Abstract: A method for producing a housing arrangement for a an electric machine provides a closure part and a carrier part. An opening of the carrier part is placed onto a spigot on the closure part. The spigot is shaped to engage behind the carrier part. A housing arrangement for an electric machine is also provided. The housing arrangement has a closure part and a carrier part fixedly connected to the closure part.

Abstract: A brush assembly has a brush, a brush cage, and a spring. The spring is a constant force spring having two coil portions and a connecting portion. The connecting portion the brush are together received in the brush cage. The brush has a contact end arranged to make sliding contact with a commutator and a second end remote from the contact end against which the spring applies its force, to urge the brush out of the brush cage. A hook is formed at each of two opposite sides of the brush cage, at a first end portion of the brush cage adjacent the contact end of the brush. The coil portions respectively engage the hooks. The hooks extend at different angles to a corresponding outer surface of the brush cage.

Abstract: A brush holder apparatus includes a stationary support member having at least one groove, and a fork electrical connector. The stationary support member has a conductive bar configured to pass through a portion of the stationary support member's main body. The conductive bar is configured to provide electrical conductivity with a collector mount and the fork electrical connector. A brush retainment member is configured to be releasably affixed to the stationary support member. The brush retainment member has at least one rail configured to slide along the at least one groove, and a knife electrical connector configured to mate with the fork electrical connector. The stationary support member is configured for electrical connection to a collector mount and the brush retainment member is configured to retain at least one brush.

Abstract: An electrical machine (1) with a machine housing (5) receiving an electrically excited rotor (2) and a stator (10) of the electrical machine (1) and with an electronics unit (18) fastened to the machine housing (5) and electrically connected to an exciter winding (3) of the rotor (2) via at least one sliding contact (11, 12) consisting of at least one slip ring (13, 14) assigned to the rotor (2) and at least one brush (15, 16) assigned to the electronics unit (18), the brush (15, 16) being arranged displaceably in a brush holder (20). In this case it is provided that the brush holder (20) is fastened exchangeably in a guiding recess (27) of the electronics unit (18).

Abstract: An actuating drive includes an electric motor and a gearing arranged in a housing which is open on one side and which is closed by a cover. The electric motor is mounted in a recess bulge of the housing which is substantially sealed off from the gearing. The configuration provides a precise positioning of the electric motor relative to a first axle, wherein a first gear of the gearing is assigned to the same and wherein the actuating drive can be manufactured more simply and more cost-effectively than was previously possible. This is achieved in that the electric motor is attached indirectly to the housing by means of an accordingly shaped metal sheet, and is positioned in a predetermined location with no radial or axial play.

Abstract: Electric starter for internal combustion engine comprising: an electric motor (M) combined with means (R, L) for driving the internal combustion engine and an electronic filter (10) that is arranged on a power circuit (3) of the electric motor (M) that is suitable for at least reducing the electromagnetic disturbance caused by the operation of the electric motor (M). The electronic filter (10) is placed inside a cover (11, 30) of the starter.

Abstract: A motor includes a power supplying brush, a brush holder, a choke coil, and a power supplying terminal. The brush holder holds the power supplying brush. The choke coil includes a coil portion having a coil shape, an iron core, a first connecting portion, and a second connecting portion. The iron core is inserted into the coil portion. The iron core is longer than an axial length of the coil portion. The iron core has a projecting portion projecting from the coil portion in an axial direction of the coil portion. The first connecting portion extends from an axial first end of the coil portion. The second connecting portion extends from an axial second end of the coil portion. The power supplying terminal is assembled to the brush holder. The power supplying terminal connects with at least one of the first connecting portion and the second connecting portion. At least one of the power supplying terminal and the brush holder includes an iron core holding portion that holds the projecting portion.

Abstract: A gear box includes a gear box body of a reducer to which a motor is mounted. The gear box body includes a worm, wheel holding section where a worm wheel of the reducer is held, and a motor holding section, where a part of the motor is contained, the motor holding section having a motor mounting opening. The motor holding section is configured such that a bottom of the motor holding section is provided in a region between a line L1 and a line L2. Here, the line L1 passes through the center C of the worm wheel holding section and is perpendicular to the axis line X of a motor shaft. The line L2 is a tangent line passing through an outer edge portion located near a circular outer peripheral wall of the worm wheel holding section on a motor side and is perpendicular to the axis line X of the motor shaft.

Abstract: A rotor for an electrical machine includes a laminated core having a main axis and a plurality of poles delimiting a plurality of radial seats extending along the main axis, each seat being delimited by a first and a second pole. The rotor includes a plurality of magnets inserted in the seats and a plurality of springs locking the magnets in the seats; the springs acting between each magnet and the first pole delimiting the relative seat for pushing each magnet towards the second pole delimiting the same seat.

Abstract: A motor assembly for a window lift mechanism has a motor and a gearbox. The motor includes a stator having a metal housing, and a rotor with a commutator, rotatably received in the housing. An end cap assembly is connected to the housing. The end cap assembly includes a plurality of brushes making sliding contact with the commutator, a plurality of connecting pieces for connecting an external power source, inductors connected between the brushes and the connecting pieces, and shielding layers cladding the inductors and electrically connected to the housing.

Abstract: In an apparatus for the continuous thermal treatment of metal continuously cast material having a heating section, the metal continuously cast material having a heating section, the metal continuously cast material is led over two contact rollers, wherein the first contact roller is arranged at a first end and the second contact roller is arranged at a second end of said heating section. Both contact rollers are connected to a voltage source in such a way that a current flows through the metal continuously cast material between the first and the second contact roller. Here, electrical contact is made with one of the contact rollers via a sliding contact element, which is in electrical contact with a slip-ring disk arranged concentrically with the axis of said contact roller. The sliding contact element is arranged on a current-carrying element using a plug-in connection which can be detached by pulling and which has at least one resilient and electrically conductive fixing element.

Abstract: There is provided a drive-device-integrated rotating electrical machine, in which a radially protruding portion is provided radially on at least one of a housing and a heat sink which constitute a storing section of the drive device; an opening portion is formed on at least one of the radially protruding portion; a connector section is attachably/detachably attached onto the opening portion; and a connector-connecting portion for electrically connecting the connector section with the drive device is provided in the vicinity of the opening portion.

Abstract: Adverse effects of a large assembling step comparable to tolerance of stacking members among constituent parts are prevented. At least two components and, among a voltage regulator, a brush holder and a rectifier, that are fastened with each other are provided with both component-fixing portions and fastening-together portions and for fastening the components together with each other, and an assembling step absorbing portion is provided at least at the fastening-together portion that is not close to the component-fixing portions of the respective components.

Abstract: An electric rotating machine is provided that efficiently radiates heat, caused in the vicinity of a portion where a brush and a slip ring makes contact with each other, to the outside of a brush holder and that can prevent the temperature of the brush from excessively rising. The brush holder holding the brush that supplies a magnetic-field current to a magnetic-field winding by way of the slip ring is provided with an energization terminal that electrically connects a magnetic-field circuit with the brush and a brush cooling metal member that cools the brush; the brush cooling metal member radiates heat, generated in the vicinity of a contact portion between the brush and the slip ring, to the outside of the brush holder.

Abstract: The invention relates to a brush device, in particular for an electric machine, comprising at least one brush holder which has at least two brush boxes for receiving in each case one brush, wherein the brushes are mounted in a displaceable manner in the respective brush box and wherein a helical spring can be braced/is pretensioned in each case between one of the brushes and a stop in the respective brush box, and comprising at least two elastically deformable electrical conductors which are each connected with an end thereof to one of the brushes.

Abstract: A fan motor that including: a rotor coupled with a shaft to rotate together; a stator installed at a position facing the rotor; a first bracket on a central upper portion of which a first bearing insertion space into which a first bearing coupled to an upper portion of the shaft is inserted is formed; a second bracket which is hermetically coupled to the first bracket and on a central lower portion of which a second bearing insertion space into which a second bearing coupled to a lower portion of the shaft is inserted is formed; a first bearing cover that covers the first bearing insertion space; and a second bearing cover that covers the second bearing insertion space and has an accommodation space formed to extend to the central lower portion.

Abstract: A carbon brush with a disconnection apparatus in a cavity in a brush body includes a disconnection body and a prestressed compression-spring body. The disconnection body consists of an electrically insulating material, and the prestressed compression-spring body is configured to act resiliently on the disconnection body. The compression-spring body is formed together with the disconnection body as a short component with a short axial length. In one embodiment, the compression-spring body is in the form of a spring with a plurality of spring turns which, at least in the prestressed, compressed state, are at least partially located one inside the other, shortening them.

Abstract: Devices and methods of use for brush holder assemblies are disclosed. Brush holder assemblies including a mounting block and a brush holder are disclosed. Also illustrated is a brush holder assembly including a first portion in sliding engagement with a second portion. In some embodiments the brush holder includes a channel, such that at least a portion of the mounting block is disposed within the channel of the brush holder.

Abstract: An electrical system includes an alternating current (AC) connector rod assembly and a polyphase electric machine. The electric machine has a plurality of phase leads each electrically connected to the AC connector rod assembly. The assembly includes spaced AC connector rods each having a center axis. The assembly also includes insulating housings and a carrier plate defining through holes that receive and space the AC connector rods. The carrier plate defines features that engage mating features of the insulating housings while allowing each of the rods to rotate about its respective center axis within the carrier plate. A vehicle includes a direct current (DC) battery pack, a DC bus, an AC bus, a PIM that is electrically connected on a first side to the DC bus and on a second side to the AC bus, the AC connector rod assembly, a traction motor, and a transmission.

Abstract: Provided is a non-destructive inspection device for pressure containers using leakage-flux measurement, including: a coil winding mount disposed at one side on an outside of the pressure container to magnetize the pressure container; a sensor support provided with a plurality of magnetic field sensing sensors arranged at the other side on the outside of the pressure container; a yoke magnetizing the pressure container to generate a magnetic flux in a direction vertical to a direction of the magnetic flux generated by the coil winding mount; an endoscope attached with at least one magnetic field sensing sensor, and the like.

Abstract: A slip ring apparatus which includes a housing, a contact assembly recess defined by the housing, a slip ring rotor assembly contained within the interior of the housing adjacent to the contact assembly recess, a slip ring contact assembly mounted within the interior of the housing, wherein the slip ring contact assembly is insertable and removable from the interior of the housing via an exterior recess side of the contact assembly recess, and a hatch cover for covering the contact assembly recess, wherein the hatch cover is removable and replaceable via the exterior recess side of the contact assembly recess. A method of servicing a slip ring apparatus which includes removing a hatch cover, servicing the slip ring apparatus, and replacing the hatch cover, all via an exterior recess side of the contact assembly recess.

Abstract: A dual earth starter motor for a vehicle. The starter motor includes a housing, an armature within the housing, a brush plate within the housing arranged to deliver electric current, by means of conductive brushes, to the armature, and two separate earth terminals electrically connected to the brush plate with each terminal extending through a wall of the housing. In a preferred form, the two earth terminals are electrically isolated from the housing, and at least one of the terminals is mechanically and electrically coupled to the brush plate my means of an interference fit between a portion of the terminal and a hole formed in the brush plate. A method of retrofitting a second earth terminal to an existing starter motor is also disclosed.

Abstract: An electric machine (1), in particular for a drive apparatus for a motor vehicle, comprising a rotor shaft (9), which is mounted rotatably in a housing (2), comprising a slip ring device (13), which has at least two slip rings (14, 15) arranged in rotationally fixed fashion on the rotor shaft (9) and at least two sliding contacts (16, 17), which are arranged in the housing (2) and interact with in each case one of the slip rings (14, 15), and comprising a rotation angle detection device, which has at least one rotation angle encoder (23) arranged on the rotor shaft (9) and at least one rotation angle sensor (26) arranged in the housing for detecting the rotation angle encoder (23).

Abstract: A propeller system for an aircraft includes a propeller assembly rotatable about a central axis and a reduction gearbox operably connected to the propeller assembly via a propeller shaft. An electrical power transfer system is positioned such that the gearbox is located axially between the electrical power transfer system and the propeller assembly. The electrical power transfer system includes a slip ring assembly operably connected to an oil transfer tube extending to the propeller assembly and a brush block interactive with the slip ring assembly to transfer electrical power to a plurality of lead wires extending from the slip ring assembly to the propeller assembly. The brush block is positioned such that brush block tips of the brush block extend toward the slip ring assembly in a substantially axial direction relative to the central axis.

Abstract: A brush lead guide for a brush holder assembly configured to retain the leads extending from a brush in a desired position/orientation to ensure the leads do not interfere with movement of the brush within the brush holder. In some instances, the lead guide includes a first guide rail including a channel for receiving a first lead of the brush and a second guide rail including a channel for receiving a second lead from the brush. The lead guide maintains the leads in a position such that the leads are held within the width of the opening of the brush holder to ensure the leads do not interfere with movement of the brush within the brush holder during use of the brush holder assembly.

Abstract: A power transmission device for an electrically driven vehicle basically includes a power transmission mechanism, a sliding contact brush, a brush case cover, and a brush protective jig. The power transmission mechanism includes a case element, an axle element and a power transmission element. The sliding contact brush is mounted on an axle end of the axle element. The brush case cover is selectively mounted to the case element to enclose the axle end of the axle element in the case element. The brush protective jig is mounted to cover the brush contact when mounting the sliding contact brush to the axle end. The brush protective jig is dimensioned to contact the brush case cover and to prevent the brush case cover from being mounted to the case element while the brush protective jig is in an attached state that covers the brush contact.

Abstract: An electric motor has a stator and a rotor rotatably installed in the stator. The stator includes a housing, a plurality of magnets installed at an inner surface of the housing, a brush card installed inside of the housing, brushes mounted on the brush card, lead wires for connecting to a power source and feeding power to the brushes, and an end cap attached to an end of the housing and covering the brushes. The rotor includes a shaft, a commutator fixed on the shaft, a rotor core fixed on the shaft and a winding wound on the rotor core and connected to the commutator. An EMI suppression component is mounted on the brush card and covered by the end cap, and the lead wires extends through the EMI suppression component.

Abstract: A securing structure for motor magnets includes a casing, a rotor, two magnets, a rear cover and a ring sleeve. The casing has two magnet seats bilaterally disposed on the outer wall, wherein the two magnets are fittingly combined in the two magnet seats and thus providing electrical force to the rotor, while the rotor disposed inside the casing. The rear cover and a brush fixing seat coaxially sleeve on one end of the casing. The ring sleeve mounts around the casing to offer an external restraining force to the magnets.

Abstract: An electric motor includes a stator and a rotor rotatably installed in the stator. The stator has a housing and a plurality of permanent magnets. The outer diameter of the housing is less than 40 mm and the ratio of the maximum thickness of the magnets in the radial direction of the rotor to the diameter of the rotor is in the range of 1:7 to 1:50.

Abstract: A motor includes an armature, a yoke, and an end bracket. The yoke has a bottom and an open end and accommodates the armature. The end bracket substantially closes the open end of the yoke. A connector portion, which bulges outward of the yoke, and a cutout portion are formed in the circumferential wall of the end bracket. A pair of feed members is provided to extend from the interior of the end bracket to the connector portion through the cutout portion. Each feed member has a plurality of connection portions. Each of a pair of terminals of each of a plurality of noise suppression elements is connected to each connection portion. The connection portions are formed in the feed member and arranged in the radial direction.

Abstract: A marking system for knowing precisely at which location on an electrical device a used brush and associated brush holder assembly were positioned to evaluate whether abnormal brush wear, abnormal operation or other anomaly is occurring and performing maintenance and/or replacement of components as needed.

Abstract: The present invention in one embodiment is an engine cooling fan module including a motor having a horizontally extending motor shaft, at least one plastic brush guide defining a guide axis aligned with the motor shaft, the at least one plastic brush guide including a first side wall portion extending along the guide axis, a second side wall portion generally opposite the first side wall portion, and a top portion extending between the first side wall portion and the second side wall portion, the second side wall portion defining a radial slot opened at an inner portion of the plastic brush guide, a brush slidingly positioned within the plastic brush guide, and a shunt electrically coupled to the brush and extending through the radial slot.

Abstract: An electric D.C. motor, in particular for a cooling fan of a vehicle, has a brush holder. The brush holder has a carrier structure having a plurality of brush cages mounted therein. Brushes, radially displaceable within the brush cages are connected, respectively, to a positive supply terminal and a negative supply terminal. An electric supply connector and a filter for preventing the emission of electromagnetic interference, are associated with the brush holder. Components of the filter, including first and second inductors and at least one capacitor are housed inside the electric supply connector.

Abstract: A brush holder extends substantially in a radial direction of a commutator. The brush holder includes a first inner side surface and a second inner side surface, which are separate from each other in the axial direction of the commutator. A torsion spring presses portions-to-be-pressed of a brush-rear end, thereby urging the brush toward the commutator. The portions-to-be-pressed are deviated from a brush-center line in the axial direction of the commutator. The brush is urged by the torsion spring, thereby bringing a brush-tip end into contact with the first inner side surface, and bringing the brush-rear end into contact with the second inner side surface.

Abstract: A brush holder assembly for an alternator having a rotational axis includes a pair of brushes each having a contacting surface defining a width and a height, and each having a shunt wire extending laterally from the brush in the widthwise direction. The brush holder assembly includes a housing having first and second brush chambers, corresponding first and second wire cavities each defining a cavity height, and first and second slots respectively interposed between the corresponding chamber and cavity. The respective shunt wires extend through the first and second slots then through the first and second wire cavities. The cavity heights are each at least approximately 0.9 times the height of one of the brushes. The height of the first wire cavity is less than approximately 0.97 times ((A/2) plus B), wherein A is the brush height and B is the distance between the brushes.

Abstract: An apparatus including: a brush holder; a radio frequency identification (RFID) device affixed to the brush holder, the RFID device including: a temperature sensor system for determining temperature(s) at one or more distinct locations on the brush holder; and a transmitter for providing indication of the temperature(s).

Abstract: In a brush holder accommodating part 26d of a gear housing 26, paired flat surface parts 26c and paired curved parts 26b are alternately disposed so as to be formed into an elliptical shape, one of the paired flat surface parts is formed with first heat sinks 26i, and two brushes 20 and 20 mounted on a brush holder unit 19 accommodated in the brush holder accommodating part 26d are disposed near the first heat sinks 26i.

Abstract: A brush system for an electric motor, having a substantially semiannular resistor housing into which an electric flat resistor is introduced, two resistor terminals which protrude from the resistor housing and can be coupled in an electrically conducting manner to a conductor path of the electric motor, and a substantially semi-circular support plate that includes two bus bars to electroconductively couple the conductor path to the terminals and to two brush elements. The two terminals are arranged on the same narrow side of the resistor housing.

Abstract: Described herein are embodiments of methods and systems of monitoring electrical brushes in electrical rotating machinery. One embodiment of the method comprises continuously measuring at least one parameter associated with an electrical brush; and determining, using the at least one continuously measured parameter associated with the electrical brush, maintenance for the electrical brush.

Abstract: An electric motor includes a stator, a rotor and an end cap. The stator includes a housing and magnets attached to an inner surface of the housing. The housing has an open end closed by the end cap. The rotor includes a shaft, an armature and a commutator fixed to the shaft. The end cap includes a cover case, a support plate integrally formed in the cover case, brushes, a bearing and a printed circuit board mounted in the cover case. The support plate divides the interior space of the cover case into a first cavity and a second cavity. The brushes are mounted in the first cavity, the bearing is mounted on the support plate, and the printed circuit board is mounted in the second cavity.

Abstract: A system, in certain embodiments, includes a current control brush assembly including a first electrically conductive arcuate housing section retaining a first set of electrically conductive filaments. The first set of electrically conductive filaments extends generally inward along a radial direction. The current control brush assembly also includes a second electrically conductive arcuate housing section retaining a second set of electrically conductive filaments. The second set of electrically conductive filaments extends generally inward along the radial direction. Furthermore, the current control brush assembly includes a hinge configured to facilitate rotation of the second electrically conductive arcuate housing section relative to the first electrically conductive arcuate housing section about an axis substantially perpendicular to a first axial surface of the first electrically conductive arcuate housing section.

Abstract: A brush holder device of a vehicle AC generator includes: a regulator circuit that adjusts magnitude of an AC voltage generated in a stator; a base that is attached within a rear bracket and formed by integrally molding a brush holder portion having a brush insertion hole and holding a brush within the brush insertion hole and a regulator circuit housing portion in which the regulator circuit is housed and held; a cap that is made of resin and has sufficient elasticity to close the brush insertion hole; and a plate that is made of metal, integrally has the cap made of resin, and is attached to the brush holder portion.

Abstract: An electric motor is provided including a stator, an armature rotatably received within the stator and having an armature shaft on which a commutator is mounted, and a brush assembly. The brush assembly includes a planar portion disposed around the commutator and accommodating a plurality of brushes, a bridge portion disposed at an end of the commutator and extending from the planer portion via two or more legs, and metal routing(s) disposed on or within the bridge portion to electrically couple the brushes.

Abstract: An electric motor is provided including: a stator, an armature rotatably received within the stator and having an armature shaft on which a commutator is mounted, and a brush assembly. The brush assembly defines a first surface facing the stator and a second surface opposite the first surface. The brush assembly includes a brush card mount having openings, brushes in sliding contact with the commutator to supply electric current to the commutator, and thermally-conductive brush holders that house the brushes. Each of the brush holders includes a base portion disposed substantially along a same plane as a surface of the brush card mount to form the first surface of the brush assembly, and a main portion protruding from the base portion through a respective opening of the brush card mount to house a respective brush at least partially over the second surface of the brush assembly.

Abstract: An electric motor includes a stator, an armature rotatably received within the stator and having an armature shaft on which a commutator is mounted, and a brush assembly defining a first surface facing the stator and a second surface opposite the first surface. The brush assembly includes a brush card mount disposed around the commutator, brushes in sliding contact with the commutator to supply electric current to the commutator, and thermally-conductive brush holders. Each brush holder a base portion disposed substantially along a same plane as a surface of the brush card mount to form the first surface of the brush assembly, and a main portion protruding from the second surface of the brush assembly to house a respective brush. The base portions of the brush holders are exposed on the first surface of the brush assembly to transfer heat generated by the brushes through the first surface of the brush assembly.

Abstract: An electric motor is provided including: a stator, an armature rotatably received within the stator and having an armature shaft on which a commutator is mounted, and a brush assembly. The brush assembly defines a first surface facing the stator and a second surface opposite the first surface. The brush assembly includes a brush card mount, brushes in sliding contact with the commutator to supply electric current to the commutator, and thermally-conductive brush holders disposed on the second surface of the brush assembly to house the brushes and secured to the brush card mount. Each brush holder includes projections formed along a length of an outer surface of the brush holder to increase a total surface area of the brush holder and transfer heat away from the brush holder.

Abstract: A motor assembly for a direct current (DC) electric motor, including: a motor cover, a brush base, brush arms and a chip capacitor housed within a protective hollow space provided in the brush base. The brush arms are shaped to support or hold the capacitor within the hollow space and maintain a solderless electrical connection between the terminal ends of the capacitor and the brush arms. The capacitor filters electromagnetic noises in the motor input circuit.

Abstract: A motor assembly for a direct current (DC) electric motor, including: a motor cover, a brush base, brush arms and a chip capacitor housed within a protective hollow space provided in the brush base. The brush arms are shaped to support or hold the capacitor within the hollow space and maintain a solderless electrical connection between the terminal ends of the capacitor and the brush arms. The capacitor filters electromagnetic noises in the motor input circuit.

Abstract: A brush holder assembly including a quick disconnect assembly for quickly disconnecting a brush and electrical leads from a remaining component of the brush holder assembly to facilitate brush removal and replacement. The quick disconnect assembly includes a receptacle having a cavity for removably receiving and an end of the electrical lead, such as the nugget, and a resilient clip. When positioned in the cavity of the receptacle, the resilient clip urges a surface of the nugget into direct contact with a surface of the receptacle partially defining the cavity, completing an electrical current pathway from the brush through the electrical lead to the nugget, and from the surface of the nugget to the surface of the receptacle.

Abstract: A brush holder is provided in a metal yoke. The brush holder holds feeder brushes for supplying power to a commutator. The commutator and the feeder brushes are arranged outside the yoke housing as seen in a direction orthogonal to the axis of the yoke. As seen in the axial direction, proximal ends of the feeder brushes are arranged outside the inner circumferential surface of the yoke.