Abstract: A shielded interconnect and a method of manufacturing a shielded interconnect implemented in a damascene back-end-of-line technology to form electromagnetically shielded interconnects. The standard metallization of the damascene technology is used as a core layer in a coaxial interconnect line. Prior to filling the via and trench openings in the damascene stack with this standard metallization, conductive and dielectric layers are formed as shield and insulator layers, respectively, of the coaxial interconnect line.

Abstract: A method for fabricating a MEMS device having a fixing part fixed to a substrate, a connecting part, a driving part, a driving electrode, and contact parts, includes patterning the driving electrode on the substrate; forming an insulation layer on the substrate; patterning the insulation layer and etching a fixing region and a contact region of the insulation layer; forming a metal layer over the substrate; planarizing the metal layer until the insulation layer is exposed; forming a sacrificial layer on the substrate; patterning the sacrificial layer to form an opening exposing a portion of the insulation layer and the metal layer in the fixing region; forming a MEMS structure layer on the sacrificial layer to partially fill the opening, thereby forming sidewalls therein; and selectively removing a portion of the sacrificial layer by etching so that a portion of the sacrificial layer remains in the fixing region.

Abstract: An embodiment of the present invention includes a method to form an air gap in a multi-layer structure. A dual damascene structure is formed on a substrate. The dual damascene structure has a metallization layer, a barrier layer, a sacrificial layer, and a hard mask layer. The sacrificial layer is made of a first sacrificial material having substantial thermal stability and decomposable by an electron beam. The sacrificial layer is removed by the electron beam to create the air gap between the barrier layer and the hard mask layer.

Abstract: Supports (3) are formed to be arrayed on a support base (1), a sacrifice layer (15) is formed of a resin material, and the sacrifice layer (15) is planarized so as to expose the top of the respective supports (3), thereby forming a thin-film substrate (5) on top of the sacrifice layer (15) as planarized, and the supports (3). The sacrifice layer (15) is removed by plasma selective etching thereof through the intermediary of the thin-film substrate, and thereby a large-area thin-film substrate (5) floatingly spaced by a space (7) away from the support base (1) can be fabricated.

Abstract: A method for forming interlevel dielectric layers in multilevel interconnect structures using air as the constituent low-k dielectric material that is compatible with damascene processes without introducing additional process steps. The conductive features characteristic of the damascene process are formed by standard lithographic and etch processes in the mandrel material for each level of the interconnect structure. The conductive features in each level are surrounded by the mandrel material. After all levels of the interconnect structure are formed, a passageway is provided to the mandrel material. An isotropic etchant is introduced through the passageway that selectively etches and removes the mandrel material. The spaces formerly occupied by the mandrel material in the levels of the interconnect structure are filled by air, which operates as a low-k dielectric material.

Abstract: In an embodiment, a trench is formed above a via from a photo resist (PR) trench pattern in a dielectric layer. The trench is defined by two sidewall portions and base portions. The base portions of the sidewalls are locally treated by a post treatment using the PR trench pattern as mask to enhance mechanical strength of portions of the dielectric layer underneath the base portions. Seed and barrier layers are deposited on the trench and the via. The trench and via are filled with a metal layer. In another embodiment, a trench is formed from a PR trench pattern in a dielectric layer. A pillar PR is deposited and etched to define a pillar opening having a pillar surface. The pillar opening is locally treated on the pillar surface by a post treatment to enhance mechanical strength of portion of the dielectric layer underneath the pillar surface.

Abstract: A microelectronic device package and method for manufacture. In one embodiment, the device package can include a microelectronic substrate having first and second device features, a conductive link that includes a conductive material extending between the first and second device features, and an external cover attached to the substrate and at least partially enclosing the first and second device features and the conductive link. The external cover can have a composition substantially identical to the composition of the conductive links and the external cover can be formed simultaneously with formation of the conductive link to reduce the number of process steps required to form the microelectronic device package. A sacrificial material can temporarily support the conductive link during manufacture and can subsequently be removed to suspend at least a portion of the conductive link between two points.

Abstract: A wiring pattern has been enlarged by mutually different values, thereby forming two enlarged wiring patterns are formed. Then, regions where the two enlarged wiring patterns overlap each other are removed, thereby forming a dummy pattern. Alternatively, a simple-figure pattern made of simple figures is formed and a dummy pattern is formed using the simple-figure pattern. A gap that is not wider than a predetermined value is located in a final wiring pattern made of the wiring pattern and the dummy pattern is defined as an air gap region. Thus, an interconnection structure incorporating air gaps between wiring patterns is formed.

Abstract: The present invention relates to a gas insulated gate field effect transistor and a fabricating method thereof which provides an improved insulator between the gate and the source-drain channel of a field effect transistor. The insulator is a vacuum or a gas filled trench. As compared to a conventional MOSFET, the gas insulated gate device provides reduced capacitance between the gate and the source/drain region, improved device reliability and durability, and improved isolation from interference caused by nearby electric fields. The present invention includes the steps of forming a doped source region and drain region on a substrate, forming a gate, forming a gaseous gate insulating trench and forming terminals upon the gate, the source region and the drain region. A plurality of the devices on a single substrate may be combined to form an integrated circuit.

Abstract: A method of fabricating a planarized barrier cap layer over a metal structure comprising the following steps. A substrate having an opening formed therein is provided. The substrate having an upper surface. A planarized metal structure is formed within the opening. The planarized metal structure being substantially planar with the upper surface of the substrate. A portion of the planarized metal structure is removed using a reverse-electrochemical plating process to recess the metal structure from the upper surface of the substrate. A barrier cap layer is formed over the substrate and the recessed metal structure. The excess of the barrier cap layer is removed from over the substrate by a planarization process to form the planarized barrier cap layer over the metal structure.

Abstract: A method of forming an air gap or gaps within solid structures and specifically semiconductor structures to reduce capacitive coupling between electrical elements such as metal lines, wherein a sacrificial material is used to occupy a closed interior volume in a semiconductor structure is disclosed. The sacrificial material is caused to decompose into one or more gaseous decomposition products which are removed, in one embodiment by diffusion, through an overcoat layer. The decomposition of the sacrificial material leaves an air gap or gaps at the closed interior volume previously occupied by the sacrificial material. The air gaps may be disposed between electrical leads to minimize capacitive coupling therebetween.

Abstract: The semiconductor device comprises: insulating films 40, 42 formed over a substrate 10; an interconnection 58 buried in at least a surface side of the insulating films 40, 42; insulating films 60, 62 formed on the insulating film 42 and including a hole-shaped via-hole 60 and a groove-shaped via-hole 66a having a pattern bent at a right angle; and buried conductors 70, 72a buried in the hole-shaped via-hole 60 and the groove-shaped via-hole 66a, wherein the groove-shaped via-hole 66a is formed to have a width which is smaller than a width of the hole-shaped via-hole 66. Whereby, the defective filling of the buried conductor is prevented, and the cracking of the inter-layer insulating film can be prevented. Steps on the conductor plug can be reduced, so that the step cannot be influential on the upper interconnection layers and insulating layers.

Abstract: A system and method are disclosed which constrain a microcomponent that is totally released from a substrate for handling of such totally released microcomponent. A preferred embodiment provides a system and method which constrain a totally released microcomponent to a base (e.g., another microcomponent or a substrate). For example, a preferred embodiment provides constraining members that work to constrain a microcomponent to a substrate as such microcomponent is totally released from such substrate. Accordingly, such constraining members may aid in preserving the microcomponent with its substrate during the release of such microcomponent from its substrate during fabrication. Additionally, a preferred embodiment provides constraining members that are suitable for constraining a totally released microcomponent to a base for post-fabrication handling of the microcomponent.

Abstract: A semiconductor chip assembly includes a semiconductor chip attached to a support circuit. The support circuit includes an insulative base and a conductive trace. The conductive trace includes a pillar and a routing line. An electrolessly plated contact terminal contacts the pillar, and an electrolessly connection joint contacts the routing line and the pad. A method of manufacturing the assembly includes simultaneously electrolessly plating the contact terminal and the connection joint.

Abstract: A semiconductor structure (1), comprising a isolation region (5) formed on a semiconductor material (10). A pillar (15) is formed in the semiconductor material under the isolation region, where the pillar is capped with a first dielectric material (20) to form a void (16).

Abstract: Embodiments of the invention generally provide a method of forming an air gap between conductive elements of a semiconductor device, wherein the air gap has a dielectric constant of approximately 1. The air gap may generally be formed by depositing a dielectric material between the respective conductive elements, depositing a porous layer over the conductive elements and the dielectric material, and then stripping the dielectric material out of the space between the respective conductive elements through the porous layer, which leaves an air gap between the respective conductive elements. The dielectric material may be, for example, an amorphous carbon layer, the porous layer may be, for example, a porous oxide layer, and the stripping process may utilize a downstream hydrogen-based strip process, for example.

Abstract: A nonporous sacrificial layer is used to form conductive elements such as vias or interconnects in an inlay process, resulting in smooth walled structures of the inlaid vias or interconnects and smooth walled structures of any surrounding layers such as barrier layers. After formation of the smooth walled conductive elements, the sacrificial layer is removed and replaced with a porous dielectric, resulting in desirable porous low-k dielectric structures integrated with the smooth walled conductive elements and barrier materials.

Abstract: A method is provided to deposit and pattern a sacrificial polymer, and form metal layers. A double hard mask is used to pattern and etch the sacrificial polymer. The double hard mask may be formed at temperatures below 400° C. The sacrificial polymer is capable of being decomposed to become air gaps during annealing.

Abstract: An air gap semiconductor structure and corresponding method of manufacture. The method includes forming a sacrificial polymer film over a substrate having metal lines thereon. A portion of the sacrificial polymer film is subsequently removed to form first spacers. A micro-porous structure layer is formed over the substrate and the metal lines and between the first spacers. A portion of the micro-porous structure layer is removed to form second spacers. The first spacers are removed by thermal dissociation to form air gaps. A dielectric layer is formed over the substrate and the metal lines and between the second spacers.

Abstract: A method used during the manufacture of a semiconductor device comprises providing at least first, second, and third spaced conductive structures, where the second conductive structure is interposed between the first and third conductive structures. A first dielectric is formed over these conductive structures, then a portion of the first dielectric layer is removed which forms a hole in the dielectric layer to expose the second conductive structure. Subsequently, the second conductive structure is removed to leave a void or tunnel in the dielectric layer where the second conductive structure had previously existed. Finally, a second dielectric layer is provided to fill the hole but to leave the void or tunnel in the dielectric layer subsequent to the formation of the second dielectric layer. An inventive structure resulting from the inventive method is also described.

Abstract: A method for making a thin film device or pyroelectric sensor is provided. A film layer of thin film functional material is grown on a large diameter growth substrate. One or more protective layers may be deposited on the surface of the growth substrate before the thin film functional material is deposited. Hydrogen is implanted to a selected depth within the growth substrate or within a protective layer to form a hydrogen ion layer. The growth substrate and associated layers are bonded to a second substrate. The layers are split along the hydrogen ion implant and the portion of the growth substrate and associated layers that are on the side of the ion layer away from the second substrate are removed.

Abstract: Embodiments of the present invention include forming a thin, conformal, high-integrity dielectric coating between conductive layers in a via-in-via structure in an organic substrate, using an electrocoating process to reduce loop inductance between the conductive layers. The dielectric coating is formed using a high dielectric constant material such as an organic polymer or an organic polymer mixture. Embodiments of the present invention also include forming a thin, dielectric coating between conductive layers on a substantially planar substrate material and providing an embedded capacitor to reduce loop inductance.

Abstract: A thermal type infrared sensor and a method of manufacturing the same that have a high degree of freedom of structure and a low cost. An infrared ray detecting portion and a support leg are formed above flat plate-shape void formed inside of a semiconductor substrate, and a processing circuit section of a signal from a detecting portion is fabricated on the semiconductor substrate. Because the structure of the processing circuit section is not influenced by a substrate structure, characteristics are improved. Furthermore, the structure is simplified, and it is possible to reduce a manufacturing cost.

Abstract: A method for forming wafer level package that has a serpentine-shaped electrode formed along a scribe line in-between two adjacent IC dies and the package formed are disclosed. In the method, each of the I/O redistribution lines connecting from an I/O redistribution pad is connected to a serpentine-shaped electrode for providing electrical communication during a subsequent electro-deposition process for forming a solder bump on the corresponding I/O redistribution pad. During a dicing operation of the wafer level package, a single cut through the center of the serpentine-shaped electrode can effect severance of all IC dies without possibility of any inter-die shorting or intra-die shorting.

Abstract: Disclosed is a multilayer integrated circuit structure joined to a chip carrier, and a process of making, in which the area normally occupied by a solid dielectric material in the IC is at least partially hollow. The hollow area can be filled with a gas, such as air, or placed under vacuum, minimizing the dielectric constant. Several embodiments and processing variants are disclosed. In one embodiment of the invention, the wiring layers, which are embedded in a temporary dielectric, alternate with via layers, also embedded in a temporary dielectric, in which the vias, besides establishing electrical communication between the wiring layers, also provide mechanical support for after the temporary dielectric is removed. Additional support is optionally provided by support structures though the interior levels and at the periphery of the chip. The temporary dielectric is removed subsequent to joining by dissolution or by ashing in an oxygen-containing plasma.

Abstract: A photoresist is provided with an opening as a dummy pattern in a space area, i.e., a dummy region, other than a pattern of elements and circuits in one chip, thereby increasing the number of openings in the photoresist and performing ion implantation. This reduces the number of ions entering into the photoresist. As a result, the area in which the photoresist hardens due to the entering ions can be reduced, resulting in improved removability of the photoresist. The occurrence of charge-up can also be reduced. With a reduction in the area of regions other than the openings in the photoresist, a location where strong surface tension is generated can hardly be present. This allows the dimensional accuracy of the photoresist to be improved without making the photoresist thin in film thickness.

Abstract: An inter-level insulator structure is provided having an effective insulator dielectric constant approaching 1. An embodiment of the inter-level insulator comprises a first metal layer comprising a first plurality of metal lines; a second metal layer comprising a second plurality of metal lines, and at least one via connected to the first metal layer; and an air gap interposed between the first metal layer and the second metal layer. In one embodiment, the air gap is also present between metal lines on either metal layer, such that air gaps act as intra-level as well as inter-level insulators. A method is also provided to deposit and pattern a sacrificial polymer, and form metal layers. The sacrificial polymer is capable of being decomposed to become air gaps during annealing.

Abstract: A method for fabricating a semiconductor device includes sequentially forming a stopping layer, an intermetal dielectric, and a capping layer on an interlayer dielectric, selectively removing the capping layer, the intermetal dielectric, and the stopping layer to partially expose a surface of the interlayer dielectric to form a hole, selectively removing a side of the intermetal dielectric within the hole, depositing a metal film on an entire surface including the hole to form an air gap in a portion where the side of the intermetal dielectric is removed, and planarizing an entire surface of the metal film to expose a surface of the capping layer to form a plurality of metal lines.

Abstract: A transmission line structure comprises a plurality of conductive lines over an insulating layer. With three conductive lines, a center conductive line is disposed between the outer conductive lines to define a gap distance therebetween that is less than their height. In a further aspect, a conductive layer (e.g., a ground plane) contacts the insulating layer on a side thereof opposite the plurality of conductive lines. A ratio for the height of the conductive lines relative to the distance therebetween is kept greater than another ratio for the width of the center conductor relative to the thickness of the insulating layer.

Abstract: A buried channel and a method of fabricating a buried channel in a substrate including depositing a layer of masking material onto a surface of a substrate, etching a groove in the masking layer, etching a channel into the substrate through the groove, and depositing a cover layer over the masking layer and groove such that the covering layer at least substantially closes over the groove.

Abstract: After a conductive film and a lower interlayer insulating film are formed successively on a semiconductor substrate, a lower plug connected to the conductive film is formed in the lower interlayer insulating film. Then, etching is performed sequentially with respect to the lower interlayer insulating film and the conductive film by using a mask pattern and the lower plug as a mask, thereby forming a lower-layer wire composed of the conductive film and connected to the lower plug. Thereafter, an upper interlayer insulating film is formed such that air gaps are formed in the wire-to-wire spaces of the lower-layer wire. Subsequently, an upper plug connected to the lower plug is formed in the upper interlayer insulating film. After that, an upper-layer wire is formed on the upper interlayer insulating film to be connected to the upper plug.

Abstract: Conductive lines, such as co-axial lines, integrated circuitry incorporating such conductive lines, and methods of forming the same are described. In one aspect, a substrate having an outer surface is provided. A masking material is formed over the outer surface and subsequently patterned to form a conductive line pattern. An inner conductive layer is formed within the conductive line pattern, followed by formation of a dielectric layer thereover and an outer conductive layer over the dielectric layer. Preferred implementations include forming the inner conductive layer through electroplating, or alternatively, electroless plating techniques. Other preferred implementations include forming the dielectric layer from suitable polymer materials having desired dielectric properties. A vapor-deposited dielectric layer of Parylene is one such preferred dielectric material.

Abstract: A method of forming a multilevel conductor structure for ULSI circuits is provided. The structure includes a substrate having a plurality of dielectric supports extending from the substrate to support conductor layers. A removable material is deposited progressively on the substrate. An insulating ‘dome’ is formed over the conductor envelope and the material. Openings are provided through the dome for removing the material. The evacuated ‘dome envelope’ is filled with a near-unity dielectric constant gas or liquid at or above atmospheric pressure to enhance heat removal. The openings are sealed to provide a dielectric medium around the conductors within the envelope. Metal conductors within the envelope electrically connect active devices to other active regions as well as to the external environment.

Abstract: An isolation method for a single crystalline silicon microstructure using a triple layer structure is disclosed. The method includes forming the triple layer composed of an insulation layer formed over an exposed surface of the silicon microstructure, a conductive layer formed over the entire insulation layer, and a metal layer formed over a top portion of the microstructure; and partially etching the conductive layer to form electrical isolation between parts of the microstructure. The method does not require a separate photolithography process for isolation, and can be effectively applied to microstructures having high aspect ratios and narrow trenches. Also disclosed are single crystalline silicon microstructures having a triple layer isolation structure formed using the disclosed method.

Abstract: In order to obtain long time stability and usefulness for gas sensitive field-effect devices a micro structured surface is obtained below the final conducting layer. The conductive layer in the trenches or grooves will not only be protected to some extent but also they can constitute a conductive net with edges or boundaries that will remain essentially unchanged even if material is continuously lost along the borderline. The structure can be obtained in the layer laying directly below the conductive layer or in deeper lying layers with intermediate layers with even thickness.

Abstract: After depositing a metal film on an insulating film on a semiconductor substrate, a first interlayer insulating film is formed on the metal film. After forming first plug openings in the first interlayer insulating film by etching the first interlayer insulating film with a first mask pattern used as a mask, first connection plugs are formed by filling a first conducting film in the first plug openings. A second interlayer insulating film is formed on the first interlayer insulating film. After forming second plug openings respectively on the first connection plugs in the second interlayer insulating film by etching the second interlayer insulating film with a second mask pattern used as a mask, second connection plugs are formed by filling a second conducting film in the second plug openings.

Abstract: In the semiconductor device having a structure in which a plurality of layers are built-up by layers made of different materials or layers including various formed patterns, it is an object to provide a method which smoothing surface can be achieved without a polishing treatment by CMP method or a smoothing process by depositing a SOG film, a substrate material is not chosen, and the smoothing is simple and easy. In the semiconductor device in which a plurality of different layers are formed, smoothing surface can be achieved without the polishing treatment by the CMP method or the smoothing process by depositing the SOG film to a dielectric film formed on a dielectric film and a wring (electrode) or a semiconductor layer in a manner that an aperture portion is formed in the dielectric film, the wring (electrode) or the semiconductor layer is formed in the aperture portion.

Abstract: A temporary support layer 2 is formed on a semiconductor substrate 1, and the temporary support layer 2 is provided with a hole 4 that reaches the semiconductor substrate 1. The hole 4 is filled in with a conductor material 5, and by pressurizing the conductor material 5, the conductor material 5 and the semiconductor substrate 1 are pressure-bonded. Thereby, an aerial wiring structure whose bonding strength is improved and that has excellent self-sustainability can be obtained.

Abstract: A method for etching an insulating layer without damage to the conducting layer and associated liner layer within the insulating layer. A dielectric layer is deposited on a semiconductor substrate and then patterned. A liner layer and a conducting layer are then deposited within the patterned dielectric. A passivating layer is deposited on top of the conducting layer after the conducting layer has been planarized through chemical-mechanical polishing while simultaneously etching the dielectric layer through a process that does not damage the underlying conducting and liner layers. The insulating layer is preferably a dielectric such as silicon dioxide and the liner layer is tantalum, tantalum nitride or a combination of the two. The passivating layer preferably consists of carbon and fluorine bound up in various chemical forms. The conducting layer preferably consists of copper.

Abstract: An inter-level insulator structure is provided having an effective insulator dielectric constant approaching 1. An embodiment of the inter-level insulator comprises a first metal layer comprising a first plurality of metal lines; a second metal layer comprising a second plurality of metal lines, and at least one via connected to the first metal layer; and an air gap interposed between the first metal layer and the second metal layer. In one embodiment, the air gap is also present between metal lines on either metal layer, such that air gaps act as intra-level as well as inter-level insulators. A method is also provided to deposit and pattern a sacrificial polymer, and form metal layers. The sacrificial polymer is capable of being decomposed to become air gaps during annealing.

Abstract: A method creates structured cavities with submicrometer dimensions in a cavity layer of a semiconductor device. A processing material that incorporates a swelling agent is deposited on ridges of a working layer that is constructed of ridges and trenches. The processing material expands over the trenches during swelling; and covered cavities thus emerge from the trenches.

Abstract: A hybrid process combines a thin-film surface micromachining process such as by sputtering, evaporation or chemical vapor deposition with a thick-film surface micromachining and release process such as dry-film lamination. Such combination results in thin film micro-structures with all the benefits of surface micromachining without the typical problems of stiction and limited range of motion.

Abstract: A method of making a semiconductor device (10) having a low permittivity region (24) includes forming a first layer (30/42) over a surface of a trench (20), and etching through an opening (70) in the first layer that is smaller than a width (W2) of the trench to remove a first material (38) from the trench. A second material (44) is deposited to plug the opening to seal an air pocket (40) in the trench. The low permittivity region features air pockets with a high volume because the small size of the opening allows the second material to plug the trench without accumulating significantly in the trench.

Abstract: The present invention provides a method for fabricating an integrated circuit, comprising the following steps: preparing a substrate (1) with an electrically insulating layer (2) above it; providing an interconnect (WL) having a lower conductive layer (3) and an upper conductive layer (4) on the insulating layer (2), the lower conductive layer (3) consisting of silicon of a first conduction type (n); embedding the interconnect (WL) in an electrically insulating structure (5, 8); reversing the doping of at least one first section (A1; A2) of the lower conductive layer (3) of the interconnect (WL) to the second conduction type (p); and at least partially uncovering a second section (A3) of the lower conductive layer (3) of the interconnect (WL) of the first conduction type (n); and selectively etching the second section (A3) of the lower conductive layer (3) of the interconnect (WL) of the first conduction type (n), with the first section (A1; A2) acting as an etching stop.

Abstract: A method for manufacturing a semiconductor device where a passive element, such as, an inductor, is floating over a substrate, where an integrated circuit is formed, such that the overall area of the semiconductor device may be highly reduced. According to the present invention, a first metal layer is formed on the substrate, a first masking layer is formed on a portion of the first metal layer, a second metal layer is formed on other portion of the first metal layer on which the first masking layer is not formed, and a second masking layer is formed on the first masking layer and the second metal layer. Then, the first masking layer and a portion of the second masking layer which includes a portion which covers the first masking layer is removed, a third metal layer is formed on portions of the first and second metal layers which are exposed by the step of removing the first masking layer and the portion of the second masking layer.

Abstract: A combined IC/Mems process forms the IC parts first, and then forms the MEMS parts. One option forms a parylene overlayer, then forms a cavity under the parylene overlayer.

Abstract: An improved microelectronic structure is disclosed. The improved structure includes an air-gap region formed by removing an insulating material through an aperture residing in a mask.

Abstract: A semiconductor device has a bump electrode formed in an opening of a passivation film of the device. The bump electrode is confined within the opening and formed away from via holes, which connects a top wiring layer for the bump electrode and a lower wiring layer connected to source and drain layers of the device.

Abstract: An air gap semiconductor structure and corresponding method of manufacture. The method includes forming a sacrificial polymer film over a substrate having metal lines thereon. A portion of the sacrificial polymer film is subsequently removed to form first spacers. A micro-porous structure layer is formed over the substrate and the metal lines and between the first spacers. A portion of the micro-porous structure layer is removed to form second spacers. The first spacers are removed by thermal dissociation to form air gaps. A dielectric layer is formed over the substrate and the metal lines and between the second spacers.

Abstract: Disclosed is a structure and process for incorporating air or other gas as a permanent dielectric medium in a multilevel chip by providing CVD diamond as a semi-sacrificial interlevel and intralevel dielectric material. The semi-sacrificial dielectric is subsequently at least partially removed in an isotropic oxygen etch. A variation of the disclosure includes providing a final, permanent CVD diamond encapsulant to contain the gaseous dielectric medium within the chip.