Electronic circuit

An electronic circuit formed on an insulating substrate and having thin-film transistors (TFTs) comprising semiconductor layers. The thickness of the semiconductor layers is less than 1500 Å, e.g., between 100 and 750 Å. A first layer consisting mainly of titanium and nitrogen is formed on the semiconductor layer. A second layer consisting aluminum is formed on top of the first layer. The first and second layers are patterned into conductive interconnects. The bottom surface of the second layer is substantially totally in intimate contact with the first layer. The interconnects have good contacts with the semiconductor layer.

Skip to: Description  ·  Claims  ·  References Cited  · Patent History  ·  Patent History
Description

Divisional of prior application Ser. No. 10/193,162 filed Jul. 12, 2002, now U.S. Pat. No. 6,608,353 which is Divisional of Ser. No. 09/703,594 filed Nov. 2, 2000, now U.S. Pat. No. 6,448,612; which is a Divisional of Ser. No. 09/382,674 filed Aug. 25, 1999 now U.S. Pat. No. 6,166,414; which is Divisional of 09/041,702 filed Mar. 13, 1998 now U.S. Pat. No. 6,031,290; which is a Continuation of U.S. Ser. No. 08/636,917 filed Apr. 24, 1996 now U.S. Pat. No. 5,804,878; which is a Continuation of U.S. Ser. No. 08/162,357 filed Dec. 7, 1993 now Abandoned.

FIELD OF THE INVENTION

The present invention relates to an electronic circuit which is formed on an insulating substrate and has a thin semiconductor layer of silicon, for example, forming thin-film transistors, the thin semiconductor layer being required to be connected with conductive interconnects.

BACKGROUND OF THE INVENTION

Conventional thin-film devices such as insulated-gate FETs use a thin semiconductor film of silicon as an active layer. This layer is about 1500 Å thick. Therefore, where electrodes should be formed on this thin semiconductor film, satisfactory contacts can be made by bringing a metal such as aluminum into direct and intimate contact with the film, in the same way as in the prior art IC fabrication techniques. In these contacts, a silicide such as aluminum silicide is usually formed by a chemical reaction between the aluminum and the semiconductor component such as silicon. Since the semiconductor layer is sufficiently thicker than the silicide layer, no problems take place.

However, researches conducted recently have demonstrated that if the thickness of the active layer is decreased below 1500 Å, for example, between about 100 to 750 Å, then the characteristics of the TFTs are improved. Where electrodes should be formed on such a thin semiconductor layer, or an active layer, it has not been possible to make good contacts by the prior art techniques, because the thickness of the silicide layer grows almost up to the thickness of the semiconductor layer, thus severely deteriorating the electrical characteristics of the contacts. When a stress such as a voltage is kept applied to the contacts for a long time, the contacts deteriorate seriously.

In order to improve the characteristics of the TFTs, thermal treatment effected below 400° C., typically 200-350° C., within hydrogen ambient is needed after formation of the electrodes on the semiconductor layer. Where the thickness of the semiconductor layer of the TFTs is less than 1500 Å, the thermal processing greatly promotes growth of the silicide, leading to deterioration of the characteristics of the TFTs.

SUMMARY OF THE INVENTION

It is an object of the present invention to provide a reliable electronic circuit having a semiconductor layer, conductive interconnects, and good contacts between the semiconductor layer and the interconnects, the contacts being capable of withstanding thermal processing performed at or above 300° C.

The present invention resides in an electronic circuit which is formed on an insulating substrate and has a semiconductor layer consisting mainly of silicon, the thickness of the semiconductor layer being less than 1500 Å, preferably between. 100 Å and 750 Å. For example, the invention is applicable to an electronic circuit having TFTs each provided with an active layer having a thickness less than 1500 Å. The effects of the present invention become conspicuous as the thickness of the semiconductor layer decreases.

In a first embodiment of the invention, the above-described semiconductor layer in the form of a thin film is either in intimate contact with the top surface of the insulating substrate as made of glass or formed over this substrate via some insulating film. A first layer consisting principally of titanium and nitrogen is partially or totally in intimate contact with the semiconductor layer. A second layer consisting principally of aluminum is formed on the top surface of the first layer. The first and second layers are photolithographically patterned into conductive interconnects. The bottom surface of the second layer is substantially totally in intimate contact with the first layer. It is possible to form a third layer consisting mainly of titanium and nitrogen on the second layer.

In another embodiment of the invention, the above-described semiconductor layer in the form of a thin film is either in intimate contact with the insulating substrate as made of glass or formed over this substrate via some insulating film. A first layer containing both titanium and silicon is partially or totally in intimate contact with the semiconductor layer. A second layer consisting chiefly of titanium and nitrogen is in intimate contact with the top surface of the first layer. A third layer consisting principally of aluminum is formed on the top surface of the second layer. The first through third layers are photolithographically patterned into conductive interconnects. Of course, other layer may be formed on the third layer.

In a further embodiment of the invention, the above-described semiconductor layer in the form of a thin film is either in intimate contact with the insulating substrate as made of glass or formed over this substrate via some insulating film. A first layer containing both titanium and silicon as main constituents is partially or totally in intimate contact with the semiconductor layer. A second layer consisting chiefly of titanium and nitrogen is in intimate contact with the top surface of the first layer. A third layer consisting principally of aluminum is formed on the top surface of the second layer. The first through third layers are photolithographically patterned into conductive interconnects. This embodiment is characterized in that the ratio of the titanium to the nitrogen in the first layer is greater than the titanium/nitrogen ratio of the second layer.

In any structure of these embodiments, the portions of the thin semiconductor film with which the first layer is in intimate contact show an N- or P-type conductivity. Preferably, the dose in these portions is 1×1019 to 1×1020/cm2. The impurity may be introduced by a well-known ion implantation method or plasma doping method. Where such impurity ions are accelerated to a high energy and introduced, the dose is preferably between 0.8×1015 and 1×1017/cm2. Also, a laser doping method using laser irradiation within an ambient of an impurity gas may be utilized This method is described in Japanese Patent application Ser. No. 283981/1991, filed Oct. 4, 1991, and No. 290719/1991, filed Oct. 8, 1991. Preferably, the sheet resistance of these portions is less than 1 kΩ/square.

Elements which can be added to the semiconductor layer are phosphorus, boron, arsenic, and others. Those portions of the semiconductor layer which are in contact with the conductive interconnects may be parts of doped regions such as the source and drain regions of the TFTs. Preferably, the sheet resistance of the semiconductor layer is less than 500Ω/square.

A silicon oxide layer may be in intimate contact with the bottom surface of the thin semiconductor layer. In this structure, the silicon oxide film may contain the same impurity as the impurity contained in the semiconductor layer.

In the first layer of the above-described first embodiment, the ratio of the titanium to the nitrogen contained as main constituents may differ according to the thickness. Besides titanium and nitrogen, other elements such as silicon and oxygen can be contained as main constituents. For example, that portion of the first layer which is close to the semiconductor layer may consist principally of titanium and silicon. That portion of the first layer which is close to the second layer may consist mainly of titanium and nitrogen. For instance, the ratio of nitrogen to titanium may be set close to a stoichiometric ratio (exceeding 0.8). In the intermediate region, the constituents may be made to vary continuously.

Generally, a stoichiometric material (titanium nitride) containing nitrogen and titanium has excellent barrier characteristics and prevents diffusion of aluminum and silicon. However, the material shows a high contact resistance with silicon. Therefore, it is not desired to use such a material directly for formation of contacts. On the other hand, a stoichiometric material (titanium silicide) containing titanium and silicon exhibits a low contact resistance with the semiconductor layer consisting mainly of silicon. This is advantageous to form Ohmic contacts. However, aluminum tends to easily diffuse. For example, the aluminum of the second layer diffuses through the first layer, thus forming aluminum silicide in the semiconductor layer.

The complex layer structure described above has been formed to solve these problems. In particular, that portion which is in contact with the second layer is made of substantially stoichiometric titanium nitride and hence the titanium nitride has excellent barrier characteristics. This prevents the aluminum of the second layer from diffusing into the first layer. The portion in contact with the semiconductor layer is made of substantially stoichiometric titanium silicide. Thus, good Ohmic contacts can be derived.

When a film of titanium silicide is formed, it is not necessary to intentionally add silicon. Titanium reacts with the silicon contained in the semiconductor layer. As a result, titanium silicide is automatically formed. For example, therefore, similar effects can be produced by depositing titanium containing less nitrogen onto the portion close to the semiconductor layer and depositing titanium containing more nitrogen onto the portion close to the second layer.

In either case, when the whole first layer is viewed, it consists mainly of titanium and nitrogen. Preferably, the ratio of nitrogen to titanium in the first layer is 0.5 to 1.2. This material containing titanium and nitrogen as main constituents can make Ohmic contacts with a conductive oxide such as indium tin oxide, zinc oxide, and nickel oxide. Where aluminum and such a conductive oxide together form a junction, a thick layer of aluminum oxide is formed at this junction, and it is impossible to have good contacts. In the prior art techniques, a chromium layer has been formed between aluminum and a conductive oxide. Since the chromium is poisonous, alternative materials have been sought for. Materials used in the present invention and consisting mainly of titanium and nitrogen are excellent also in this respect.

Other objects and features of the invention will appear in the course of the description thereof, which follows.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1(A) to 1(D) are cross sections of a circuit using TFTs according to the invention, illustrating the sequence in which the circuit is fabricated;

FIG. 2(A) is a vertical cross section of an electronic circuit according to the invention;

FIG. 2(B) is a top view of another electronic circuit according to the invention;

FIG. 3 is a graph illustrating the characteristic curve a of TFTs fabricated according to the invention, as well as the characteristic curve b of TFTs fabricated by the prior art method;

FIGS. 4(A) and 4(B) are photographs of contact holes in TFTs;

FIG. 5(A) is a schematic view illustrating the contact hole shown in FIG. 4(A);

FIG. 5(B) is a schematic-view illustrating the contact hole shown in FIG. 4(B);

FIG. 6 is a schematic cross section of a device comprising a plurality of TFTs according to the invention, the TFTs being formed on a substrate;

FIGS. 7(A) to 7(H) are cross sections of a TFT according to the invention, illustrating the sequence in which the TFT is fabricated; and

FIGS. 8(A) to 8(C) are cross sections of TFTs according to the invention, illustrating the contacts of the source or drain.

 DETAILED DESCRIPTION OF THE INVENTION EXAMPLE 1

Example 1 is shown in FIGS. 1, (A)-(D), and 2, (A)-(B). FIGS. 1, (A)-(D), illustrate the sequence in which an electronic circuit having TFTs is fabricated. Description of conventional steps is omitted. First, silicon oxide was deposited as a silicon oxide film 2 forming a base film on a glass substrate 1 made of Corning 7059. An amorphous silicon film 3 having a thickness of 500 to 1500 Å, preferably 500 to 750 Å, was formed on the silicon oxide film 2. A protective layer 4 was formed on the amorphous silicon film 3. The laminate was annealed at 450 to 600° C. for 12 to 48 hours to crystallize the amorphous silicon film. Of course, laser annealing or other similar means can be used for the crystallization (FIG. 1(A)).

The silicon film was photolithographically patterned into island-shaped semiconductor regions 5. A silicon oxide film 6 having a thickness of 500 to 1500 Å, preferably 800 to 1000 Å, was formed on the semiconductor regions 5 to form a gate oxide film. Then, gate interconnects and electrodes 7 were fabricated from aluminum. The aluminum interconnects and electrodes 7 were anodized to form an aluminum oxide coating around the interconnects and electrodes 7. This technique which makes use of anodization for top-gate TFTs in this way is described in Japanese Patent application Ser. No. 38637/1992, filed Jan. 24, 1992. Of course, the gate electrodes can be made of silicon, titanium, tantalum, tungsten, molybdenum, or other material. Thereafter, using the gate electrodes as a mask, an impurity such as phosphorus was implanted by plasma doping or other method to form doped silicon regions 8 aligned with the gate electrodes 7. Then, the doped regions 8 were recrystallized by thermal annealing, laser annealing, or other method to form source and drain regions of TFTs (FIG. 1(B)).

Then, silicon oxide was deposited as an interlayer insulator 9. A conductive transparent oxide such as ITO (indium tin oxide) was deposited. The ITO film was photolithographically patterned into pixel electrodes 10 of an active-matrix liquid crystal display. Contact holes were formed in the interlayer insulator 9 to expose parts of the doped regions, or the source and drain regions. A first layer consisting mainly of titanium and nitrogen was formed by sputtering. Also, a second layer made of aluminum was formed by sputtering in the manner described below.

A target made of titanium was placed in a sputter chamber. Films were formed within argon ambient. The sputtering pressure was 1 to 10 mtorr. First, a layer having titanium as its main constituent but containing little nitrogen was formed up to a thickness of 50 to 500 Å. Besides argon, nitrogen was introduced into the sputter chamber. Within this ambient, a film was formed by sputtering. As a result, a layer of substantially stoichiometric titanium nitride and having a thickness of 200 to 1000 Å was formed. At this time, the percentage of nitrogen in the sputtering ambient was in excess of 40%. It is to be noted that the deposition rate by sputtering is affected greatly by the partial pressure of the nitrogen as well as by the sputtering pressure. For example, the deposition rate within an ambient consisting only of argon is generally 3 to 5 times as high as the deposition rate within an ambient containing more than 20% nitrogen. With respect to the sputtering ambient, ammonia, hydradine, or other substance can be used instead of nitrogen. It is known that the resistivity of the produced film varies, depending on the partial pressure of nitrogen during sputtering. Since the film is used to form conductive interconnects, a lower resistivity is desired. For this purpose, of course, an optimum partial pressure of nitrogen is adopted. For example, an ambient containing 100% nitrogen produces a lower resistivity than the resistivity obtained within an ambient containing 40% nitrogen. Typical resistivities were between 50 and 300 μΩ cm.

In the steps described above, if the titanium layer which was formed first and contained little nitrogen was too thick, reaction with the underlying layer occurred. This made it impossible to obtain good contacts. Our research has demonstrated that if the titanium layer is thinner than the semiconductor layer, then favorable results are obtained.

After forming a first layer 11 in this way, aluminum was sputtered to form a second layer 12 containing 1% silicon. The thickness of this second layer was 2000 to 5000 Å. These layers were photolithographically patterned. More specifically, the second layer of aluminum was etched with an etchant such as a mixture acid of phosphoric acid, acetic acid, and nitric acid. Subsequently, the first layer was etched with buffered hydrofluoric acid or nitrous acid while leaving behind the photoresist on the aluminum film. At this time, the interlayer insulator was deteriorated by overetching. The etching process might also be carried out by etching the first layer with a mixture of aqueous solution of hydrogen peroxide (H2O2) and aqueous ammonia (NH3OH), using the aluminum layer selectively left first as a mask. In this case, the interlayer insulator was not affected. However, organic materials such as the photoresist were oxidized.

The above-described etching step can be a dry etching process. If carbon tetrachloride (CCl4) is used as an etching gas, the second and first layers can be continuously etched without adversely affecting the silicon oxide. In this way, conductive interconnects extending from the doped regions were formed. Then, the laminate was annealed at 300° C. within an ambient of-hydrogen, thus completing TFTs.

The circuit fabricated in this way had portions which were required to be connected to the outside. FIG. 2(A) shows the manner in which conductive interconnects 19 for connection with the outside extend from an integrated circuit 18 toward substrate peripheral portions, the circuit 18 being formed on a substrate 17. This electronic circuit may sometimes make electrical contact by mechanical means such as contact fixtures (e.g., sockets) in regions 20 surrounded by the broken line.

In a liquid crystal display as shown in FIG. 2(B), circuits 22-24 activate an active-matrix region 25 on a substrate 21. In order to supply electric power and signals to the circuits 22-24, electrical contacts are made in regions 27 surrounded by the broken lines. Connections made by wire bonding function permanently and are highly reliable. However, considerable labor is needed to fabricate the connections. Especially, this method is not suited for connection of numerous terminals. Therefore, use of mechanical contacts may sometimes be more advantageous.

In this case, however, it is necessary that the surfaces of the conductive interconnects at the contacts be sufficiently strong and that the underlying layer adhere well to the conductive interconnects. Aluminum is not suitable for these purposes. A material consisting mainly of titanium adheres well to silicon, silicon oxide, aluminum, and other similar materials. Also, the hardness of the coating of this material is high. Hence, this material is adequate. It is possible that nitrogen be not contained at all. Also, a maximum amount of nitrogen up to its stoichiometric ratio can be contained. In the present example, of the first layer 11, only the contacts were etched to expose the second layer. In the present example, those portions of the first layer which were in contact with the second layer were made of stoichiometric titanium nitride. Contact fixtures 13 were pressed against the exposed portions of the titanium nitride to form contacts (FIG. 1(C)).

Alternatively, as shown in FIG. 1(D), a second layer 15 is formed on a first layer 14. A third layer 16 of titanium nitride is formed on the second layer 15. Contact fixtures may be brought into contact with this third layer. In this case, it is not necessary to partially etch the second layer as shown in FIG. 1(C). Hence, the patterning step can be omitted. Furthermore, as shown in FIG. 1(E), a layer consisting mainly of nitrogen and titanium according to the present invention is first photolithographically patterned into conductive interconnects, and then an ITO film is formed. In either case, in the present example, the ITO film is made of a material consisting principally of nitrogen and titanium. Consequently, good contacts can be obtained. The material of the film is not restricted to ITO. Rather, various other conductive oxides may also be used.

The VD-ID characteristic of the TFTs obtained in this way is shown as curve a in FIG. 3. For reference, the VD-ID characteristic of TFTs having conventional Al/Si contacts is shown as curve b in FIG. 3. A kink is observed close to VD=0 on the curve b of the TFTs manufactured by the prior art method. Their contact resistances do not make Ohmic contact. On the other hand, such abnormality is not observed on the curve a of the TFTs manufactured according to the present invention, and normal MOS FET characteristics are exhibited.

FIGS. 4(A) and 4(B) are photographs demonstrating that alloying (i.e., formation of a silicide) of the materials of the conductive interconnects extending from the TFTs, i.e., aluminum, with the N-type silicon in the source and drain regions suppressed under the same conditions as in Example 1. The regions shown in the photographs of FIGS. 4(A) and 4(B) are schematically shown in FIGS. 5(A) and 5(B), respectively. A rectangular region seen at the center of each photograph is a contact hole. After formation of the contact, the laminate was annealed at 300° C. for 30 minutes. Where no titanium nitride existed between the silicon and the aluminum as shown in FIG. 4(A), a large amount of silicide (specks) was produced at the contacts. Where a film of titanium nitride having a thickness of 1000 Å existed as shown in FIG. 4(B), any deterioration was not observed at all.

EXAMPLE 2

The present example is described by referring to FIG. 1, (A)-(D), which conceptually illustrate the sequence in which an electronic circuit having TFTs is fabricated. Conventional steps are not described herein. First, silicon oxide was deposited as a silicon oxide base film 2 on a glass substrate 1. An amorphous silicon film 3 having a thickness of 100 to 1500 Å, preferably 100 to 750 Å, was formed on the silicon oxide film 2. A protective layer 4 was formed on the amorphous silicon film 3. The laminate was annealed at 450 to 600° C. for 12 to 48 hours to crystallize the amorphous silicon film. Of course, laser annealing or other similar means can also be used for the crystallization (FIG. 1(A)).

The silicon film was photolithographically patterned into island-shaped semiconductor regions 5. A silicon oxide film 6 having a thickness of 500 to 1500 Å, preferably 800 to 1000 Å, was formed on the semiconductor regions 5 to form a gate oxide film. Then, gate interconnects and electrodes 7 were fabricated from aluminum. The aluminum interconnects and electrodes 7 were anodized to form an aluminum oxide coating around the interconnects and electrodes 7. Thereafter, using the gate electrodes as a mask, an impurity such as phosphorus was introduced by ion implantation or other method to form doped silicon regions 8 aligned with the gate electrodes 7. The dose, the accelerating voltage, and the thickness of the gate oxide film were so set that the dose was 0.8 to 4×1015/cm2 and that the dopant density was 1×1019 to 1×1021/cm3. Then, the doped regions 8 were recrystallized by thermal annealing, laser annealing, or other method to form source and drain regions of TFTs (FIG. 1(B)).

Then, silicon oxide was deposited as an interlayer insulator 9, followed by deposition of ITO. The ITO film was photolithographically patterned into pixel electrodes 10 of an active-matrix liquid crystal display. Contact holes were formed in the interlayer insulator 9 to expose parts of the doped regions, or the source and drain regions. A first layer consisting mainly of titanium and nitrogen was formed by sputtering. Also, a second layer made of aluminum was formed by sputtering in the manner described below.

A target made of titanium was placed in a sputter chamber. Films were formed within an ambient consisting of argon and nitrogen. The ratio of the partial pressure of the argon to the partial pressure of the nitrogen was less than 0.3, for example 0.25. The sputtering pressure was 3 mtorr. A DC current of 4.5 A was passed. The flow rate of the argon was 24 SCCM. The flow rate of the nitrogen was 6 SCCM. The first layer had a lower layer containing less nitrogen, the lower layer having a thickness of 100 Å. The film formed in this way showed sufficiently small contact resistance with the silicon and ITO.

Then, the percentage of the ambient within the sputter chamber was increased such that the ratio of the partial pressure of the argon to the partial pressure of the nitrogen was in excess of 0.3, for example 1. Within this ambient, a film was formed by sputtering. The sputtering pressure, and the DC current were maintained at 3 mtorr and 4.5 A, respectively. The flow rates of the argon and the nitrogen were set to 15 SCCM. By the steps described above, an upper layer (having a thickness of 900 Å) of the first layer was formed. The film formed in this manner showed a large contact resistance with the silicon and so could not be used as contacts. However, this film could be patterned into conductive interconnections without difficulty in the present example. It is to be noted that the deposition rate by sputtering is affected greatly by the partial pressure of the nitrogen as well as by the sputtering pressure. For example, where the ratio of argon to nitrogen was 4:1, the deposition rate was 100 to 120 Å/min. Where the ratio of argon to nitrogen was 1:1, the deposition rate was 30 to 40 Å/min.

After forming the first layer 11 in this way, aluminum was sputtered to form a second layer 12 containing 1% silicon. The thickness of this second layer was 2000 to 5000 Å. These layers were photolithographically patterned. More specifically, the second layer of aluminum was etched with an etchant such as a mixture acid of phosphoric acid, acetic acid, and nitric acid. Subsequently, the first layer was etched with a mixture liquid of aqueous solution of hydrogen peroxide (H2O2) and aqueous ammonia (NH3OH) while leaving behind the photoresist on the aluminum film. Since this etchant oxidizes organic substances, it follows that a final cleaning of organic substances is simultaneously done. In this way, conductive interconnects extending from the doped regions were formed. Then, the laminate was annealed at 300° C. within an ambient of hydrogen, thus completing TFTs. In the present example, of the first layer 11, only the contacts were etched, thus exposing the second layer. Contact fixtures 13 were pressed against the exposed portions of the first layer to form contacts (FIG. 1(C)).

EXAMPLE 3

The present example is shown in FIGS. 7, (A)-(H). First, silicon oxide was deposited as a silicon oxide film 202 on a glass substrate 201 made of Corning 7059. The silicon oxide film formed a base film and had a thickness of 1000 to 3000 Å. The substrate measured 300 mm×400 mm or 100 mm×100 mm. To form this oxide film, sputtering was effected within oxygen ambient. To make mass production more efficient, TEOS may be decomposed and deposited by plasma CVD.

Then, amorphous silicon was deposited as a film having a thickness of 300 to 5000 Å, preferably 500 to 1000 Å, by plasma CVD or LPCVD. This film was allowed to stand within an oxidizing ambient at 550 to 600° C. for 24 hours to crystallize the film. This step may also be carried out by laser irradiation. The crystallized silicon film was photolithographically patterned into island-shaped regions 203. A silicon oxide film 104 having a thickness of 700 to 1500 Å was formed by sputtering techniques.

An aluminum film having a thickness of 1000 Å to 3 μm was then formed by electron-beam evaporation or sputtering. This aluminum film contained 1% by weight of silicon or 0.1 to 0.3% by weight of scandium. A film of photoresist, such as OFPR800/30 cp prepared by TOKYO OHIA KOGYO CO., LTD., was formed by spin coating. If a film of aluminum oxide having a thickness of 100 to 1000 Å was formed by anodization before the formation of the photoresist film, then the aluminum film adhered well to the photoresist film. Also, leakage of electric current from the photoresist layer was suppressed. This was effective in forming porous anodized oxide in a subsequent anodization step. Thereafter, the photoresist film and the aluminum film were photolithographically patterned and etched to form gate electrodes 205 and a masking film 200 (FIG. 7(A)).

The gate electrodes 205 were anodized by passing an electric current through an electrolytic solution to form an anodic oxide film 206 having a thickness of 3000 to 6000 Å, for example 5000 Å. The anodization step was carried out, using an acidic solution of 3 to 20% of citric acid, nitric acid, phosphoric acid, chromic acid, sulfuric acid, or other acid, and by applying a constant voltage of 10 to 30 V to the gate electrodes. In the present example, a voltage of 10 V was applied to the gate electrodes in oxalic acid at 30° C. for 20 to 40 minutes for anodic oxidation. The thickness of the anodic oxide film was controlled by the anodization time (FIG. 7(B)).

Subsequently, the silicon oxide film 104 was etched by dry, etching techniques. In this etching step, either plasma mode of isotropic etching or reactive ion etching mode of anisotropic etching can be used. However, it is important that the active layer be etched not deeply by setting large the selection ratio of the silicon to the silicon oxide. For example, if CF4 is used as an etching gas, the anodic oxide film is not etched; only the silicon oxide film 104 is etched. The silicon oxide film 204 located under the porous anodic oxide film 206 was not etched but left behind.(FIG. 7(C)).

An electric current was again supplied to each gate electrode within an electrolytic solution. At this time, ethylene glycol solution containing 3 to 10% tartaric acid, boric acid, or nitric acid was used. When the temperature of the solution was lower than room temperature, or about 10° C., a good oxide film was obtained. In this way, a barrier-type anodic oxide film 207 was formed on the top and side surfaces of the gate electrodes. The thickness of the anodic oxide film 207 was in proportion to the applied voltage. When the applied voltage was 150 V, the thickness of the formed anodic oxide film was 2000 Å. In the present example, the voltage was increased to 80-150 V. The value of the voltage was determined according to the required thickness of the anodic oxide film 207 (FIG. 7(D)).

Using the barrier-type anodic oxide film 207 as a mask, the porous anodic oxide film 206 was etched away. Then, using the gate electrode portions 205 and 207 and the gate-insulating film 204 as masks, an impurity was implanted by ion doping to form low-resistivity doped-regions 208, 211 and high-resistivity doped regions 209, 210. The dose was 1 to 5×1014/cm2. The accelerating voltage was 39 to 90 kV. Phosphorus was used as the impurity (FIG. 7(E)).

An appropriate metal such as titanium, nickel, molybdenum, tungsten, platinum, or palladium was sputtered over the whole surface. For instance, a titanium film 212 having a thickness of 50 to 500 Å was formed over the whole surface. As a result, the metal film, the titanium film 212 in this example, was in intimate contact with the low-resistivity doped regions 208 and 211 (FIG. 7(F)).

Laser radiation emitted from a KrF excimer laser having a wavelength of 248 nm and a pulse width of 20 nsec was illuminated to activate the implanted impurity and to cause the metal film, or the titanium film, to react with the active layer, thus forming regions 213 and 214 of a metal silicide, or titanium silicide. The energy density of the laser radiation was 200 to 400 mJ/cm2, preferably 250 to 300 mJ/cm2. When the laser light was illuminated, if the substrate was heated to 200 to 500° C., then the peeling of the titanium film could be suppressed.

In the present example, an excimer laser was employed as described above. Of course, other laser can be used. Preferably, the used laser is a pulsed laser. If a CW laser is used, the illumination time is long and so the illuminated object expands due to heat. As a result, the object may peel off.

Usable pulsed lasers include infrared lasers such as an Nd:YAG laser (preferably Q-switched laser), visible light lasers such as those utilizing second-harmonic generation, and various UV lasers using excimers such as KrF, XeCl, and ArF. Where laser light is illuminated from above the metal film, it is necessary that the wavelength of the laser light be so selected that the light is not reflected from the metal film. However, where the metal film is quite thin, almost no problems take place. The laser light may also be illuminated from the side of the substrate. In this case, such laser light which is transmitted through the underlying silicon semiconductor layer is required to be selected.

The anneal can be a lamp anneal using illumination of visible light or near infrared light. Where a lamp anneal is conducted, light is illuminated in such a way that the surface of the illuminated object reaches about 600 to 1000° C. Where the temperature is 600° C., the illumination is continued for several minutes. Where the temperature is 1000° C., the illumination is carried out for tens of seconds. An anneal using infrared light such as infrared light of 1.2 μm is quite advantageous for the following reasons. The near infrared light is absorbed selectively by the silicon semiconductor layer and, therefore, the glass substrate is not heated very much. By setting each illumination time short, the substrate is heated to a less extent.

Then, the titanium film was etched by an etchant consisting of hydrogen peroxide, ammonia, and water at a rate of 5:2:2. The exposed layer and those portions of the titanium layer which were not contacted (e.g., the titanium film existing on the gate-insulating film 204 and on the anodic oxide film 207) were left in metal state. These portions could be removed by this etching. Since none of the titanium nitride films 213 and 214 were etched, they could be left behind (FIG. 7(G)).

Finally, as shown in FIG. 7(H), a silicon oxide film having a thickness of 2000 Å to 1 μm (e.g., 3000 Å) was formed as an interlayer insulator 217 over the whole surface by CVD. Contact holes were formed in the source and drain electrodes of the TFTs. Aluminum interconnects and electrodes 218 and 219 having thicknesses of 200 Å to 1 μm (e.g., 5000 Å) were formed. In the present example, the portions with which the aluminum interconnects were in contact were made of titanium silicide. The stability at the interface with the aluminum is improved over the case of silicon. Hence, reliable contacts were obtained. If a barrier metal such as titanium nitride was deposited between the aluminum electrodes 218, 219 and the silicide regions 213, 214, the reliability could be improved further. In the present example, the sheet resistance of the silicide regions was 10 to 50 Ω/cm2. The sheet resistance of the high-resistivity regions 209 and 210 was 10 to 100 kΩ/cm2. As a result, TFTs which had good frequency characteristics and suffered from less hot carrier deterioration at high drain voltages could be fabricated. In the present example, the low-resistivity doped region 211 could be made substantially coincident with the metal silicide regions.

FIG. 6 illustrates an example of fabrication of plural TFTs on a substrate, by the method illustrated in FIGS. 7, (A)-(H). In this example, three thin-film transistors TFT1-TFT3 were formed. The TFT1 and TFT2 were used as driver TFTs and took the form of CMOS devices. In the present example, these TFTs were built as inverters. Oxide layers 505 and 506 corresponding to the anodic oxide film 207 shown in FIGS. 7, (A)-(H), had a small thickness of 200 to 1000 Å, for example 500 Å. These oxide layers slightly overlapped the underlying layer. The TFT3 was used as a pixel TFT. An anodic oxide film 507 had a large value of 2000 Å and took an offset state, thus suppressing leakage current. One of the source/drain electrodes of the TFT3 was connected with the pixel electrode 508 of ITO. In order that the anodic oxide films had different thicknesses, they were separated to permit the voltages applied to the gate electrodes of the TFTs to be controlled independently. The TFT1 and TFT3 were n-channel thin-film transistors, while the TFT2 was a p-channel thin-film transistor.

In the present example, the step for forming the titanium film was carried out after the ion doping step. This sequence may be reversed. In this case, since the titanium film coats the whole underlying layer when ions are illuminated, abnormal charging, or charge-up, which would be produced on the substrate, is effectively prevented. As a modified example, after ion doping, a laser annealing step is carried out. Then, a titanium film is formed, and a titanium silicide film is formed by laser illumination or thermal annealing.

The contacts of the source or drain electrodes of the novel TFTs may take the structure shown in FIGS. 8(A)-8(C). Shown in these figures are a glass substrate 1, an insulating film 6, a source or drain 8, an interlayer insulating film 9, a titanium silicide region 301, a titanium nitride layer 302, an aluminum layer 303, a titanium nitride layer 304, a titanium layer 305, and a titanium nitride layer 306.

In the present invention, thin source, drain, or other doped regions, of TFTs can have good contacts, which are highly reliable and hence effective in enhancing the reliability of the whole electronic circuit. In this way, the invention is industrially advantageous.

Claims

1. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer comprising titanium on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a third layer comprising titanium on the second layer; and
forming a pixel electrode comprising a conductive oxide film on the third layer.

2. A method of manufacturing a display device according to claim 1 wherein the semiconductor region comprises crystalline silicon.

3. A method of manufacturing a display device according to claim 1 wherein the conductive oxide film comprises one selected from the group consisting of indium tin oxide, zinc oxide, and nickel oxide.

4. A method of manufacturing a display device according to claim 1 wherein the first layer comprises titanium nitride.

5. A method of manufacturing a display device according to claim 1 wherein the second layer comprises aluminum containing 1% silicon.

6. A method of manufacturing a display device according to claim 1 wherein the third layer comprises titanium nitride.

7. A method of manufacturing a display device according to claim 1 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

8. A method of manufacturing a display device according to claim 1 wherein the gate electrode is formed over the semiconductor region.

9. A method of manufacturing a display device according to claim 1 wherein the display device is an active matrix type liquid crystal display device.

10. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer comprising titanium on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a third layer comprising titanium on the second layer;
forming a conductive oxide film on the third layer; and
patterning the conductive oxide film so as to form a pixel electrode.

11. A method of manufacturing a display device according to claim 10 wherein the semiconductor region comprises crystalline silicon.

12. A method of manufacturing a display device according to claim 10 wherein the conductive oxide film comprises one selected from the group consisting of indium tin oxide, zinc oxide, and nickel oxide.

13. A method of manufacturing a display device according to claim 10 wherein the first layer comprises titanium nitride.

14. A method of manufacturing a display device according to claim 10 wherein the second layer comprises aluminum containing 1% silicon.

15. A method of manufacturing a display device according to claim 10 wherein the third layer comprises titanium nitride.

16. A method of manufacturing a display device according to claim 10 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

17. A method of manufacturing a display device according to claim 10 wherein the gate electrode is formed over the semiconductor region.

18. A method of manufacturing a display device according to claim 10 wherein the display device is an active matrix type liquid crystal display device.

19. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer comprising titanium on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a third layer comprising titanium on the second layer;
patterning the first to third layers so as to form an electrode; and
forming a pixel electrode comprising a conductive oxide film on the third layer of the electrode.

20. A method of manufacturing a display device according to claim 19 wherein the semiconductor region comprises crystalline silicon.

21. A method of manufacturing a display device according to claim 19 wherein the conductive oxide film comprises one selected from the group consisting of indium tin oxide, zinc oxide, and nickel oxide.

22. A method of manufacturing a display device according to claim 19 wherein the first layer comprises titanium nitride.

23. A method of manufacturing a display device according to claim 19 wherein the second layer comprises aluminum containing 1% silicon.

24. A method of manufacturing a display device according to claim 19 wherein the third layer comprises titanium nitride.

25. A method of manufacturing a display device according to claim 19 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

26. A method of manufacturing a display device according to claim 19 wherein the gate electrode is formed over the semiconductor region.

27. A method of manufacturing a display device according to claim 19 wherein the display device is an active matrix type liquid crystal display device.

28. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer comprising titanium on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a third layer comprising titanium on the second layer;
patterning the first to third layers so as to form an electrode;
forming a conductive oxide film on the third layer of the electrode; and
patterning the conductive oxide film so as to form a pixel electrode.

29. A method of manufacturing a display device according to claim 28 wherein the semiconductor region comprises crystalline silicon.

30. A method of manufacturing a display device according to claim 28 wherein the conductive oxide film comprises one selected from the group consisting of indium tin oxide, zinc oxide, and nickel oxide.

31. A method of manufacturing a display device according to claim 28 wherein the first layer comprises titanium nitride.

32. A method of manufacturing a display device according to claim 28 wherein the second layer comprises aluminum containing 1% silicon.

33. A method of manufacturing a display device according to claim 28 wherein the third layer comprises titanium nitride.

34. A method of manufacturing a display device according to claim 28 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

35. A method of manufacturing a display device according to claim 28 wherein the gate electrode is formed over the semiconductor region.

36. A method of manufacturing a display device according to claim 28 wherein the display device is an active matrix type liquid crystal display device.

37. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer comprising titanium on the semiconductor region, wherein the first layer does not contain nitrogen;
forming a second layer comprising aluminum on the first layer;
forming a third layer comprising titanium on the second layer; and
forming a pixel electrode comprising a conductive oxide film on the third layer.

38. A method of manufacturing a display device according to claim 37 wherein the semiconductor region comprises crystalline silicon.

39. A method of manufacturing a display device according to claim 37 wherein the conductive oxide film comprises one selected from the group consisting of indium tin oxide, zinc oxide, and nickel oxide.

40. A method of manufacturing a display device according to claim 37 wherein the second layer comprises aluminum containing 1% silicon.

41. A method of manufacturing a display device according to claim 37 wherein the third layer comprises titanium nitride.

42. A method of manufacturing a display device according to claim 37 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

43. A method of manufacturing a display device according to claim 37 wherein the gate electrode is formed over the semiconductor region.

44. A method of manufacturing a display device according to claim 37 wherein the display device is an active matrix type liquid crystal display device.

45. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer comprising titanium on the semiconductor region, wherein the first layer does not contain nitrogen;
forming a second layer comprising aluminum on the first layer;
forming a third layer comprising titanium on the second layer;
forming a conductive oxide film on the third layer; and
patterning the conductive oxide film so as to form a pixel electrode.

46. A method of manufacturing a display device according to claim 45 wherein the semiconductor region comprises crystalline silicon.

47. A method of manufacturing a display device according to claim 45 wherein the conductive oxide film comprises one selected from the group consisting of indium tin oxide, zinc oxide, and nickel oxide.

48. A method of manufacturing a display device according to claim 45 wherein the second layer comprises aluminum containing 1% silicon.

49. A method of manufacturing a display device according to claim 45 wherein the third layer comprises titanium nitride.

50. A method of manufacturing a display device according to claim 45 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

51. A method of manufacturing a display device according to claim 45 wherein the gate electrode is formed over the semiconductor region.

52. A method of manufacturing a display device according to claim 45 wherein the display device is an active matrix type liquid crystal display device.

53. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer comprising titanium on the semiconductor region, wherein a portion of the first layer in contact with the semiconductor region comprises titanium silicide;
forming a second layer comprising aluminum on the first layer;
forming a third layer comprising titanium on the second layer; and
forming a pixel electrode comprising a conductive oxide film on the third layer.

54. A method of manufacturing a display device according to claim 53 wherein the semiconductor region comprises crystalline silicon.

55. A method of manufacturing a display device according to claim 53 wherein the conductive oxide film comprises one selected from the group consisting of indium tin oxide, zinc oxide, and nickel oxide.

56. A method of manufacturing a display device according to claim 53 wherein the first layer comprises titanium nitride.

57. A method of manufacturing a display device according to claim 53 wherein the second layer comprises aluminum containing 1% silicon.

58. A method of manufacturing a display device according to claim 53 wherein the third layer comprises titanium nitride.

59. A method of manufacturing a display device according to claim 53 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

60. A method of manufacturing a display device according to claim 53 wherein the gate electrode is formed over the semiconductor region.

61. A method of manufacturing a display device according to claim 53 wherein the display device is an active matrix type liquid crystal display device.

62. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer comprising titanium on the semiconductor region, wherein a portion of the first layer in contact with the semiconductor region comprises titanium silicide;
forming a second layer comprising aluminum on the first layer;
forming a third layer comprising titanium on the second layer;
forming a conductive oxide film on the third layer; and
patterning the conductive oxide film so as to form a pixel electrode.

63. A method of manufacturing a display device according to claim 62 wherein the semiconductor region comprises crystalline silicon.

64. A method of manufacturing a display device according to claim 62 wherein the conductive oxide film comprises one selected from the group consisting of indium tin oxide, zinc oxide, and nickel oxide.

65. A method of manufacturing a display device according to claim 62 wherein the first layer comprises titanium nitride.

66. A method of manufacturing a display device according to claim 62 wherein the second layer comprises aluminum containing 1% silicon.

67. A method of manufacturing a display device according to claim 62 wherein the third layer comprises titanium nitride.

68. A method of manufacturing a display device according to claim 62 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

69. A method of manufacturing a display device according to claim 62 wherein the gate electrode is formed over the semiconductor region.

70. A method of manufacturing a display device according to claim 62 wherein the display device is an active matrix type liquid crystal display device.

71. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer; and
forming a pixel electrode comprising zinc oxide over the second layer.

72. A method of manufacturing a display device according to claim 71 wherein the semiconductor region comprises crystalline silicon.

73. A method of manufacturing a display device according to claim 71 wherein the first layer comprises titanium nitride.

74. A method of manufacturing a display device according to claim 71 wherein the second layer comprises aluminum containing 1% silicon.

75. A method of manufacturing a display device according to claim 71 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

76. A method of manufacturing a display device according to claim 71 wherein the gate electrode is formed over the semiconductor region.

77. A method of manufacturing a display device according to claim 71 wherein the display device is an active matrix type liquid crystal display device.

78. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a conductive oxide film comprising zinc oxide over the second layer; and patterning the conductive oxide film comprising zinc oxide so as to form a pixel electrode.

79. A method of manufacturing a display device according to claim 78 wherein the semiconductor region comprises crystalline silicon.

80. A method of manufacturing a display device according to claim 78 wherein the first layer comprises titanium nitride.

81. A method of manufacturing a display device according to claim 78 wherein the second layer comprises aluminum containing 1% silicon.

82. A method of manufacturing a display device according to claim 78 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

83. A method of manufacturing a display device according to claim 78 wherein the gate electrode is formed over the semiconductor region.

84. A method of manufacturing a display device according to claim 78 wherein the display device is an active matrix type liquid crystal display device.

85. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
patterning the first and second layers so as to form an electrode; and
forming a pixel electrode comprising zinc oxide over the second layer of the electrode.

86. A method of manufacturing a display device according to claim 85 wherein the semiconductor region comprises crystalline silicon.

87. A method of manufacturing a display device according to claim 85 wherein the first layer comprises titanium nitride.

88. A method of manufacturing a display device according to claim 85 wherein the second layer comprises aluminum containing 1% silicon.

89. A method of manufacturing a display device according to claim 85 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

90. A method of manufacturing a display device according to claim 85 wherein the gate electrode is formed over the semiconductor region.

91. A method of manufacturing a display device according to claim 85 wherein the display device is an active matrix type liquid crystal display device.

92. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
patterning the first and second layers so as to form an electrode;
forming a conductive oxide film comprising zinc oxide over the second layer of the electrode; and
patterning the conductive oxide film comprising zinc oxide so as to form a pixel electrode.

93. A method of manufacturing a display device according to claim 92 wherein the semiconductor region comprises crystalline silicon.

94. A method of manufacturing a display device according to claim 92 wherein the first layer comprises titanium nitride.

95. A method of manufacturing a display device according to claim 92 wherein the second layer comprises aluminum containing 1% silicon.

96. A method of manufacturing a display device according to claim 92 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

97. A method of manufacturing a display device according to claim 92 wherein the gate electrode is formed over the semiconductor region.

98. A method of manufacturing a display device according to claim 92 wherein the display device is an active matrix type liquid crystal display device.

99. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a third layer having a barrier characteristics on the second layer; and
forming a pixel electrode comprising a conductive oxide film on the third layer.

100. A method of manufacturing a display device according to claim 99 wherein the semiconductor region comprises crystalline silicon.

101. A method of manufacturing a display device according to claim 99 wherein the first layer comprises titanium nitride.

102. A method of manufacturing a display device according to claim 99 wherein the second layer comprises aluminum containing 1% silicon.

103. A method of manufacturing a display device according to claim 99 wherein the third layer comprises titanium nitride.

104. A method of manufacturing a display device according to claim 99 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

105. A method of manufacturing a display device according to claim 99 wherein the gate electrode is formed over the semiconductor region.

106. A method of manufacturing a display device according to claim 99 wherein the display device is an active matrix type liquid crystal display device.

107. A method of manufacturing a display device according comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a third layer having a barrier characteristics on the second layer; and
forming a pixel electrode comprising a zinc oxide on the third layer.

108. A method of manufacturing a display device according to claim 107 wherein the semiconductor region comprises crystalline silicon.

109. A method of manufacturing a display device according to claim 107 wherein the first layer comprises titanium nitride.

110. A method of manufacturing a display device according to claim 107 wherein the second layer comprises aluminum containing 1% silicon.

111. A method of manufacturing a display device according to claim 107 wherein the third layer comprises titanium nitride.

112. A method of manufacturing a display device according to claim 107 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

113. A method of manufacturing a display device according to claim 107 wherein the gate electrode is formed over the semiconductor region.

114. A method of manufacturing a display device according to claim 107 wherein the display device is an active matrix type liquid crystal display device.

115. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming an interlayer insulating film over the semiconductor region and over the gate electrode;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer; and
forming a pixel electrode comprising a conductive oxide film over the second layer and over the interlayer insulating film.

116. A method of manufacturing a display device according to claim 115 wherein the semiconductor region comprises crystalline silicon.

117. A method of manufacturing a display device according to claim 115 wherein the first layer comprises titanium nitride.

118. A method of manufacturing a display device according to claim 115 wherein the second layer comprises aluminum containing 1% silicon.

119. A method of manufacturing a display device according to claim 115 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

120. A method of manufacturing a display device according to claim 115 wherein the interlayer insulating film comprises silicon oxide.

121. A method of manufacturing a display device according to claim 115 wherein the display device is an active matrix type liquid crystal display device.

122. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming an interlayer insulating film over the semiconductor region and over the gate electrode;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer; and
forming a pixel electrode comprising zinc oxide over the second layer and over the interlayer insulating film.

123. A method of manufacturing a display according to claim 122 wherein the semiconductor region comprises crystalline silicon.

124. A method of manufacturing a display device according to claim 122 wherein the first layer comprises titanium nitride.

125. A method of manufacturing a display device according to claim 122 wherein the second layer comprises aluminum containing 1% silicon.

126. A method of manufacturing a display device according to claim 122 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

127. A method of manufacturing a display device according to claim 122 wherein the interlayer insulating comprises silicon oxide.

128. A method of manufacturing a display device according to claim 122 wherein the display device is an active matrix type liquid crystal display device.

129. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming an interlayer insulating film over the semiconductor region and over the gate electrode;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a third layer having a barrier characteristics on the second layer; and
forming a pixel electrode comprising a conductive oxide film on the third layer and over the interlayer insulating film.

130. A method of manufacturing a display device according to claim 129 wherein the semiconductor region comprises crystalline silicon.

131. A method of manufacturing a display device according to claim 129 wherein the first layer comprises titanium nitride.

132. A method of manufacturing a display device according to claim 129 wherein the second layer comprises aluminum containing 1% silicon.

133. A method of manufacturing a display device according to claim 129 wherein the third layer comprises titanium nitride.

134. A method of manufacturing a display device according to claim 129 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tungsten, and molybdenum.

135. A method of manufacturing a display device according to claim 129 wherein the interlayer insulating film comprises silicon oxide.

136. A method of manufacturing a display device according to claim 129 wherein the display device is an active matrix type liquid crystal display device.

137. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode with a gate insulating film interposed therebetween;
forming an interlayer insulating film over the semiconductor region and over the gate electrode;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a third layer having a barrier characteristics on the second layer; and
forming a pixel electrode comprising zinc oxide on the third layer and over the interlayer insulating film.

138. A method of manufacturing a display device according to claim 137 wherein the semiconductor region comprises crystalline silicon.

139. A method of manufacturing a display device according to claim 137 wherein the first layer comprises titanium nitride.

140. A method of manufacturing a display device according to claim 137 wherein the second layer comprises aluminum containing 1% silicon.

141. A method of manufacturing a display device according to claim 137 wherein the third layer comprises titanium nitride.

142. A method of manufacturing a display device according to claim 137 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

143. A method of manufacturing a display device according to claim 137 wherein the interlayer insulating film comprises silicon oxide.

144. A method of manufacturing a display device according to claim 137 wherein the display device is an active matrix type liquid crystal display device.

145. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode over the semiconductor region with a gate insulating film interposed therebetween;
forming an interlayer insulating film over the semiconductor region and over the gate electrode;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a third layer having a barrier characteristics on the second layer; and
forming a pixel electrode comprising conductive oxide film on the third layer and over the interlayer insulating film.

146. A method of manufacturing a display device according to claim 145 wherein the semiconductor region comprises crystalline silicon.

147. A method of manufacturing a display device according to claim 145 wherein the first layer comprises titanium nitride.

148. A method of manufacturing a display device according to claim 145 wherein the second layer comprises aluminum containing 1% silicon.

149. A method of manufacturing a display device according to claim 145 wherein the third layer comprises titanium nitride.

150. A method of manufacturing a display device according to claim 145 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tungsten,and molybdenum.

151. A method of manufacturing a display device according to claim 145 wherein the interlayer insulating film comprises silicon oxide.

152. A method of manufacturing a display device according to claim 145 wherein the display device is an active matrix type liquid crystal display device.

153. A method of manufacturing a display device comprising:

forming a thin film transistor over a substrate, the thin film transistor comprising a semiconductor region and a gate electrode over the semiconductor region with a gate insulating film interposed therebetween;
forming an interlayer insulating film over the semiconductor region and over the gate electrode;
forming a first layer having a barrier characteristics on the semiconductor region;
forming a second layer comprising aluminum on the first layer;
forming a third layer having a barrier characteristics on the second layer; and
forming a pixel electrode comprising zinc oxide on the third layer and over the interlayer insulating film.

154. A method of manufacturing a display device according to claim 153 wherein the semiconductor region comprises crystalline silicon.

155. A method of manufacturing a display device according to claim 153 wherein the first layer comprises titanium nitride.

156. A method of manufacturing a display device according to claim 153 wherein the second layer comprises aluminum containing 1% silicon.

157. A method of manufacturing a display device according to claim 153 wherein the third layer comprises titanium nitride.

158. A method of manufacturing a display device according to claim 153 wherein the gate electrode comprises at least one selected from the group consisting of aluminum, silicon, titanium, tantalum, tungsten, and molybdenum.

159. A method of manufacturing a display device according to claim 153 wherein the interlayer insulating film comprises silicon oxide.

160. A method of manufacturing a display device according to claim 153 wherein the display device is an active matrix type liquid crystal display device.

Referenced Cited
U.S. Patent Documents
4193080 March 11, 1980 Koike et al.
4517583 May 14, 1985 Uchida
4783248 November 8, 1988 Kohlhase et al.
4842705 June 27, 1989 Mueller
4887146 December 12, 1989 Hinode
4888210 December 19, 1989 Isozaki et al.
4907040 March 6, 1990 Kobayashi et al.
4928156 May 22, 1990 Alvis et al.
5055899 October 8, 1991 Wakai et al.
5153142 October 6, 1992 Hsieh
5157470 October 20, 1992 Matsuzaki et al.
5177577 January 5, 1993 Taniguchi et al.
5182624 January 26, 1993 Tran et al.
5187604 February 16, 1993 Taniguchi et al.
5198379 March 30, 1993 Adan
5202575 April 13, 1993 Sakai
5246872 September 21, 1993 Mortensen
5264077 November 23, 1993 Fukui et al.
5273910 December 28, 1993 Tran et al.
5306651 April 26, 1994 Masumo et al.
5316960 May 31, 1994 Watanabe et al.
5323042 June 21, 1994 Matsumoto
5365104 November 15, 1994 Godinho et al.
5365112 November 15, 1994 Ohshima
5371042 December 6, 1994 Ong
5380678 January 10, 1995 Yu et al.
5397744 March 14, 1995 Sumi et al.
5412493 May 2, 1995 Kunii et al.
5414278 May 9, 1995 Kobayashi et al.
5434044 July 18, 1995 Nulman et al.
5459353 October 17, 1995 Kanazawa
5468987 November 21, 1995 Yamazaki et al.
5472912 December 5, 1995 Miller
5493129 February 20, 1996 Matsuzaki et al.
5495353 February 27, 1996 Yamazaki et al.
5498573 March 12, 1996 Whetten
5500538 March 19, 1996 Yamazaki et al.
5521107 May 28, 1996 Yamazaki et al.
5567966 October 22, 1996 Hwang
5585949 December 17, 1996 Yamazaki et al.
5612799 March 18, 1997 Yamazaki et al.
5623157 April 22, 1997 Miyazaki et al.
5644370 July 1, 1997 Miyawaki et al.
5677240 October 14, 1997 Murakami et al.
5698883 December 16, 1997 Mizuno
5727391 March 17, 1998 Hayward et al.
5767547 June 16, 1998 Merchant et al.
5804878 September 8, 1998 Miyazaki et al.
5808315 September 15, 1998 Murakami et al.
5808347 September 15, 1998 Kurimoto et al.
5938839 August 17, 1999 Zhang
6031290 February 29, 2000 Miyazaki et al.
6166414 December 26, 2000 Miyazaki et al.
6168980 January 2, 2001 Yamazaki et al.
6259120 July 10, 2001 Zhang et al.
6448612 September 10, 2002 Miyazaki et al.
20040051102 March 18, 2004 Miyazaki et al.
20050003568 January 6, 2005 Yamazaki et al.
20050110091 May 26, 2005 Yamazaki et al.
20050145847 July 7, 2005 Miyazaki et al.
Foreign Patent Documents
0 459 836 December 1991 EP
0 459 836 December 1991 EP
0 480 409 April 1992 EP
54-137286 October 1979 JP
60-016462 January 1985 JP
61-183971 August 1986 JP
62-109364 May 1987 JP
62-259469 November 1987 JP
62-286271 December 1987 JP
63-074033 April 1988 JP
63-076212 April 1988 JP
63-185066 July 1988 JP
63-312964 December 1988 JP
01-113731 May 1989 JP
01-122168 May 1989 JP
01-129234 May 1989 JP
01-187983 July 1989 JP
01-259320 October 1989 JP
02-012873 January 1990 JP
02-132833 May 1990 JP
02-254729 October 1990 JP
02-260640 October 1990 JP
02-271632 November 1990 JP
03-108767 May 1991 JP
3-135018 June 1991 JP
03-212976 September 1991 JP
04-048780 February 1992 JP
04-092430 March 1992 JP
04-099326 March 1992 JP
04-100232 April 1992 JP
04-112529 April 1992 JP
04-116821 April 1992 JP
04-223341 August 1992 JP
04-267359 September 1992 JP
04-295826 October 1992 JP
04-301623 October 1992 JP
05-021796 January 1993 JP
05-102055 April 1993 JP
05-210117 August 1993 JP
05-235360 September 1993 JP
05-267667 October 1993 JP
06-104196 April 1994 JP
Other references
  • R.C. Ellwanger et al., “The deposition and film properties of reactively sputtered titanium nitride,” 1988, pp. 289-304.
  • H. Joswig et al., “Advanced metallization of very-large-scale intergration devices,” 1989, pp. 17-22.
  • Specification and Drawings for application Ser. No. 09/190,618, “Semiconductor Device and Method for Fabricating the Same.”
  • H. Maeda et al., “A15-in.-Diagonal Full-Color High-Resolution TFT-LCD”, SID 92 Digest, May 17-22, 1992; pp. 47-50.
  • M. Yamamoto et al., “15 inch a SiTFT-LCD,” Chapter 2 Latest AM-LCD Technology, vol. 1 Outline; Oct. 1, 1992, pp. 52-55.
  • Office Action of Counterpart Japanese Patent Application No. 5-23289 with English Translation (Mailed Jun. 22, 2004).
  • U.S. Appl. No. 10/900,462, Filed: Jul. 28, 2004 “Semiconductor Device and Method for Forming the Same”, Yamazaki et al. (Specification, Claims and Drawings).
  • U.S. Appl. No. 11/022,822, Filed: Dec. 28, 2004, “Electric Circuit”; Miyazaki et al. (Specification, Claims, Drawings and Filing Receipt).
  • U.S. Appl. No. 11/017,640, Filed: Dec. 22, 2004, “Semiconductor Device and Method for Forming The Same”; Yamazaki et al., (Specification, Claims and Drawings).
  • U.S. Appl. No. 10/900,462, Filed: Jul. 28, 2004 “Semiconductor Device and Method for Forming the Same”. Yamazaki et a. (Specification, Claims and Drawings).
  • U.S. Appl. No. 11/022,882, Filed: Dec. 28, 2004, “Electronic Circuit”, Miyazaki et al. (Specification, Claims, Drawings and Filing receipt.
  • U.S. Appl. No. 10/017, 640, filed: Dec. 22, 2004, “Semiconductor Device And Methods For Forming The Same”; Yamazaki et al. (Specification, Claims and Drawings).
  • Decision on Rejection for Application No. 00104111.8 from Patent Office of the People's Republic of China, dated Sep. 10, 2004.
Patent History
Patent number: 7045399
Type: Grant
Filed: Jul 17, 2003
Date of Patent: May 16, 2006
Patent Publication Number: 20040023445
Assignee: Semiconductor Energy Laboratory Co., Ltd. (Kanagawa-Ken)
Inventors: Minoru Miyazaki (Sapporo), Akane Murakami (Atsugi), Baochun Cui (Yamato), Mutsuo Yamamoto (Isehara)
Primary Examiner: David Nelms
Assistant Examiner: Calvin Lee
Attorney: Nixon Peabody LLP
Application Number: 10/620,420