Abstract: Disclosed is an olefin production method which includes: (a) providing the regenerated catalyst and the hydrocarbon including not less than 90 wt % of LPG into Riser of Fast Fluidization Regime, and dehydrogenating in the presence of an alumina type catalyst; (b) separating an effluent from the dehydrogenation reaction into the catalyst and propylene mixture; (c) stripping to remove the hydrocarbon compound included in the catalyst separated at stage (b); (d) mixing the catalyst stripped at stage (c) with the gas including oxygen, and continuously regenerating it; (e) recycling the catalyst regenerated at stage (d) to stage (a), and providing it again into Riser; and (f) producing propylene product by cooling, compressing and separating propylene mixture of the reaction product separated at stage (b).

Abstract: Systems and methods are disclosed for detecting temperature excursion in a chemical plant or petrochemical plant or refinery. Aspects of the disclosure provide an enhanced control system for a reactor, such as in hydroprocessing. The enhanced control system may provide early warnings of impending undesirable events, directly or indirectly manipulate certain process variables to reduce undesirable outcomes, and/or directly or indirectly manipulate of certain process variables so as to place a reactor unit in a “safe park” state. This may avoid a high temperature trip, depressuration, associated operating risks, allow for faster recovery from temperature excursions, and/or avoid unplanned emergency shutdowns of the reactor, chemical process, plant, or refinery.

Abstract: Methods, systems, and apparatuses for monitoring health of a catalyst in a plant by retrieving plant data, comparing the plant data to equilibrium conditions, and sending a notification comprising an indication of the health of the catalyst. A plant may be configured to produce a product using a catalyst. A plant monitoring computing platform may be configured to receive, from sensors and/or computing devices of the plant, plant data and/or lab data corresponding to the catalyst. The plant monitoring computing platform may determine equilibrium conditions corresponding to the plant. Based on a comparison of the plant data, the equilibrium conditions, and/or target equilibrium conditions, the plant monitoring computing platform may send a notification. The notification may comprise an indication of the performance of the catalyst.

Abstract: A process to react an oxygen containing regenerated catalyst stream prior to use in a fluidized bed reactor comprising providing a regenerated catalyst stream which comprises at least 0.001 wt % oxygen; reacting the regenerated catalyst stream with a fuel source thereby forming oxides and reducing the amount of oxygen in the regenerated catalyst stream to produce a usable regenerated catalyst stream; and injecting the usable regenerated catalyst stream into a hydrocarbon fluidized bed reactor is provided.

Abstract: A plant or refinery may include equipment such as condensers, regenerators, distillation columns, pumps, slide valves, or the like. Different operating methods may impact deterioration in equipment condition, thereby prolonging equipment life, extending production operating time, or providing other benefits. Mechanical or digital sensors may be used for monitoring equipment to determine whether problems are developing. Specifically, sensors may be used in conjunction with one or more system components to predict and detect slide valve hot spots. A shielded, tube skin thermocouple assembly may provide a temperature profile for a slide valve. Tomography may be used to image a slide valve. An operating condition of the plant or refinery may be adjusted to prolong equipment life or avoid equipment failure.

Abstract: Turbine fuel provided for large-scale land based turbines used by utilities for producing electricity and desalinated water, and for large mobile engines and turbines in marine and remote applications where only liquid fuels are available. Use results in less corrosion, ash formation and emissions (NOx, SOx, CO2 and noxious metals) than firing contaminated heavy crude, refinery residual oils or high sulfur fuel oils. Manufacture is by decontaminating crude oils, non-conventional crudes, and other highly contaminated feeds. Each fuel is produced as a single product of unit operations, not ex-plant blend of various refinery products, yet using an apparatus configuration less complex than conventional crude oil refining. These fuels can be fired by advanced high efficiency turbines of combined cycle power plants having hot flow paths and heat recovery steam generation systems susceptible to corrosion, which systems cannot otherwise risk contaminated heavy crudes or refinery residual oils feeds.

Abstract: A plant or refinery may include equipment such as condensers, regenerators, distillation columns, pumps, slide valves, or the like. Different operating methods may impact deterioration in equipment condition, thereby prolonging equipment life, extending production operating time, or providing other benefits. Mechanical or digital sensors may be used for monitoring equipment to determine whether problems are developing. Specifically, sensors may be used in conjunction with one or more system components to predict and detect slide valve sticking. An operating condition of the plant or refinery may be adjusted to prolong equipment life or avoid equipment failure.

Abstract: A plant or refinery may include equipment such as reactors, heaters, heat exchangers, regenerators, separators, or the like. Types of heat exchangers include shell and tube, plate, plate and shell, plate fin, air cooled, wetted-surface air cooled, or the like. Operating methods may impact deterioration in equipment condition, prolong equipment life, extend production operating time, or provide other benefits. Mechanical or digital sensors may be used for monitoring equipment, and sensor data may be programmatically analyzed to identify developing problems. For example, sensors may be used in conjunction with one or more system components to detect and correct maldistribution, cross-leakage, strain, pre-leakage, thermal stresses, fouling, vibration, problems in liquid lifting, conditions that can affect air-cooled exchangers, conditions that can affect a wetted-surface air-cooled heat exchanger, or the like. An operating condition or mode may be adjusted to prolong equipment life or avoid equipment failure.

Abstract: A plant or refinery may include equipment such as reactors, heaters, heat exchangers, regenerators, separators, or the like. Types of heat exchangers include shell and tube, plate, plate and shell, plate fin, air cooled, wetted-surface air cooled, or the like. Operating methods may impact deterioration in equipment condition, prolong equipment life, extend production operating time, or provide other benefits. Mechanical or digital sensors may be used for monitoring equipment, and sensor data may be programmatically analyzed to identify developing problems. For example, sensors may be used in conjunction with one or more system components to detect and correct maldistribution, cross-leakage, strain, pre-leakage, thermal stresses, fouling, vibration, problems in liquid lifting, conditions that can affect air-cooled exchangers, conditions that can affect a wetted-surface air-cooled heat exchanger, or the like. An operating condition or mode may be adjusted to prolong equipment life or avoid equipment failure.

Abstract: Processes for controlling afterburn in a reheater and loss of entrained solid particles in reheater flue gas are provided. Carbonaceous biomass feedstock is pyrolyzed using a heat transfer medium forming pyrolysis products and a spent heat transfer medium comprising combustible solid particles. The spent heat transfer medium is introduced into a fluidizing dense bed. The combustible solid particles of the spent heat transfer medium are combusted forming combustion product flue gas in a dilute phase above the fluidizing dense bed. The combustion product flue gas comprises flue gas and solid particles entrained therein. The solid particles are separated from the combustion product flue gas to form separated solid particles. At least a portion of the separated solid particles are returned to the fludizing dense bed.

Abstract: This present disclosure relates to apparatuses for methylation of aromatics in an aromatics complex for producing a xylene isomer product. More specifically, the present disclosure relates to apparatuses for producing para-xylene by the selective methylation of toluene and/or benzene in an aromatics complex using processed toluene instead of crude toluene.

Abstract: A process for converting naphtha, lower olefin, light aromatic hydrocarbon, and gasoline with a high octane number by combining catalytic cracking of naphtha with steam cracking of lower alkane and catalytic cracking of higher alkanes and higher olefins. The process increases the yield of product with high value and significantly decreases the yield of low value product. At the same time, the power consumption is decreased as a whole since most reactants are converted in catalytic cracking at a lower temperature.

Abstract: The invention provides an improved system for separation technology intended to reduce unwanted catalyst/thermal reactions by minimizing contact of the hydrocarbons and the catalyst within the reactor.

Abstract: A hydrocarbon feed stream may be cracked by a method including contacting the hydrocarbon feed stream with a cracking catalyst in a reactor unit. The hydrocarbon feed stream has an API gravity of at least 40 degrees. The cracking catalyst may include one or more binder materials, one or more matrix materials, *BEA framework type zeolite, FAU framework type zeolite, and MFI framework type zeolite.

Abstract: A hydrodeoxygenation catalyst takes self-made porous large-specific surface nano-alumina as a carrier, takes NixMoW, NixCoW or NixCoMo as an active component, and takes Mn as an assistant. Hydrothermal stability of the catalyst and dispersion of active components may be increased by enlarging a pore channel and a specific surface area of the carrier, thereby prolonging the life of the hydrodeoxygenation catalyst. A hydroisomerization catalyst takes multi-walled carbon nanotube composite hierarchical-pore-channel NiAPO-11 or NiSAPO-11 as a carrier and takes NixMoLa, NixCoLa or NixWLa as an active component. Due to the adding of the carbon nanotubes, the pore channel of the carrier is enriched, and connection between the active components and the carrier is effectively enhanced, thereby prolonging the life of the catalyst on a basis of increasing selectivity of aviation kerosene component. Moreover, the biological aviation kerosene satisfying usage conditions is prepared by virtue of mild reaction conditions.

Abstract: The present invention describes a process for heating the reboiler of the propane/propylene separation column situated downstream of an FCC unit and fed with the C3 cut from said FCC unit, a process consisting of heating the water in a hot water circuit by means of one or more process fluids originating from units placed upstream and/or downstream of the FCC unit and called hot fluids, one of these fluids being constituted by the overhead vapours from the fractionation column connected to the mild hydrocracking unit.

Abstract: A regeneration method for catalytic cracking reaction, the method is applied in a catalytic reaction process of petroleum hydrocarbon materials, and the method comprises: feeding the regenerated and semi-regenerated catalyst from a regenerator separately into different positions of a reactor for reaction. A part of the semi-regenerated catalyst is firstly processed in a purification cooler for removing carried nitrogen, oxygen, carbon dioxide and impurity gases before being fed into the reactor. Spent catalyst or the purified and cooled semi-regenerated catalyst is fed into a catalyst mixing section of the reactor for controlling the temperature of the catalyst being contact with the oil material to be gasified, thereby achieving a three stage cycle of the catalyst in the reactor and a three stage control for the reaction outlets of the oil material gasification zone and the cracking reaction zone and the catalyst taking part in the reaction.

Abstract: Systems for separating a contaminant trapping additive from a cracking catalyst may include a contaminant removal vessel having one or more fluid connections for receiving contaminated cracking catalyst, contaminated contaminant trapping additive, fresh contaminant trapping additive, and a fluidizing gas. In the contaminant removal vessel, the spent catalyst may be contacted with contaminant trapping additive, which may have an average particle size and/or density greater than the cracking catalyst. A separator may be provided for separating an overhead stream from the contaminant removal vessel into a first stream comprising cracking catalyst and lifting gas and a second stream comprising contaminant trapping additive. A recycle line may be used for transferring contaminant trapping additive recovered in the second separator to the contaminant removal vessel, allowing contaminant trapping additive to accumulate in the contaminant removal vessel.

Abstract: The present invention provides apparatuses and processes for producing high octane fuel from synthesis gas. The process combines transalkylation and zeolite-forming/aromatization in conjunction with a single recycle loop configuration in order to effectively promote the fuel quality, particularly octane rating. The process involves adding a step for enriching octane of the fuel coming from the single recycle loop process. Preferably, the enrichment step takes place in an octane enrichment reactor containing two different catalysts, a zeolite-forming/aromatization catalyst followed by a transalkylation catalyst. The final fuel product preferably has an octane of about 92 to about 112.

Abstract: The present invention describes a process for the production of gasoline using a catalytic cracking unit, processing conventional heavy cuts in a wide Conradson carbon range from 0.1 to 0.8, said process comprising a preheating of the combustion air downstream of the air compressor by heat exchange with the combustion fumes originating from the regeneration section, said fumes being collected between the waste heat boiler and the economizer.

Abstract: The invention is a method for chemical looping (CLC) oxidation-reduction combustion of liquid hydrocarbon feedstocks carried out in a fluidized bed. A liquid hydrocarbon feedstock (2) is partly vaporized on contact with a hot particle solid (1) to form a partly vaporized liquid feedstock and to form coke on the solid prior to contacting partial vaporized liquid feedstock (19) with a redox active mass of particles (12) to achieve combustion of the partially vaporized liquid feed (19). The hot solid particles can notably be from a second fluidized-bed particle circulation loop.

Abstract: The present invention relates to a method of methane steam reforming using a nickel/alumina nanocomposite catalyst. More specifically, the present invention relates to a method of carrying out methane steam reforming using a nickel/alumina nanocomposite catalyst wherein nickel metal nanoparticles are uniformly loaded in a high amount on a support via a melt infiltration method with an excellent methane conversion even under a relatively severe reaction condition of a high gas hourly space velocity or low steam supply, and to a catalyst for this method. In addition, the present invention prepares a nickel/silica-alumina hybrid nanocatalyst by mixing the catalyst prepared by the melt infiltration method as the first catalyst and the nickel silica yolk-shell catalyst as the second catalyst, and applies it to the steam reforming of methane to provide a still more excellent catalytic activity even under the higher temperature of 700° C. or more with the excellent methane conversion.

Abstract: The invention is directed to the production of metal-carbon containing bodies, which process comprises impregnating cellulose, cellulose-like or carbohydrate bodies with an aqueous solution of at least one metal compound, followed by heating the impregnated bodies in an inert and substantially oxygen-free atmosphere, thereby reducing at least part of the at least one metal compound to the corresponding metal or metal alloy.

Abstract: Disclosed is an assembly that is an all-in-one combination of piping and equipment systems designed to provide a compact, simple, pre-fabricated assembly on single skid platform to meet all the functional needs of a petrochemical gas compression facility. The skid platform assembly provides a traveling pathway for the fluid generated from a well and is designed to provide all required pre-compressor and post-compressor functional equipment needs for each individual installed gas compressor. The skid platform assembly comprises an integrated liquid separator that also functions as a common liquid sump for all liquid generated by the pre-compressor and post-compressor functional equipment.

Abstract: Methods for reducing flue gas particulate emissions from fluid catalytic cracking unit regenerators are provided. In one embodiment, a method for reducing flue gas particulate emissions from an FCC unit regenerator includes the steps of combining biochar with a hydrocarbon feedstock to generate a biochar-containing feedstock and contacting the biochar-containing feedstock with an FCC catalyst. In another embodiment, a method for reducing flue gas particulate emissions from a FCC unit regenerator includes the steps of fluidizing catalyst fines and biochar particles in a fluidizing gas and adhering a portion of the catalyst fines to the biochar particles while in the fluidizing gas.

Abstract: A fluid catalytic cracking apparatus and process is disclosed, providing for efficient conversion of heavy hydrocarbon feeds to light olefins, aromatics, and gasoline. A countercurrent flow reactor operating in bubbling or turbulent fluidization regimes is integrated with a fluid catalytic cracking riser reactor. A heavy hydrocarbon feed is catalytically cracked to naphtha and light olefins in the riser reactor, a co-current flow reactor. To enhance the yields and selectivity to light olefins, cracked hydrocarbon products from the riser reactor, such as C4 and naphtha range hydrocarbons, may be recycled and processed in the countercurrent flow reactor. The integration of the countercurrent flow reactor with a conventional FCC riser reactor and catalyst regeneration system may overcome heat balance issues commonly associated with two-stage cracking processes, may substantially increase the overall conversion and light olefins yield, and/or may increases the capability to process heavier feedstocks.

Abstract: Active catalysts for the treatment of a low temperature exhaust gas stream are provided containing potassium (K) dispersed on a spinel oxide for the direct, lean removal of nitrogen oxides from the exhaust gas stream. The low temperature (from about 400° C. to about 650° C.), direct decomposition is accomplished without the need of a reductant molecule. In one example, K may be dispersed on a surface of a metal oxide support, such as NiFe2O4 spinel oxide, synthesized using wet impregnation techniques. The K/NiFe2O4 catalyst system converts nitric oxide to nitrogen gas with high product specificity, up to 100%, avoiding the production of a significant concentration of the undesirable N2O product.

Abstract: Systems and methods are provided for upgrading catalytic slurry oil to form naphtha boiling range and/or distillate boiling range fuel products. It has been unexpectedly discovered that catalytic slurry oil can be separately hydroprocessed under fixed bed conditions to achieve substantial conversion of asphaltenes within the slurry oil (such as substantially complete conversion) while reducing or minimizing the amount of coke formation on the hydroprocessing catalyst. After hydroprocessing, the hydroprocessed effluent can be processed under fluid catalytic cracking conditions to form various products, including distillate boiling range fuels and/or naphtha boiling range fuels. Another portion of the effluent can be suitable for use as a low sulfur fuel oil, such as a fuel oil having a sulfur content of 0.1 wt % or less.

Abstract: A process for recovering hydrocarbons from a slurry hydrocracking reactor. The hydrocarbons are recovered by taking a drag stream of the slurry in the reactor. After separating lighter hydrocarbons in a separation zone, the heavier hydrocarbons can be processed in a deashing zone, with a vacuum column bottoms from a separation of the effluent stream recovered from the reactor. The deashing zone can recover the heavier hydrocarbons in a deashed pitch. Additionally, a VGO rich stream from the deashing zone may be recycled back to the reactor.

Abstract: A process and apparatus for combusting coke from catalyst two stages is disclosed. Catalyst and flue gas from a lower chamber ascends to an upper chamber to be roughly separated by swirl ducts extending from a combustion conduit. The swirl ducts may discharge into a container in the upper chamber.

Abstract: The present invention provides a process and a system for coking and simultaneous upgrading of a heavy hydrocarbon feedstock. More particularly the present invention relates to a process of cracking heavy hydrocarbon feedstock employing high heat carrier, incorporated with weak acid sites for improving the liquid yield and reducing coke yield. The feedstock is vaporized and brought in contact with a heat carrier material to produce a product stream and separating the product stream from the particulate heat carrier, regeneration of the particulate heat carrier to the extent of 10-30% and collecting a gaseous and liquid product from the product stream.

Abstract: A system and method produce hydrocarbons from biomass by fluid catalytic cracking. In one embodiment, the system is a fluid catalytic cracking system. The system includes a riser. The riser contains a catalyst. The system also includes a biological feed comprising biomass-derived liquid for the riser. In addition, the system includes a hydrocarbon feed comprising hydrocarbons for the riser. The biological feed and the hydrocarbons react in the riser in the presence of the catalyst to convert at least a portion of the biological feed and the hydrocarbons to hydrocarbon products. The hydrocarbon products comprise a concentration of oxygen from about 0.005 wt. % to about 6 wt. %.

Abstract: The invention describes a method for separating hydrocarbons in an installation for generating hydrocarbons from a hydrocarbon-containing charge by cleavage. The product gas of the cleavage, which contains gaseous hydrocarbons, is compressed, dried, and supplied as charge material into a separation stage (a front end C3/C4 separation). The front end C3/C4 separation comprises a C4 absorber and a depropanizer. A hydrocarbon fraction consisting of hydrocarbons having a maximum of 3 carbon atoms is obtained as a gaseous overhead product of the C4 absorber. A liquid hydrocarbon fraction consisting of hydrocarbons having at least 4 carbon atoms is obtained as a bottom product of the depropanizer. The front end C3/C4 separation comprises an additional process technological C2/C4 separation stage is arranged between the C4 absorber and the depropanizer.

Abstract: A process and apparatus uses a flash drum to separate light hydrocarbons from heavy oligomerate from an oligomerization zone. The heavy oligomerate can bypass a fractionation column in the oligomerate recovery section and be recycled to the oligomerization zone or other zones. Costs are saved by avoiding repeatedly transporting and processing the heavier recycled oligomerate.

Abstract: Methods and systems for cracking a light fuel fraction and a heavy fuel fraction by fluidized catalytic cracking are described herein. The method for cracking may include feeding the light fuel fraction and a catalyst from a catalyst regenerator into a first reactor, cracking the light fuel fraction in the first reactor to produce an at least partially cracked light fuel fraction, transporting the at least partially cracked light fuel fraction and the catalyst from the first reactor to a second reactor, feeding the heavy fuel fraction into the second reactor, cracking the heavy fuel fraction and the at least partially cracked light fuel fraction in the second reactor to produce at least a product fuel and a spent catalyst, and transporting the spent catalyst to the catalyst regenerator and regenerating the catalyst in the catalyst regenerator.

Abstract: A hydrocarbon composition that is produced through a solvent extraction of woody tree material is provided. The composition is suitable for use as a petroleum substitute. The woody tree material is sourced from hydrocarbon-bearing trees or shrubs containing relatively low molecular weight hydrocarbons. Suitable tree species include pine and eucalyptus trees. A raw woody tree biomass is processed into solvent-permeable particles and chips. Naturally occurring hydrocarbons found in the wood particles are extracted using an organic solvent extraction process. The organic solvent utilized is a mixture of organic solvents that includes a non-polar solvent and a polar solvent. The extracted hydrocarbons are separated from the solvent mixture and may be used as a petroleum substitute, while the solvent may be reused in the extraction operation.

Abstract: A method of predicting the tendency of a heavy oil feed to generate coke deposits in the FCC riser under a given set of operating parameters in the unit; thus, by utilizing operating parameters appropriate to the feed, the formation of coke deposits in the riser may be minimized. The margin between the theoretical dew point of the hydrocarbon feed established from unit operating parameters and the theoretical mix zone temperature in the feed injection zone of the unit is developed by applying a regression-derived linear model from multiple rigorous model runs. The mix zone of the unit is then operated at a temperature which reduces the level of riser coking predicted from this ascertainable margin or, at least, maintains it within levels which are predictable and acceptable.

Abstract: A method of passivating a metal surface of hydrocarbon processing equipment is provided in which a water soluble molybdate compound is introduced into water or steam which is in contact or will come into contact with a metal surface of the hydrocarbon processing equipment to passivate the metal surface to inhibit surface coke formation.

Abstract: Provided is a method for producing bio-aromatic compounds from glycerol. The method uses a primary alcohol, secondary alcohol or a combination thereof as a mixing medium in converting glycerol into an aromatic compound, and thus overcomes the high viscosity of glycerol and improves the problem of rapid catalytic deactivation, thereby increasing the yield of aromatic compounds and improving the stability of catalyst. In addition, the method for producing bio-aromatic compounds uses a zeolite-based catalyst that is a kind of solid acid catalysts, and suggests optimum reaction conditions, and thus imparts a high added value to glycerol produced as a byproduct in a biodiesel production process and increases the cost-efficiency of process.

Abstract: The present invention is directed to a refining process for producing hydroprocessed distillates and a heavy vacuum gas oil (HVGO). The process produces middle distillates that have reduced nitrogen and sulfur content, while simultaneously producing a 900° F.+ (482° C.+) HVGO stream useful as a fluidized catalytic cracking (FCC) unit feedstock.

Abstract: A process for power generation using a chemical looping combustion concept is integrated with heavy liquid fuel coking in a cracking reactor, and is configured such that petcoke deposits on metal oxide particles from the cracking reactor are used as fuel in the chemical looping combustion reaction. The process is also configured such that metal oxide particles provide the heat necessary for the cracking reaction to be initiated in the cracking reactor.

Abstract: A process and apparatus is for recycling LCO and/or HCO to an FCC unit to recover additional distillate. Spent catalyst recycle in the FCC unit may be used to improve distillate yield. A hydroprocessing zone may saturate cycle oil aromatics for cracking in an FCC unit. The recycle cracked stream may be recycled to a downstream hydroprocessing zone to avoid a first hydroprocessing zone for hydrotreating feed to the FCC unit. Additional recovery of cycle oil for recycle is obtained by heating slurry oil prior to vacuum separation.

Abstract: Provided is an improved process for olefin oligomerization allowing one to realize superior selectivity. The process comprises contacting a hydrocarbon feed comprised of straight and branched chain olefins under oligomerization conditions with a catalyst comprising delaminated SSZ-70. The delaminated SSZ-70 offers a zeolite layer with a single unit cell of thickness in one dimension, allowing for elimination of mass transfer in comparison with regular SSZ-70. The result is superior selectivity.

Abstract: Petroleum oil is catalytically cracked by contacting oil with catalyst mixture consisting of a base cracking catalyst containing an stable Y-type zeolite and small amounts of rare-earth metal oxide, and an additive containing a shape-selective zeolite, in an FCC apparatus having a regeneration zone, a separation zone, and a stripping zone. Production of light-fraction olefins is maximized by applying appropriate process control, monitoring, and optimizing systems. Mathematical process models, including neural networks, statistical models and finite impulse models are used in conjunction with advanced controllers and optimizing routines to calculate optimal settings for various parameters. Process model and historical data to test a predictive system can provide early warning of potential performance degradation and equipment failure in the FCC unit, decreasing overall operating costs and increasing plant safety.

Abstract: Methods and systems for producing a hydrocarbon are provided. The method can include cracking one or more C2-C10 hydrocarbons in the presence of a catalyst under conditions sufficient to produce an effluent containing ethylene, propylene, gasoline, and a coked-catalyst, wherein the catalyst includes a first catalytic component having an average pore size of less than 6.4 ? and a second catalytic component having an average pore size of 6.4 ? or more, separating the effluent to provide a recovered coked-catalyst and a cracked product; and regenerating the recovered coked-catalyst to produce heat and the catalyst.

Abstract: A process and apparatus is for recycling LCO and/or HCO to an FCC unit to recover additional distillate. Spent catalyst recycle in the FCC unit may be used to improve distillate yield. A hydroprocessing zone may saturate cycle oil aromatics for cracking in an FCC unit. The recycle cracked stream may be recycled to a downstream hydroprocessing zone to avoid a first hydroprocessing zone for hydrotreating feed to the FCC unit. Additional recovery of cycle oil for recycle is obtained by heating slurry oil prior to vacuum separation.

Abstract: The present disclosure relates to insulation components and their use, e.g., in regenerative reactors. Specifically, a process and apparatus for managing temperatures from oxidation and pyrolysis reactions in a reactor, e.g., a thermally regeneratating reactor, such as a regenerative, reverse-flow reactor is described in relation to the various reactor components.

Abstract: A fluidized catalyst stripping unit for displacing entrained gas from catalyst particles comprising: a vessel housing a two stage cyclonic separation section which comprises one or more primary cyclonic separation devices and one or more secondary cyclones; a stripping section which comprises internals; and an inlet in fluid communication with a catalytic reactor to feed a particulate-fluid suspension to the two stage cyclonic separation section; wherein each primary cyclonic separation device comprises an internal cylindrical surface to separate a major fraction of the particulates from the suspension and form a vortex of reduced particulate content; a particulate discharge outlet from each secondary cyclone to the stripping section; wherein the particulate discharge outlet of the secondary cyclone is submerged in a catalyst bed located above the stripper internals, and wherein the stripping section comprises one or more bubble breaking grids within the catalyst bed and above the stripping internals is provi

Abstract: With an aim to optimize propylene production, petroleum oil such as gas oil is catalytically cracked by contacting the oil with catalyst mixture consisting of a base cracking catalyst containing an stable Y-type zeolite and small amounts of rare-earth metal oxide, and an additive containing a shape-selective zeolite, in a down-flow type fluid catalytic cracking apparatus having a regeneration zone, a separation zone, and a stripping zone, wherein conversion of hydrocarbon occurs under relatively severe conditions. According to this fluid catalytic cracking process, the production of light-fraction olefins such as propylene is maximized by applying appropriate process control, monitoring, and optimizing systems. Process model and historical data to test a predictive system can provide early warning of potential performance degradation and equipment failure in the FCC unit.

Abstract: A co-generation process for a regenerator in an FCC system having a reactor and a regenerator includes the steps of introducing flue gas from the regenerator into a heating unit at a first location of the heating unit, and introducing an oxygen/fuel gas mixture into the heating unit at a second location of the heating unit apart from the first location, and combusting the oxygen/fuel gas mixture in the heating unit at the second location to form a hot combustion gas. The process further includes the steps of combining the hot combustion gas and the flue gas at a third location of the heating unit apart from the first location to produce heated flue gas, heating water and/or steam with the heated flue gas to produce a heated steam, and introducing the heated steam into a turbine to extract energy from the heated steam.