Electrode Structure Or Composition Patents (Class 429/523)
  • Patent number: 8241798
    Abstract: A method and an apparatus is provided for increasing biofilm formation and power output in microbial fuel cells. An anode material in a microbial fuel cell has a three-dimensional and ordered structure. The anode material fills an entire anode compartment, and it is arranged to allow fluid flow within the anode compartment. The power output of microbial fuel cells is enhanced, primarily by increasing the formation and viability of electrogenic biofilms on the anodes of the microbial fuel cells. The anode material in a microbial fuel cell allows for the growth of a microbial biofilm to its natural thickness. In the instance of members of the Geobacteraceae family, the biofilm is able grow to a depth of about 40 microns.
    Type: Grant
    Filed: December 14, 2011
    Date of Patent: August 14, 2012
    Assignee: HRL Laboratories, LLC
    Inventors: Tina T. Salguero, Jocelyn Hicks-Garner, Souren Soukiazian
  • Patent number: 8241818
    Abstract: A diffusion medium for use in a PEM fuel cell contains hydrophobic and hydrophilic areas for improved water management. A hydrophobic polymer such as a fluororesin is deposited on the paper to define the hydrophobic areas, and an electroconductive polymer such as polyaniline or polypyrrole is deposited on the papers defining the hydrophilic areas. In various embodiments, a matrix of hydrophobic and hydrophilic areas on the carbon fiber based diffusion media is created by electropolymerization of a hydrophilic polymer onto a diffusion medium which has been previously coated with a hydrophobic polymer such as a fluorocarbon polymer. When an aqueous solution containing monomers for electropolymerization is contacted with a fluorocarbon coated diffusion medium, the hydrophilic polymer will be preferentially deposited on areas of the carbon fiber based diffusion medium that are not covered by the fluorocarbons.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: August 14, 2012
    Assignee: GM Global Technology Operations LLC
    Inventor: Chunxin Ji
  • Patent number: 8236462
    Abstract: An electrode catalyst for a fuel cell, which has improved performance compared with conventional platinum alloy catalysts, a method for producing the electrode catalyst, and a polymer electrolyte fuel cell using the electrode catalyst are provided. The electrode catalyst for a fuel cell comprises a noble-metal-non-precious metal alloy that has a core-shell structure supported on a conductive carrier. The composition of the catalyst components of the shell is such that the amount of the noble metal is greater than or equal to the amount of the non-precious metal.
    Type: Grant
    Filed: January 26, 2009
    Date of Patent: August 7, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yukiyoshi Ueno, Tetsuo Nagami, Tetsuya Shoji
  • Patent number: 8236207
    Abstract: Compositions, and methods of making thereof, comprising from about 1% to about 5% of a perfluorinated sulfonic acid ionomer or a hydrocarbon-based ionomer; and from about 95% to about 99% of a solvent, said solvent consisting essentially of a polyol; wherein said composition is substantially free of water and wherein said ionomer is uniformly dispersed in said solvent.
    Type: Grant
    Filed: November 2, 2010
    Date of Patent: August 7, 2012
    Assignee: Los Alamos National Security, LLC
    Inventors: Yu Seung Kim, Kwan-Soo Lee, Tommy Q. T. Rockward
  • Patent number: 8231997
    Abstract: An object of the present invention is to provide an electrolyte membrane-electrode membrane assembly for a solid polymer fuel cell having superior characteristics, wherein a gas diffusion electrode membrane and a solid electrolyte membrane are well bonded, and electrode catalysts are uniformly-dispersed to obtain high electrode activity, a production method thereof and a fuel cell equipped therewith.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: July 31, 2012
    Assignee: Tokuyama Corporation
    Inventors: Hitoshi Matsuoka, Kenji Fukuta
  • Patent number: 8232026
    Abstract: In one embodiment, an electrochemical cell such as a fuel cell is provided to include a bipolar plate. The bipolar plate includes a metal substrate defining at least one flow channel having a channel span of no greater than 1.0 millimeter; and the metal substrate includes a stainless steel material less precious than stainless steel SS316L. In certain instances, the channel span is of 0.7 to 0.9 millimeters. In certain other instances, the flow channel has a channel depth of 0.3 to 0.5 millimeters. In yet other instances, the plate substrate includes stainless steel SS301, stainless steel SS302, or combinations thereof. In another embodiment, the electrochemical cell further includes a gas diffusion layer disposed next to the bipolar plate.
    Type: Grant
    Filed: October 14, 2010
    Date of Patent: July 31, 2012
    Assignee: Ford Global Technologies, LLC
    Inventors: Atul Kumar, Mark Stephens Ricketts, Shinichi Hirano
  • Patent number: 8227146
    Abstract: The present invention relates to a cathode catalyst for a fuel cell, a membrane-electrode assembly for a fuel cell including the cathode catalyst, and a fuel cell system. The cathode catalyst includes a core including RuO2, and Se and Pt. The Se and Pt are disposed to enclose the core. The cathode catalyst for a fuel cell of the present invention can have excellent catalyst efficiency, even if less platinum is included therein.
    Type: Grant
    Filed: November 23, 2007
    Date of Patent: July 24, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Myoung-Ki Min, Chan Kwak, Alexey Alexandrovichserov
  • Patent number: 8227124
    Abstract: A fuel cell including a membrane electrode assembly composed of a ionically conductive member sandwiched between a pair of electrodes. At least one of the electrodes including a catalyst loading characterized by catalytic activity that varies in proportion to the catalyst loading. Moreover, the fuel cell includes a flow path for supplying gaseous reactants to the electrodes and the catalyst loading is varied according to the flow path geometry.
    Type: Grant
    Filed: February 18, 2011
    Date of Patent: July 24, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Robert L. Fuss, Bhaskar Sompalli
  • Patent number: 8227117
    Abstract: Electrodes and electrocatalyst layers incorporating modified carbon products. The modified carbon products may advantageously enhance the properties of an electrode or electrode layer, leading to more efficiency within the a fuel cell or similar device.
    Type: Grant
    Filed: March 15, 2005
    Date of Patent: July 24, 2012
    Assignee: Cabot Corporation
    Inventors: Mark J. Hampden-Smith, Paolina Atanassova, Gordon L. Rice, James Caruso, James Brewster, Rimple Bhatia, Paul Napolitano, Bogdan Gurau
  • Patent number: 8227134
    Abstract: Disclosed are self-hydrating membrane electrode assemblies (MEAs), including MEAs that have been magnetically modified, which comprises (i) a cathode comprising an electrically conducting material having a catalytic material on at least a portion of a first surface thereof, the catalytic material comprising an effective amount of at least one catalyst component and at least one ion conducting material; (ii) a separator adjacent to and in substantial contact with the first surface of the cathode and comprising an ion conducting material; and (iii) an anode adjacent to and in substantial contact with the surface of the separator opposite the cathode and comprising an electrically conducting material having a catalytic material on at least a portion of a surface thereof adjacent to the separator, the catalytic material comprising an effective amount of at least one catalyst component and at least one ion conducting material; wherein the separator permits water to pass from the first surface of the cathode to the
    Type: Grant
    Filed: October 15, 2003
    Date of Patent: July 24, 2012
    Assignee: University of Iowa Research Foundation
    Inventors: Johna Leddy, Wayne L. Gellett, Drew C. Dunwoody
  • Patent number: 8227372
    Abstract: The invention is directed to core/shell type catalyst particles comprising a Mcore/Mshell structure with Mcore=inner particle core and Mshell=outer particle shell, wherein the medium diameter of the catalyst particle (dcore+shell) is in the range of 20 to 100 nm, 5 preferably in the range of 20 to 50 nm. The thickness of the outer shell (tshell) is about 5 to 20% of the diameter of the inner particle core of said catalyst particle, preferably comprising at least 3 atomic layers. The inner particle core (Mcore) of the particles comprises metal or ceramic materials, whereas the material of the outer shell (Mshell) comprises precious metals and/or alloys thereof. The core/shell type catalyst particles are preferably supported on suitable support materials such as carbon black and can be used as electrocatalysts for fuel cells and for other catalytic applications.
    Type: Grant
    Filed: August 27, 2007
    Date of Patent: July 24, 2012
    Assignee: Umicore AG & Co. KG
    Inventors: Marco Lopez, Michael Lennartz, Dan V. Goia, Carsten Becker, Stéphanie Chevalliot
  • Patent number: 8221937
    Abstract: Metal-free fuel cell cathodes having a catalytic layer of vertically-aligned, nitrogen-doped carbon nanotubes (VA-NCNTs) are provided. The fuel cell cathodes comprise a cathode body, a binder layer attached to an outer surface of the cathode body, and the catalytic layer, which is supported by the binder layer. The binder layer may comprise a composite of a conductive polymer and doped or undoped nonaligned carbon nanotubes. In a method for forming the fuel cell cathodes, the VA-NCNTs may be formed by pyrolysis of a metalorganic compound and integration of the nanotubes with nitrogen. The binder layer is applied, and the resulting supported nanotube array may be attached to the cathode body. Fuel cells comprising the fuel cell cathodes are provided. The fuel cell cathodes comprising VA-NCNTs demonstrate superior oxygen-reduction reaction performance, including for electrocatalytic activity, operational stability, tolerance to crossover effects, and resistance to CO poisoning.
    Type: Grant
    Filed: December 18, 2009
    Date of Patent: July 17, 2012
    Assignee: University of Dayton
    Inventor: Liming Dai
  • Patent number: 8221919
    Abstract: In the production of a membrane/electrode assembly 10, a first catalyst layer 22 (a second catalyst layer 34) is formed by a process comprising steps (a) and (b). (a) A step of applying a coating fluid comprising a catalyst and an ion-exchange resin, on a substrate to form a coating fluid layer. (b) A step of disposing a reinforcing layer 24 (34) on the coating fluid layer formed in the step (a) and then, drying the coating fluid layer to form a first catalyst layer 22 (a second catalyst layer 34) The process provides a catalyst layer whereby defects such as cracks are scarcely formed in the catalyst layer, and the bond strength is high at the interface between the catalyst layer and a reinforcing layer and at the interface between the catalyst layer and a polymer electrolyte membrane.
    Type: Grant
    Filed: June 9, 2009
    Date of Patent: July 17, 2012
    Assignee: Asahi Glass Company, Limited
    Inventors: Hiroshi Shimoda, Shinji Kinoshita, Toshihiro Tanuma, Seigo Kotera
  • Patent number: 8206877
    Abstract: A membrane electrode assembly includes an ion conducting membrane; an anode catalyst layer arranged on one side of the ion conducting membrane; a cathode catalyst layer arranged on the other side of the ion conducting membrane; an anode diffusion layer arranged on an outer side of the anode catalyst layer; and a cathode diffusion layer arranged on an outer side of the cathode catalyst layer. Only in the anode catalyst layer, the density of a first catalyst layer portion located close to the anode diffusion layer is smaller than the density of a second catalyst layer portion located close to the ion conducting membrane.
    Type: Grant
    Filed: November 25, 2008
    Date of Patent: June 26, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yosuke Koike, Gang Xie, Yoshito Endo
  • Patent number: 8202669
    Abstract: A precursor electro-catalyst composition for producing a fuel cell electrode. The precursor composition comprises (a) a molecular metal precursor dissolved or dispersed in a liquid medium and (b) a polymer dissolved or dispersed in the liquid medium, wherein the polymer is both ion-conductive and electron-conductive with an electronic conductivity no less than 10?4 S/cm (preferably greater than 10?2 S/cm) and ionic conductivity no less than 10?5 S/cm (preferably greater than 10?3 S/cm). Also disclosed is an electro-catalyst composition derived from this precursor composition, wherein the molecular metal precursor is converted by heat and/or energy beam to form nanometer-scaled catalyst particles and the polymer forms a matrix that is in physical contact with the catalyst particles, coated on the catalyst particles, and/or surrounding the catalyst particles as a dispersing matrix with the catalyst particles dispersed therein when the liquid is removed.
    Type: Grant
    Filed: October 19, 2006
    Date of Patent: June 19, 2012
    Assignee: Nanotek Instruments, Inc.
    Inventors: Bor Z. Jang, Aruna Zhamu, Jiusheng Guo
  • Patent number: 8202662
    Abstract: This invention provides a membrane electrode assembly having sufficient water retention ability and a high level of battery performance even under a low humidification condition. This invention discloses a manufacturing method of a membrane electrode assembly which has catalytic layers on both surfaces of a polymer electrolyte membrane. This manufacturing method includes following processes: A coating process that a catalyst ink which contains catalyst loading particles, a polymer electrolyte and a solvent is coated on a single surface of each of two base substrates. An arranging process in which a polymer electrolyte membrane is arranged between the two base substrates in a way that each of the base substrate's surfaces on which the catalyst ink is coated faces the polymer electrolyte membrane. A transferring process in which the catalyst ink coated on the two base substrates is transferred to both surfaces of the polymer electrolyte membrane to form the catalytic layers.
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: June 19, 2012
    Assignee: Toppan Printing Co., Ltd.
    Inventor: Shinichiro Yamagata
  • Patent number: 8197965
    Abstract: This invention provides an anode for a fuel cell which can realize stable output for a long period of time, and a fuel cell using the anode for a fuel cell. The anode for a fuel cell comprises an electrode catalyst layer, the electrode catalyst layer comprising a supported catalyst comprising an electroconductive carrier material and catalyst fine particles supported on the electroconductive carrier material, a proton conductive inorganic oxide, and a proton conductive organic polymer binder, the weight ratio between the supported catalyst (C) and the proton conductive inorganic oxide (SA), WSA/WC, being 0.06 to 0.38, the weight ratio between the proton conductive inorganic oxide (SA) and the proton conductive organic polymer binder (P), WP/WSA, being 0.125 to 0.5.
    Type: Grant
    Filed: August 29, 2008
    Date of Patent: June 12, 2012
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Jun Tamura, Yoshihiko Nakano, Wu Mei, Taishi Fukazawa
  • Patent number: 8198206
    Abstract: The invention relates to an ink for producing catalyst layers for electrochemical devices. The ink comprises catalyst materials, ionomer material, water and at least one organic solvent. The organic solvent belongs to the class of tertiary alcohols and/or the class of aliphatic diketones and bears functional groups which are stable to oxidative degradation in the ink. This prevents formation of decomposition products in the ink. The ink of the invention displays a high storage stability and is used for producing catalyst-coated substrates for electrochemical devices, in particular fuel cells (PEMFCs, DMFCs).
    Type: Grant
    Filed: January 10, 2011
    Date of Patent: June 12, 2012
    Assignee: Umicore AG & Co. KG
    Inventors: Walter Behl, Marco Lopez
  • Patent number: 8192892
    Abstract: A phosphorous containing benzoxazine-based monomer, a polymer thereof, an electrode for a fuel cell including the same and an electrolyte membrane for a fuel cell, and a fuel cell including the same.
    Type: Grant
    Filed: September 11, 2008
    Date of Patent: June 5, 2012
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Seongwoo Choi, Jungock Park, Wonmok Lee
  • Patent number: 8187745
    Abstract: A cathode for a fuel cell is provided, which includes an electrode catalyst layer. This electrode catalyst layer is constituted by a carried catalyst including a conductive carrier and catalytic fine particles carried on the conductive carrier, by a proton-conductive inorganic oxide containing an oxide carrier and oxide particles carried on a surface of the oxide carrier, and by a proton-conductive organic polymer binder. The carried catalyst is incorporated therein at a weight of WC. Silicon oxide is carried on the surface of the proton-conductive inorganic oxide at a weight ratio of 0.1-0.5 times as much as the weight of the proton-conductive inorganic oxide. The proton-conductive inorganic oxide is incorporated at a weight of WSA+SiO2. The weight ratio (WSA+SiO2/WC) is confined to 0.01-0.25. The proton-conductive organic polymer binder is incorporated at a weight of WP, the weigh ratio (WP/WSA+SiO2) is confined to 0.5-43.
    Type: Grant
    Filed: February 17, 2009
    Date of Patent: May 29, 2012
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Jun Tamura, Yoshihiko Nakano
  • Publication number: 20120129068
    Abstract: A solid oxide fuel cell includes an anode layer, a cathode layer, and an electrolyte layer partitioning the anode layer and the cathode layer. The anode layer and the cathode layer are of about the same thickness and have about the same coefficient of thermal expansion (CTE).
    Type: Application
    Filed: November 16, 2011
    Publication date: May 24, 2012
    Applicant: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
    Inventors: Yeshwanth Narendar, Oh-Hun Kwon
  • Patent number: 8182965
    Abstract: Lanthanum strontium cobalt iron oxides (La(1-x)SrxCoyFe1-yO3-f; (LSCF) have excellent power density (>500 mW/cm2 at 750° C.). When covered with a metallization layer, LSCF cathodes have demonstrated increased durability and stability. Other modifications, such as the thickening of the cathode, the preparation of the device by utilizing a firing temperature in a designated range, and the use of a pore former paste having designated characteristics and combinations of these features provide a device with enhanced capabilities.
    Type: Grant
    Filed: September 30, 2008
    Date of Patent: May 22, 2012
    Assignee: Battelle Memorial Institute
    Inventors: Jin Yong Kim, Vincent L. Sprenkle, Nathan L. Canfield, Kerry D. Meinhardt, Lawrence A. Chick
  • Patent number: 8183174
    Abstract: A method for preparing a metal-doped ruthenium oxide material by heating a mixture of a doping metal and a source of ruthenium under an inert atmosphere. In some embodiments, the doping metal is in the form of iridium black or lead powder, and the source of ruthenium is a powdered ruthenium oxide. An iridium-doped or lead-doped ruthenium oxide material can perform as an oxygen evolution catalyst and can be fabricated into electrodes for electrolysis cells.
    Type: Grant
    Filed: October 15, 2009
    Date of Patent: May 22, 2012
    Assignee: California Institute of Technology
    Inventors: Thomas I. Valdez, Sekharipuram R. Narayanan
  • Patent number: 8178259
    Abstract: A gas diffusion media is described. The gas diffusion media comprises a conductive porous substrate; and a microporous layer; wherein a cathode effective transport length is in a range of about 700 to about 1900 ?m; wherein an overall thermal resistance is in a range of about 1.8 to about 3.8 cm2-K/W; and wherein a ratio of the cathode effective transport length to an anode effective transport length is greater than about 2.
    Type: Grant
    Filed: February 9, 2010
    Date of Patent: May 15, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Po-Ya Abel Chuang, Wenbin Gu
  • Patent number: 8178260
    Abstract: An object of the present invention is to reduce the amount of catalytic metal such as Pt in a fuel cell. The present invention provides a fuel cell electrode catalyst comprising a conductive carrier and catalytic metal particles, wherein the CO adsorption amount of the electrode catalyst is at least 30mL/g·Pt.
    Type: Grant
    Filed: October 27, 2011
    Date of Patent: May 15, 2012
    Assignees: Cataler Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Yosuke Horiuchi, Tomoaki Terada, Takahiro Nagata, Toshiharu Tabata, Susumu Enomoto, Hiroaki Takahashi
  • Publication number: 20120115064
    Abstract: It is an object of the present invention to provide a production process which can produce a fuel cell catalyst having excellent durability and high oxygen reducing activity. The process for producing a fuel cell catalyst including a metal-containing oxycarbonitride of the present invention includes a grinding step for grinding the oxycarbonitride using a ball mill, wherein the metal-containing oxycarbonitride is represented by a specific compositional formula; balls in the ball mill have a diameter of 0.1 to 1.0 mm; the grinding time using the ball mill is 1 to 45 minutes; the rotating centrifugal acceleration in grinding using the ball mill is 2 to 20 G; the grinding using the ball mill is carried out in such a state that the metal-containing oxycarbonitride is mixed with a solvent containing no oxygen atom in the molecule; and when the ball mill is a planetary ball mill, the orbital centrifugal acceleration mill is 5 to 50 G.
    Type: Application
    Filed: July 14, 2010
    Publication date: May 10, 2012
    Applicant: SHOWA DENKO K.K.
    Inventors: Yasuaki Wakizaka, Ryuji Monden, Toshikazu Shishikura, Takuya Imai, Kenichiro Ota
  • Publication number: 20120115071
    Abstract: An energy conversion system, including a first and second electrodes with an inter-electrode gap therebetween that includes a functional medium, wherein the first electrode is made of at least one elongate electrically conductive media having a total length L, a curved cross-section, and a radius R, and arranged into a sturdy assembly structure having a more or less open pattern, capable of having the same electric potential at any location and thus of constituting said first electrode. Where R is lower than 40×10-6 m the inter-electrode gap has a thickness of between 1×10-9 m and 5×10-3 m, the total length L of the electrically conductive media of the first electrode is greater than 1×103 m, and the ratio L/R is greater than 106 such that the first electrode generates a significant increase in the electric field perceived by the second electrode.
    Type: Application
    Filed: June 25, 2010
    Publication date: May 10, 2012
    Applicant: Chantal Chapel et al.
    Inventors: Jean-Marc Fleury, Gauthier Lasou, Philippe Alonso
  • Patent number: 8173326
    Abstract: A polymer electrolyte electrochemical device includes an anode current collector (1), a membrane electrode assembly (2) with anode and cathode gas backings (3, 4), and a cathode current collector (5), wherein the membrane electrode assembly is sealed and attached at least to the anode current collector by adhesive elements, thereby creating an anode gas chamber, and optionally attached to the cathode current collector by adhesive elements, the adhesive elements being electrically conducting or electrically non-conducting. The invention also relates to polymer electrolyte electrochemical device components adapted for use in a single cell electrochemical device and a series arrangement electrochemical device.
    Type: Grant
    Filed: October 12, 2005
    Date of Patent: May 8, 2012
    Assignee: my FC AB
    Inventors: Anders Lundblad, Frederic Jaouen, Sjoerd Haasl, Wouter Van Der Wijngaart
  • Patent number: 8173307
    Abstract: A metal-air fuel cell has electrodes including a cathode and an anode, current pickups provided for each of said electrodes for taking currents from a respective one of the electrode, wherein at least one of the electrodes being formed as a frameless box-shaped element, wherein additional hydrogen electrode, an electrolyte container, and a power source are provided.
    Type: Grant
    Filed: October 20, 2006
    Date of Patent: May 8, 2012
    Assignee: Altek Capital, Inc
    Inventor: Evgeny B. Kulakov
  • Patent number: 8173323
    Abstract: A membrane-electrode assembly includes a polymer electrolyte membrane with an anode and a cathode on opposite sides. Each of the anode and the cathode includes an electrode substrate, and a catalyst layer is formed on at least one of the electrode substrates and includes at least one proton conductive crosslinked polymer. The membrane-electrode assembly may include catalyst layers that are positioned on opposite sides of a polymer electrolyte membrane, either of which includes at least one crosslinked proton conductive polymer.
    Type: Grant
    Filed: October 3, 2006
    Date of Patent: May 8, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Sung-Guk An, Min-Kyu Song, You-Mee Kim, Young-Mi Park, Chang-Bong Lee, Ho-Jin Kweon, Si-Hyun Lee
  • Publication number: 20120107723
    Abstract: The invention includes a method for use in creating electrochemical electrodes including removing a supporting structure in situ after the assembly of the electrochemical cell.
    Type: Application
    Filed: July 8, 2010
    Publication date: May 3, 2012
    Applicant: RENSSELAER POLYTECHNIC INSTITUTE
    Inventors: Michael David Gasda, Glenn Eisman, Daniel Gall
  • Publication number: 20120107727
    Abstract: A fuel cell module and a method of manufacturing the same. A fuel cell module including a unit cell in which a first electrode layer, an electrolyte layer, and a second electrode layer are sequentially laminated, wherein one of the first electrode layer and the second electrode layer includes a first region coated with a first electrode material layer having a first ionic conductivity, a second region coated with a second electrode material layer having a second ionic conductivity, and a third region coated with a third electrode material layer having a third ionic conductivity, and a method of manufacturing the same are provided. A temperature gradient difference of a unit cell is reduced so that more uniform performance of the unit cell may be achieved. The fuel cell module may be driven at low temperature and durability thereof may be improved.
    Type: Application
    Filed: August 31, 2011
    Publication date: May 3, 2012
    Inventors: Jan-Dee Kim, Jun-Won Suh, Ho-Jin Kweon
  • Publication number: 20120107728
    Abstract: A non-aqueous electrolyte and a lithium air battery including the same. The non-aqueous electrolyte may include an oxygen anion capturing compound to effectively dissociate the reduction reaction product of oxygen formed during discharging of the lithium air battery, reduce the overvoltage of the oxygen evolution reaction occurring during battery charging, and enhance the energy efficiency and capacity of the battery.
    Type: Application
    Filed: July 7, 2011
    Publication date: May 3, 2012
    Applicant: Samsung Electronics Co., Ltd.
    Inventors: Young-gyoon RYU, Dong-min Im, Myung-jin Lee, Dong-joon Lee, Sang-bok Ma
  • Patent number: 8168335
    Abstract: The invention is a new and improved method of generating an electric current in an Electrolytic Fuel Cell. An electric current is produced by the rupture of hydrogen bonds to oxygen atoms of water molecules by hydrolyzation of alkaline metals from the surface of a tape passing through a turbulent moving stream of a diffuse mixture of air and water. The electrons produced by the chemical reaction of dissociation are subsequently attracted to the finned surfaces of an ionic capacitor which is connected in series with an electrolytic capacitor which delivers the current to the load.
    Type: Grant
    Filed: November 16, 2009
    Date of Patent: May 1, 2012
    Inventor: Edward Milton McWhorter
  • Patent number: 8168348
    Abstract: The present invention relates to a process for the preparation of electrochemical catalysts of the polymer electrolytes-based fuel cells. With the process of the present invention, high catalyst activity while uniformly supporting a large amount of metal particles on a surface of a support can be achieved. Also, the present invention provides a process for the preparation of electrochemical catalysts of the polymer electrolytes-based fuel cells capable of using a small amount of toxic solvent without an additional high-temperature hydrogen annealing.
    Type: Grant
    Filed: December 4, 2007
    Date of Patent: May 1, 2012
    Assignee: Hanwha Chemical Corporation
    Inventors: Byungchul Jang, Youngsu Jiong, Youngtaek Kim
  • Publication number: 20120100441
    Abstract: The present invention relates to an oxygen-consuming electrode comprising a support in the form of a sheet-like structure and a coating comprising a gas diffusion layer and a catalytically active component, wherein the support is based on a material which can be at least partly removed by dissolution, decomposition, melting and/or vaporization. Furthermore, the use of this oxygen-consuming electrode in chloralkali electrolysis or fuel cell technology is described.
    Type: Application
    Filed: October 12, 2011
    Publication date: April 26, 2012
    Applicant: Bayer MaterialScience AG
    Inventors: Andreas Bulan, Jürgen Kintrup, Heinrich Morhenn
  • Patent number: 8163442
    Abstract: Disclosed are a method for manufacturing a catalyst-coated membrane, the catalyst-coated membrane manufactured by the method, and a fuel cell including the catalyst-coated membrane manufactured by the method. The method includes the steps of: (a) providing a mask including a masking film layer and a first adhesive layer laminated on the masking film layer, and having patterns in which portions corresponding to the portions of an electrolyte membrane to be coated with catalyst are removed; (b) attaching the mask on one surface or both surfaces of the electrolyte membrane; (c) coating catalyst ink on the electrolyte membrane through the patterns of the mask so as to form a catalyst layer; and (d) removing the masking film layer and the first adhesive layer.
    Type: Grant
    Filed: October 12, 2006
    Date of Patent: April 24, 2012
    Assignee: LG Chem, Ltd.
    Inventors: Seong Min Song, Jin Nam Park, Sung Eun Kim, Sang Woo Lee
  • Patent number: 8163441
    Abstract: Separator-electrode assemblies (SEAs) comprise a porous electrode useful as a positive or negative electrode, in a lithium battery and a separator layer applied to this electrode, the separator layer being an inorganic separator layer comprising at least two fractions of metal oxide particles different from each other in their average particle size and/or in the metal, and the electrode having active mass particles are bonded together and to the current collector by inorganic adhesive; and a process for their production.
    Type: Grant
    Filed: September 15, 2009
    Date of Patent: April 24, 2012
    Assignee: Evonik Degussa GmbH
    Inventors: Gerhard Hoerpel, Volker Hennige, Christian Hying, Sven Augustin
  • Publication number: 20120094217
    Abstract: A fuel cell unit (1) according to the present invention comprises a fuel cell (6) having an inner electrode layer (16), an outer electrode layer (20) and a through passage (15); and inner and outer electrode terminals (24, 26) fixed at the opposite ends (6a, 6b) of the fuel cell (6). The fuel cell (6) has an inner electrode peripheral surface (21) electrically communicating with the inner electrode layer (16) and an outer electrode peripheral surface (22) electrically communicating with the outer electrode layer (20). The inner and outer electrode terminals are respectively disposed so that they cover over the inner and outer electrode peripheral surfaces (21, 22) and they are electrically connected thereto. The inner and outer electrode terminals have respective connecting passages which are communicated with the through passage (15).
    Type: Application
    Filed: December 9, 2011
    Publication date: April 19, 2012
    Applicant: TOTO LTD.
    Inventors: Naoki Watanabe, Akira Kawakami
  • Publication number: 20120094216
    Abstract: A catalyst member comprising a blended mixture of nano-scale metal particles compressed with larger metal particles and sintered to form a structurally stable member of any desired shape. The catalyst member can be used in one of many different applications; for example, as an electrode in a fuel cell or in an electrolysis device to generate hydrogen and oxygen.
    Type: Application
    Filed: October 12, 2011
    Publication date: April 19, 2012
    Applicant: QuantumSphere, Inc.
    Inventors: R. Douglas Carpenter, Robert Brian Dopp, Kimberly McGrath
  • Patent number: 8158548
    Abstract: The invention describes the preparation of electrocatalysts, both anodic (aimed at the oxidation of the fuel) and cathodic (aimed at the reduction of the oxygen), based on mono- and plurimetallic carbon nitrides to be used in PEFC (Polymer electrolyte membrane fuel cells), DMFC (Direct methanol fuel cells) and H2 electrogenerators. The target of the invention is to obtain materials featuring a controlled metal composition based on carbon nitride clusters or on carbon nitride clusters supported on oxide-based ceramic materials. The preparation protocol consists of three steps. In the first the precursor is obtained through reactions of the type: a) sol-gel; b) gel-plastic; c) coagulation-flocculation-precipitation. The second step consists of the thermal treatments to decompose the precursors in an inert atmosphere leading to the production of the carbon nitrides. In the last step the chemical and electro-chemical activation of the electrocatalysts is performed.
    Type: Grant
    Filed: April 17, 2007
    Date of Patent: April 17, 2012
    Assignee: Breton S.p.A.
    Inventors: Vito Di Noto, Enrico Negro, Sandra Lavina, Giuseppe Pace
  • Patent number: 8153333
    Abstract: An assembling operation of a fuel cell is effectively simplified. With the simple and economical structure, the desired sealing function is achieved. The fuel cell includes a membrane electrode assembly and first and second metal separators sandwiching the membrane electrode assembly. Connection channels are provided on the first metal separator. The connection channels connect the oxygen-containing gas supply passage and the oxygen-containing gas discharge passage to the oxygen-containing gas flow field. The membrane electrode assembly has first overlapping portions overlapped on the connection channels for sealing the connection channels. The first overlapping portions comprise, in effect, a gas diffusion layer.
    Type: Grant
    Filed: May 21, 2004
    Date of Patent: April 10, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Narutoshi Sugita, Katsuhiko Kohyama, Shuhei Goto, Hiroshi Shinkai, Hiroyuki Tanaka, Takaki Nakagawa
  • Patent number: 8153285
    Abstract: A fuel cell, fuel cell array and methods of forming the same are disclosed. The fuel cell can be made by forming a first aperture defined by a first aperture surface through a first electrode layer and forming a second aperture defined by a second aperture surface through a second electrode layer. A proton exchange membrane is laminated between the first electrode layer and the second electrode layer. At least a portion of the first aperture is at least partially aligned with the second aperture.
    Type: Grant
    Filed: December 29, 2003
    Date of Patent: April 10, 2012
    Assignee: Honeywell International Inc.
    Inventors: Robert E. Higashi, Khanh Q. Nguyen, Karen M. Newstrom-Peitso, Tom M. Rezachek, Roland A. Wood
  • Patent number: 8153331
    Abstract: The present invention relates to a fabrication method of a solid oxide fuel cell. The fabrication method of a fuel electrode and electrolyte of a solid oxide fuel cell (SOFC) in which a sheet cell including a fuel electrode sheet and an electrolyte sheet is positioned at an upper side of a surface of a fuel electrode pellet, comprising steps of (a) molding and heat-treating powder, in which a fuel electrode material is mixed with a pore forming agent, so as to prepare a fuel electrode pellet; (b) stacking the fuel electrode sheet containing the fuel electrode material and the electrolyte sheet containing an electrolyte material so as to prepare the sheet cell; and (c) coating an adhesive slurry containing the fuel electrode material on the sheet cell or the pellet and adhering the fuel electrode sheet of the sheet cell and the pellet and then heat-treating it.
    Type: Grant
    Filed: November 20, 2007
    Date of Patent: April 10, 2012
    Assignee: Korea Advanced Institute Of Science And Technology
    Inventors: Joongmyeon Bae, Kwangjin Park, Changbo Lee, Jung hyun Kim, Seung-Wook Baek
  • Publication number: 20120082917
    Abstract: A graded electrode is described. The graded electrode includes a substrate; and at least two electrode layers on the substrate forming a combined electrode layer, a composition of the at least two electrode layers being different, the combined electrode layer having an average level of the property that changes across the substrate. Fuel cells using graded electrodes and methods of making graded electrodes are also described.
    Type: Application
    Filed: October 4, 2010
    Publication date: April 5, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Puneet K. Sinha, Balasubramanian Lakshmanan, Scott C. Moose, Nalini Subramanian
  • Publication number: 20120077095
    Abstract: A three-dimensional electrode array for use in electrochemical cells, fuel cells, capacitors, supercapacitors, flow batteries, metal-air batteries and semi-solid batteries.
    Type: Application
    Filed: September 9, 2011
    Publication date: March 29, 2012
    Inventors: Farshid ROUMI, Jamshid Roumi
  • Publication number: 20120070763
    Abstract: The invention provides catalysts that are not corroded in acidic electrolytes or at high potential and have excellent durability and high oxygen reducing ability, and processes for producing the catalysts and uses of the catalysts. The catalyst of the invention includes a metal oxycarbonitride that contains at least one metal selected from tantalum, vanadium, molybdenum and zirconium (hereinafter, also referred to as “metal M” or simply “M”) and does not contain any of platinum, titanium and niobium.
    Type: Application
    Filed: May 11, 2010
    Publication date: March 22, 2012
    Applicant: SHOWA DENKO K.K.
    Inventors: Ryuji Monden, Takuya Imai, Toshikazu Shishikura, Yasuaki Wakizaka, Kenichiro Ota
  • Patent number: 8133633
    Abstract: A structure of a cathode electrode for a fuel cell includes a catalyst layer formed by mixing a carbon material with a catalyst material and a hydrophilic ion conductive material. The hydrophilic ion conductive material is embedded on the catalyst layer and contacts an electrolyte membrane and a diffusion layer to provide a migration path for water and hydrogen ions.
    Type: Grant
    Filed: June 2, 2006
    Date of Patent: March 13, 2012
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Seung-jae Lee, Ji-rae Kim, Yoon-hoi Lee
  • Patent number: 8133637
    Abstract: The fuel cells include electrode membrane assemblies having a nanoparticle catalyst supported on carbon nanorings. The carbon nanorings are formed from one or more carbon layers that form a wall that defines a generally annular nanostructure having a hole. The length of the nanoring is less than or about equal to the outer diameter thereof. The nanorings exhibit high surface area, high porosity, high graphitization, and/or facilitate mass transfer and electron transfer in fuel cell reactions.
    Type: Grant
    Filed: October 6, 2005
    Date of Patent: March 13, 2012
    Assignee: Headwaters Technology Innovation, LLC
    Inventors: Gongquan Sun, Shuihua Tang, Shiguo Sun, Qin Xin, Changkun Liu, Bing Zhou
  • Patent number: 8129073
    Abstract: A catalyst-coated membrane that includes an anode catalyst layer, a cathode catalyst layer, and a hydrogen ion conductive polymer electrolyte membrane interposed between the anode catalyst layer and the cathode catalyst layer, a peripheral area of at least one of the anode catalyst layer and the cathode catalyst layer is provided with a decrease portion in which the mass of the electrode catalyst per unit area of the catalyst layer decreases from the inner side toward the outer side.
    Type: Grant
    Filed: November 24, 2006
    Date of Patent: March 6, 2012
    Assignee: Panasonic Corporation
    Inventors: Mikiko Yoshimura, Yoshihiro Hori, Takeou Okanishi, Masaki Yamauchi