Nitridation Patents (Class 438/775)
  • Patent number: 6846753
    Abstract: A fabrication process of a flash memory device includes microwave excitation of high-density plasma in a mixed gas of Kr and an oxidizing gas or a nitriding gas. The resultant atomic state oxygen O* or hydrogen nitride radicals NH* are used for nitridation or oxidation of a polysilicon electrode surface. It is also disclosed the method of forming an oxide film and a nitride film on a polysilicon film according to such a plasma processing.
    Type: Grant
    Filed: November 26, 2003
    Date of Patent: January 25, 2005
    Inventors: Tadahiro Ohmi, Shigetoshi Sugawa
  • Patent number: 6844273
    Abstract: A thermal processing system (1) includes a reaction vessel (2) capable of forming a silicon nitride film on semiconductor wafers (10) through interaction between hexachlorodisilane and ammonia, and an exhaust pipe (16) connected to the reaction vessel (2). The reaction vessel 2 is heated at a temperature in the range of 500 to 900° C. and the exhaust pipe (16) is heated at 100° C. before disassembling and cleaning the exhaust pipe 16. Ammonia is supplied through a process gas supply pipe (13) into the reaction vessel (2), and the ammonia is discharged from the reaction vessel (2) into the exhaust pipe (16).
    Type: Grant
    Filed: February 6, 2002
    Date of Patent: January 18, 2005
    Assignee: Tokyo Electron Limited
    Inventors: Hitoshi Kato, Kohei Fukushima, Atsushi Endo, Tatsuo Nishita, Takeshi Kumagai
  • Publication number: 20040266113
    Abstract: The present invention provides a method for fabricating a dual gate semiconductor device. In one aspect, the method comprises forming a nitridated, high voltage gate dielectric layer over a semiconductor substrate, patterning a photoresist over the nitridated, high voltage gate dielectric layer to expose the nitridated, high voltage dielectric within a low voltage region, wherein the patterning leaves an accelerant residue on the exposed nitridated, high voltage gate dielectric layer, and subjecting the exposed nitridated, high voltage dielectric to a high vacuum to remove the accelerant residue.
    Type: Application
    Filed: January 6, 2004
    Publication date: December 30, 2004
    Applicant: Texas Instruments Incorporated
    Inventors: Brian K. Kirkpatrick, Rajesh Khamankar, Malcolm J. Bevan, April Gurba, Husam N. Alshareef, Clinton L. Montgomery, Mark H. Somervell
  • Publication number: 20040266171
    Abstract: In order to provide a manufacturing method of a semiconductor device which can improve the interconnection lifetime, while controlling the increase in resistance thereof, and, in addition, can raise the manufacturing stability; by applying a plasma treatment to the surface of a copper interconnection 17 with a source gas comprising a nitrogen element being used, a copper nitride layer 24 is formed, and thereafter a silicon nitride film 18 is formed. Hereat, under the copper nitride layer 24, a thin copper silicide layer 25 is formed.
    Type: Application
    Filed: July 28, 2004
    Publication date: December 30, 2004
    Applicant: NEC ELECTRONICS CORPORATION
    Inventors: Hidemitsu Aoki, Hiroaki Tomimori, Norio Okada, Tatsuya Usami, Koichi Ohto, Takamasa Tanikuni
  • Publication number: 20040266212
    Abstract: Provided is a method for manufacturing a semiconductor device capable of preventing a solution from penetrating a lower layer by forming a poly silicon layer stacked of the films having the different grain boundary structures at border, wherein the solution is used in the subsequent strip and cleaning process.
    Type: Application
    Filed: December 18, 2003
    Publication date: December 30, 2004
    Inventor: Chang Jin Lee
  • Patent number: 6831008
    Abstract: A process for forming nickel silicide and silicon nitride structure in a semiconductor integrated circuit device is described. Good adhesion between the nickel silicide and the silicon nitride is accomplished by passivating the nickel suicide surface with nitrogen. The passivation may be performed by treating the nickel silicide surface with plasma activated nitrogen species. An alternative passivation method is to cover the nickel silicide with a film of metal nitride and heat the substrate to about 500° C. Another alternative method is to sputter deposit silicon nitride on top of nickel silicide.
    Type: Grant
    Filed: September 30, 2002
    Date of Patent: December 14, 2004
    Assignee: Texas Instruments Incorporated
    Inventors: Jiong-Ping Lu, Glenn J. Tessmer, Melissa M. Hewson, Donald S. Miles, Ralf B. Willecke, Andrew J. McKerrow, Brian K. Kirkpatrick, Clinton L. Montgomery
  • Publication number: 20040241948
    Abstract: A method of fabricating a stacked gate dielectric layer. First, a semiconductor substrate having a native oxide thereon is provided. Next, a first gas containing hydrogen is introduced on the semiconductor substrate. A nitride is deposited on the native oxide. A second gas containing nitrous oxide is introduced on the semiconductor substrate. A third gas containing nitrogen oxide is introduced on the semiconductor substrate. Finally, an annealing treatment is performed.
    Type: Application
    Filed: May 29, 2003
    Publication date: December 2, 2004
    Inventors: Chun-Feng Nieh, Hsien-Wei Chen, Fung-Hsu Cheng, Zhen-Long Chen, Shun-Tien Chou
  • Patent number: 6825133
    Abstract: A method of forming a charge balanced, silicon dioxide layer gate insulator layer on a semiconductor substrate, with reduced leakage obtained via nitrogen treatments, has been developed. Prior to thermal growth of a silicon dioxide gate insulator layer, negatively charged fluorine ions are implanted into a top portion of a semiconductor substrate. The thermal oxidation procedure results in the growth of a silicon dioxide layer with incorporated, negatively charged fluorine ions. Subsequent nitrogen treatments, used to reduce gate insulator leakage, result in generation of positive charge in the exposed silicon dioxide layer, compensating the negatively charged fluorine ions and resulting in the desired charge balanced, silicon dioxide gate insulator layer.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: November 30, 2004
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Mo-Chiun Yu, Shyue-Shyh Lin
  • Patent number: 6825081
    Abstract: Methods of forming a uniform cell nitride dielectric layer over varying substrate materials such as an insulation material and a conductive or semiconductive material, methods of forming capacitors having a uniform nitride dielectric layer deposited onto varying substrate materials such as an insulation layer and overlying conductive or semiconductive electrode, and capacitors formed from such methods are provided. In one embodiment of forming a uniform cell nitride layer in a capacitor construction, a surface-modifying agent is implanted into exposed surfaces of an insulation layer of a capacitor container by low angle implantation to alter the surface properties of the insulation layer for enhanced nucleation of the depositing cell nitride material, preferably while rotating the substrate for adequate implantation of the modifying substance along the top corner portion of the container.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: November 30, 2004
    Assignee: Micron Technology, Inc.
    Inventor: Lingyi A. Zheng
  • Publication number: 20040235311
    Abstract: A method of processing a for an electronic device, comprising, at least: a nitridation step (a) of supplying nitrogen radicals on the surface of the electronic device substrate, to thereby form a nitride film on the surface thereof; and a hydrogenation step (b) of supplying hydrogen radicals to the surface of the electronic device substrate. By use of this method, it is possible to recover the degradation in the electric property of an insulating film due to a turnaround phenomenon which can occur at the time of nitriding an Si substrate, etc.
    Type: Application
    Filed: January 30, 2004
    Publication date: November 25, 2004
    Inventors: Toshio Nakanishi, Takuya Sugawara, Seiji Motonyama, Masaru Sasaki
  • Patent number: 6821833
    Abstract: A method of forming CMOS semiconductor materials with PFET and NFET areas formed on a semiconductor substrate, covered respectively with a PFET and NFET gate dielectric layers composed of silicon oxide and different degrees of nitridation thereof. Provide a silicon substrate with a PFET area and an NFET area and form PFET and NFET gate oxide layers thereover. Provide nitridation of the PFET gate oxide layer above the PFET area to form the PFET gate dielectric layer above the PFET area with a first concentration level of nitrogen atoms in the PFET gate dielectric layer above the PFET area. Provide nitridation of the NFET gate oxide layer to form the NFET gate dielectric layer above the NFET area with a different concentration level of nitrogen atoms from the first concentration level. The NFET gate dielectric layer and the PFET gate dielectric layer can have the same thickness.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: November 23, 2004
    Assignee: International Business Machines Corporation
    Inventors: Anthony I-Chih Chou, Toshiharu Furukawa, Patrick R. Varekamp, Jeffrey W. Sleight, Akihisa Sekiguchi
  • Publication number: 20040229476
    Abstract: Described is a semiconductor device having a silicon oxide (SiO2) film into which nitrogen atoms, in a range between approximately 2×1020 atoms/cm3 or more and 2×1021 atoms/cm3 or less, are introduced, used as an insulator film in the semiconductor device. For example, the device can be a nonvolatile memory device, and the silicon oxide film can be used as an insulator film between, e.g., a floating gate electrode and control gate electrode of the nonvolatile memory device. Stable operations and a retention capability of a nonvolatile memory device are obtained even if the nonvolatile memory device is scaled. Moreover, a programming voltage can be lowered. Also described are methods of fabricating the semiconductor device.
    Type: Application
    Filed: June 22, 2004
    Publication date: November 18, 2004
    Inventors: Takashi Kobayashi, Atsuko Katayama
  • Patent number: 6818557
    Abstract: The electromigration resistance of capped Cu or Cu alloy interconnects is significantly improved and hillock formation is significantly reduced by sequentially and contiguously treating the exposed planarized surface of in-laid Cu with a plasma containing NH3 and N2, ramping up the introduction of trimethylsilane and then initiating deposition of a silicon carbide capping layer. Embodiments include treating the exposed surface of in-laid Cu with a soft NH3 plasma diluted with N2, shutting off the power, discontinuing the N2 flow and introducing He, then ramping up the introduction of trimethylsilane in three stages, and then initiating plasma enhanced chemical vapor deposition of a silicon carbide capping layer, while maintaining substantially the same temperature of 335° C. throughout plasma treatment and silicon carbide capping layer deposition. Embodiments also include forming Cu dual damascene structures formed in dielectric material having a dielectric constant (k) less than 3.9.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: November 16, 2004
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Minh Van Ngo, Christine Hau-Riege, Steve Avanzino, Robert A. Huertas
  • Publication number: 20040224531
    Abstract: In methods of forming an oxide layer and an oxynitride layer, a substrate is loaded into a reaction chamber having a first pressure and a first temperature. The oxide layer is formed on the substrate using a reaction gas while increasing a temperature of the reaction chamber from the first temperature to a second temperature under a second pressure. Additionally, the oxide layer is nitrified in the reaction chamber to form the oxynitride layer on the substrate. When the oxide layer and/or the oxynitride layer are formed on the substrate, minute patterns of a semiconductor device, for example a DRAM device, an SRAM device or an LOGIC device may be easily formed on the oxide layer or the oxynitride layer.
    Type: Application
    Filed: May 6, 2004
    Publication date: November 11, 2004
    Applicant: Samsung Electronics Co., Ltd.
    Inventors: Young-Sub You, Hun-Hyeoung Leam, Seok-Woo Nam, Bong-Hyun Kim, Woong Lee, Sang-Hoon Lee
  • Publication number: 20040224533
    Abstract: The present invention relates to a method for increasing the grain size of a polysilicon layer, which includes exposing a silicon oxide wafer in a deposition chamber to an amount, effective for the purpose, of nitrogen at a flow rate of at least about 240 standard liters per minute (slm).
    Type: Application
    Filed: May 7, 2003
    Publication date: November 11, 2004
    Inventors: Yao-Hui Huang, Tung-Li Lee, Chih-Hao Lin, Yen-Fei Lin, James Sun, Bu-Fun Chen, David Huang
  • Publication number: 20040224534
    Abstract: A method of forming silicon nitride nanodots that comprises the steps of forming silicon nanodots and then nitriding the silicon nanodots by exposing them to a nitrogen containing gas. Silicon nanodots were formed by low pressure chemical vapor deposition. Nitriding of the silicon nanodots was performed by exposing them to nitrogen radicals formed in a microwave radical generator, using N2 as the source gas.
    Type: Application
    Filed: December 17, 2003
    Publication date: November 11, 2004
    Inventors: Jacobus Johannes Beulens, Yuet Mei Wan
  • Patent number: 6815375
    Abstract: The invention encompasses a method of forming silicon nitride on a silicon-oxide-comprising material. The silicon-oxide-comprising material is exposed to activated nitrogen species from a nitrogen-containing plasma to introduce nitrogen into an upper portion of the material. The nitrogen is thermally annealed within the material to bond at least some of the nitrogen to silicon proximate the nitrogen. After the annealing, silicon nitride is chemical vapor deposited on the nitrogen-containing upper portion of the material. The invention also encompasses a method of forming a transistor device. A silicon-oxide-comprising layer is formed over a substrate. The silicon-oxide-comprising layer is exposed to nitrogen from a nitrogen-containing plasma to introduce nitrogen into an upper portion of the layer. The nitrogen is thermally annealed within the layer to bond at least some of the nitrogen silicon proximate the nitrogen.
    Type: Grant
    Filed: November 3, 2003
    Date of Patent: November 9, 2004
    Assignee: Micron Technology, Inc.
    Inventor: John T. Moore
  • Patent number: 6808993
    Abstract: An in-situ ultra dilute ammonia nitridation process and apparatus of the following ultra-thin chemically tailored gate dielectrics: DCE/O2 (Trans 1,2-Dichloroethylene) based ultra-thin gate dielectric; Nitric Oxide (NO) based ultra-thin gate dielectric that has been re-oxidized via a DCE/O2 (Trans 1,2-Dichloroethylene) process; “dry-wet” DCE (Trans 1,2-Dichloroethylene)/O2-H2O/O2) based ultra-thin gate dielectric; and ultra dilute, less than 1E-7 moles NH3/mm2, nitridation of an ultra-thin gate dielectric. A vertical diffusion furnace (VDF) is provided to process the same. The ultra-thin chemically tailored gate dielectrics generated in a VDF with ultra-dilute NH3, below 1E-7 moles NH3/mm2, in-situ nitridation show a performance comparable or better to traditional ex-situ rapid thermal anneal (RTA) processing techniques for 90 nm CMOS technology.
    Type: Grant
    Filed: January 8, 2003
    Date of Patent: October 26, 2004
    Assignee: Intel Corporation
    Inventors: Christine M. Finnie, Pauline N. Jacob, Nick Lindert, Keith M. Jackson, Kirk Althoff, Jack Hwang, Jack Kavalieros, James R. Mueller
  • Patent number: 6806202
    Abstract: A method for removing silicon oxide from a surface of a substrate is disclosed. The method includes depositing material onto the silicon oxide (110) and heating the substrate surface to a sufficient temperature to form volatile compounds including the silicon oxide and the deposited material (120). The method also includes heating the surface to a sufficient temperature to remove any remaining deposited material (130).
    Type: Grant
    Filed: December 3, 2002
    Date of Patent: October 19, 2004
    Assignee: Motorola, Inc.
    Inventors: Xiaoming Hu, James B. Craigo, Ravindranath Droopad, John L. Edwards, Jr., Yong Liang, Yi Wei, Zhiyi Yu
  • Patent number: 6803330
    Abstract: A method of nitriding a gate oxide layer by annealing a preformed oxide layer with nitric oxide (NO) gas is disclosed. The nitridation process can be carried out at lower temperatures and pressures than a conventional nitrous oxide anneal while still achieving acceptable levels of nitridation. The nitridation process can be conducted at atmospheric or sub-atmospheric pressures. As a result, the nitridation process can be used to form nitrided gate oxide layers in-situ in a CVD furnace. The nitrided gate oxide layer can optionally be reoxidized in a second oxidation step after the nitridation step. A gate electrode layer (e.g., boron doped polysilicon) can then be deposited on top of the nitrided gate oxide layer or on top of the reoxidized and nitrided gate oxide layer.
    Type: Grant
    Filed: October 12, 2001
    Date of Patent: October 12, 2004
    Assignee: Cypress Semiconductor Corporation
    Inventors: Krishnaswamy Ramkumar, Sundar Narayanan
  • Patent number: 6797645
    Abstract: Disclosed is a method of fabricating gate dielectric for use in semiconductor device having a high dielectric constant comprising formation of a metal oxide or a metal silicate on a silicon substrate, nitridation to incorporate nitrogen component to said metal oxide and reoxidation of said metal oxide that contains said nitrogen component. In this invention, the nitridation can be performed via heat-treatment of the resulting product, wherein said metal oxide is formed within, in a nitrogen-containing gas atmosphere; performed by plasma treatment by exposing said metal oxide to a nitrogen-containing plasma atmosphere; or performed by ion instillation of nitrogen component to said metal oxide, thereby providing a gate dielectric for use in semiconductor device which is able to remarkably inhibit the increase in effective thickness resulted from a post heat-treatment at high temperature by forming a film of metal oxide such as ZrO2 followed by nitridation and reoxidation.
    Type: Grant
    Filed: April 9, 2002
    Date of Patent: September 28, 2004
    Assignee: Kwangju Institute of Science and Technology
    Inventors: Hyun Sang Hwang, Sang Hun Jeon
  • Patent number: 6794284
    Abstract: A method of forming (and apparatus for forming) refractory metal nitride layers (including silicon nitride layers), such as a tantalum (silicon) nitride barrier layer, on a substrate by using a vapor deposition process with a refractory metal precursor compound, a disilazane, and an optional silicon precursor compound.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: September 21, 2004
    Assignee: Micron Technology, Inc.
    Inventor: Brian A. Vaartstra
  • Patent number: 6790762
    Abstract: As an alternative embodiment and in connection with the reduction of the amount of ammonia in the mixture, processing conditions may be altered from conditions that are less likely to cause formation to oxide husk 20 to conditions that are more likely. For example, processing temperatures sufficient to form passivation layer 32 may be initiated with an ammonia-rich mixture under conditions not likely to cause formation of oxide husk 20. As the amount of ammonia in the mixture is reduced, processing temperatures may be increased proportionally under conditions that are more likely to cause formation of oxide husk 20 than under conditions previously established when the amount of ammonia in the mixture is greater. The initial formation of some of passivation layer 32, however, resists the formation of oxide husk 20. Preferably, the processing temperature will be the same as the deposition temperature for ILD layer 18.
    Type: Grant
    Filed: August 29, 2000
    Date of Patent: September 14, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Zhiping Yin, Mark Jost
  • Patent number: 6787480
    Abstract: In order to provide a manufacturing method of a semiconductor device which can improve the interconnection lifetime, while controlling the increase in resistance thereof, and, in addition, can raise the manufacturing stability; by applying a plasma treatment to the surface of a copper interconnection 17 with a source gas comprising a nitrogen element being used, a copper nitride layer 24 is formed, and thereafter a silicon nitride film 18 is formed. Hereat, under the copper nitride layer 24, a thin copper silicide layer 25 is formed.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: September 7, 2004
    Assignee: NEC Corporation
    Inventors: Hidemitsu Aoki, Hiroaki Tomimori, Norio Okada, Tatsuya Usami, Koichi Ohto, Takamasa Tanikuni
  • Patent number: 6784060
    Abstract: Disclosed are a transistor in the semiconductor device and method of fabricating the same. A gate oxide film is formed using a nitrification oxide film in a low voltage device region and a gate oxide film is formed to have a stack structure of a nitrification oxide film/oxide film/nitrification oxide film in a high voltage device region. An electrical thickness by an increased dielectric constant could be reduced even when a physical thickness of the gate oxide film is increased. The leakage current and diffusion and infiltration of a dopant into the gate oxide film or the channel region could be prevented. Furthermore, an electrical characteristic of the device could be improved by reducing the leakage current.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: August 31, 2004
    Assignee: Hynix Semiconductor Inc.
    Inventor: Doo Yeol Ryoo
  • Patent number: 6784085
    Abstract: A high deposition rate sputter method is utilized to produce bulk, single-crystal, low-defect density Group III nitride materials suitable for microelectronic and optoelectronic devices and as substrates for subsequent epitaxy, and to produce highly oriented polycrystalline windows. A template material having an epitaxial-initiating growth surface is provided. A Group III metal target is sputtered in a plasma-enhanced environment using a sputtering apparatus comprising a non-thermionic electron/plasma injector assembly, thereby to producing a Group III metal source vapor. The Group III metal source vapor is combined with a nitrogen-containing gas to produce a reactant vapor species comprising Group III metal and nitrogen. The reactant vapor species is deposited on the growth surface to produce a single-crystal MIIIN layer thereon. The template material is removed, thereby providing a free-standing, single-crystal MIIIN article having a diameter of approximately 0.
    Type: Grant
    Filed: November 30, 2001
    Date of Patent: August 31, 2004
    Assignee: North Carolina State University
    Inventors: Jerome J. Cuomo, N. Mark Williams, Andrew David Hanser, Eric Porter Carlson, Darin Taze Thomas
  • Patent number: 6780720
    Abstract: A method of fabricating a gate dielectric layer. The method comprises: providing a substrate; forming a silicon dioxide layer on a top surface of the substrate; exposing the silicon dioxide layer to a plasma nitridation to convert the silicon dioxide layer into a silicon oxynitride layer; and performing a spiked rapid thermal anneal of the silicon oxynitride layer.
    Type: Grant
    Filed: July 1, 2002
    Date of Patent: August 24, 2004
    Assignee: International Business Machines Corporation
    Inventors: Jay S. Burnham, Anthony I. Chou, Toshiharu Furukawa, Margaret L. Gibson, James S. Nakos, Steven M. Shank
  • Patent number: 6780719
    Abstract: An embodiment of the present invention is a method of forming an ultra-thin dielectric layer, the method comprising the steps of: providing a substrate having a semiconductor surface; forming an oxygen-containing layer on the semiconductor surface; exposing the oxygen-containing layer to a nitrogen-containing plasma to create a uniform nitrogen distribution throughout the oxygen-containing layer; and re-oxidizing and annealing the layer to stabilize the nitrogen distribution, heal plasma-induced damage, and reduce interfacial defect density. This annealing step is selected from a group of four re-oxidizing techniques: Consecutive annealing in a mixture of H2 and N2 (preferably less than 20% H2), and then a mixture of O2 and N2 (preferably less than 20% O2); annealing by a spike-like temperature rise (preferably less than 1 s at 1000 to 1150° C.
    Type: Grant
    Filed: June 20, 2001
    Date of Patent: August 24, 2004
    Assignee: Texas Instruments Incorporated
    Inventors: Hiroaki Niimi, Rajesh Khamankar, James J. Chambers, Sunil Hattangady, Antonio L. P. Rotondaro
  • Patent number: 6777346
    Abstract: A planarization process for filling spaces between patterned metal features formed over a surface of a semiconductor substrate. The patterned metal features are preferably coated with a dielectric barrier. The dielectric barrier is coated with an material that expands during oxidation or nitridization to a thickness about half the depth of the space between metallized features. The layer is then plasma oxidized using an RF or ECR plasma at low temperature with an oxygen ambient. Alternatively, the layer is plasma nitridized at low temperature. The plasma oxidation or nitridization is continued until the expandable material is converted to a dielectric and has expanded to fill the space between patterned metal features. Optionally, the process can be followed by a mechanical or chemical mechanical planarization step.
    Type: Grant
    Filed: April 14, 1998
    Date of Patent: August 17, 2004
    Assignee: Micron Technology, Inc.
    Inventor: Ravi Iyer
  • Patent number: 6777348
    Abstract: Disclosed is a method of forming an oxynitride film. The method comprises the steps of loading a silicon substrate into an oxidization furnace, implanting an oxygen based source gas into the oxidization furnace to grow a pure silicon oxide film on the silicon substrate, blocking implantation of the oxygen based source gas and implanting an inert gas to exhaust the oxygen based source gas remaining within the oxidization furnace, raising a temperature within the oxidization furnace to a nitrification process temperature, stabilizing the temperature within the oxidization furnace, implementing a nitrification process for the pure silicon oxide film by implanting a nitrogen based source gas, and stopping implantation of the nitrogen based source gas and rapidly cooling the oxidization furnace while implanting the inert gas into the oxidization furnace.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: August 17, 2004
    Assignee: Hynix Semiconductor Inc.
    Inventors: Seung Woo Shin, Cha Deok Dong
  • Patent number: 6774059
    Abstract: A new method of creating a relatively thick layer of PE silicon nitride. A conventional method of creating a layer of silicon nitride applies a one-step process for the creation thereof. Film stress increases as the thickness of the created layer of PE silicon nitride increases. A new method is provided for the creation of a crack-resistant layer of PE silicon nitride by providing a multi-step process. The main processing step comprises the creation of a relatively thick, compressive film of PE silicon nitride, over the surface of this relatively thick layer of PE silicon nitride is created a relatively thin (between about 150 and 500 Angstrom) layer of tensile stress PE silicon nitride. This process can be repeated to create a layer of PE silicon nitride of increasing thickness.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: August 10, 2004
    Assignee: Taiwan Semiconductor Manufacturing Company
    Inventors: Poyo Chuang, Chyi-Tsong Ni
  • Publication number: 20040152339
    Abstract: A manufacturing method for semiconductor devices that can improve uniformity in the surface of a silicon nitride film or a nitride film to be formed and improve production efficiency is provided. A step of forming a first film that is a silicon oxide film or a silicon oxynitride film on a silicon substrate, a step of forming a second film that is a tetrachlorosilane monomolecular layer, and a step of forming a third film that is a silicon nitride monomolecular layer by performing a nitriding process on the second film are included. A silicon nitride film having a predetermined film thickness is formed by repeating the step of forming the second film and the step of forming the third film for a predetermined number of times. In a manufacturing apparatus, a plurality of silicon substrates are arranged on a stair-like wafer boat, and a process gas is supplied toward the upper side of a reaction tube from a process gas supply pipe.
    Type: Application
    Filed: November 26, 2003
    Publication date: August 5, 2004
    Inventors: Shin Yokoyama, Anri Nakajima, Yoshihide Tada, Genji Nakamura, Masayuki Imai, Tsukasa Yonekawa
  • Patent number: 6770523
    Abstract: A method of manufacturing an integrated circuit is provided having a semiconductor wafer. A chemical-mechanical polishing stop layer is deposited on the semiconductor wafer and a first photoresist layer is processed over the chemical-mechanical polishing stop layer. The chemical-mechanical polishing stop layer and the semiconductor wafer are patterned to form a shallow trench and a shallow trench isolation material is deposited on the chemical-mechanical polishing stop layer and in the shallow trench. A second photoresist layer is processed over the shallow trench isolation material leaving the shallow trench uncovered. The uncovered shallow trench is then treated to become a chemical-mechanical polishing stop area. The shallow trench isolation material is then chemical-mechanical polished to be co-planar with the chemical-mechanical stop layer and the chemical-mechanical polishing stop treated area.
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: August 3, 2004
    Assignee: Advanced Micro Devices, Inc.
    Inventors: Kashmir S. Sahota, Jeffrey P. Erhardt, Arvind Halliyal, Minh Van Ngo, Krishnashree Achuthan
  • Patent number: 6770571
    Abstract: A barrier layer comprising silicon mixed with an impurity is disclosed for protection of gate dielectrics in integrated transistors. In particular, the barrier layer comprises silicon incorporating nitrogen. The nitrogen can be incorporated into an upper portion of the gate polysilicon during deposition, or a silicon layer doped with nitrogen after silicon deposition. The layer is of particular utility in conjunction with CVD tungsten silicide straps.
    Type: Grant
    Filed: January 8, 2003
    Date of Patent: August 3, 2004
    Assignee: Micron Technology, Inc.
    Inventors: Nanseng Jeng, Aftab Ahmad
  • Patent number: 6767760
    Abstract: To a polycrystalline silicon layer crystallized by irradiation with laser light, a mixed gas comprised of ozone gas and H2O or N2O gas is fed at a processing temperature of 500° C. or below, or the polycrystalline silicon layer is previously treated with a solution such as ozone water or an aqueous NH3/hydrogen peroxide solution, followed by oxidation treatment with ozone, to form a silicon oxide layer of 4 nm or more thick at the surface of the polycrystalline silicon layer for forming a thin-film transistor having less variations of characteristics on an unannealed glass substrate.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: July 27, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Kazuhiko Horikoshi, Kiyoshi Ogata, Miwako Nakahara, Takuo Tamura, Yasushi Nakano, Ryoji Oritsuki, Toshihiko Itoga, Takahiro Kamo
  • Patent number: 6767848
    Abstract: A silicon semiconductor substrate which realizes a defect-free region of void type crystals to a greater depth and allows the duration of production to be decreased and a method for the production thereof are provided. A silicon semiconductor substrate derived from a silicon single crystal grown by the Czochralski method or the magnetic field-applied Czochralski method, which is obtainable by using a silicon semiconductor substrate satisfying the relational expression, 0.2≧V/S/R, providing V denotes the volume of void type defects, S denotes the surface area thereof, and R denotes the radius of spherical defects presumed to have the same volume as the void defects having the volume of V, and heat treating this substrate at a temperature exceeding 1150° C.
    Type: Grant
    Filed: September 11, 2002
    Date of Patent: July 27, 2004
    Assignee: Wacker Siltronic Gesellschaft Für Halbleiter Materialien AG
    Inventors: Akiyoshi Tachikawa, Kazunori Ishisaka
  • Patent number: 6764962
    Abstract: A method for forming oxynitride layer. The method includes (a) providing a substrate and removing the native oxide layer; (b) forming a nitride layer on the substrate; (c) oxidizing the nitride layer to form an oxynitride layer; and (d) subjecting the oxynitride layer to in-situ annealing. This method inhibits the penetration of boron into the substrate thereby improving the performance of semiconductor devices and production yield.
    Type: Grant
    Filed: June 5, 2002
    Date of Patent: July 20, 2004
    Assignee: ProMOS Technologies, Inc.
    Inventors: Yung-Hsien Wu, Chia-Lin Ku
  • Patent number: 6764902
    Abstract: Described is a semiconductor device having a silicon oxide (SiO2) film into which nitrogen atoms, in a range between approximately 2×1020 atoms/cm3 or more and 2×1021 atoms/cm3 or less, are introduced, used as an insulator film in the semiconductor device. For example, the device can be a nonvolatile memory device, and the silicon oxide film can be used as an insulator film between, e.g., a floating gate electrode and control gate electrode of the nonvolatile memory device. Stable operations and a retention capability of a nonvolatile memory device are obtained even if the nonvolatile memory device is scaled. Moreover, a programming voltage can be lowered. Also described are methods of fabricating the semiconductor device.
    Type: Grant
    Filed: March 3, 2003
    Date of Patent: July 20, 2004
    Assignee: Renesas Technology Corp.
    Inventors: Takashi Kobayashi, Atsuko Katayama
  • Publication number: 20040132316
    Abstract: An in-situ ultra dilute ammonia nitridation process and apparatus of the following ultra-thin chemically tailored gate dielectrics: DCE/O2 (Trans 1,2-Dichloroethylene) based ultra-thin gate dielectric; Nitric Oxide (NO) based ultra-thin gate dielectric that has been re-oxidized via a DCE/O2 (Trans 1,2-Dichloroethylene) process; “dry-wet” DCE (Trans 1,2-Dichloroethylene)/O2-H2O/O2) based ultra-thin gate dielectric; and ultra dilute, less than 1E-7 moles NH3/mm2, nitridation of an ultra-thin gate dielectric. A vertical diffusion furnace (VDF) is provided to process the same. The ultra-thin chemically tailored gate dielectrics generated in a VDF with ultra-dilute NH3, below 1E-7 moles NH3/mm2, in-situ nitridation show a performance comparable or better to traditional ex-situ rapid thermal anneal (RTA) processing techniques for 90 nm CMOS technology.
    Type: Application
    Filed: January 8, 2003
    Publication date: July 8, 2004
    Inventors: Christine M. Finnie, Pauline N. Jacob, Nick Lindert, Keith M. Jackson, Kirk Althoff, Jack Hwang, Jack Kavalieros, James R. Mueller
  • Patent number: 6759315
    Abstract: A method for forming a trimmed gate in a transistor comprises the steps of forming a polysilicon gate conductor on a semiconductor substrate and trimming the polysilicon portion by a film growth method chosen from among selective surface oxidation and selective surface nitridation. The trimming step may selectively compensate n-channel and p-channel devices. Also, the trimming film may optionally be removed by a method chosen from among anisotropic and isotropic etching. Further, gate conductor spacers may be formed by anisotropic etching of the grown film. The resulting transistor may comprise a trimmed polysilicon portion of a gate conductor, wherein the trimming occurred by a film growth method chosen from among selective surface oxidation and selective surface nitridation.
    Type: Grant
    Filed: January 4, 1999
    Date of Patent: July 6, 2004
    Assignee: International Business Machines Corporation
    Inventors: Toshiharu Furukawa, Mark C. Hakey, Steven J. Holmes, David V. Horak, Paul A. Rabidoux
  • Patent number: 6759296
    Abstract: The present invention relates to a method of manufacturing a flash memory cell. The method includes forming a stack gate in which a floating gate and a control gate are stacked at a given region of a semiconductor substrate, and performing a rapid thermal nitrification process to form a nitride film at the side of the stack gate and over the semiconductor substrate. Therefore, the present invention can improve a retention characteristic and can prevent movement of threshold voltage control ions.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: July 6, 2004
    Assignee: Hynix Semiconductor Inc.
    Inventors: Noh Yeal Kwak, Sang Wook Park
  • Publication number: 20040126956
    Abstract: A method of forming a gate dielectric includes the steps of forming a gate oxide layer on a substrate, forming a buffer layer over the gate oxide layer and incorporating nitrogen into the gate oxide layer through the buffer layer. A semiconductor device having a gate structure is also provided. The gate includes a nitrogen enriched gate oxide layer formed on a substrate, a silicon nitride or poly-silicon buffer layer formed on the gate oxide layer and a gate electrode formed over the buffer layer.
    Type: Application
    Filed: December 27, 2002
    Publication date: July 1, 2004
    Inventors: Juing-Yi Cheng, T.L. Lee, Chia Lin Chen
  • Publication number: 20040127063
    Abstract: Disclosed is a method of forming an oxynitride film. The method comprises the steps of loading a silicon substrate into an oxidization furnace, implanting an oxygen based source gas into the oxidization furnace to grow a pure silicon oxide film on the silicon substrate, blocking implantation of the oxygen based source gas and implanting an inert gas to exhaust the oxygen based source gas remaining within the oxidization furnace, raising a temperature within the oxidization furnace to a nitrification process temperature, stabilizing the temperature within the oxidization furnace, implementing a nitrification process for the pure silicon oxide film by implanting a nitrogen based source gas, and stopping implantation of the nitrogen based source gas and rapidly cooling the oxidization furnace while implanting the inert gas into the oxidization furnace.
    Type: Application
    Filed: July 31, 2003
    Publication date: July 1, 2004
    Inventors: Seung Woo Shin, Cha Deok Dong
  • Publication number: 20040126967
    Abstract: Disclosed is a method of manufacturing the non-volatile memory device. The method comprises the step of forming a floating gate on a semiconductor substrate, implementing nitrification treatment for the top surface of the floating gate, forming a silicon nitride film on the floating gate experienced by the nitrification treatment, forming a metallic oxide film on the silicon nitride film, implementing annealing in order to supplement oxygen for the metallic oxide film, and forming a control gate on the metallic oxide film. As the leakage current due to irregularity of the interface is prevented, electrical characteristics could be improved. Furthermore, the process equipment used in the existing DRAM (dynamic random access memory) capacitor could be utilized intact.
    Type: Application
    Filed: August 7, 2003
    Publication date: July 1, 2004
    Inventor: Kwang Chul Joo
  • Publication number: 20040102005
    Abstract: Disclosed is a method of manufacturing a semiconductor device. A floating gate is formed and a nitrification process is then implemented. It is thus possible to improve the roughness of the top surface of the floating gate electrode. Furthermore, a nitrification process and a dielectric film formation process are implemented in-situ. It is possible to simplify the process.
    Type: Application
    Filed: July 11, 2003
    Publication date: May 27, 2004
    Inventors: Cha Deok Dong, Seung Woo Shin
  • Patent number: 6737689
    Abstract: The present invention relates to a FEMFET device with a semiconductor substrate and to at least one field effect transistor that is provided in the semiconductor substrate. The field effect transistor has a source area, a drain area, a channel area and a gate stack. The gate stack has at least one ferroelectric layer and at least one thin diffusion barrier layer being arranged between the lowest ferroelectric layer and the semiconductor substrate and being configured in such a way that an out-diffusion of the components of the ferroelectric layer into the semiconductor substrate is essentially prevented.
    Type: Grant
    Filed: July 16, 2001
    Date of Patent: May 18, 2004
    Assignee: Infineon Technologies AG
    Inventors: Till Schlösser, Thomas Haneder
  • Patent number: 6730616
    Abstract: A versatile system for forming diffusion barriers in semiconductor processing that simplifies device processing, utilizing existing production compounds and materials while resulting in uniform and proper device structuring, is disclosed, providing a system using a reactive plasma to selectively form diffusion barriers and provide selective oxidation.
    Type: Grant
    Filed: September 24, 2002
    Date of Patent: May 4, 2004
    Assignee: Texas Instruments Incorporated
    Inventor: Scott R. Summerfelt
  • Patent number: 6716695
    Abstract: A method of fabricating a transistor includes providing a semiconductor substrate having a surface and forming a nitride layer outwardly of the surface of the substrate. The nitride layer is oxidized to form a nitrided silicon oxide layer comprising an oxide layer beneath the nitride layer. A high-K layer is deposited outwardly of the nitride layer, and a conductive layer is formed outwardly of the high-K layer. The conductive layer, the high-K layer, and the nitrided silicon oxide layer are etched and patterned to form a gate stack. Sidewall spacers are formed outwardly of the semiconductor substrate adjacent to the gate stack, and source/drain regions are formed in the semiconductor substrate adjacent to the sidewall spacers.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: April 6, 2004
    Assignee: Texas Instruments Incorporated
    Inventors: Sunil V. Hattangady, Jaideep Mavoori, Che-Jen Hu, Rajesh B. Khamankar
  • Patent number: 6713407
    Abstract: A method of depositing a plasma enhanced CVD metal nitride layer over an exposed copper surface in a semiconductor wafer manufacturing process to improve the metal nitride layer adhesion and to reduce copper hillock formation including providing a process surface which is an exposed copper surface; preheating the process surface; plasma sputtering the exposed copper surface in-situ to remove copper oxides; and, depositing a metal nitride layer in-situ according to a plasma enhanced CVD process at a selected deposition pressure to reduce plasma ion bombardment energy transfer and to suppress-copper hillock formation.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: March 30, 2004
    Assignee: Taiwan Semiconductor Manufacturing Co., Ltd
    Inventors: Yi-Lung Cheng, Wen-Kung Cheng, Sez-An Wu, Yi-Lung Wang, Shin-Chi Lin
  • Publication number: 20040058557
    Abstract: A process for forming and/or modifying dielectric films on semiconductor substrates is disclosed. According to the present invention, a semiconductor wafer is exposed to a process gas containing a reactive component. The temperature to which the semiconductor wafer is heated and the partial pressure of the reactive component are selected so that, sometime during the process, diffusion of the reactive components occurs through the dielectric film to the film/semiconductor substrate interface. Further, diffusion also occurs of semiconductor atoms through the dielectric film to an exterior surface of the film. The process of the present invention has been found well suited to forming and/or modifying very thin dielectric films, such as films having a thickness of less than 8 nm.
    Type: Application
    Filed: March 10, 2003
    Publication date: March 25, 2004
    Applicant: Mattson Technology, Inc.
    Inventors: Ignaz Eisele, Alexandra Ludsteck, Jorg Schulze, Zsolt Nenyei, Waltraud Dietl, Georg Roters