Abstract: A spin valve sensor in a read head has a spacer layer which is located between a self-pinned AP pinned layer structure and a free layer structure. The free layer structure is longitudinally stabilized by first and second hard bias layers which abut first and second side surfaces of the spin valve sensor. The AP pinned layer structure has an antiparallel coupling layer (APC) which is located between first and second AP pinned layers (AP1) and (AP2). The invention employs a preferential setting of the magnetic moments of the AP pinned layers by applying a field at an acute angle to the head surface in a plane parallel to the major planes of the layers of the sensor. The preferential setting sets a proper polarity of each AP pinned layer, which polarity conforms to processing circuitry employed with the spin valve sensor.

Abstract: The invention teaches how to image and etch very narrow and isolated features without resorting to expensive OPC measures. Assist features are placed close to the main feature so that the local pattern density becomes semi-dense or dense and the pattern is imaged in a bilayer suitable for use in liftoff. The lower (easily etched) layer is then exposed to a suitable solvent so that the upper (etch resistant) layer is slowly undercut. Undercutting can be terminated as long as all the assist features have been lifted off. Although the original isolated feature will, in most cases, also have all of its lower layer removed, it does not lift off because, as a requirement of the process, at least one of its ends remains connected to an area of photoresist that is too wide to be fully undercut.

Abstract: An apparatus for use in attaching a head gimbal assembly (HGA) onto an actuator arm of an actuator assembly during an HGA installation process. The apparatus includes, a central body portion with a base support surface; and a pair of support arms extending from the central body portion forming a channel sized to accommodate expansion of an attachment aperture of an actuator arm during the installation process. Each support arm includes, a first and second support surface offset from and parallel to the base support surface. A first support arm thickness is formed between the first support surface and the base support surface, while a second support arm thickness is formed between the second support surface and the base support having a thickness less than the first support arm thickness. Each support arm thickness supports a corresponding HGA adjacent actuator arm during the installation process.

Abstract: A new fixture which is capable of holding an HSA throughout all processes is invented so that Quasi-Static Test can be done before swaging. Handling operations are reduced and rework is made much easier. The invention further provides a process for testing the HSA by means of the fixture.

Abstract: A manufacturing method of an HAA includes a step of fixing a first lead conductor member onto a suspension, a step of attaching a second lead conductor member to at least one actuator arm, a step of fixing the suspension onto the at least one actuator arm, a step of electrically connecting the first lead conductor member fixed on the suspension with the second lead conductor member attached on the at least one actuator arm, a step of, thereafter, fixing a head slider provided with at least one head element onto the suspension, and a step of electrically connecting the at least one head element with the first lead conductor member.

Abstract: A method of forming a reader of a magnetic head includes multiple processing steps. First, a sensor is formed having an air bearing surface. Next, a hard mask is formed on the sensor extending a distance from the air bearing surface substantially equal to the desired stripe height of the sensor. Finally, a portion of the sensor not covered by the hard mask is removed.

Abstract: A microactuator design and fabrication method for an improved magnetic microactuator incorporating mechanical stroke limiters and integrated connections between the flex on suspension and slider. The stroke limiters, also referred to as bumper system, and integrated connections enable low power, mechanically robust operation of the microactuator during high seek operations. In addition, improved head gimbal assembly yield results due to the integrated head connections formed on the microactuator.

Abstract: A manufacturing method achieves excellent magnetic recording characteristics by sequentially sputtering a non-magnetic under-layer, a non-magnetic intermediate layer, and a magnetic layer on a non-magnetic substrate in an atmosphere of H2O partial pressure of 2×10−10 Torr or lower. This process allows beneficial deposition of the magnetic layer and reduces raw materials costs. The magnetic layer includes ferromagnetic grains and non-magnetic grain boundaries. The intermediate layer has a hexagonal close-packed crystal structure. The manufacturing method allows manufacture of a high quality magnetic recording medium without a heating step thereby allowing use of lower cost materials, reduces manufacturing time, and increases savings.

Abstract: A system and method are provided for manufacturing a magnetic head. Initially, a coil structure, a first pole layer, and a gap layer are formed. A second pole layer is then deposited to form a pair of flanking portions flanking a central portion of the second pole layer. Thereafter, the second pole layer is masked with a photoresist layer. During manufacture, the flanking portions of the second pole layer work in conjunction with the photoresist layer to substantially protect the coil structure from damage.

Abstract: A manufacturing method is provided for manufacturing a head material including: a plurality of rows of head-to-be sections to be thin-film magnetic heads; an inter-row cutting section provided to be a position at which adjacent ones of the rows are to be separated; and an intra-row cutting section provided to be a position at which adjacent ones of the head-to-be sections in each of the rows are to be separated. The method includes the steps of: providing a detection element to be used for detecting an amount of processing when specific processing is performed on the head material; an electrode for electrically connecting the detection element to an external device; and a conductor for electrically connecting the electrode to the detection element; and forming the electrode in the inter-row section.

Abstract: The present invention provides a composite magnetic body containing metallic magnetic powder and thermosetting resin and having a packing ratio of the metallic magnetic powder of 65 vol % to 90 vol % and an electrical resistivity of at least 104 &OHgr;·cm. When a coil is embedded in this composite magnetic body, a miniature magnetic element can be obtained that has a high inductance value and is excellent in DC bias characteristics.

Abstract: A method of manufacturing a drum assembly associated with a digital betacam video tape machine is disclosed. The method includes providing a helical scan drum assembly having a stationary upper drum, a stationary lower drum and a plurality of rotating read/write heads disposed between the stationary upper and lower drums. The rotating read/write heads reading and writing digital information to and from a tape. The method further includes inserting air grooves in the outer peripheral surface of the upper drum. The air grooves are configured to reduce sticktion between the tape and the outer peripheral surface of the upper drum when the tape is moved around the outer peripheral surface of the upper drum. The method additional includes mounting an adjustable band to the outer peripheral surface of the lower drum. The adjustable band is configured to guide the tape around the drum assembly in accordance with helical scans when the tape is moved around the outer peripheral surface of the upper drum.

Abstract: Media storage devices for retaining data media are provided. One embodiment is a method for attaching a spring mechanism to a media storage device configured to receive one or more data media, the spring mechanism having at least one finger and at least one elongate spring tab. One such method comprises: engaging the at least one elongate spring tab with an opening in a spring alignment member attached to the media storage device, the at least one elongate spring tab having an aperture; and engaging the aperture of the at least one elongate spring tab with a spring retention member attached to the media storage device.

Abstract: The present invention seeks to reduce the amount of current required for a write operation by using a process for forming the read conductor within a recessed write conductor, the write conductor itself formed within a trench of an insulating layer. The present invention protects the MTJ from the voltages created by the write conductor by isolating the write conductor and enabling the reduction of current necessary to write a bit of information.

Abstract: A method of producing suspended elements for electrical connection between two portions of a micro-mechanism that can move relative to one another provides for the formation of a layer of sacrificial material, the formation of the electrical connection elements on the layer of sacrificial material, and the selective removal of the layer of sacrificial material beneath the electrical connecting elements, the layer of sacrificial material being a thin film with at least one adhesive side that can be applied dry to the surface of the micro-mechanism.

Abstract: A method of manufacturing a ferromagnetic tunnel junction element, having an insulating film, a first ferromagnetic film and a second ferromagnetic film, including a step of turning the ferromagnetic tunnel junction element on electricity for a given period before a practical operation of the ferromagnetic tunnel junction element, so that a resistance of the insulating film is stabilized.

Abstract: Methods of forming a head assembly, a head assembly, and a linear tape drive are provided. One aspect provides a method of forming a head assembly including providing a base member; forming a plurality of head components upon the base member individually adapted to communicate information relative to a tape; providing a plurality of component regions adjacent respective ones of the head components and a path of travel of the tape; and providing a support region intermediate adjacent ones of the head components and positioned to support the tape moving along the path of travel, the support region comprising a material different than a material of the component regions.

Abstract: The present invention provides a method for improving the static attitude of a head suspension assembly by improving the manufacture of electrical interconnects by providing a laterally directed tension on the electrical interconnect during manufacture, thereby substantially inhibiting deformation of the gimbal region of the interconnect and the creation of non-planar slider standoffs.

Abstract: A balancing system for a spindle assembly for compensating for dynamic imbalance of the spindle assembly. The spindle assembly includes a rotor rotatable about a shaft. The rotor includes a plurality of radially concentric channels supporting adjustable eccentric rings for dynamically balancing the spindle assembly. The spindle assembly is balanced by adjusting the balanced of eccentric rings assembled with the spindle assembly based upon a measured balance of the spindle assembly and the eccentric rings.

Abstract: A method for manufacturing a magnetic recording head includes the steps of forming a first lifting layer and a second lifting layer on a bottom core layer, forming an inorganic insulating layer in a gap between the first lifting layer and the second lifting layer, forming a groove in the inorganic insulating layer to form a coil layer, and forming the coil layer in the groove and over the groove by plating.

Abstract: A method of manufacturing a thin film magnetic head includes forming a recording gap layer of a non-alumina base nonmagnetic material on a lower magnetic pole layer, the lower magnetic pole layer being composed of materials that are milled at the same rate. An upper magnetic pole layer is formed on the recording gap layer, and a single piece of equipment is used to trim the lower magnetic pole layer and pattern the recording magnetic gap layer such that the lower magnetic pole layer has a width that is substantially the same as that of the upper magnetic pole layer. The recording gap layer and the upper and lower half-gap layers are then removed over a region of the underlying substrate. Prescribed areas of tan air-bearing surface (ABS) are then etched to form a slider shape having a protruding part and a depressed part, the ABS and the side surface having a common edge such that the depressed part along the common edge extends into, but not beyond, the region.

Abstract: A head suspension or head suspension component for supporting a head slider over a rigid disk in a dynamic storage device and a method of manufacturing. The head suspension includes a head suspension component and a compliant locating feature formed within the head suspension component. The compliant locating feature includes a plurality of spring beam tabs defined by an aperture and positioned to extend toward an opening. The compliant feature is preferably configured to receive a tapered cylindrical pin through the opening for precisely locating the head suspension component relative to a desired reference while the spring beam tabs are engaged by the tapered pin. The head suspension component may include two or more compliant locating features, and the head suspension may include two or more components that each include one or more compliant locating features.

Abstract: A perpendicular recording head for use with magnetic storage media includes a flux focusing main pole. The main pole includes a layer of material having a high magnetic moment, and a second layer of material having a low magnetic moment. The low moment material is tapered towards the main pole's tip, so that all magnetic flux is channeled into the high moment material before writing to the magnetic storage medium.

Abstract: A multi-track magnetoresistive (MR) tape head with precisely-aligned read/write (R/W) track-pairs and a method for fabrication on a monolithic substrate wherein a plurality of tape heads are fabricated from a single substrate wafer by using complete thin-film processing on both sides of the wafer. The recording elements are aligned with readers opposite writers on the other side, providing a method for fabricating a multi-track thin-film magnetoresistive tape head with precisely-aligned R/W track-pairs fabricated on a monolithic substrate. As used herein, the term monolithic denominates an undivided seamless piece. The wafer is built using modified standard thin-film processes for fabricating direct access storage device (DASD) heads and modified substrate lapping procedures. The gap-to-gap separation within each R/W track-pair is reduced to nearly the thickness of the substrate wafer, which is significantly less than conventional separations known in the art.

Abstract: A method of making a magnetic head suspension assembly includes attaching a slider with a magnetic head to an intermediate flexible circuit. The attached combination is then inserted into a spin stand tester for the testing of electrical performance. If the attached combination fails the test, it is discarded, thereby avoiding the cost of discarding an entire head suspension assembly. On the other hand, if the attached combination passes the test, it is mounted to a load beam to form the head suspension assembly. Thereafter, a flex circuit can be attached to the load beam and intermediate flexible circuit to provide electrical connections to the magnetic head through the intermediate flexible circuit.

Abstract: A test system and method determining performance of a merged magnetoresistive read-write head based upon operating the write inductive head of the merged read-write head, measuring the resistance of the read head under certain read current bias conditions and finding which read heads have been damaged by ESD.

Abstract: A magnetoresistive thin-film magnetic head with high corrosion resistance for recording medium having massive capacity is provided by providing a protective film having a thickness of 40 Å or less. Since the distance between the head and the medium is remarkably reduced, the film is suitable for a recording medium having high-packing density.

Abstract: A spin valve sensor is provided with a negative ferromagnetic coupling field −HFC for properly biasing a free layer and a spin filter layer is employed between the free layer and a capping layer for increasing the magnetoresistive coefficient dr/R of the spin valve sensor. A top portion of the free layer is oxidized for improving the negative ferromagnetic coupling field −HFC when the spin filter layer is employed for increasing the magnetoresistive coefficient dr/R.

Abstract: Disclosed is an improved composite substrate for use in a magnetic recording-and-reproducing device. It comprises an “L”-shaped main plate and a separate sub-plate. The “L”-shaped main plate has a major section of relatively large area and a minor section of relatively small area, integrally connected to one side of the major section. The sub-plate has a square or rectangular piece cut and separated from the minor section of the main plate. When being inversely arranged and jointed together two composite substrates can define a square or rectangular shape.

Abstract: A method of fabricating a magnetic transducer (head) according to the invention includes forming multilayered electrically conductive leads for the magnetic sensor which include a thin tantalum seed layer followed by a thin chromium seed layer which is followed by a thicker rhodium layer. The dual seed layer of the invention significantly improves the conductivity of the rhodium. The Ta/Cr/Rh leads can be used with hard bias structures formed on a PtMn layer without having increased resistance.

Abstract: Various methods and apparatus for simultaneously processing two single-sided hard memory disks is provided. Disks are positioned in pairs, with one surface of one disk positioned adjacent one surface of the second disk, with the disk surfaces touching or with a slight separation between them. In this back-to-back orientation, the disk pairs may be processed using conventional double-sided disk processing equipment and techniques. However, each disk will not have two active surfaces. Because of the positioning of the disks during processing, only one surface of each disk will be subjected to full processing. Therefore, each disk will only have one active side.

Abstract: A method is used for forming a magnet keeper assembly for use in a microactuator. The method comprises forming a keeper from a ferromagnetic material where the keeper has a plurality of notches for accepting a plurality of magnetic materials, securing the magnetic materials in the notches in the keeper, notching the magnetic material and the keeper transversely at a depth approximately equal to the depth of the magnetic material, removing any debris generated during notching, subjecting the keeper to a magnetic field such that the magnetic materials become magnetized, and cutting the keeper into magnet keeper assemblies.

Abstract: A bottom spin valve sensor employs a seed layer for a nickel oxide (NiO) antiferromagnetic pinning layer for the purpose of increasing magnetoresistance of the sensor (dR/R). The spin valve sensor can be a simple spin valve or an antiparallel (AP) spin valve sensor. In the preferred embodiment the seed layer is tantalum oxide TayOx or copper (Cu).

Abstract: Disclosed is a device for assembling a device including a base and a main board assembly in a hard disk drive including an actuator having a magnetic head; a base having a spindle motor mounted thereon, the spindle motor rotating at high speed a disk on which the magnetic head is suspended to conduct data writing and reading; and a main board assembly assembled to a lower surface of the base. The device comprises a guide section for establishing a vertical assembling position of the base and the main board assembly and for allowing the main board assembly to be capable of a sliding movement to a predetermined location on the base; a stopper section for stopping the sliding movement of the main board assembly on the base; and a locker for locking the main board assembly stopped by the stopper section to the base in a vertical direction.

Abstract: A device and method for testing a slider of a head-gimbal assembly during disc drive manufacturing. The device includes a test disc, an actuator arm and a control module. The test disc has a first circumferential area for detecting contact between the slider and the test disc and a second circumferential area for burnishing sliders that contact the first circumferential area as the test disc rotates at or above the predetermined velocity. The head-gimbal assembly is affixed to a support, or flexure, on the actuator arm such that the slider is operable to move between an inner diameter and an outer diameter of the test disc. The control module controls rotation of the test disc and movement of the actuator arm, and thus the slider, relative to the test disc. The control module monitors the slider-disc interface for contact therebetween. If contact is detected, the slider is either burnished or the head-gimbal assembly is discarded altogether.

Abstract: A major problem in Lead Overlay design for GMR structures is that the magnetic read track width is wider than the physical read track width. This is due to high interfacial resistance between the leads and the GMR layer which is an unavoidable side effect of prior art methods. The present invention uses electroplating preceded by a wet etch to fabricate the leads. This approach requires only a thin protection layer over the GMR layer to ensure that interface resistance is minimal. Using wet surface cleaning avoids sputtering defects and plating is compatible with this so the cleaned surface is preserved Only a single lithography step is needed to define the track since there is no re-deposition involved.

Abstract: A degassed polyester varnish is applied to the transduction driver to increase surface dielectric strength (insulation resistance), driver voltage breakdown, physical protection, and heat and water resistance. A vacuum chamber application process is used to apply the polyester varnish. The disclosed coating technique is applicable to all transducer drive materials and all transducer types.

Abstract: A disc-shaped substrate for a disc-shaped optical recording medium is accurately and stably positioned and held during a sputtering process. A non-sputtering surface of the disc-shaped substrate opposite to a sputtering surface has a circular recess formed at a center thereof. A carrier, on which the disc-shaped substrate is supported during the sputtering process, has a projective member for fitting into the circular recess to accurately position and hold the disc-shaped substrate during the sputtering process.

Abstract: The lower electrode is at least exposed at the surface of a substructure layer in a current-perpendicular-to-the-plane structure magnetoresistive element. A resist is formed to extend over the surface of the substructure layer. A patterning void is defined in the resist. The shape of the patterning void is designed to correspond to the contour of the magnetoresistive multilayered film. The magnetoresistive multilayered film is formed by deposition within the patterning void. This method enables avoidance of a dry etching process effected on the magnetoresistive multilayered film. Scrapings or waste of the magnetoresistive multilayered film are not generated at all. The side surfaces of the magnetoresistive multilayered film are completely prevented from attachment or adhesion of scrapings or waste. The side surfaces of the magnetoresistive multilayered film are kept stainless.

Abstract: In the method of making a thin-film magnetic head in accordance with the present invention, an electron beam resist is irradiated with electron beams in a state where an electrically conductive member is in contact with a magnetoresistive film. Since the magnetoresistive film electrically connects individual forming positions to be formed with magnetoresistive devices, charges stored near the forming positions upon irradiation with the electron beams can be drawn to the outside by way of the electrically conductive member. As a consequence, the electron beams are less likely to lose their rectilinearity, whereby the writing precision for patterning the magnetoresistive film by electron beam lithography can be improved.

Abstract: The use of a Nd-YAG laser or excimer laser enables easy formation of protrusions on a protecting layer and a portion of an opposite surface near the trailing side end thereof and a thin film element. It is thus possible to avoid direct contact between the thin film element and the disk surface, and thus prevent damage to the thin film element and wearing thereof even if a slider and the disk surface repeatedly slide on each other.

Abstract: Method for producing a magnetic head of a pair of magnetic core halves combined with a nonmagnetic layer therebetween including forming a winding window in at least one of a pair of generally flat oxide magnetic plates, forming at least one underlying layer on each oxide magnetic plate, forming a metal magnetic thin film on the underlying layer containing magnetic crystalline particles having average volume Va and average surface area Sa fulfilling the relationship Sa>about 4.64 Va¾, forming a groove in a body including the oxide magnetic plate, underlying layer and metal magnetic thin film, and combining the body with another body including an oxide magnetic plate and a metal magnetic thin film with a nonmagnetic layer therebetween, where the metal magnetic thin film is formed in such a manner to prevent the oxide magnetic plates from cracking due to internal stress generated in the metal magnetic thin film.

Abstract: A manufacturing method is provided for manufacturing thin film magnetic heads through the use of a thin-film magnetic head material, the head material including: a plurality of rows of head-to-be sections to be thin-film magnetic heads; an inter-row cutting section provided to be a position at which adjacent ones of the rows are to be separated; and an intra-row cutting section provided to be a position at which adjacent ones of the head-to-be sections in each of the rows are to be separated.

Abstract: A liquid droplet ejection device, which includes a number of liquid ejection nozzles, a liquid supply layer including porous material, with the liquid supply layer featuring holes related to the nozzles, and a number of transducers related to the holes for ejecting liquid droplets out through the nozzles.

Abstract: Disc drives are made with an actuator designed with at least one asymmetrical arm having two masses that move out of phase. The arm is modified by removing a portion of the higher-energy (longitudinal) side, the one with the greater total time-averaged strain energy. This modification reduces the phase difference between the first and the second arm, particularly for a relevant frequency range of interest. Disc drives made by this method exhibit a generally reduced out-of-phase motion, enhancing performance during seeking and track following, especially for arms with two heads that interact with surfaces of opposing discs.

Abstract: A method makes a magnetic head with a zero throat height (ZTH) comprising the steps of forming a first pole piece layer, forming the ZTH defining insulation layer on a first portion of the first pole piece layer, forming an insulation layer on the ZTH defining insulation layer and a first insulation layer on a second portion of the first pole piece layer, forming a coil layer on the first insulation layer so that the ZTH defining insulation layer is located entirely between the coil layer and the ABS, forming at least a second insulation layer on the coil layer, forming the second pole piece over a front portion of a top surface of the ZTH defining insulation layer and on the second insulation layer so that the ZTH defining insulation layer causes the second pole piece to separate from the first pole piece layer and forming the first insulation layer with a thickness that is less than a thickness of the ZTH defining insulation layer so that a pole tip portion of the second pole piece can be frame plated with

Abstract: A process of chemical-mechanical contouring (CMC) using a stair-step etch involves formation of an elevated layer of substrate overlying a device, in the illustrative example a thin-film magnetic head. The elevated layer of substrate is formed into a stair-step structure with the height and width of the stair-steps selected to attain a predetermined shape and size.

Abstract: A slider that carries a transducer in a storage device having a moving storage medium, includes a leading end, a trailing end, and a top area extending from the leading end to the trailing end. The top area is designed to face substantially away from the storage medium, while a bottom area of the slider, extending from the leading end to the trailing end, is designed to substantially face toward the storage medium. The bottom area is joined to the trailing end by a curved surface having a substantially constant radius of curvature from the trailing end to a point at least 0.025 millimeters away from the trailing end.

Abstract: An integrated filter for a disk drive includes a recirculation filter, a chemical filter, and a breather filter within a single filter cartridge. The filter are mounted within a support structure that is adapted for easy insertion into a disk drive. The support structure includes a base portion that fits within a recessed pocket in a baseplate of the disk drive. The disk drive includes structures for channeling air flow into the integrated filter structure during disk drive operation.

Abstract: Disclosed are a method of manufacturing a magnetic head slider and a method of fixing row bars, which realize improved fabrication accuracy without increasing manufacturing costs and can prevent adhesion of a foreign matter to a magnetic head slider. After forming a number of thin film magnetic head devices on a wafer by thin film process, the wafer is cut into a plurality of row bars. Before a rail is formed in a predetermined surface of each of the row bars by photolithography, a surface opposite to the surface to be processed of the row bar is bonded and fixed to a support substrate of a wafer shape. A protective film obtained by conducting a heat treatment on a polyimide precursor at temperature lower than temperature at which the polyimide precursor becomes polyimide is formed on the surface of the support substrate. A curing agent film containing a curing agent which promotes setting of the adhesive for bonding the row bars is formed on the surface of the protective film.