Brush Holders Or Rigging Patents (Class 310/239)
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Patent number: 8884475Abstract: The invention reduces vibration in a plastic element used in an electrical drive. The plastic element has a baseplate, at least two commutator brush boxes leading to a shaft passage channel which passes through the baseplate, and a bearing seat which is connected to the baseplate via at least one supporting arm for holding a shaft bearing. The invention provides for the entire contact area of the supporting arm with the baseplate to be arranged at a lateral distance from the commutator brush boxes.Type: GrantFiled: February 7, 2007Date of Patent: November 11, 2014Assignee: Robert Bosch GmbHInventors: Patrick Schroeder, Peter Bohr
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Patent number: 8878402Abstract: A starter motor for an engine includes a motor casing made of electrically conductive material and an end bracket fixed to one end of the motor casing. The end bracket comprises a base with brush cages integrally formed therewith, brushes mounted in the brush cages and a conductor electrically connected to the brushes and motor casing. The base is a single piece made of electrically insulating material and coaxial mounting holes are formed in the base and motor casing for fasteners to fix the starter motor to a housing of the engine.Type: GrantFiled: July 20, 2012Date of Patent: November 4, 2014Assignee: Johnson Electric S.A.Inventors: Po Wah Chan, Wen Ming Jiang
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Patent number: 8872407Abstract: An electric motor arrangement, comprising a brush holder housing which has a plurality of brush elements which are coupled with a respective spring element, the spring element being configured to press the respectively associated brush element against a commutator of the electric motor arrangement, and the spring element having a first portion with a barbed hook for hooking or catching into a recess in the brush holder housing.Type: GrantFiled: December 9, 2011Date of Patent: October 28, 2014Assignee: Brose Fahzeugteile GmbH & Co. KG, WürzburgInventors: Benjamin Kloepfer Nelson, Andreas Weisensee
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Publication number: 20140312732Abstract: A windscreen wiper motor (1), with a shaft (30) carrying an armature (35) and a collector (36), wherein the collector (36) cooperates with brushes (38), which are arranged on a brush carrier device (25), and wherein the brush carrier device (25) is arranged fixedly in a windscreen wiper motor housing (11), wherein the brush carrier device (25) has at least a first opening (39) constructed as an aperture, which is penetrated by a preferably cone-shaped extension (41) connected with the windscreen wiper motor housing (11), that on the side facing away from the fastening side of the extension (41) in the windscreen wiper motor housing (11) the extension (41) projects over the brush carrier device (25) in the region of the at least one first opening (39), and that a securing element (50) is connected with the brush carrier device (25), which securing element on the axial moving relative to each other of the extension (41) and of the securing element (50) jams with the extension (41) and thereby secures the brushType: ApplicationFiled: November 8, 2012Publication date: October 23, 2014Applicant: VALEO SYSTÈMES D'ESSUYAGEInventors: Christof Heuberger, Siegfried Stefani, Werner Hartmann
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Publication number: 20140312731Abstract: A motor includes a rotation shaft, a commutator, power supply brushes, and a brush holder. The brush holder includes an opposing portion that faces an end face of the commutator in an axial direction, a bearing holder, and a diffusion stopper. The diffusion stopper is arranged in a portion of the opposing portion located toward the outer side in the radial direction from the bearing holder and limits the diffusion of abrasion powder of the power supply brushes. The diffusion stopper is projected toward the commutator in the axial direction or recessed in the axial direction.Type: ApplicationFiled: April 16, 2014Publication date: October 23, 2014Inventors: Ryousuke OGURI, Yousuke KANBE, Tomoki YAMASHITA, Hiroaki HONMA, Nakatsune SHIRAI
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Patent number: 8836197Abstract: An apparatus including: a brush holder; a radio frequency identification (RFID) device affixed to the brush holder, the RFID device including: a temperature sensor system for determining temperature(s) at one or more distinct locations on the brush holder; and a transmitter for providing indication of the temperature(s).Type: GrantFiled: March 23, 2012Date of Patent: September 16, 2014Assignee: General Electric CompanyInventors: William Earl Fish, Frank Austin Scalzo, III, Albert Eugene Steinbach
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Patent number: 8829761Abstract: A sliding contact assembly comprises: at least one contact slide track; a brush holder for holding at least one brush contact member and maintaining the at least one brush contact member in sliding contact with the at least one contact slide track during relative movement between the brush contact member and the contact slide track; and a collecting container disposed to collect particles of abraded material from the at least one brush contact member; wherein a cover is provided to surround substantially the brush holder and the at least one brush contact member, the cover having walls extending along a direction of the contact slide track laterally of the brush holder and the brush contact member and along a side of the brush holder remote from the contact slide track; the collecting container is disposed at a downstream end of the cover; and the cover is designed to channel a stream of air, generated within the cover by movement of the contact slide track, towards the collecting container.Type: GrantFiled: November 14, 2006Date of Patent: September 9, 2014Assignee: Schleifring und Apparatebau GmbHInventor: Harry Schilling
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Patent number: 8803400Abstract: There is provided an electric motor and a manufacturing method of the electric motor capable of joining a brush and a commutator without placing load on components. An electric motor is formed at a side of a brush holder 13 with a second notch unit 32, and a groove unit 36 is formed on a brush 12 so that it overlaps the second notch unit 32 in the position where the brush 12 stored in the brush holder 13 does not abut against a commutator 8. By doing so, when joining the brush 12 and the commutator 8, the brush 12 may be temporarily fixed with respect to the brush holder 13 by pushing in the brush 12 in the brush holder 13 and coinciding the second notch unit 32 and the groove unit 36, and fixing a jig and the like to the groove unit 36 in this state.Type: GrantFiled: September 10, 2012Date of Patent: August 12, 2014Assignee: Kitashiba Electric Co., Ltd.Inventor: Hiroshi Shirasaka
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Patent number: 8786160Abstract: A brush holder for an electrical motor has an electrically insulating support structure supporting a number of brushes. The support structure has a molded-plastic body incorporating conducting elements forming conductive paths for connecting the brushes to a power supply. A discontinuity is provided in one of the connection paths. A resiliently deformable and electrically conductive strip is connected across the discontinuity with a substantially permanent connection at one end and a heat-meltable connection at the other, with a resilient pre-load tending to break the heat-meltable connection. A voltage drop resistor is provided for operating the motor at a reduced speed. One terminal of the resistor is connected to one side of the discontinuity via a thermally and electrically conducting connection.Type: GrantFiled: September 30, 2011Date of Patent: July 22, 2014Assignee: Gate S.R.L.Inventor: Massimiliano Migliarelli
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Patent number: 8723389Abstract: Disclosed is a sheet plate for a DC motor, in which a brush holder manufactured as a separate member is coupled to the sheet plate of the DC motor, thus effectively guiding movement of a brush and a pigtail, and affording good space utilization, the sheet plate including a brush holder taking a shape of a rectangular pillar to hold the brush and coupled to a first surface of the sheet plate, wherein the brush holder includes an opening formed in an upper surface of the brush holder in a longitudinal direction thereof to allow a pigtail to be taken out through the opening, and a cover portion provided above the opening to be spaced apart therefrom and formed as a plate that is long in a diametric direction, so that the pigtail is bent in a circumferential direction by the cover portion when being taken out.Type: GrantFiled: September 13, 2011Date of Patent: May 13, 2014Assignee: LG Innotek Co., Ltd.Inventors: Wooseob Shim, Kyungsang Park, Goonchul Kim, Minjung Shin
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Patent number: 8723381Abstract: A brush holder is placed between a yoke housing and a gear housing and includes a holder member and a base member. The holder member is installed to an opening of the yoke housing and holds a plurality of brushes. The base member is installed to the holder member and includes a connector configured to connect with an external connector to receive an electric power. An output side end part of the yoke housing has a flange portion, through which the gear housing is fixed to the yoke housing. The holder member includes a contact portion that contacts an opening end portion of the yoke housing in an axial direction of a rotatable shaft. The contact portion is axially spaced from the base member by an axial gap.Type: GrantFiled: March 14, 2013Date of Patent: May 13, 2014Assignee: ASMO Co., Ltd.Inventor: Hiroshi Kokubu
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Patent number: 8664811Abstract: The invention relates to a device for supplying electrical current to an electric fan set of a motor vehicle, said device comprising a brush-holder plate (5), for supplying current to the motor of the set, a support (1) for an electronic circuit (3) for supplying said motor, said plate (5) and said support (1) being attached to one another. According to the invention, said device also comprises means (13, 15, 17) for joining the support (1) to the brush-holder plate (5), arranged to ensure a prepositioning relative to one another at the time of assembly.Type: GrantFiled: April 28, 2011Date of Patent: March 4, 2014Assignee: Valeo Systemes de Controle MoteurInventors: Benjamin Morliere, Eddy Cheri-Zecote, Daniel Marteau
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Patent number: 8618713Abstract: A brush holder apparatus is disclosed. In one embodiment, the brush holder apparatus includes: a first support member; a second support member affixed to the first support member; a brush retainment member affixed to the first support member and extending substantially parallel with the second support member; and a cam member operably connected to the second support member, the cam member configured to retain a brush against the brush retainment member.Type: GrantFiled: February 16, 2011Date of Patent: December 31, 2013Assignee: General Electric CompanyInventors: Michael David Kuban, Paul August Quail, Albert Eugene Steinbach
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Patent number: 8604662Abstract: A motor 10 includes: a yoke on whose inner surface a four-pole magnet is attached; a gear case 15 jointed to an opening portion of the yoke and storing a speed-reduction mechanism; a brush holder 30 stored in an opening portion 15a of the gear case and having a through hole 31 penetrated by a commutator 23 attached to an armature shaft 21 in a center of the brush holder; and a first brush 36, a second brush 35, and a third brush 37 which are stored so as to freely come in and out to/from three brush storing portions 32, 33, and 34 formed so as to interpose the through hole 31 in the brush holder 30. In the motor, the second brush 35 is arranged at a position shifted from the first brush 36 in a rotational direction by 90 degrees, and a third brush 37 is arranged within an included angle opposite to an included angle formed by the first brush 36 and the second brush 35.Type: GrantFiled: March 19, 2009Date of Patent: December 10, 2013Assignee: Mitsuba CorporationInventors: Masaru Ishikawa, Kenji Sakata
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Publication number: 20130293054Abstract: Disclosed is an electric motor including a yoke formed in a bottomed cylindrical shape; permanent magnets arranged on an inner peripheral surface of the yoke; an armature including a rotary shaft journalled on the yoke, an armature core formed with a plurality of teeth and fixed onto the rotary shaft, an armature coil wound around the teeth of the armature core, a commutator having a plurality of segments and being fixed onto the rotary shaft, and a connecting wire connecting two segments arranged to face each other back to back around the rotary shaft, the armature being surrounded by the permanent magnets and accommodated within the yoke; and a first brush, a second brush, and a third brush coming into sliding contact with the segments of the commutator of the armature.Type: ApplicationFiled: April 9, 2013Publication date: November 7, 2013Applicant: MITSUBA CORPORATIONInventors: Tatsuyuki SAITO, Ryuichi TAKAKUSAGI, Toshiyuki KIMURA, Yoshichika KAWASHIMA, Kenji SAKATA
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Publication number: 20130278107Abstract: Disclosed is a windshield wiper motor having a reduction mechanism unit and an electric motor. The electric motor of the windshield wiper motor includes a yoke formed in a bottomed cylindrical shape; permanent magnets arranged on an inner peripheral surface of the yoke; an armature including a rotary shaft journalled to the yoke, an armature core where a plurality of teeth are formed and fixed onto the rotary shaft, an armature coil wound around teeth of the armature core, a commutator having a plurality of segments and being fixed onto the rotary shaft, and a plurality of connecting wires connecting two segments arranged to face each other back to back around the rotary shaft, being surrounded by the permanent magnets and arranged within the yoke; and a first brush, a second brush, and a third brush coming into sliding contact with the segments of the commutator of the armature.Type: ApplicationFiled: April 9, 2013Publication date: October 24, 2013Applicant: MITSUBA CORPORATIONInventors: Tatsuyuki SAITO, Ryuichi TAKAKUSAGI, Toshiyuki KIMURA, Yoshichika KAWASHIMA, Kenji SAKATA
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Patent number: 8552615Abstract: An electric motor having a circuit for reducing electromagnetic interference (EMI) includes a field stack such as a stator, an armature including a shaft, a commutator mounted on the shaft, and an armature core electrically connected to the commutator, whereby the armature core is rotatably mounted within the field stack. The electric motor includes a brush assembly adapted to deliver electrical power to the commutator. The circuit includes a delta capacitor network and a conductive lead electrically interconnecting the delta capacitor network and the brush assembly. In one embodiment, the circuit includes motor field windings or coils, and a power source electrically interconnectable with the delta capacitor network and the motor field windings. In one embodiment, the motor is a universal motor.Type: GrantFiled: June 17, 2010Date of Patent: October 8, 2013Assignee: Black & Decker Inc.Inventors: Jiangang Zhao, Paik Gu, Zhanghe Song, Shengjian Liu
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Publication number: 20130241342Abstract: A power transmission device for an electrically driven vehicle basically includes a power transmission mechanism, a sliding contact brush, a brush case cover, and a brush protective jig. The power transmission mechanism includes a case element, an axle element and a power transmission element. The sliding contact brush is mounted on an axle end of the axle element. The brush case cover is selectively mounted to the case element to enclose the axle end of the axle element in the case element. The brush protective jig is mounted to cover the brush contact when mounting the sliding contact brush to the axle end. The brush protective jig is dimensioned to contact the brush case cover and to prevent the brush case cover from being mounted to the case element while the brush protective jig is in an attached state that covers the brush contact.Type: ApplicationFiled: September 30, 2011Publication date: September 19, 2013Applicant: Nissan Motor Co., Ltd.Inventors: Kazuhiko Soeda, Seiji Hoshika, Kiyoshi Morikura, Takeshi Kariya
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Patent number: 8536746Abstract: An electric-motor adjustment drive is provided for an adjustment element in a motor vehicle, in particular a window lifter, that has a drive module, which includes a pole pot that supports a motor shaft, and having an electronic module having a circuit board, which can be inserted into a housing of a brush holder, which housing is connected to the drive module. The circuit board is retained in an insertion plane perpendicular to the motor shaft by the housing of the brush holder in a form- and/or force-closed manner, wherein a number of contact elements for motor contacting and/or for interference suppression are arranged in the housing, which contact elements are contacted within the housing when the circuit board is inserted.Type: GrantFiled: December 22, 2011Date of Patent: September 17, 2013Assignees: Brose Fahrzeugteile GmbH & Co., KommanditgesellschaftInventors: Thorsten Kuhnen, Karl-Heinz Rosenthal, Matthias Markert, Uwe Christian
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Patent number: 8519647Abstract: A DC motor including a stator which includes a shell, a main magnetic pole and an exciting coil; a rotator disposed inside the stator; a brush holder disposed at an end of the shell; first and second carbon brushes disposed on the brush holder and contacted with the rotator respectively; a current direction controller disposed on the brush holder and connected with the first and second carbon brushes and first and second ends of the exciting coil respectively so as to control a direction of a current supplied to the exciting coil; and a cover disposed at the end of the shell so as to enclose the brush holder. The motor according to the present invention is compact in structure, small in volume, and occupies a small mounting space, and the work load of sealing and insulating is reduced, thus reducing the cost and improving the manufacture efficiency.Type: GrantFiled: July 7, 2010Date of Patent: August 27, 2013Assignee: T-Max (Hang Zhou) Industrial Co., Ltd.Inventors: Huizhong Yang, Wei Bao
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Patent number: 8513852Abstract: The invention relates to a commutation device (1) having a rotatable commutator (2) and at least one grinding element (16, 17, 18, 19) contacting the commutator (2). According to the invention, means (21) for removing abrasion debris (20) occurring during commutation are provided. The invention further relates to an electric machine having a commutation device (1) of said kind.Type: GrantFiled: July 22, 2008Date of Patent: August 20, 2013Assignee: Robert Bosch GmbHInventors: Daniel Klumpp, Erwin Sinni, Anita Seebacher
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Patent number: 8513844Abstract: In the invention, in order for a brush assembly to be easily built in a motor, the motor includes an aligning means for aligning a main body portion of the brush assembly relative to a lower case engaging the main body portion with the lower case and a guide means for guiding the brush assembly in a direction which is at right angles to a rotational axis L after the main body portion has been aligned relative to the lower case.Type: GrantFiled: April 30, 2009Date of Patent: August 20, 2013Assignee: Nidec Copal CorporationInventors: Eisuke Ohshima, Hideaki Nakamura
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Publication number: 20130193789Abstract: A brush holder is placed between a yoke housing and a gear housing and includes a holder member and a base member. The holder member is installed to an opening of the yoke housing and holds a plurality of brushes. The base member is installed to the holder member and includes a connector configured to connect with an external connector to receive an electric power. An output side end part of the yoke housing has a flange portion, through which the gear housing is fixed to the yoke housing. The holder member includes a contact portion that contacts an opening end portion of the yoke housing in an axial direction of a rotatable shaft. The contact portion is axially spaced from the base member by an axial gap.Type: ApplicationFiled: March 14, 2013Publication date: August 1, 2013Applicant: ASMO CO., LTD.Inventor: ASMO CO., LTD.
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Patent number: 8487503Abstract: A hand power tool with an oblong motor housing, particularly used as a handle, houses an electric collector motor. The brushes of the motor are housed in a brush holder with a brush shaft in a spring loaded way. Furthermore, the brush holder is solely/individually fixed in the motor housing, to which an axis intersection is associated, particularly a longitudinal, a vertical, and a transversal axis. According to the invention, the hand power tool is arranged in the motor housing in a space-saving manner with the shaft of the brush holder arranged opposite the vertical axis of the motor housing at an angle of approximately 20° in a laterally displaced way, particularly radially, relative to the longitudinal axis.Type: GrantFiled: July 7, 2009Date of Patent: July 16, 2013Assignee: Robert Bosch GmbHInventors: Florian Esenwein, Manfred Lutz, Thomas Schomisch
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Patent number: 8482170Abstract: An installation structure of a temperature sensor in a brush motor includes a holding plate; a metal-made fixing base; and a brush holder arranged on the fixing base to hold a brush in place. The metal-made fixing base is provided on the holding plate, and the fixing base includes a sensor attachment portion to which the temperature sensor is attached. Further, the sensor attachment portion is positioned outside the holding plate.Type: GrantFiled: April 22, 2011Date of Patent: July 9, 2013Assignee: Panasonic CorporationInventors: Hiroyuki Tsubakimoto, Koichi Hashimoto, Masahide Siratani, Naotake Tanaka
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Patent number: 8471431Abstract: A motor including a magnet, an armature, a common brush, a low-speed drive brush, and a high-speed drive brush is disclosed. The magnet forms four or more magnetic pole portions. The armature includes a rotation shaft, an armature having fourteen teeth, a coil wound around the teeth, and a commutator having fourteen segments arranged in a circumferential direction of the rotation shaft. The common brush, low-speed drive brush, and high-speed drive brush are spaced apart and arranged in the circumferential direction of the rotation shaft and each have a width in the circumferential direction of the rotation shaft. The number of teeth is the same as the number of segments. When P represents the number of magnetic pole portions of the magnet and S represents the number of teeth, (2S/P) is an odd number.Type: GrantFiled: November 20, 2009Date of Patent: June 25, 2013Assignee: ASMO Co., LtdInventors: Yoshihiko Harada, Yoshiaki Hayashi
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Publication number: 20130106236Abstract: A system, in certain embodiments, includes a current control brush assembly including a first electrically conductive arcuate housing section retaining a first set of electrically conductive filaments. The first set of electrically conductive filaments extends generally inward along a radial direction. The current control brush assembly also includes a second electrically conductive arcuate housing section retaining a second set of electrically conductive filaments. The second set of electrically conductive filaments extends generally inward along the radial direction. Furthermore, the current control brush assembly includes a hinge configured to facilitate rotation of the second electrically conductive arcuate housing section relative to the first electrically conductive arcuate housing section about an axis substantially perpendicular to a first axial surface of the first electrically conductive arcuate housing section.Type: ApplicationFiled: August 31, 2012Publication date: May 2, 2013Applicant: Illinois Tool Works Inc.Inventors: Matthew D. Roman, Jason Richardson, Jeffrey W. Richardson, Adam Willwerth
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Patent number: 8427027Abstract: A brush unit for an electric machine has a simple and low-cost but robust design, and can be assembled at low-cost using simple process steps comprises four ring-shaped board elements are stacked on each other, namely two outer circuit boards, each of which is electrically conductively connected to one or more brushes. Two guide boards made of electrically insulative material disposed therebetween, comprise a shape having protrusions and recesses for forming radial guides for the brushes and receptacles for springs acting on the brushes. The springs are spiral springs wound around a mandrel, the flat ends thereof protruding past the springs being rotationally fixedly guided in a guide groove of each receptacle and able to engage behind a stop. In order to assemble the brush unit, the circuit and guide boards are stacked on each other in the axial direction and riveted, then the brushes are inserted in the guides in the radial direction and the springs are placed in the receptacles.Type: GrantFiled: December 5, 2008Date of Patent: April 23, 2013Assignee: Hoffmann & Co. Elektrokohle AktiengessellschaftInventors: Herbert Grabner, Gerhard Limberger
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Patent number: 8427028Abstract: These and other objects of the present invention are achieved by a brush holder assembly for an electric motor or generator wherein the brush box or holder is arcuate and curved in relationship to a commutator and supports a brush means and a floating constant force spring which allows dynamic movement and control of the brush as it moves towards a commutator.Type: GrantFiled: April 22, 2010Date of Patent: April 23, 2013Inventor: Roger Clemente
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Patent number: 8421300Abstract: A brush holder is placed between a yoke housing and a gear housing and includes a holder member and a base member. The holder member is installed to an opening of the yoke housing and holds a plurality of brushes. The base member is installed to the holder member and includes a connector, which is adapted to connect with an external connector to receive an electric power. An output side end part of the yoke housing has a flange portion, through which the gear housing is fixed to the yoke housing. The holder member includes a contact portion that contacts the flange portion of the yoke housing in an axial direction of a rotatable shaft.Type: GrantFiled: August 31, 2010Date of Patent: April 16, 2013Assignee: ASMO Co., Ltd.Inventor: Hiroshi Kokubu
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Patent number: 8421286Abstract: A method may be used to retroactively install a grounding ring on an electrical motor used with an inverter to reduce the likelihood that shaft currents affect motor bearings. The method includes securing a ring of conductive material to an endplate of an electrical motor at a position that enables a shaft extending through the endplate to pass through the ring, the ring of conductive material includes conductive material that extends from the ring to contact the shaft when the ring is secured to the endplate, and covering the ring of conductive material with a bearing cap that has an opening that enables the shaft to pass through the bearing cap.Type: GrantFiled: February 3, 2009Date of Patent: April 16, 2013Assignee: Nidec Motor CorporationInventors: Terry L. Bossaller, Donald W. Conley
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Patent number: 8421317Abstract: An electric motor has an end cap assembly comprising: a base and a cover. The base has a first chamber configured to receive a commutator, a second chamber configured to receive electronic components, and brush boxes having passages configured to receive brushes. The first chamber and the second chamber are respectively formed on opposite sides of the base. The passages of the brush boxes open into the first chamber to allow the brushes to slidably contact a commutator disposed therein. The cover is fixed to the base and covers the second chamber.Type: GrantFiled: October 26, 2010Date of Patent: April 16, 2013Assignee: Johnson Electric S.A.Inventors: Zhi Qiang Jiang, Bin Liu, Zhao Jing Lao
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Patent number: 8410651Abstract: Disclosed is a driving device for a vehicle unit. Said driving device (10) comprises a pole housing (12) in which at least a portion of the driving motor (14) is arranged as well as a transmission housing (16) in which a transmission device (18) is arranged that can be driven by the driving motor (14). Said driving device (10) is characterized in that at least a portion of or essentially the entire pole housing (12) and/or transmission housing (16) has/have a metal shield.Type: GrantFiled: April 22, 2009Date of Patent: April 2, 2013Assignee: Robert Bosch GmbHInventor: Detlef Lauk
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Patent number: 8405257Abstract: The invention relates to a DC current machine, in particular a DC current motor for driving a blower of a motor vehicle, with a pole housing forming the stator of the machine, a rotor that is rotatably mounted in two bearing plates, and with a brush support for supplying current to the rotor. According to the invention, a support is integrated into the brush support, with de-tensioning for the electrical connecting cables of the machine, which means that a secure fastening, de-tensioning, and insulation of the connecting cables is achieved without additional components and without additional expense in the assembly of the machine.Type: GrantFiled: February 6, 2008Date of Patent: March 26, 2013Assignee: Robert Bosch GmbHInventors: Erik Maurer, Wolfgang Winkler, Markus Heidrich
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Patent number: 8395297Abstract: An electric machine has at least two pairs of carbon brushes made up of one plus and one minus carbon brush, which interact with a commutator in order to supply current to the rotor, the carbon brushes being mounted with their brush holder on a brush plate via a mount, and the mounts on the brush plate lying across from each other at 180°. The holding part on at least one brush holder is offset from the center, in particular from the axis of symmetry of the brush holder, by an angle relative to the rotor axis so as to realize an asymmetrical placement of the carbon brush, the holding part on the other brush holders being disposed on their axes of symmetry.Type: GrantFiled: May 7, 2009Date of Patent: March 12, 2013Assignee: Robert Bosch GmbHInventors: Michael Bayer, Gerlinde Gerschwitz
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Patent number: 8384266Abstract: A brush wear detector system for a dynamoelectric machine is provided. The brush wear detector system includes a brush holder, and at least one brush located within the brush holder. At least one spring is in contact with the brush and the spring operates to force the brush against an electrically conductive member of the dynamoelectric machine. A wireless sensor is configured to detect when a predetermined amount of wear has occurred to the at least one brush, and is also configured to identify the brush having the predetermined amount of wear. The wireless sensor is attached to the at least one brush.Type: GrantFiled: March 29, 2011Date of Patent: February 26, 2013Assignee: General Electric CompanyInventors: William Earl Fish, Jorge Cano Casas, Frank Austin Scalzo, III, Luis Alejandro De Leon Teran, Albert Eugene Steinbach
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Patent number: 8378549Abstract: Each of a plurality of brushes is tilted relative to an imaginary plane that is perpendicular to a rotational axis of an armature and is placed on one axial side of a brush holder, at which an interior of a yoke housing is located. A radial inner end part of each brush has a slide contact surface, which is generally parallel to the rotational axis of the armature and slidably contacts an outer peripheral surface of a commutator. At least a portion of the slide contact surface of each brush is axially disposed outside of an opening of the yoke housing.Type: GrantFiled: June 10, 2010Date of Patent: February 19, 2013Assignee: Asmo Co., Ltd.Inventor: Nobuo Mizutani
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Patent number: 8373327Abstract: In attachment structure for motor assembly, accommodating portion with a bottom is formed in housing such that the motor assembly including commutator motor and brush holder unit is accommodated therein with the brush holder unit facing downward. Receiving portion for positioning the brush holder unit is formed in the accommodating portion. Abutment portion is formed on the brush holder unit for positioning between stator and the brush holder unit. The motor assembly is positioned within the accommodating portion such that the brush holder unit is in contact with the receiving portion and that the stator and the brush holder unit are brought into contact with each other through the abutment portion. Fixing member is inserted from an open side of the housing, brought into contact with the stator, and fixed to the housing, so that the motor assembly is interposed between the fixing member and the receiving portion.Type: GrantFiled: June 2, 2010Date of Patent: February 12, 2013Assignee: Makita CorporationInventors: Syuji Yoshikawa, Atsushi Sakai
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Patent number: 8368280Abstract: A case lid assembly is formed by integrally fitting a brush holder formed of resin and a terminal holder formed of resin to opposite sides of a metal plate which supports a bearing. The brush holder supports a pair of brush bases. The terminal holder supports a PTC element and a pair of electrically conductive members. The electrically conductive members have receptacle terminals and brush base connection portions. Tip ends of the brush bases pass through the metal plate, and come into contact with the brush base connection portions of the electrically conductive members to thereby be electrically connected thereto. The PTC element is accommodated within a PTC element insertion portion of the brush holder which extends through the metal plate in a thrust direction.Type: GrantFiled: December 22, 2008Date of Patent: February 5, 2013Assignee: Mabuchi Motor Co., Ltd.Inventor: Ikuo Matsushita
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Patent number: 8344583Abstract: Provided is an automotive alternator having structure for preventing entry and discharging of foreign matters irrespective of a posture of a brush unit, to thereby allow normalization of the brush unit. The brush unit of the automotive alternator includes a slip ring, a brush, a brush holder, and a slip ring cover coaxially spaced from the slip ring and having an inner peripheral surface surrounding substantially an entire periphery of the slip ring. The inner peripheral surface of the slip ring cover has a tapered surface increasing in diameter from a first end on the frame side toward a second end having a fully-open opening. The fully-open opening is sealed by a sealing member that forms a labyrinth seal with the second end.Type: GrantFiled: November 1, 2010Date of Patent: January 1, 2013Assignee: Mitsubishi Electric Corp.Inventor: Tomonori Yamamoto
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Patent number: 8314530Abstract: A carbon brush holder with improved air vents includes a body, a housing, and an exhaust lid, which are provided with corresponding fixing structures for their convenient assembly or disassembly. The exhaust lid is formed with a diverging air channel. By the exquisite configurations of the fixing structures provided on its components, the carbon brush holder is easy to assemble and disassemble so as to facilitate replacement or repair of parts settled in the carbon brush holder. Besides, since the exhaust lid in the present invention has the diverging air channel opened at two sides thereof as the air vents, it significantly improves the efficiency in dust expelling and heat dissipating, thereby effectively preventing the air vent from blocked and preventing overheat caused by poor exhaust.Type: GrantFiled: June 28, 2010Date of Patent: November 20, 2012Assignee: Victory Industrial CorporationInventors: Ping-Fung Tsai, Fu-Sheng Liang
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Patent number: 8304954Abstract: In a commutator motor, a brush holding device includes a plurality of brush holders and a substantially annular holder plate. Each of the brush holders includes a holder frame, which receives a pair of brush and spring, and a bottom plate having two opposite side portions. The holder plate is disposed around a commutator and has a major surface on which a plurality of pairs of guide walls are formed; each pair of the guide walls defines a pair of grooves. The side portions of the bottom plate of each of the brush holders are respectively fit in a corresponding pair of the grooves defined by the guide walls. Each of the brush holders has a radially outer end that abuts an inner surface of a side wall of an end frame, whereby radially outward movement of each of the brush holders is restricted by the end frame.Type: GrantFiled: September 10, 2008Date of Patent: November 6, 2012Assignee: Denso CorporationInventor: Tadahiro Kurasawa
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Patent number: 8294328Abstract: Brush gear of a motor has a brush card with a plurality of brushes installed at one side thereof. Each brush is electrically connected with a connector. Two motor terminations provide power to the brushes via the corresponding connectors and at least one wire connects two of the connectors. Each of said two of the connectors has a hole to receive one end of the wire and at least two fingers extends from an edge of the hole inclined toward the axis of the hole, such that when the end of the wire extends through the hole, the fingers are resiliently deformed and grip the wire to prevent withdrawal of the wire from the hole.Type: GrantFiled: August 21, 2009Date of Patent: October 23, 2012Assignee: Johnson Electric S.A.Inventors: James Ching Sik Lau, Duncan Yiu Lung Wong, Chang Lin Jin, Aloys J. Liu
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Patent number: 8288905Abstract: A motor for HVAC applications, has a stator; a motor housing forming a part of the stator; an end cap fixed to the motor housing, and a rotor rotatably mounted confronting the stator. The end cap has an opening formed by a ring-shaped collar, the collar being at least partly disposed inside the motor housing. A plurality of projections on an outer circumferential surface of the collar are received in a plurality of receiving cutouts in the motor housing. Two fingers formed at the opening of each receiving cutout are deformed to lock the received projection inside the respective receiving cutout. At least three of the projections being pressed against the axially inner end of the respective receiving cutout.Type: GrantFiled: November 25, 2009Date of Patent: October 16, 2012Assignee: Johnson Electric S.A.Inventors: Rui Feng Qin, Fa Yun Qi
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Patent number: 8253294Abstract: An enhanced dual rotational electric motor/generator includes an armature that rotates about a central axis in one direction, a stator that rotates about the central axis in an opposite direction, an axle that extends along the central axis and is secured to the armature, an axle support, a rotational output alignment mechanism for converting the opposite rotations of the armature and stator into a common rotational output direction, and an electrical connection mechanism that supplies functioning electrical communication between the motor/generator and external electrical circuitry while operating the motor/generator.Type: GrantFiled: May 1, 2009Date of Patent: August 28, 2012Assignee: E-Wish Technology, LLCInventor: Randell J. Wishart
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Patent number: 8212441Abstract: An automotive alternator is provided that has a brush holder assembly that reduces exclusive circumferential space for the brush holder assembly inside a rear bracket, and that also reduces entry of water, dust, etc., into a regulator circuit housing portion. The brush holder assembly has a base and a plate. The base is prepared by molding a brush holder portion, a regulator circuit housing portion, and a connector portion integrally, and the plate is mounted to the brush holder portion, and has a cover portion that closes the resin injection aperture of the regulator circuit housing portion. The brush holder portion, the regulator circuit housing portion, and the connector portion are formed so as to be positioned such that respective center lines thereof are in a common plane that includes a central axis of the rotating shaft. A lead-through opening that is formed on the rear bracket so as to allow the connector portion to be led through is generally closed by the connector portion and the cover portion.Type: GrantFiled: May 22, 2007Date of Patent: July 3, 2012Assignee: Mitsubishi Electric CorporationInventor: Atsushi Oohashi
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Publication number: 20120146449Abstract: An electric motor arrangement, comprising a brush holder housing which has a plurality of brush elements which are coupled with a respective spring element, the spring element being configured to press the respectively associated brush element against a commutator of the electric motor arrangement, and the spring element having a first portion with a barbed hook for hooking or catching into a recess in the brush holder housing.Type: ApplicationFiled: December 9, 2011Publication date: June 14, 2012Applicant: Brose Fahrzeugteile GmbH & Co.Inventors: Benjamin Kloepfer Nelson, Andreas Weisensee
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Patent number: 8193667Abstract: An automotive alternator is provided that reduces exclusive circumferential space for a regulator assembly inside a rear bracket, and that also increases performance in cooling the regulator assembly and a rectifier by ensuring that flows of air that cool the regulator assembly and the rectifier do not interfere with each other. An approximately C-shaped rectifier is disposed in a vicinity of a rotating shaft, and a regulator assembly is disposed between two end portions of the approximate C shape of the rectifier. A brush holder portion, a regulator circuit housing portion, and a connector portion that constitute a regulator assembly are positioned such that respective center lines thereof are in a common plane that includes a central axis of the rotating shaft.Type: GrantFiled: May 22, 2007Date of Patent: June 5, 2012Assignee: Mitsubishi Electric CorporationInventor: Atsushi Oohashi
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Patent number: 8193682Abstract: An alternator for vehicles, the alternator being provided with a rotary shaft, comprising slip rings fixed to a rotary shaft to be rotated with the rotary shaft, brushes being placed to be in slide contact with the slip rings a brush holder that accommodates the brushes to be held therein; connection terminals fixed to the brush holder, brush leads electrically connecting the brushes to the connection terminals respectively, and a slip ring cover that covers the slip rings in cooperation with the brush holder, wherein the brush holder comprises first chambers in which the bushes are fixedly accommodated second chambers in which the brush leads are accommodated, the second combers communicating with the first chambers, and first air holes formed to open outside of the housing and formed as inlet/exhaust passages communicating with the second chambers.Type: GrantFiled: January 23, 2009Date of Patent: June 5, 2012Assignee: Denso CorporationInventors: Hitoshi Wada, Hiroshi Ishida
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Patent number: 8177040Abstract: In a disk brake for a vehicle, an electric motor is attached to a caliper body so as to exhibit a power for urging a friction pad toward a disk rotor. The electric motor includes a brush holder for holding brushes which contact a commutator at positions at even distances in a circumferential direction of an armature. Internal feed terminals are disposed in the brush holder so as to provide connection between the brushes and feed wires respectively leading to the brushes. A rotational angle detecting sensor is disposed in the brush holder so as to detect a rotational angle of the electric motor. The rotational angle detecting sensor is disposed in the brush holder on a side opposite from the internal feed terminals with respect to the armature. Thus, it is possible to improve assemblability of the rotational angle detecting sensor to the brush holder, and facilitate operation of connecting the feed wires to the brush holder.Type: GrantFiled: March 14, 2008Date of Patent: May 15, 2012Assignees: Nissin Kogyo Co., Ltd, Honda Motor Co., LtdInventors: Manabu Matsushita, Akihiko Koike