Portland Type Cement Patents (Class 106/713)
  • Publication number: 20110054084
    Abstract: Hydraulic cement compositions that include a carbonate compound composition, e.g., a salt-water derived carbonate compound composition containing crystalline and/or amorphous carbonate compounds, are provided. Also provided are methods of making and using the hydraulic cements, as well as settable compositions, such as concretes and mortars, prepared therefrom. The cements and compositions produced therefrom find use in a variety of applications, including use in a variety of building materials and building applications.
    Type: Application
    Filed: October 20, 2010
    Publication date: March 3, 2011
    Inventors: Brent R. Constantz, Cecily Ryan, Laurence Clodic
  • Patent number: 7896963
    Abstract: Self-reducing, cold-bonded pellets and a method for their production for smelting a great variety of steels, including blast furnace iron-making, non-blast furnace iron-making, and all sorts of steelmaking in steel smelting furnaces, etc. The self-reducing, cold-bonded pellets comprise iron ore concentrate, carbonaceous reducing agent, and finely divided Portland cement clinker with special requirements as binder. The components are combined together to form a mixture. Pellets are produced when the mixture is placed into a balling disc or rotating drum and water is added. Pellets with predetermined size normally ranging from about 8-16 mm are obtained by using roller screens. The pellets are then continuously placed into a curing device. Inside the curing device, the pellets will then be hydrated and carbonated by using hot gases containing carbon dioxide with a temperature range of about 100-300° C. Thereafter, after drying, the dried pellets are discharged from the curing device and will be ready for use.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: March 1, 2011
    Inventor: Hanqing Liu
  • Patent number: 7892348
    Abstract: The present invention relates to a formulation of a high-performance foamed cement material, comprising: at least one hydraulic binder, microparticles whose grain size ranges between 0.1 and 30 ?m, whose proportion ranges between 15% and 50% by mass in relation to the mass of hydraulic binder, mineral particles whose grain size ranges between 1 and 500 ?m, whose proportion ranges between 10% and 35% by mass in relation to the mass of hydraulic binder, the proportion of particles being lower than the proportion of microparticles, a hydrosoluble polymer thinning agent whose proportion ranges between 0.1% and 8% by mass in relation to the mass of hydraulic binder, water whose proportion is at most 40% by mass in relation to the mass of hydraulic binder, a foaming agent whose proportion ranges between 0.1% and 10% by mass in relation to the mass of hydraulic binder.
    Type: Grant
    Filed: September 9, 2009
    Date of Patent: February 22, 2011
    Assignee: Institut Francais du Petrole
    Inventors: Eric Lecolier, Alain Rivereau
  • Patent number: 7892342
    Abstract: A white, substantially non-iron containing dental material formed from Portland cement. The material may be a dental cement, dental restorative or the like.
    Type: Grant
    Filed: August 27, 2009
    Date of Patent: February 22, 2011
    Assignee: DENTSPLY International, Inc.
    Inventor: Carolyn M. Primus
  • Publication number: 20110028607
    Abstract: Methods and compositions that include a method of cementing comprising providing a cement composition comprising water, a hydraulic cement, and an additive comprising at least one additive selected from the group consisting of a stevia retarder and inulin; placing the cement composition in a subterranean formation; and permitting the cement composition to set in the formation.
    Type: Application
    Filed: October 8, 2010
    Publication date: February 3, 2011
    Applicant: HALLIBURTON ENERGY SERVICES, INC.
    Inventors: Ronnie G. Morgan, William J. Caveny, Rickey L. Morgan
  • Patent number: 7879145
    Abstract: The problems to be solved by the invention are to provide an inorganic composition for obtaining an inorganic product which is excellent in physical property such as installing property, and which is economical price, as well as a process for manufacturing the product. Namely, the present invention provides, as a means to solve the conventional problems, an inorganic composition comprising the following raw materials: a hydraulic inorganic material, a siliceous material and a woody reinforcement, wherein the hydraulic inorganic material is a cementitious material, the siliceous material is a mixture of a rough particle size of siliceous material and a finely particle size of siliceous material, and the woody reinforcement is a wood powder and a pulp. The effects of the present invention, it is possible to obtain an inorganic product which is excellent in physical property such as installing property, and which is economical price.
    Type: Grant
    Filed: February 14, 2007
    Date of Patent: February 1, 2011
    Assignee: Nichiha Corporation
    Inventor: Atsushi Nakagawa
  • Patent number: 7875113
    Abstract: A concrete obtained through mixing a composition comprising the following constituents: a) 21 to 27% of a hydraulic binder, b) 52 to 68% of aggregate particles having a size of between 0.02 mm and 5 mm, c) 2 to 6% of pozzolanic reaction particles having a particle size of between 0.1 and 1 micron, d) up to 10% of filler having a particle size between 10 and 200 microns, e) 0.32 to 1.6% of a dispersant, f) 0.1 to 1.2% of fibres, g) 0.02 to 0.1% of a defoamer agent, and h) 7 to 10% of water, each percentage being the percentage by weight of the respective constituent relative to the sum of the weights of constituents a) to h). The concrete obtained is particularly suitable for polished flooring overlay.
    Type: Grant
    Filed: June 11, 2007
    Date of Patent: January 25, 2011
    Inventor: Felix Hughes
  • Patent number: 7867333
    Abstract: The invention describes improved mortar compositions that can reach compressive strength values up to six times more than the obtained ones by conventional mortars at the first hours of setting, as well as up to three times more at 28 days of setting. Cementitious materials, such as Portland cement and clinker of Portland cement were refined in a high energy mill until reaching the greater fineness possible (100%<10, um) to obtain a material with greater mechanical resistance by compression that those that are reached with normal cement. The compositions of the invention containing the refined cementitious material as well as refined and suitably distributed sand, develop compressive strengths substantially higher (greater to 100 MPa).
    Type: Grant
    Filed: June 2, 2005
    Date of Patent: January 11, 2011
    Assignee: GCC Technology and Processes S.A.
    Inventor: Armando García Luna
  • Publication number: 20110000402
    Abstract: A system and method for handling recyclable materials and products manufactured therefrom is provided. The method includes receiving recyclable material extracted from post consumer and post industrial sources at a manufacturing facility, acquiring information associated with the recyclable material received at the manufacturing facility, such as properties and certification(s) relating thereto, and storing the acquired information in a database for subsequent access. The recycling method may also include manufacturing a product at the manufacturing facility from the recyclable material, generating product information associated with the product such as properties and certification(s) relating thereto, and storing the product information in the database. The product may then be shipped with the product information and certification information stored in a tangible medium to provide quality certified “green” recycled products for use in building construction.
    Type: Application
    Filed: July 6, 2009
    Publication date: January 6, 2011
    Inventor: Louis P. Grasso, JR.
  • Patent number: 7854802
    Abstract: A surfactant blend for servicing wells includes a first non-ionic surfactant having a hydrophilic-lipophilic balance of between about 10 and about 15; a second non-ionic surfactant having a hydrophilic-lipophilic balance of between about 2 and about 6; and an anionic surfactant.
    Type: Grant
    Filed: April 20, 2007
    Date of Patent: December 21, 2010
    Assignee: Intevep, S.A.
    Inventors: Manuel Mas, Alicia Colina, Williams Aular
  • Patent number: 7846244
    Abstract: The sealing agent for waterproof barriers in the form of a clay and cement suspension made of polymineral clays, characterized by the fact that it contains 3-15% parts by weight of cement, up to 65% parts by weight of fly-ash and/or rock dust of similar granulation, and 30-60% parts by weight, or better up to 50% parts by weight, of water suspension of clay, heavy or loamy.
    Type: Grant
    Filed: March 15, 2007
    Date of Patent: December 7, 2010
    Inventors: Grazyna Janik, Roman Kus
  • Patent number: 7837788
    Abstract: This invention is a fiber reinforced cement composition comprising the following raw materials: a hydraulic inorganic material, a siliceous material, and a woody reinforcement wherein the siliceous material is a mixture of an average particle size of not less than 15 um and not more than 50 um which is burned ash of coal and/or rhyolite and an average particle size of not less than 1 um and not more than 15 um which is burned ash of coal and/or rhyolite.
    Type: Grant
    Filed: November 14, 2006
    Date of Patent: November 23, 2010
    Assignee: Nichiha Corporation
    Inventors: Kazuo Utagaki, Tadashi Sugita, Satoshi Takayama
  • Patent number: 7828892
    Abstract: The object of the present invention is to provide an inorganic board whose dimensional stability, anti-freezing and fusing properties, and the like are much improved. To attain this object, an inorganic board is manufactured using a method comprising: preparing a raw material slurry by the dispersing of a cementitious material, silica-containing material, woody reinforcement, and mica in water, forming a papered mat by sheet forming the raw material slurry, pressing the papered mat, and curing the pressed papered mat in an autoclave at a temperature higher than 150° C., wherein the mass ratio of the cementitious inorganic material and silica-containing material is set to be in the range of between 35:65 and 45:55, to promote the curing reaction of the inorganic board and improve its dimensional stability and anti-freezing and fusing properties.
    Type: Grant
    Filed: August 29, 2005
    Date of Patent: November 9, 2010
    Assignee: Nichiha Corporation
    Inventors: Kazuo Utagaki, Tatsuya Tsugawa, Yoshitaka Doi
  • Patent number: 7824322
    Abstract: An industrial waste byproduct from a titanium metal or a titanium dioxide production process can be utilized as a partial cement replacement. In some embodiments, the byproduct can comprise a byproduct from the production of titanium dioxide pigment from a sulphate process or from a chloride process. The cement can be used to make concrete and other cementitious material products for structural and non-structural uses, for example, grout, mortar, gunite, stucco, masonry, decorative stonework, bricks, blocks, roof tiles, floor tiles, cobblestones, pavers, combinations thereof, and the like.
    Type: Grant
    Filed: April 28, 2010
    Date of Patent: November 2, 2010
    Assignee: The National Titanium Dioxide, Co. Ltd. (Cristal)
    Inventors: Tarek H. Almusallam, Mohammad Iqbal Khan, Yousef Saleh Al-Zeghayer, Waheed Atia Al-Masry, Fadi Mohamed Trabzuni
  • Patent number: 7815880
    Abstract: Reduced-carbon footprint concrete compositions, and methods for making and using the same, are provided. Aspects of the reduced-carbon footprint concrete compositions include CO2-sequestering carbonate compounds, which may be present in the hydraulic cement and/or aggregate components of the concrete. The reduced-carbon footprint concrete compositions find use in a variety of applications, including use in a variety of building materials and building applications.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: October 19, 2010
    Assignee: Calera Corporation
    Inventors: Brent R. Constantz, Andrew Youngs, Terence C. Holland
  • Patent number: 7815729
    Abstract: The method for recycling construction and demolition fines involves using mixed fines from construction and demolition debris that would otherwise be disposed of at landfills as an ingredient in cement or concrete. The mixed fines contain a plurality of materials selected from the group consisting of asphalt, plastics, ceramics, fiberglass and batt insulation, soil, dust, drywall, wood, plaster, paper, cardboard, dirt. The fines may also contain particles of recyclable materials, such as concrete, bricks, mortar, metals, glass, and the like. The fines may range in size from microns up to 6 inches in at least one direction. The recycler may incorporate the fines into a concrete mix for bulk sale to commercial enterprises, or may himself form precast, lightweight concrete products, such as decorative columns, pedestals and table bases, trim moldings and cornices, door surrounds, etc.
    Type: Grant
    Filed: March 5, 2009
    Date of Patent: October 19, 2010
    Inventors: Robert S. Cummings, Paul G. Chuckran
  • Publication number: 20100242802
    Abstract: This invention relates to a formulation with the addition of low density additives of volcanic ash, hollow ceramic microspheres or a combination of microspheres and volcanic ash or other low density additives into cementitious cellulose fiber reinforced building materials. This formulation is advantageously lightweight or low density compared as compared to current fiber cement products without the increased moisture expansion and freeze-thaw degradation usually associated with the addition of lightweight inorganic materials to fiber cement mixes. The low density additives also give the material improved thermal dimensional stability.
    Type: Application
    Filed: June 7, 2010
    Publication date: September 30, 2010
    Inventors: James A. Gleeson, Kalynne H. Paradis, Brian P. Sloane, David L. Melmeth, Dean M. Seligman
  • Patent number: 7799129
    Abstract: A lightweight structural concrete with screw-ability and nail-ability similar to wood is composed of a non-structural and ultra lightweight aggregate such as expanded perlite or a combination of expanded perlite and polystyrene beads of a particular size distribution and volume amount, entrained air cells of another specific size distribution and volume amount, and dense cementitious composition of a cement binder, a fine grade structural filler no larger than concrete sand grade, a pozzolan, and optional micro-fibers for reinforcement. This structural concrete matrix is optimized to hold 13 gauge T-nails and bugle head wood screws with thread ranging from 8 to 11 threads per inch and diameter of 0.10? to 0.137?. The resulting concrete will have consistent screw-ability and nail-ability similar to that of wood.
    Type: Grant
    Filed: February 12, 2008
    Date of Patent: September 21, 2010
    Inventor: Thuan Bui
  • Patent number: 7771684
    Abstract: CO2-sequestering formed building materials are provided. The building materials of the invention include a composition comprising a carbonate/bicarbonate component. Additional aspects of the invention include methods of making and using the CO2-sequestering formed building material.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: August 10, 2010
    Assignee: Calera Corporation
    Inventors: Brent R. Constantz, Andrew Youngs, Terence C. Holland
  • Publication number: 20100196104
    Abstract: CO2 sequestering soil stabilization compositions are provided. The soil stabilization compositions of the invention include a CO2 sequestering component, e.g., a CO2 sequestering carbonate composition. Additional aspects of the invention include methods of making and using the CO2 sequestering soil stabilization composition. The invention also comprises the method of stabilizing soil and producing a soil stabilized structure utilizing such compositions.
    Type: Application
    Filed: February 2, 2010
    Publication date: August 5, 2010
    Inventors: Brent R. Constantz, Andrew Youngs
  • Publication number: 20100193982
    Abstract: The invention relates to a process for producing a hyper-fine cement, in which cement is wet milled in a nonaqueous solvent, if appropriate in the presence of a grinding aid, as a result of which a hyper-fine cement having a particle size D50 of <1 ?m is obtained. The hyper-fine cement is suitable for sealing or strengthening porous moulded articles, rock or porous formations, in particular for the gastight sealing of natural gas reservoirs and also for making polymer materials or components composed of pressed textiles or natural fibres fire resistant.
    Type: Application
    Filed: September 5, 2008
    Publication date: August 5, 2010
    Applicant: EPG (ENGINEERED NANOPRODUCTS GERMANY) AG
    Inventors: Luis Genolet, Helmut Schmidt
  • Patent number: 7758827
    Abstract: Sorbent components containing calcium, alumina, silica, and halogen are used in combination during coal combustion to produce environmental benefits. Sorbents are added to the coal ahead of combustion and/or are added into the flame or downstream of the flame, preferably at minimum temperatures to assure complete formation of the refractory structures that result in various advantages of the methods. When used together, the components ? reduce emissions of mercury and sulfur; ? reduce emissions of elemental and oxidized mercury; ? increase the efficiency of the coal burning process through de-slagging of boiler tubes; ? increase the level of Hg, As, Pb, and/or Cl in the coal ash; ? decrease the levels of leachable heavy metals (such as Hg) in the ash, preferably to levels below the detectable limits; and ? make a highly cementitious ash product.
    Type: Grant
    Filed: March 16, 2006
    Date of Patent: July 20, 2010
    Assignee: NOx II, Ltd.
    Inventor: Douglas C. Comrie
  • Patent number: 7758694
    Abstract: A fiber reinforced cement composition comprising the following raw materials: not less than 25% by mass and not more than 45% by mass of a hydraulic inorganic material; not less than 50% by mass and not more than 65% by mass of a siliceous material; not less than 5% by mass and not more than 12% by mass of woody reinforcement; not less than 0.25% by mass and not more than 1.5% by mass of a water soluble resin, wherein the hydraulic inorganic material is a Portland cement, the siliceous material is an amorphous material selected from the group consisting of fly ash, silica fume, blast furnace slag, perlite powder, glass powder, and mixtures thereof; the woody reinforcement is needle-leaves-tree unbleached kraft pulp and/or needle-leaves-tree bleached kraft pulp and used newspaper, and the water soluble resin is a polyvinyl alcohol resin.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: July 20, 2010
    Assignee: Nichiha Corporation
    Inventors: Kazuo Utagaki, Tadashi Sugita, Satoshi Takayama
  • Publication number: 20100175588
    Abstract: Cement compositions and methods for making cement compositions are provided. The cement compositions can comprise at least one oxide having a particle size of less than about 600 nm.
    Type: Application
    Filed: February 26, 2008
    Publication date: July 15, 2010
    Applicants: TATA CHEMICALS LIMITED, NANODYNAMICS, INC.
    Inventors: Richard J. Schorr, Suvankar Sengupta, Richard L. Helferich, Gary M. Gordon, Debabrata Rautaray
  • Patent number: 7744690
    Abstract: Concrete with improved strength and toughness. A uniform mix of first constituents comprises: cement of Blaine fineness of 280-360 m2/kg; sand at a mass ratio of 0.75-1.25 of the cement; silica fume at a mass ratio of 0.15-0.4 of the cement; silica flour at a mass ratio of 0.15-0.3 of the cement; and microinclusions at a mass ratio up to 0.35 of the cement. This is then mixed with a blend of second constituents comprising a specified amount of an HRWRA and an amount of water at a mass ratio of 0.2-0.35 of the cement. This is mixed sufficiently to form a uniform cement-based paste to which an amount of macrofibers at a mass ratio of up to 0.35 of the cement is added to yield a uniform product. Nanoinclusions may be added to improve crack resistance and increase density.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: June 29, 2010
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventors: Bartley P. Durst, Billy D. Neeley, Edward F. O'Neil, Toney K. Cummins
  • Publication number: 20100154678
    Abstract: The use of silicate as a retarder enhancer at appropriate levels to enhance the retarding effect of retarders at high temperatures encountered downhole while accelerating the set of cement at lower temperatures encountered near to the surface.
    Type: Application
    Filed: December 7, 2009
    Publication date: June 24, 2010
    Inventors: Bruno Drochon, Sylwia Komocki, Michel Michaux
  • Patent number: 7736432
    Abstract: A ready-mix concrete and method for making the ready-mix concrete having mix proportions that include at least 70% course recycled aggregate and fly ash is provided. The ready-mix concrete including cement, air, water, sand and a remaining percent of virgin course recycled aggregate such that the coarse recycled aggregate combines to 100% of the required course aggregate.
    Type: Grant
    Filed: September 9, 2008
    Date of Patent: June 15, 2010
    Assignee: Recrete Materials, Inc.
    Inventors: Jason Buesing, Ken Buesing, Jim Lucero
  • Patent number: 7736431
    Abstract: A lightweight structural concrete with screw-ability and nail-ability similar to wood is composed of non-structural and ultra lightweight aggregate such as expanded perlite of a particular size distribution and amount, entrained air cells of another specific size distribution and amount, and dense cementitious composition of a cement binder, a fine grade structural filler no larger than masonry sand grade, a pozzolan, and optional micro-fibers for reinforcement. This structural concrete matrix is optimized to hold 13 gauge T-nails and bugle head wood screws with thread ranging from 8 to 11 threads per inch and diameter of 0.10? to 0.137?. The resulting concrete will have consistent screw-ability and nail-ability similar that of wood.
    Type: Grant
    Filed: December 4, 2006
    Date of Patent: June 15, 2010
    Inventor: Thuan H. Bui
  • Patent number: 7727327
    Abstract: A method for making a low embodied energy cementitious mixture by blending a variety of post-consumer wastes, post-industrial wastes, as well as renewable, organic and recyclable materials with Portland cement or a material having similar cementitious properties. The primary materials are recycled concrete, coal-fired fly ash waste, silica fume, post-industrial waste, organic or inorganic waste fibers. Glass, brick, ceramics, ground tires and other waste products can also be included.
    Type: Grant
    Filed: April 29, 2009
    Date of Patent: June 1, 2010
    Inventors: James Glessner, Richard McCabe, Meredith Ware
  • Patent number: 7722964
    Abstract: Provided is a fiber reinforced cement board having good installation properties such as nail performance, flexibility performance and handling performance, as well as other favorable physical properties. The board has an absolute dry specific gravity of not less than 1.20 and not more than 1.30 and comprises as raw materials not less than 28% by mass and not more than 32% by mass of a hydraulic inorganic material, not less than 54% by mass and not more than 58% by mass of a siliceous material, not less than 8% by mass and not more than 12% by mass of a woody reinforcement, not less than 2% by mass and not more than 5% by mass of mica, and not less than 0.5% by mass and not more than 1.25% by mass of a water-soluble resin.
    Type: Grant
    Filed: April 25, 2006
    Date of Patent: May 25, 2010
    Assignee: Nichiha Corporation
    Inventors: Kazuo Utagaki, Tadashi Sugita, Satoshi Takayama
  • Patent number: 7708825
    Abstract: The technical field of the invention belongs to concrete and cement. The invention relates to a sialite binary wet cement and its package, transportation, storage and application. The sialite binary wet cement is composed of a “female body” as a primary component and a “male body” as a secondary component both of which are produced, stored, and transported separately, and are mixed together when they are used, wherein the “female body” and the “male body” each have a specific surface area of 2800-7500 cm2/g, the “female body” is mainly composed of inorganic cementitious materials and water, and it is in slurry, paste or wet powder form during the whole period of its production, storage, transportation and usage; the “male body” is mainly composed of inorganic cementitious materials, and it can be a wet form or a dry powder form. When they are used, the “female body” and the “male body” are mixed together with a small amount of regulating agents.
    Type: Grant
    Filed: December 24, 2003
    Date of Patent: May 4, 2010
    Assignee: Tsinghua University
    Inventors: Henghu Sun, Weirui Xu, Guangju Gai, Shuqin Li
  • Patent number: 7710033
    Abstract: Display panel comprising two plates leaving between them a sealed space that is filled with a discharge gas and is partitioned into discharge cells bounded between these plates by barrier ribs made of a mineral material comprising a mineral binder based on a hydraulic binder, and a mineral filler. By using a hydraulic binder instead of a glassy mineral binder, the display panels may be manufactured at lower temperature.
    Type: Grant
    Filed: May 24, 2004
    Date of Patent: May 4, 2010
    Inventors: Armand Bettinelli, Jean-Philippe Browaeys
  • Patent number: 7708826
    Abstract: A cementitious slurry comprising fly ash having a predominant particle size of up to about 10 microns, and/or aluminous material having a predominant particle size of up to about 150 microns. The additive acts as a water reduction agent and can replace either wholly or partially a conventional plasticizer.
    Type: Grant
    Filed: August 21, 2008
    Date of Patent: May 4, 2010
    Assignee: James Hardie Technology Limited
    Inventors: Basil Naji, Milton O'Chee
  • Publication number: 20100095871
    Abstract: Methods and compositions that comprise sub-micron alumina for accelerating setting of a cement composition. An embodiment includes a method of cementing in a subterranean formation. The method may comprise introducing a cement composition into the subterranean formation, wherein the cement composition comprises hydraulic cement, sub-micron alumina, and water. The method further may comprise allowing the cement composition to set in the subterranean formation. Another embodiment includes a cement composition that may comprise hydraulic cement, sub-micron alumina, and water.
    Type: Application
    Filed: January 4, 2010
    Publication date: April 22, 2010
    Applicant: HALLIBURTON ENERGY SERVICES, INC.
    Inventors: Rahul Chandrakant Patil, B. Raghava Reddy, Abhimanyu Deshpande, Christopher L. Gordon, Craig W. Roddy, Jiten Chatterji, Roger S. Cromwell
  • Patent number: 7699929
    Abstract: A lightweight concrete composition containing from 10 to 90 volume percent of a cement composition, from 10 to 90 volume percent of particles having an average particle diameter of from 0.2 mm to 8 mm, a bulk density of from 0.03 g/cc to 0.64 g/cc, an aspect ratio of from 1 to 3, and from 0 to 50 volume percent of aggregate; where the sum of components used does not exceed 100 volume percent, and where after the lightweight concrete composition is set it has a compressive strength of at least 1700 psi as tested according to ASTM C39 after seven days. The concrete composition can be used to make concrete masonry units, construction panels, road beds and other articles.
    Type: Grant
    Filed: August 13, 2008
    Date of Patent: April 20, 2010
    Assignee: NOVA Chemicals Inc.
    Inventors: Tricia Guevara, Michael T. Williams, David A. Cowan, John K. Madish, Kolapo Adewale, Roger Moore, Mary Margaret Moore, legal representative, Tobias Blain Hileman
  • Patent number: 7695559
    Abstract: A cement suspension includes the following, in relation to the cement material: water (22-35% by weight); acetic acid (1-10% by weight); plasticizer (up to 8% by weight); and dispersant agent (0-2% by weight), having an apparent viscosity of 0.5-2 Pa·s for the casting speed gradient. Pieces of cement that are prepared from the suspension and which can be used as electronic components are also disclosed.
    Type: Grant
    Filed: April 28, 2005
    Date of Patent: April 13, 2010
    Assignees: Centre National de la Recherche Scientifique (C.N.R.S.), Ecole Nationale Superieure de Ceramique Industrielle (ENSCI)
    Inventors: Thierry Chartier, Youssef El Hafiane, Agnes Smith, Jean-Pierre Bonnet
  • Patent number: 7678191
    Abstract: Described herein are new cementitious mortars with a high degree of fluidity and short consolidation times. The mortars contain water, a fast-setting cement, fluidifiers and/or superfluidifiers, setting regulators and aggregates having a specific granulometric distribution. The aggregates are made up of two fractions with different grain size such that the ratio between the characteristic grain diameters of the two fractions is comprised between 2.2 and 3.2. The new mortars thus obtained have values of fluidity 2-3 times higher than those of mortars produced with traditional aggregates; the increase in fluidity is obtained without increasing the water/cement ratio and without increasing the amount of fluidifiers present. The mortars produced according to the invention may be used to advantage in all applications in which it is required to associate a high degree of fluidity and a rapid consolidation.
    Type: Grant
    Filed: February 10, 2005
    Date of Patent: March 16, 2010
    Assignee: Italcementi S.p.A.
    Inventors: Umberto Costa, Roberto Cucitore
  • Patent number: 7678192
    Abstract: A method of solidifying and detoxifying a soil, incinerated ash and coal ash to yield a solidified substance detoxified to a level complying with the environmental standards and a method of detoxifying polluted water containing dioxins and polluted water containing PCB are provided. First solidifying and detoxifying agent contains light burnt magnesite as component (1) and chrysolite powder as component (2), in which a ratio by weight of the component (1) and the component (2) is 1:5 to 5:1, preferably 1:3 to 3:1, more preferably 1:2 to 2:1 and is the solidifying and detoxifying agent applied to one kind selected from soil, incinerated ash and coal ash as well as polluted water containing dioxins and polluted water containing PCB. Other solidifying and detoxifying agent further contains as an additional component a fused phosphate fertilizer and titanium dioxide powder as well as anhydrous gypsum powder, light burnt dolomite and/or calcined lime powder.
    Type: Grant
    Filed: May 2, 2008
    Date of Patent: March 16, 2010
    Inventors: Kikuo Okada, Takeo Nishiura
  • Patent number: 7674332
    Abstract: An embodiment of the present invention includes a method of cementing in a subterranean formation comprising: providing an extended settable composition comprising hydraulic cement, cement kiln dust, water, and a set retarding additive, wherein the extended settable composition is capable of remaining in a pumpable fluid state for at least about 1 day; adding a cement set accelerator to the extended settable composition; introducing the extended settable composition into a well bore; and allowing the extended settable composition to set. Another embodiment of the present invention includes a method of cementing in a subterranean formation comprising: providing an extended settable composition comprising hydraulic cement, cement kiln dust, water, and a set retarding additive; storing the extended settable composition; adding a cement set accelerator to the extended settable composition; introducing the extended settable composition into a well bore; and allowing the extended settable composition to set.
    Type: Grant
    Filed: January 7, 2009
    Date of Patent: March 9, 2010
    Assignee: Halliburton Energy Services, Inc.
    Inventors: Craig W. Roddy, Jilen Chatterji, Bobby J. King, D. Chad Brenneis
  • Publication number: 20100037802
    Abstract: A process for manufacturing concrete bodies at elevated temperatures including the steps of providing pre-selected amounts of cement, aggregate and water where the temperature of at least the aggregate and more likely the cement and water are heated to a temperature between about 32° C. and 45° C. The heated amounts of cement, aggregate and water are mixed at an elevated temperature within the aforementioned range and a set retarding, water reducing admixture added. The mixing is continued and the hot mixture including the set retarding, water reducing admixture is cast at an elevated temperature within the same range to provide a concrete body form or structure with improved short and long-term compressive strengths.
    Type: Application
    Filed: August 14, 2008
    Publication date: February 18, 2010
    Inventors: Abdulaziz I. Al-Negheimish, Abdulrahman M. Alhozaimy, Rajeh Z. Al-Zaid
  • Publication number: 20100037803
    Abstract: A method for manufacturing concrete bodies or forms containing electric arc furnace dust in an amount of up to about 4% at elevated temperatures to provide concrete bodies is disclosed. The concrete bodies have improved compressive strength and slump retention capability. The method for producing the bodies includes the steps of providing pre-selected amounts of electric arc furnace dust, water, cement and aggregate. The electric arc furnace dust is mixed with water and then added to the cement and aggregate and mixed together at a temperature of about 32° C. and 45° C. to form a hot mixture. The hot mixture is added to a mold and cast at an elevated temperature to form a body with improved strength and slump retention characteristics.
    Type: Application
    Filed: August 18, 2008
    Publication date: February 18, 2010
    Inventors: Abdulaziz I. Al-Negheimish, Rajeh Z. Al-Zaid, Abdulrahman M. Alhozaimy
  • Patent number: 7662228
    Abstract: Concrete with coarse aggregate defined as enriched limestone waste of grading intermediate between the coarse and fine aggregates is characterized by specified compressive strength and modulus of rupture up to 5,000 psi and more than 750 psi, respectively, and is an enriched by-product of the manufacture of crushed limestone of regular sizes finer than 9.5 mm. and includes and amount of aggregate finer than 4.75 mm. which is close to, but not exceeding, two-thirds of the total weight of aggregate most of which is coarser than 2.36 mm., the amount of aggregate finer than 0.3 mm. not exceeding about three percent of the total weight of aggregate, concrete with this specified aggregate mixture requiring less consumption of cement and admixture than that of concrete of the same compressive strength and less flexural strength with crushed granite of regular sizes of as coarse aggregate and is much less expensive.
    Type: Grant
    Filed: August 9, 2006
    Date of Patent: February 16, 2010
    Inventor: Naum Sapozhnikov
  • Publication number: 20100031854
    Abstract: A fast-setting, fibrous, Portland Cement-based building material is made by soaking wood chips in water to provide substantially saturated wood chips, combining the saturated wood chips with a slurry of Portland cement to provide a wood chip/cement slurry, mixing a slurry of monomagnesium phosphate (“MOP”) with the wood chip/cement slurry to provide a quick-setting MOP/wood chip/cement composition, and compressing the quick-setting MOP/wood chip/cement composition to make the fast-setting, fibrous, Portland Cement-based building material. The inventive composition combines the best properties of cement and wood, yet uses recycled materials to make an environmentally-friendly building material.
    Type: Application
    Filed: October 15, 2009
    Publication date: February 11, 2010
    Inventors: Dennis Maq Crook, Siti M. Crook
  • Patent number: 7658794
    Abstract: This invention relates to a formulation with the addition of low density additives of volcanic ash, hollow ceramic microspheres or a combination of microspheres and volcanic ash or other low density additives into cementitious cellulose fiber reinforced building materials. This formulation is advantageously lightweight or low density compared as compared to current fiber cement products without the increased moisture expansion and freeze-thaw degradation usually associated with the addition of lightweight inorganic materials to fiber cement mixes. The low density additives also give the material improved thermal dimensional stability.
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: February 9, 2010
    Assignee: James Hardie Technology Limited
    Inventors: James A. Gleeson, Kalynne H. Paradis, Brian P. Sloane, David L. Melmeth, Dean M. Seligman
  • Patent number: 7641731
    Abstract: The invention relates to an ultra-high-performance, self-compacting light-colored concrete comprising: a cement; a mixture of calcined bauxite sands of different grain sizes, the finest sand having an average grain size of less than 1 mm and the thickest sand having an average grain size of less than 10 mm; optionally silica fume, whereby 90% of the particles thereof have a size of less than 1 ?m and the average diameter is approximately 0.5 ?m, said silica fume representing at most 15 parts by weight per 100 parts of cement; an antifoaming agent; water-reducing superplasticiser; optionally fibers; and water. The inventive concrete also comprises: ultrafine calcium carbonate particles having a specific surface area that is equal to or greater than 10 m2/g and a form factor (IF) that is equal to or greater than 0.3 and, preferably, equal to or greater than 0.4.
    Type: Grant
    Filed: February 11, 2005
    Date of Patent: January 5, 2010
    Assignee: Eiffage TP
    Inventors: Sandrine Chanut, Thierry Thibaux
  • Patent number: 7641732
    Abstract: Described herein is the use of new cementitious mortars with a high degree of fluidity and short consolidation times in the production of cementitious products by means of pouring in foundry moulds. The mortars used contain water, a fast-setting cement, fluidifiers and/or superfluidifiers, setting regulators, and aggregates having a specific granulometric distribution. The aggregates are made up of two fractions with different grain size such that the ratio between the characteristic grain diameters of the two fractions is comprised between 2.2 and 3.2. The new mortars thus obtained have values of fluidity 2-3 times higher than those of mortars produced with traditional aggregates.
    Type: Grant
    Filed: February 8, 2005
    Date of Patent: January 5, 2010
    Assignee: Italcementi S.p.A.
    Inventors: Umberto Costa, Roberto Cucitore
  • Patent number: 7628852
    Abstract: Described herein are new cementitious mortars with a high degree of fluidity and high final resistance. The mortars contain water, a hydraulic binder, a pozzolanic substance (finely ground slag), a fluidifier and/or superfluidifier, a setting regulator, and aggregates having a specific granulometric distribution. The aggregates are made up of three highly monogranular fractions (A, B, C), and a fourth fraction (D) having a low monogranularity. The new mortars described herein have values of fluidity higher, by approximately 70%, than those of mortars produced with traditional aggregates. The increase in fluidity is obtained without increasing the water/cement ratio and without increasing the amount of fluidifiers/superfluidifiers present. The mortars produced according to the invention may be used to advantage in all applications in which it is required to associate a high degree of fluidity and a high final mechanical resistance, both in compression and in flexure.
    Type: Grant
    Filed: February 9, 2005
    Date of Patent: December 8, 2009
    Assignee: Italcementi S.p.A.
    Inventors: Umberto Costa, Roberto Cucitore
  • Patent number: 7621087
    Abstract: The object of the present invention is to provide an inorganic board which has high mechanical strength, much improved dimensional stability, freezing and fusion resistance. To attain said object the present invention provides an inorganic board made of a cured material being a raw material mixture containing a cementitious inorganic material, a silica containing material, a woody reinforcement, and a water soluble synthetic resin, wherein the mass ratio of said cementitious inorganic material and said silica containing material is set to be in the range of between 35:65 and 45:55, to promote the hardening reaction of said inorganic board, and to reduce the unreacted materials, solving the problem of the retardation of the cement hardening by said water soluble synthetic resin.
    Type: Grant
    Filed: August 30, 2005
    Date of Patent: November 24, 2009
    Assignee: Nichiha Corporation
    Inventors: Kazuo Utagaki, Tadashi Sugita
  • Patent number: 7578881
    Abstract: Compositions are provided for increasing the electrical conductivity of concrete or controlled low-strength materials (flowable fill). One composition sets to produce a concrete and includes portland cement, water, aggregate, and particulate matter including a sorbent and a contaminant absorbed, adsorbed or entrapped by the sorbent. The sorbent may be activated carbon, and the contaminant may be mercury or a compound containing mercury. Another composition is a self-compacting, cementitious flowable fill composition that includes portland cement, water, and particulate matter including a sorbent and a contaminant absorbed, adsorbed or entrapped by the sorbent. The sorbent may activated carbon, and the contaminant may be mercury or a compound containing mercury. The compositions may also include carbon fibers.
    Type: Grant
    Filed: April 12, 2006
    Date of Patent: August 25, 2009
    Assignee: Wisconsin Electric Power Company
    Inventor: Bruce W. Ramme
  • Patent number: 7544241
    Abstract: A grout for repairing a conduit, such as an underwater conduit comprises, as mixed, from 40 to 50 wt % cement; from 25 to 35 wt % water; and, from 0.05 to 0.25 wt % psyllium husk; based on the total weight of the grout as mixed.
    Type: Grant
    Filed: July 25, 2006
    Date of Patent: June 9, 2009
    Assignee: ASI Group Ltd.
    Inventor: Robert Owen Clarke