Fe-base Component Patents (Class 428/681)
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Patent number: 6033791Abstract: A wear resistant, high-impact iron alloy member (20,22) suitable for use in an impact rock crusher and a method of making the same. The invention provides a white iron alloy member (20,22) having at least one wear surface (24) with carbide granules encapsulated in a matrix (28) of white iron and contained in a selected region adjacent the wear surface (24) of the member (20,22). The iron alloy member is made by a method of casting comprising the steps of: placing a molding insert (35,40) in a mold (60) at a selected location adjacent the wear surface (24); positioning a quantity of carbide granules (29), most preferably tungsten carbide granules 29, in the molding insert (35,40) before pouring; and pouring molten white iron alloy into the mold (60) to form the casting.Type: GrantFiled: April 4, 1997Date of Patent: March 7, 2000Assignee: Smith and Stout Research and Development, Inc.Inventors: Jerry I. Smith, Anthony E. Stout
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Patent number: 5993994Abstract: Surface treated steel sheets for battery containers according to the present invention are composed of two surfaces, one of which is to be used as an inner surface of a battery container and the other as an outer surface of a battery container. On the inner surface, between the topmost nickel-tin alloy layer and the base steel sheet are formed intermediate layer(s) of nickel-iron, or nickel and nickel-iron, or nickel-tin-iron and nickel-iron. The present invention also relates to battery containers and batteries made from these surface treated steel sheets.Type: GrantFiled: June 26, 1996Date of Patent: November 30, 1999Assignee: Toyo Kohan Co., Ltd.Inventors: Hitoshi Ohmura, Hirokazu Moriyama, Tatsuo Tomomori, Satoshi Iketaka
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Patent number: 5968672Abstract: Upper and lower shell members of aluminum-plated steel panels have respective flanges overlapping each other and welded to each other by a laser beam, thereby forming a fuel tank. One of the flanges has a stepped region spaced from the other of the flanges, thereby defining a gap between the stepped region and the other flange. The laser beam is applied to the flanges closely to the gap for discharging unwanted components such as aluminum from a welded area of the flanges into the gap. Therefore, the amount of aluminum contained in the welded area is reduced to increase the bonding strength of the welded area.Type: GrantFiled: July 27, 1998Date of Patent: October 19, 1999Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Hiroshi Mitsuyoshi, Hiroki Goto, Yasuo Masuda
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Patent number: 5955201Abstract: The present invention relates to a nonoriented electrical steel sheet coated on both surfaces with a cured insulative coating for providing a high level of surface resistivity to minimize interlaminar power losses. The cured insulative coating on the steel sheet includes, based upon 100 parts by dry weight, 20-60 parts of aluminum phosphate, 20-70 parts of at least one inorganic particulate silicate and 10-25 parts of an acrylic resin. The cured coating is formed from an acid aqueous suspension that may include up to 1 part by weight of a water-soluble organic solvent per each part of the resin. The aqueous suspension has a pH of about 2-2.5, a silicate particle size of 0.3-60 .mu.m, a resin particle size of less than 1 .mu.m, less than about 0.5 wt. % unreacted phosphoric acid and a specific gravity of about 1.0-1.3. The silicate may be one or more from the group consisting of aluminum silicate, aluminum potassium silicate and magnesium silicate.Type: GrantFiled: December 19, 1997Date of Patent: September 21, 1999Assignee: Armco Inc.Inventors: Dannie S. Loudermilk, Jack L. Brown
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Patent number: 5939215Abstract: A metallic backing layer such as steel covered by a functional layer of AlSn, AlPb, CuPb, CuSn or CuZn, applied by spraying in air, and a softer covering layer applied to the functional layer by chemical or electrolytic deposition exhibits improved corrosion resistance, running-in behavior and conformability.Type: GrantFiled: August 4, 1997Date of Patent: August 17, 1999Assignee: Federal-Mogul Wiesbaden GmbhInventor: Gerd Andler
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Patent number: 5932359Abstract: A surface-treated steel sheet for fuel tanks comprising a Zn--X alloy plating layer + a chromate film, in which the Zn--X alloy plating layer has an X content for the plating metal as a whole of Ni: 9-18 wt %, Co: 0.02-3 wt %, Mn: 25-45 wt %, or Cr: 8-20 wt %, the amount of deposition of the plating layer is 5-40 g/m.sup.2 and the amount of the chromate film is 10-200 mg/m.sup.2 on a metallic Cr basis, the Zn--X alloy plating layer corresponding to at least the inner surface of a tank has: (1) cracks in the surface layer, with the density of the cracks being 1000-150000 in terms of the number of plated regions surrounded by cracks in a visual field of 1 mm.times.1 mm, and the maximum width of the cracks is not more than 0.5 .mu.m, or (2) an X/(X+Zn) atomic percentage (X.sub.2) determined by surface analysis based on ESCA with X.sub.1 .noteq.X.sub.2 (wherein X.sub.1 =average value of the X content of the plating metal as a whole), and with X.sub.2 being Ni: 5-25 at %, Co: 0.Type: GrantFiled: November 4, 1996Date of Patent: August 3, 1999Assignee: Sumitomo Metal Industries, Ltd.Inventors: Hiroyuki Nagai, Yoshihiro Kawanishi, Eiji Kajiyama, Hiroyuki Kashiwagi, Shinichi Tsuchiya
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Patent number: 5928800Abstract: A slide surface construction is formed of an aggregate of metal crystals. The area rate A of hexagonal pyramid-shaped metal crystals in a slide surface of the slide surface construction is in a range of A.gtoreq.40%, and the Co (cobalt) content in the aggregate is in a range of Co.gtoreq.13% by weight. The metal crystals are preferably Fe (ferrous) crystals. The slide surface takes on an intricate aspect due to the existing of a large number of hexagonal pyramid-shaped metal crystals and hence, has a good oil retention. In addition, the wearing of the hexagonal pyramid-shaped metal crystals is inhibited due to an increase in hardness resulting from the incorporation of Co and therefore, the oil retention is maintained. Thus, the slide surface construction exhibits an excellent seizure resistance.Type: GrantFiled: April 1, 1996Date of Patent: July 27, 1999Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Yusuke Toyoda, Masamune Tabata, Kenji Dosaka, Takahiro Gunji, Kenji Hirose
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Patent number: 5897968Abstract: A slide surface construction of a slide bearing is formed of an aggregate of two different metal crystals. The sliding condition of a first region of the slide bearing is more severe than that of a second region. The (2hhh) oriented metal crystals having a body-centered cubic structure with their (2hhh) planes (by Miller indices) oriented toward a slide surface exist in the first region. The content S.sub.2hhh of the (2hhh) oriented metal crystals is set in a range of S.sub.2hhh .gtoreq.20%. These crystals have a high hardness and are in the form of fish-like metal crystals in the slide surface and hence, an aggregate of these metal crystals has a good oil retention. The (hhh) oriented metal crystals having a body-centered cubic structure with their (hhh) planes (by Miller indices) oriented toward a slide surface exist in the second region. The content S.sub.hhh of the (hhh) oriented metal crystals is set in a range of S.sub.hhh .gtoreq.40%.Type: GrantFiled: March 15, 1996Date of Patent: April 27, 1999Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Kenji Dosaka, Yusuke Toyoda, Masamune Tabata, Hiroshi Koinuma
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Patent number: 5882804Abstract: A slide surface construction is formed of an aggregate of metal crystals on a surface of a slide member. The area rate A of pyramid-shaped metal crystals in the slide surface is in the range of A.gtoreq.40%, and the oxygen (O) content and/or the phosphorous (P) content in the aggregate is in a range of 0.gtoreq.0.2% by weight and P.gtoreq.0.04% by weight. The slide surface takes on an intricate aspect due to the presence of the large number of hexagonal pyramid-shaped metal crystals and hence, has a good oil retention. In addition, the wearing of the hexagonal pyramid-shaped metal crystals is inhibited by an increase in hardness caused by the oxygen contained, and therefore, the oil retention is maintained. Thus, the slide surface construction exhibits an excellent seizure resistance. In addition to oxygen (O) and/or phosphorous (P), the elements that may be added to the aggregate include hydrogen (H), carbon (C) and boron (B).Type: GrantFiled: March 1, 1996Date of Patent: March 16, 1999Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Yusuke Toyoda, Masamune Tabata, Kenji Dosaka, Takahiro Gunji
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Patent number: 5882803Abstract: The invention is a high-strength hot dip galvannealed steel sheet having excellent press formability and plating properties by utilizing Si as a strengthening component, specifying an interrelation between Si and Mn and further specifying an alloying ratio of hot dip galvannealed layer, which comprises C: 0.0005-0.0050%, Si: 0.1-2.5%, Mn: 0.1-2.5%, Ti: 0.003-010%, Nb: 0.003-0.10%, B: 0.005-0.0080%, P: 0.040-0.18%, S: not more than 0.008%, Al: 0.005-0.10%, and N: not more than 0.0060 wt %, provided that Si and Mn satisfy the following equation, and the remainder being Fe and incidental impurities, and has a hot dip galvannealed layer formed on a surface of the steel sheet and having a Fe content of 9-12%, wherein said equation is:1.5 (% Mn)-2.ltoreq.(% Si).ltoreq.2(% Mn) (1).Type: GrantFiled: September 28, 1995Date of Patent: March 16, 1999Assignee: Kawasaki Steel CorporationInventors: Kazuhiro Seto, Kei Sakata, Toshiyuki Kato, Shigeru Umino, Chiaki Kato
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Patent number: 5874178Abstract: The cladding material 10 comprises an Fe-based metal substrate 1 consisting of Fe or an Fe-alloy, a Ni-based metal layer 2 placed on the Fe-based metal substrate 1 and a metal mesh 3 placed on the Ni-based metal layer 2 in opposition to the Fe-based metal substrate 1 with the Ni-based metal layer 2 inbetween. Furthermore, a corrosion resistant metal lining 4 is placed in contact with the metal mesh 3 in opposition to the Ni-based metal layer 2 with the metal mesh 3 inbetween. The Fe-based metal substrate 1, the Ni-based metal layer 2, the metal mesh 3 and the metal lining 4 are bonded together by seam welded portion 8, which is provided in a planer or a linear form by using roller electrodes 6. The metal lining 4 consists of a metal whose main component is the one selected from Ti, Zr, Nb, Ta and Ni, or consisting of a stainless steel.Type: GrantFiled: June 4, 1996Date of Patent: February 23, 1999Assignee: Showa Entetsu Co., Ltd.Inventor: Akira Takayasu
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Patent number: 5871852Abstract: A slide surface construction is formed of an aggregate of Fe crystals on a surface of a slide member such as a piston, cylinder, piston ring of the like. The area rate A of hexagonal pyramid-shaped Fe crystals in the slide surface is in the range of 40%.ltoreq.A.ltoreq.100%, and the content of Ni in the aggregate is in a range of 1% by weight.ltoreq.Ni.ltoreq.40% by weight. The slide surface takes on an intricate aspect due to the presence of a large number of hexagonal pyramid-shaped Fe crystals and hence, has a good oil retention. The slide surface construction exhibits an excellent corrosion resistance, because it contains nickel (Ni) or chromium (Cr) or both. Thus, the corrosion of the pyramid-shaped Fe crystals is inhibited in a corrosive sliding environment and hence, the oil retention is maintained.Type: GrantFiled: March 12, 1996Date of Patent: February 16, 1999Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Yusuke Toyoda, Masamune Tabata, Kenji Dosaka
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Patent number: 5867762Abstract: A masking tape for preventing the formation of coatings such as nickel aluminide on localized areas of a surface is formed from a tape comprising a first separating layer containing powdered metal oxide and a polytetrafluoroethylene binder; a second brazing alloy layer comprising a metal selected from the group consisting of brazing alloy, nickel, cobalt, iron, mixtures thereof, and alloys thereof in a fibrillated polytetrafluoroethylene binder; and an optional third layer comprising a powdered metal selected from the group consisting of nickel, cobalt, and iron in a fibrillated polytetrafluoroethylene binder.Type: GrantFiled: November 6, 1995Date of Patent: February 2, 1999Inventors: Kevin Rafferty, Bruce Rowe
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Patent number: 5861217Abstract: Disclosed are a composite material having an anti-wear property and a process for producing the same. The composite material includes a matrix of a low melting point Sn alloy having a melting point of from 80.degree. to 280.degree. C., and metallic dispersing particles dispersed in the matrix in an amount of from 10 to 50% by volume. When the composite material is utilized to make a rough mold for preparing a prototype, it sharply improves the anti-wear property of the rough mold, and it can be re-used for a plurality of times without adversely affecting the sharply improved anti-wear property. The composite material provides the advantages effect best when the metallic dispersing particles are Fe-C alloy dispersing particles and/or Fe-W-C alloy dispersing particles which were subjected to a surface treatment including an Sn or Ni electroplating followed by a ZnCl.sub.2 .cndot.NH.sub.4 Cl flux depositing.Type: GrantFiled: November 8, 1996Date of Patent: January 19, 1999Assignees: Toyota Jidosha Kabushiki Kaisha, Nisshin Steel, Co., Ltd.Inventors: Satoru Kito, Masahito Ito, Fuminori Matuda, Eiki Takeshima, Yasuji Tanaka, Takahiro Fujii, Kenjiro Izutani
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Patent number: 5849408Abstract: When a hot-dip zinc plating layer, which contains Al, is applied on rimmed steel having an Si level of less than 0.05% by weight or less, by the two-stage plating method, appearance failure can be prevented by setting the plating conditions as follows: in a first zinc bath consisting of zinc of 99.7% purity or more or in a second zinc bath which consists of zinc with 99.7% purity by weight or more and 0.05% or less of Al at a temperature of from more than 460.degree. C. to 490.degree. C. and for a dipping time of from 1 minute to 1.5 minutes; and, in a second zinc bath consisting of zinc of 99.7% purity by weight and from 2 to 10% by weight or less of Al at a temperature of from 400.degree. C. to less than 430.degree. C. and for a dipping time of from 0.5 minute to 1.5 minutes. This plating condition provides a plating structure that the Zn, Fe and Al are present in the essentially entire portion of the plating layer.Type: GrantFiled: June 17, 1996Date of Patent: December 15, 1998Assignee: Nippon Mining & Metals Co., Ltd.Inventor: Noriaki Sugawara
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Patent number: 5849422Abstract: Disclosed is a spin valve film having a first magnetic layer, a non-magnetic layer, a second magnetic layer, and an antiferromagnetic layer as the fundamental structure for the film. In such structure of the spin valve film, a single-layered film or a multi-layered film consisting of CoZrNb, CoZrMo, FeSiAl or FeSi, or a material prepared by adding Cr, Mn, Pt, Ni, Cu, Ag, Al, Ti, Fe, Co or Zn to the above-mentioned substance is used for at least one of the first magnetic layer and second magnetic layer. According to the present invention, a thin spin valve film having a good sensitivity with respect to magnetic field and a significant magnetoresistive effect can be obtained. When using this thin film for a shield reproducing head or a yoke reproducing head, the maximum reproducing output obtainable is approximately four times that of a reproducing head which utilizes the magnetoresistive effect provided by the application of the prior art.Type: GrantFiled: September 18, 1997Date of Patent: December 15, 1998Assignee: NEC CorporationInventor: Kazuhiko Hayashi
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Patent number: 5827618Abstract: This invention provides a rust-proofed steel sheet for a fuel tank including an alloy layer containing at least one of Ni, Fe, Zn and Sn and deposited on the surface of a steel sheet to a thickness of 2 .mu.m per surface, and a Sn--Zn alloy plating layer consisting of 40 to 99 wt % of Sn and the balance of iron, containing not greater than 20 crystals/0.25 mm.sup.2 of zinc crystals having a major diameter of not greater than 250 .mu.m and deposited on the alloy layer to a thickness of 2 to 50 .mu.m per surface. The to-be-plated steel sheet to which the plating layer is applied has a composition consisting of C.ltoreq.0.1%, Si.ltoreq.0.1%, Mn: 0.05 to 1.2%, P.ltoreq.0.040%, Al<0.1% and if necessary, at least one of B, Ti, Nb and Cr, and the balance of Fe and unavoidable impurities. This invention provides also a production method of a rust-proofing steel sheet for a fuel tank comprising the steps of applying Ni--Fe type pre-plating to an annealed steel sheet in a quantity of 0.1 to 3.0 g/m.sup.Type: GrantFiled: November 27, 1996Date of Patent: October 27, 1998Assignee: Nippon Steel CorporationInventors: Yashichi Oyagi, Takayuki Omori, Masahiro Fuda, Ken Sawada, Nobuyoshi Okada
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Patent number: 5770323Abstract: Bearings are described having composite overlay coatings. The composite overlay coating comprises an electro co-deposited soft metallic matrix having incorporated therein from 0.05 to 2 wt % of a hard metal oxide, said material exhibiting a Vickers hardness (Hv) of from at least 300 to in excess of 600.Type: GrantFiled: February 23, 1996Date of Patent: June 23, 1998Assignee: T & N Technology LimitedInventors: Charan P. S. Johal, David R. Eastham, Alan D. Pope
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Patent number: 5741435Abstract: A static magnetic memory includes a layer having a plurality of vertically oriented and shape-anisotropic elongated ferromagnetic particles. A plurality of writing conductors are adjacent the layer, and the conductors selectively apply magnetic fields to selected regions of the layer by directing electrical current to magnetize the particles in an up or down direction. Static reading means detect the direction of magnetization. The particles may include a soft magnet portion and a hard magnet portion. In another preferred embodiment, a material and a method of making same includes providing a matrix full of elongated holes, depositing a first magnetic material having a first coercivity into the holes, and then depositing a second magnetic material having a second coercivity into the holes to form a composite elongated particle in each hole.Type: GrantFiled: August 8, 1995Date of Patent: April 21, 1998Assignee: Nano Systems, Inc.Inventors: Charles P. Beetz, Jr., John Steinbeck, Robert W. Boerstler, David R. Winn
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Patent number: 5738929Abstract: A magnetoresistance effect element includes a non-magnetic substrate, a ferromagnetic dispersion layer or a ferromagnetic layer, and a non-magnetic metal film. The ferromagnetic dispersion layer is a layer of a ferromagnetic metal or alloy that is independently and dispersedly formed on the substrate. The alternative ferromagnetic layer is a layer of a ferromagnetic metal or alloy that is formed on the substrate with a textured surface. The non-magnetic metal film is made of at least one atomic element having a non-soluble relation with the ferromagnetic metal or alloy, and is formed on the non-magnetic substrate and the ferromagnetic dispersion layer or the ferromagnetic layer.Type: GrantFiled: December 13, 1996Date of Patent: April 14, 1998Assignee: Sanyo Electric Co., Ltd.Inventors: Atsushi Maeda, Satoru Oikawa, Minoru Kume
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Patent number: 5738945Abstract: A low-noise, thin-film magnetic recording medium, and method of making the same, are disclosed. The medium has a multilayer magnetic-film construction, where the individual magnetic-film layers are isolated by a thin ferromagnetic film. The ferromagnetic layer is effective to reduce the medium noise and increase medium signal-to-noise ratio at least as much as a Cr isolation having the same isolation-layer thickness, but with substantially less reduction in overwrite.Type: GrantFiled: December 16, 1993Date of Patent: April 14, 1998Assignee: HMT Technology CorporationInventors: Brij B. Lal, Tadashi Shinohara
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Patent number: 5723210Abstract: An organic composite coated steel sheet having excellent chromate dissolution resistance, wet adhesion, and corrosion resistance before and after working. The steel sheet comprises a chromate-silica film on at least one face of a zinc or zinc base alloy plated steel sheet, the silica-added chromate film having about 5 to 500 mg/m.sup.2 in terms of metal Cr content and being formed from a chromate solution containing about 25 to 70 wt % of Cr.sup.+6 based upon total Cr content. A resin coating film is adhered to the chromate-silica film and is formed from an aqueous paint. The aqueous paint includes an aqueous anionic resin and/or an aqueous nonionic resin, a reducing agent, and a water-dispersed silica. The resin coating film is deposited in a dry weight amount of about 0.1 to 3 g/m.sup.2.Type: GrantFiled: May 29, 1996Date of Patent: March 3, 1998Assignees: Kawasaki Steel Corporation, Dai Nippon Toryo Co. Ltd.Inventors: Shigeko Sujita, Takahiro Kusakabe, Kyoko Hamahara, Kazuo Mochizuki, Hiroyuki Tanabe, Masanori Nagai, Nobuyoshi Kato, Osamu Ogawa
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Patent number: 5716719Abstract: A multilayer comprising magnetic layers and nonmagnetic layers, which are stacked in a manner to produce a magnetoresistance effect, is formed on a main surface of a substrate having at least the surface portion formed of a single crystal of cubic system. The (110) plane of said single crystal constituting the main surface of the substrate. The magnetic layers are distorted such that a uniaxial easy axis of magnetization is formed within a plane.Type: GrantFiled: February 2, 1994Date of Patent: February 10, 1998Assignee: Kabushiki Kaisha ToshibaInventors: Yoshiaki Saito, Koichiro Inomata, Susumu Hashimoto
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Patent number: 5686193Abstract: A layered magnetic structure with a seed layer on a substrate and a bulk layer on the seed layer. The seed layer is a gas-doped sendust layer with a thickness of 100-800 .ANG.. The bulk layer is sendust with a thickness of 0.3-10.0 .mu.m. The seed layer and the bulk layer have different weight compositions.Type: GrantFiled: January 30, 1996Date of Patent: November 11, 1997Assignee: International Business Machines CorporationInventor: John David Westwood
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Patent number: 5658680Abstract: The invention is intended to provide a magnetic recording medium suitable for longitudinal recording, which has low medium noise and high coercivity. A magnetic recording medium includes a substrate 1 and a magnetic layer 2 formed on the substrate 1. The magnetic layer 2 consists of a mixture of a magnetic alloy and a non-magnetic compound. The magnetic alloy is Co-based, Fe-based, or CoFe-based, and the non-magnetic compound is selected from a group consisting of oxides and nitrides. The volume percentage of the non-magnetic compound in the entire volume of the mixed magnetic alloy and non-magnetic compound is preferably not less than about 2% and not more than about 30%.Type: GrantFiled: January 11, 1996Date of Patent: August 19, 1997Assignee: International Business Machines CorporationInventors: Teruhisa Shimizu, Shinji Takayama
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Patent number: 5658658Abstract: In an artificial superlattice magnetoresistance effect element in which two or more of magnetic thin film layers having different coercive forces are stacked with intervening of a non-magnetic film layer and resistance changes depending on directions of magnetization in adjacent magnetic thin film layers by utilizing differences in the coercive forces, an anisotropy magnetic field Hk is increased by reducing a thickness of a soft magnetic layer, anisotropy in the magnetic thin film layer is obtained by forming the magnetic thin film layer in a magnetic field to thus increase the Hk, a material having large Hk is used as a soft magnetic material for the soft magnetic layer, and further the anisotropy is obtained by reducing a pattern width into 1-30 .mu.m to thus increase the Hk, whereby the resistance change is achieved in the neighborhood of a zero magnetic field and thus no bias mechanism is required.Type: GrantFiled: May 13, 1994Date of Patent: August 19, 1997Assignee: NEC CorporationInventor: Hidefumi Yamamoto
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Patent number: 5633092Abstract: A magnetic material of at least two component parts arranged to have respective structures which mutually are not homogenous, the structure of one part cooperating with the structure of the other to assist the magnetostrictive behaviour of the material. The cooperation can be the structure of one part altering the atomic spacing of the other part. The alteration can be an increase from the usual atomic spacing. There can be contiguous component parts and the cooperation can be a pseudo free surface on at least one part or a reduced restriction of the local moment otherwise achieved by the contiguous component parts. A component can be at least partly an alloy and the alloy can have a ratio other than the usual one for the alloy. One of the components can be non-magnetic.Type: GrantFiled: May 16, 1995Date of Patent: May 27, 1997Assignee: British Technology Group Ltd.Inventor: Michael R. J. Gibbs
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Patent number: 5614329Abstract: A soft magnetic thin film represented by the formula Fe.sub.a X.sub.b Zr.sub.c B.sub.d, wherein a, b, c and d stand for atomic percents for respective components and X indicates at least one of Co, Ni, Cr and V. The proportions of the components is such that 86.ltoreq.a+b.ltoreq.93, 0<b.ltoreq.10, 4.ltoreq.c.ltoreq.9 and 1.ltoreq.d.ltoreq.8. The thin film exhibits satisfactory soft magnetic properties even when it is formed by thin film forming methods through vapor deposition, such as sputtering.Type: GrantFiled: March 4, 1992Date of Patent: March 25, 1997Assignee: Fuji Photo Film Co., Ltd.Inventors: Osamu Shimizu, Kanji Nakanishi
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Patent number: 5607779Abstract: The hard carbon coating-clad base material of the present invention comprises a base material, a substratal metal coating formed on the base material by a wet plating process, an intermediate metal coating comprising a titanium or chromium coating formed on the substratal metal coating by a dry plating process and a silicon coating formed on the titanium or chromium coating by a dry plating process, and a hard carbon coating formed on the silicon coating by a dry plating process. According to the present invention, a highly reliable hard carbon coating which is excellent in corrosion resistance, adhesion and abrasion resistance can be formed even on brass or an iron base material having poor corrosion resistance, such as SK steel and martensitic and ferritic stainless steels.Type: GrantFiled: December 21, 1993Date of Patent: March 4, 1997Assignee: Citizen Watch Co., Ltd.Inventor: Koichi Naoi
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Patent number: 5599497Abstract: An alloy steel having particular utility for roll caster shells used in the direct casting of molten aluminum to sheet, consisting essentially of, in weight %, 0.25-0.45% C, 1.75-3.75% Cr, 0.75-2.5% Mo, 0.35 to 0.8% V, 0.4-1% Mn, greater than 0.4-1% Ni, 0.02% max P, 0.02% max S, up to 0.35% Si and balance essentially Fe. Roll caster shells fabricated from the steel have excellent toughness and ductility at room temperature to enable a greater shrink-fit with the core. The shells also have good resistance to heat checking. The excellent properties are provided by a controlled amount of Mo.sub.2 C and VC as well as limiting the amount of C in solution.Type: GrantFiled: July 26, 1995Date of Patent: February 4, 1997Assignee: National-Oilwell, L.P.Inventors: James N. Cordea, Harshad V. Sheth
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Patent number: 5595612Abstract: A workpiece is made of a steel body and has a hard material coating thereon. The surface which receives the hard material coating is enriched with at least one of C, N, B, O, S or Si. A transition zone between the enriched surface area and the hard material coating has a non-diminishing content of the at least one element.Type: GrantFiled: July 19, 1993Date of Patent: January 21, 1997Assignee: Balzers AktiengesellschaftInventor: Norbert M. Dingremont
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Patent number: 5589278Abstract: Disclosed is a magnetoresistive thin-film, which a (110) oriented epitaxial buffer layer 2 made of a body-centered cubic crystalline metal or alloy is formed on a single crystalline substrate 1, thereon with layer a (110) oriented epitaxial Fe/Cr superlattice film on which Fe layers 3 and Cr layers 4 alternately are epitaxially grown, the Fe/Cr superlattice having a structure in which staircase facets which have ridge lines to the <100> direction at (110) surface and have {100} side surfaces stand side by side to the <110> direction. The dispersion of the widths of the staircase facets falls within .+-.50%. Also disclosed is a magnetoresistive device which is provided with the above magnetoresistive thin-film and a means for applying a magnetic field parallel to the ridge lines of the staircase facets to the thin-film.Type: GrantFiled: July 5, 1995Date of Patent: December 31, 1996Assignee: NEC CorporationInventor: Atsushi Kamijo
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Patent number: 5573860Abstract: It is an object of the present invention to provide a bimetal having a same or wider proportional temperature range than a bimetal using a 42 wt % Ni--Fe alloy as a low thermal expansion alloy, and a higher bending characteristic of a large bending coefficient than a bimetal using a 36 wt % Ni--Fe alloy. The bimetal is formed by bonding a Ni--Co--Fe group low thermal expansion alloy, wherein a total amount of Ni and Co restricted to a very narrow containing range is within a specific composition range, a thermal expansion coefficient at 30 to 100.degree.C. is made similar to that of a 31 wt % Ni--5 wt % Co--Fe alloy of a nominal composition, a thermal expansion is very small and 2.times.10.sup.-6 /.degree.C. or less in the temperature range of 30.degree.to 300.degree. C., and further, a transition point is 250.degree. C. or higher and a transformation temperature is 50.degree. C.Type: GrantFiled: May 5, 1994Date of Patent: November 12, 1996Assignee: Sumitomo Special Metals Co., Ltd.Inventors: Kenji Hirano, Masaaki Tomita, Masaaki Ishio
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Patent number: 5564196Abstract: A roll used for tensioning a canvas belt used to hold paper against a dryer. The roll includes a main cylindrical body formed of steel. A layer formed of a metal harder than steel is disposed over the outer surface of the main body. The metal layer is formed with a channel around its center so as to define two spaced roll end sections of a common diameter. A fluororesin layer is disposed in the metal layer channel and is shaped so as to have an outer surface of a diameter equal to that of the metal layer end sections.Type: GrantFiled: September 23, 1994Date of Patent: October 15, 1996Assignee: Nomura Techno Research Kabushiki KaishaInventors: Hirotoshi Nomura, Keiji Nakayama, Yasushi Kitamura, Hajime Miwa, Tokumi Ikeda
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Patent number: 5547771Abstract: A high-hardness metal skin film is formed of an aggregate of metal crystals. The area rate A of pyramid-shaped metal crystals in a surface of the skin film is in a range of A.gtoreq.40%. The aggregate contains at least one element selected from boron (B), carbon (C) and hydrogen (H) as an added element, wherein the B content is in a range of B.gtoreq.0.01% by weight, the C content is in a range of C.gtoreq.0.03% by weight, and the H content is in a range of H.gtoreq.0.01% by weight. The skin surface takes on an intricate aspect due to the presence of a large number pyramid-shaped metal crystals and hence, has a good oil retention. In addition, the wear of each pyramid-shaped metal crystal is inhibited by an increase in hardness produced with the containment of boron and/or carbon and/or hydrogen and therefore, the oil retention is maintained.Type: GrantFiled: April 17, 1995Date of Patent: August 20, 1996Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Takahiro Gunji, Masamune Tabata, Kenji Dosaka, Kenji Hirose
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Patent number: 5547767Abstract: The present invention relates to a multilayer material more particularly intended for producing an anti-erosion and anti-abrasion coating, as well as the process for producing this multilayer material. The aim of the invention is to produce a material which has a greater resistance and which can be deposited at low temperatures. This aim is achieved with the aid of a multilayer material, which is characterized in that it comprises a substrate covered with at least one metallic tungsten ductile layer and at least one hard layer of a solid solution of an additional element chosen from among carbon or nitrogen or a mixture of carbon and nitrogen in tungsten or a tungsten alloy, the two types of layers are alternating. The invention more particularly relates to the production of a coating for parts used in aeronautics.Type: GrantFiled: July 19, 1993Date of Patent: August 20, 1996Assignee: Commissariat A L'Energie AtomiqueInventors: Serge Paidassi, Jacques Ernoult, Michel Brun, Pierre Monge-Cadet, Yves Pauleau, Guy Farges
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Patent number: 5534355Abstract: Disclosed is an artificial multilayer in which ferromagnetic layers and nonmagnetic layers are alternatively laminated, wherein a uniaxial magnetic anisotropy is introduced into the ferromagnetic layers in a predetermined direction, thereby controlling the gradient of the relative change of resistivity to the change of external magnetic field. The uniaxial magnetic anisotropy is introduced into the ferromagnetic layers by applying a magnetic field along the surface of ferromagnetic layers during the formation thereof.Type: GrantFiled: April 19, 1995Date of Patent: July 9, 1996Assignee: Kabushiki Kaisha ToshibaInventors: Shiho Okuno, Susumu Hashimoto, Keiichiro Yusu, Koichiro Inomata
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Patent number: 5474830Abstract: To improve the sliding characteristics of a magnetic head by reducing a friction coefficient, and realize a magnetic recording medium with a high recording density and a large capacity, capable of reducing the flotation distance of the magnetic head. On the surface of a base, aluminum containing nitrogen aggregates locally to form islands of metal deposits, which are distributed discretely over the entire surface of the base. Meanwhile, on the metal deposits, a metal base layer, a magnetic layer, a protective layer, and a lubrication layer are laminated sequentially to form a magnetic recording disk. On the disk surface, ultrafine irregularities are formed that reflect the shapes of the metal deposits, thereby realizing a reduction in the friction coefficient.Type: GrantFiled: July 30, 1993Date of Patent: December 12, 1995Assignee: Fuji Electric Co., Ltd.Inventors: Kiyoto Yamaguchi, Hiroyuki Uwazumi, Kenji Ozawa, Hisasi Yamasaki
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Patent number: 5466538Abstract: There is disclosed a multi-layer sliding member having a back metal and a Cu--Zn-based alloy layer bonded to the back metal with a sufficiently high bonding strength. A method of producing such a sliding member is also disclosed. The multi-layer includes a back metal, a brazing material bonded to the back metal, a diffusion mixture layer bonded to the brazing material, and a Cu--Zn-based alloy layer bonded to the diffusion mixture layer. The diffusion mixture layer is a layer in which not less than 10 wt. % Ni, components of the Cu--Zn-based alloy and components of the brazing material are mixed with one another. The diffusion mixture layer has a thickness of 5.about.300 .mu.m.Type: GrantFiled: November 8, 1994Date of Patent: November 14, 1995Assignee: Daido Metal Company Ltd.Inventors: Tadashi Tanaka, Masaaki Sakamoto, Tohru Kato
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Patent number: 5458987Abstract: A magnetooptical recording method for recording data using a bit having upward-magnetization and a bit having downward-magnetization on a recording layer of a magnetooptical recording medium comprises the steps of using, as the medium, a multilayered magnetic recording medium consisting of a first layer having a perpendicular magnetic anisotropy acting as a recording layer, and a second layer having a perpendicular magnetic anisotropy acting as a reference layer; moving the medium; applying an initial field so that, before recording, the direction of magnetization of the recording layer is left unchanged, and that of the reference layer is aligned either upward or downward; radiating a laser beam onto the medium; pulse modulating an intensity of the laser beam in accordance with binary data to be recorded; when the laser beam is radiated, applying a bias field to the irradiated portion; and when the intensity of the pulse-modulated laser beam is at high level, forming one of the bit having upward-magnetizatioType: GrantFiled: July 16, 1993Date of Patent: October 17, 1995Assignee: Nikon CorporationInventors: Masatoshi Sato, Jun Saito, Hideki Akasaka
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Patent number: 5453244Abstract: There is disclosed a novel aluminum alloy bearing which exhibits a more excellent fatigue resistance than conventional bearings even under such conditions of use as at a high temperature and under a high load. The aluminum alloy bearing has an aluminum bearing alloy layer containing, by weight, 1 to 10% Zn, 0.1 to 5% Cu, 0.05 to 3% Mg, 0.1 to 2% Mn, 0.1 to 5% Pb, 0.1 to 2% V, and 0.03 to 0.5% in total of Ti--B, and further may optionally contain not more than 8% Si, 0.05 to 0.5% Sr, and Ni, Co and Cr. The alloy may be bonded to a steel metal back sheet, and a surface layer may be formed on the surface of the bearing. By use of the composition of the alloy of the invention, the fatigue resistance of the aluminum alloy bearings has been improved, and such an improved bearing can fully achieve a bearing performance even under severe conditions of use as at high temperature and under a high load.Type: GrantFiled: November 10, 1994Date of Patent: September 26, 1995Assignee: Daido Metal Company Ltd.Inventors: Tadashi Tanaka, Masaaki Sakamoto, Tohru Kato, Yoshiaki Sato
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Patent number: 5448273Abstract: In a thermal ink jet printhead with a protective layer, the protective layer is made of a thin film material having a melting point not less than about 1000.degree. C. A deposition process for preparing the thin film material produces a thin film material having, at an operating temperature for the thermal ink jet printer, a thermal conductivity coefficient not less than about 10 W/m.K, a compressive yield strength not less than about 1400 MPa, and a compressive residual stress of not greater than about 1200 MPa. The protective layer is smooth, substantially free of pores and impervious to stress corrosion or hydrogen stress cracking at a hydrogen uptake rate of less than about 5 ppm. The protective layer may also contain an adhesion enhancing region between the protective layer and an underlying layer or an anodic region contiguous with an underlying thin film material of the protective layer.Type: GrantFiled: June 22, 1993Date of Patent: September 5, 1995Assignee: Xerox CorporationInventors: Igal E. Klein, Cathie J. Burke, Roberto E. Proano, Renato P. Apollonio, Robert V. Lorenze, Daniel O. Roll
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Patent number: 5441804Abstract: A magneto-optical recording medium has on the substrate a recording layer made of a multi-layered metallic thin film comprising a first unit layer and a second unit layer. The first unit layer is composed of (Fe.sub.x Co.sub.1-x).sub.1-y M.sub.y where M represents at least one metal selected from the group consisting of Pt, Pd and Au, 0.5.ltoreq..times..ltoreq.1.0, and 0.01.ltoreq.y.ltoreq.0.1. The second unit layer is composed of a% least one metal selected from the group consisting of Nd, Dy, Gd and Tb. The first and second unit layers are superimposed alternately one on another.Type: GrantFiled: August 4, 1994Date of Patent: August 15, 1995Assignee: Mitsubishi Plastics Industries LimitedInventors: Toshiyuki Akitake, Shingetsu Yamada
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Patent number: 5429883Abstract: An alloy having excellent corrosion resistance and abrasion resistance, is provided comprising a matrix metal phase comprised of at least one member selected from an Fe-base alloy, a Co-base alloy and a Ni-base alloy and, present in the matrix metal phase, 10 to 65%, in terms of the area, of a substantially homogeneously crystallized and/or precipitated VC particle phase having a particle diameter of 5 .mu.m or less.A surface-modified metallic member, is also provided comprising a metallic member and the above-described alloy, the alloy being integrally coated on the surface of the metallic member at its desired portion.Type: GrantFiled: May 20, 1993Date of Patent: July 4, 1995Assignees: Toshiba Kikai Kabushiki Kaisha, Daido Steel Co., Ltd.Inventors: Kyoichi Sasaki, Yoshihisa Kato
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Patent number: 5411162Abstract: A V-band coupling for use on an explosion-proof enclosure. The V-band coupling includes a V-band having a toughened layer along its interior surfaces for gripping the flanges on the enclosure which the V-band engages when it is installed on the enclosure. The roughened layer results in an increased coefficient of friction between the V-band and flanges which is effective for reducing the load experienced by the trunnion joints of the coupling during explosion events thereby allowing the explosion-proof enclosure to withstand high internal pressures without system failure.Type: GrantFiled: July 31, 1992Date of Patent: May 2, 1995Assignee: Allen-Bradley Company, Inc.Inventors: Joseph E. Koziczkowski, Jeffrey R. Annis, Roland L. Krieger, Jerome P. Stache
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Patent number: 5401585Abstract: A slide surface construction is formed of an aggregate of Fe crystals having a body-centered cubic structure. The aggregate includes (3hh0) oriented metal crystals with their (3hh0) planes (by Miller indices) oriented toward a slide surface. The content S of said (3hh0) oriented metal crystals is set in a range represented by S.gtoreq.40%. This makes it possible to provide a slide surface construction which has a predetermined hardness and an excellent wear resistance and ensures that the wearing of a mating member having a lower hardness can be suppressed.Type: GrantFiled: December 7, 1993Date of Patent: March 28, 1995Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Yoshikazu Fujisawa, Takahiro Gunji, Masamune Tabata, Kazuhisa Okamoto
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Patent number: 5342681Abstract: A light absorbing, low reflectance coating and method of fabricating the coating provided by electron beam evaporation of aluminum onto substrates bombarded with nitrogen ions to produce a randomly textured coating which traps light in a labyrinth. The coating is electrically insulating except for the first few tens of atoms which remain metallic. Absorptance exceeds 90% in the 0.4 to 16 .mu.m region. The coating is flexible and can be deposited on a polymer base.Type: GrantFiled: August 28, 1992Date of Patent: August 30, 1994Assignee: Texas Instruments IncorporatedInventor: Frank C. Sulzbach
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Patent number: 5290629Abstract: A ferromagnetic film which comprises ferromagnetic metal in which an oxide phase is present, a method for producing it, and a magnetic head in which said ferromagnetic film is used are disclosed. The ferromagnetic metal includes iron and cobalt and the oxide phase contains preferably at least one element selected from IVa, Va and VIa group elements.Type: GrantFiled: January 8, 1991Date of Patent: March 1, 1994Assignee: Hitachi, Ltd.Inventors: Toshio Kobayashi, Ryoichi Nakatani, Hitoshi Nakamura, Nagatugu Koiso
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Patent number: 5281487Abstract: An improved thermal barrier coating is disclosed. The coating is formed on a metal part to be exposed to high temperature gases. The metal part is first coated with an adherent sublayer of MCrAlY alloy. In this case, the M of the MCrAlY is nickel, cobalt, iron, or some combination of these metals. A diffused layer of MCrAlY combined with a low concentration of mullite is formed over the MCrAlY subcoating and the mullite is increased in concentration as the thickness of the layer increases. The outer surface of the layer is all mullite. Improved life expectancy and decreased thermal conductivity is achieved.Type: GrantFiled: November 27, 1989Date of Patent: January 25, 1994Assignee: General Electric CompanyInventors: Lee E. Rumaner, Dennis M. Gray, Richard L. Mehan, John R. Rairden, III
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Patent number: H1448Abstract: A high precision transfer lamination plate/mandrel is fabricated in a sanch construction design wherein an inner core is constructed of a low coefficient of thermal expansion (CTE) comprised of an iron-nickel alloy core member (e.g., Kovar or Invar) with stainless steel cladding on each side of the core member. The stainless steel is selected from AISI type 302, 304, or 316. The stainless steel cladding outer surface of the top and bottom plate to which an electroplated copper foil circuitry is applied must be free of pits, scratches, and defects so as to yield a continuous circuitry satisfactory for military electronics. A matched (CTE) of the transfer lamination plate/mandrel with a composite material to which the electronic circuitry is transferred results in adherence of the copper circuitry minimally to the plate/mandrel to avoid blistering and enables the transfer to be achieved without distortion of circuitry features due to CTE mismatch.Type: GrantFiled: August 24, 1992Date of Patent: June 6, 1995Assignee: The United States of America as represented by the Secretary of the ArmyInventor: Herbert S. Goode, Jr.