein the fuse is operative to form a surface void at the interface between the interconnect and the sensing wire when a first directional electron current is applied from the first programming wire through the interconnect to the second programming wire, and wherein, the fuse is further operative to heal the surface void between the interconnect and the sensing wire when a second directional electron current is applied from the second programming wire through the interconnect to the first programming wire.
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1. Field of the Invention
This invention relates to semiconductor fuses, and particularly to electrically programmable semiconductor fuses.
2. Description of the Invention
Electrically programmable fuses (efuses) used in re-routing circuits are programmed using a high electron current that induces a large gap in the conducting silicide layer. The programming uses a large power density in a short period of time. The result is a permanent resistance shift in the efuse that is not easily controlled and cannot be reversed.
SUMMARY OF THE INVENTIONThe shortcomings of the prior art are overcome and additional advantages are provided through the provision of an electrically reprogrammable fuse comprising an interconnect disposed in a dielectric material, a sensing wire disposed at a first end of the interconnect, a first programming wire disposed at a second end of the interconnect, and a second programming wire disposed at a second end of the interconnect, wherein the fuse is operative to form a surface void between the interconnect and the sensing wire when a first directional electron current is applied from the first programming wire through the interconnect to the second programming wire, and wherein, the fuse is further operative to heal the surface void between the interconnect and the sensing wire when a second directional electron current is applied from the second programming wire through the interconnect to the first programming wire.
An exemplary method for fabricating an electrically programmable fuse includes developing a first photoresist of a fuse mask on a hardmask of a substrate, etching through the hardmask, etching to form an undercut portion below the hardmask, developing a second photoresist of the fuse mask on the hardmask, etching to form a trench in the substrate, depositing a liner in the trench, seeding the trench, and electroplating the trench.
An exemplary method for programming and reprogramming an electrically reprogrammable fuse includes programming the electrically reprogrammable fuse by inducing an electron current from a first programming wire through an interconnect to a second programming wire operative to effect electromigration in the interconnect, such that a void is formed between the interconnect and a sensing wire, and reprogramming the electrically reprogrammable fuse by inducing an electron current from the second programming wire through the interconnect to the first programming wire operative to effect electromigration in the interconnect, such that the interconnect contacts the sensing wire.
An alternate exemplary method for fabricating an electrically programmable fuse includes developing a first photoresist of a fuse mask on a hardmask of a substrate, wherein a sacrificial layer is disposed between the hardmask and the substrate, etching through the hardmask and the sacrificial layer, etching the sacrificial layer to form an undercut portion below the hardmask, developing a second photoresist of the fuse mask on the hardmask, etching to form a trench in the substrate, depositing a liner in the trench, seeding the trench, electroplating the trench, polishing the electroplate overburden, and depositing a cap material.
Additional features and advantages are realized through the techniques of the present invention. Other embodiments and aspects of the invention are described in detail herein and are considered a part of the claimed invention. For a better understanding of the invention with advantages and features, refer to the description and to the drawings.
The subject matter which is regarded as the invention is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other objects, features, and advantages of the invention are apparent from the following detailed description taken in conjunction with the accompanying drawings in which:
The detailed description explains the preferred embodiments of the invention, together with advantages and features, by way of example with reference to the drawings.
DETAILED DESCRIPTION OF THE INVENTIONSystems and methods involving electrically reprogrammable fuses are provided. Several exemplary embodiments are described.
In this regard, an efuse may be used to re-route circuits in semiconductors. For example, typical semiconductors include logic etched permanently on a chip. However, efuses may dynamically reprogram semiconductor chips while they are in use.
Existing efuses may include poly-silicon stripes with a thin layer of silicide covering the top of the stripes. Programming these efuses requires passing a pulse of high electron current through the efuse. The pulse of the electron current induces a large gap in the conducting silicide layer caused by the electromigration of atoms in the metal. The resistance of the poly-silicon stripe shifts from about 100 ohms to 1 kohm or greater in the programmed efuse. The amount of resistance shift using this type of efuse cannot be easily controlled because the programming process uses a large amount of power density in a short period of time (approximately 1 msec, for example). The programming is also not reversible.
Thus, it is desirable for the resistance shift induced by programming an efuse to be set more accurately. Additionally it is desirable to allow the reversible programming of efuses. The embodiments described below allow for the reversible programming of efuses that may be set to a resistance value more accurately than previous embodiments.
Prior to programming the efuse 100, signals may pass from the sensing wire 112 through the interconnect 102 to a variety of circuit components. Programming physically alters the interconnect 102 increasing the resistance of the interconnect 102 such that signals cannot effectively pass through the efuse.
The operation of the efuse is illustrated in
A free surface is often the fastest diffusion path during electromigration. Fabricating sidewall cavities on the top portion of an interconnect effectively creates channels with free metal surface, thereby inducing accelerated electromigration process during fuse programming. Also, the accelerated electromigration is limited to the top portion of the interconnect, resulting the fast formation of a thin void at the top interface between the interconnect 102 and the sensing wire 112 after programming. Therefore, the programming time to generate such small and thin void is minimized.
This embodiment includes a reservoir 114. Reservoir 114 acts as a depository for the atoms displaced during electromigration, and helps to prevent the disfigurement or extrusion of the efuse following electromigration.
The next step in fabricating the efuse is shown in
After the undercut 310 is etched in the substrate 302, a second photoresist 312 is developed on the hardmask 304 as shown in
Finally, the excess copper 318 that is not in the trench 314 (i.e., the overburden) is removed using a method such as CMP, for example, and a cap layer 320 is layered over the substrate 302.
While the preferred embodiment to the invention has been described, it will be understood that those skilled in the art, both now and in the future, may make various improvements and enhancements which fall within the scope of the claims which follow. These claims should be construed to maintain the proper protection for the invention first described.
Claims
1. An electrically reprogrammable fuse comprising:
- an interconnect disposed in a dielectric material;
- a sensing wire disposed at a first end of the interconnect;
- a first programming wire disposed at the first end of the
- interconnect including a reservoir portion operative to receive displaced atoms and release stored atoms during electromigration;
- a second programming wire disposed at a second end of the interconnect, wherein the fuse is operative to form a surface void between the interconnect and the sensing wire when a first directional electron current is applied from the first programming wire through the interconnect to the second programming wire, and wherein, the fuse is further operative to heal the surface void between the interconnect and the sensing wire when a second directional electron current is applied from the second programming wire through the interconnect to the first programming wire; and
- a cavity formed between an upper portion of the interconnect and the dielectric material, wherein the cavity is configured to accelerate electromigration effects of the interconnect material during programming and reprogramming thereof.
2-18. (canceled)
Type: Application
Filed: Aug 16, 2007
Publication Date: Feb 19, 2009
Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION (Armonk, NY)
Inventors: Kaushik Chanda (Fishkill, NY), Lynne M. Gignac (Beacon, NY), Wai-Kin Li (Beacon, NY), Ping-Chuan Wang (Hopewell Junction, NY)
Application Number: 11/839,716
International Classification: H01L 23/52 (20060101); H01H 37/76 (20060101); H01L 23/525 (20060101); H01L 21/44 (20060101); H01L 29/00 (20060101);