Abstract: Systems and methods for converting fuel are provided wherein the system comprises at least reactors configured to conduct oxidation-reduction reactions. The first reactor comprises a plurality of ceramic composite particles, wherein the ceramic composite particles comprises at least one metal oxide disposed on a support. The first reactor is configured to reduce the least one metal oxide with a fuel to produce a reduced metal or a reduced metal oxide. The second reactor is configured to oxidize the reduced metal or reduced metal oxide to produce a metal oxide intermediate. The system may also comprise a third reactor configured to oxidize the metal oxide intermediate to regenerate the metal oxide of the ceramic composite particles.

Abstract: To provide a method for preparing a mayenite type compound having electroconductivity imparted. A method for preparing an electroconductive mayenite type compound, which comprises melting a raw material containing Al and at least one element selected from the group consisting of Ca and Sr, holding the melt in a low oxygen partial pressure atmosphere having an oxygen partial pressure of not higher than 10 Pa, followed by cooling or annealing in a low oxygen partial pressure atmosphere or in atmospheric air for solidification, thereby to replace oxygen present in cages by electrons in a high concentration.

Abstract: An embodiment of the invention includes a particle. The particle includes a first yttria core; and a fluoride salt coating on the first yttria core. The coating is sufficiently continuous to prevent a large number of sites where a second yttria core may come into contact with the first yttria core. Optionally, the particle has been heated in an oxidizing atmosphere to a temperature in the range of about 400° C. to about 750° C. Optionally, the particle is substantially free of at least one of carbon-containing species and water. Optionally, the fluoride salt is lithium fluoride. Optionally, the fluoride salt is aluminum fluoride.

Abstract: The invention relates to a refractory ceramic product which comprises: a) ?93% by weight of at least one refractory basic component and b) ?7% by weight of at least one anticorrosive component from the group including: b1) transition metals, b2) compounds of transition metals with each other, b3) non-oxidic compounds of transition metals, b4) oxidic compounds of transition metals, b5) compounds of the transition metals with Ca, Ba, Sr.

Abstract: The present invention relates to a green ceramic coating composition, the composition comprises nano-sized particles dispersed within a carrier medium together with preformed particles. The composition optionally comprises an infiltration medium.

Abstract: An improvement in a process of forming ceramic articles comprising oil-based components or extrusion aids, the improvement including removing the oil-based components after drying and prior to firing by flowing a heated gas through the green ceramic honeycomb articles to evaporate and condense the oil-based components, with or without microwave radiation.

Abstract: The invention concerns a refractory tile having two aligned fixing points, any two adjacent fixing points of the alignment being spaced apart by a constant distance A, first (44) and last (46) fixing points of the alignment being remote, in the direction of the alignment, by distances ?1 and ?2 from the first (40) and second (42) edges of the tile extending proximate the first (44) and last (46) fixing points, respectively. The tile is characterized in that 0<A?(a1+a2). The invention is applicable to gasifiers.

Abstract: A process for melting material to be treated includes placing material to be treated in a container that may include an insulating lining, heating the material to be treated and melting the material to be treated, preferably allowing the melted material to cool to form a vitrified and/or crystalline mass, and disposing of the mass. The mass is either disposed while contained in container or removed from container after cooling and disposed. The insulating lining may comprise one or more layers of a thermal insulating material, one or more layers of refractory material, or a combination thereof.

Abstract: A method of production of peeling layer paste used for producing a multilayer electronic device, having a step of preparing a primary slurry containing a ceramic powder having an average particle size of 0.1 pm or less, a binder, and a dispersion agent and having a nonvolatile concentration of 30 wt % or more, a step of adding to the primary slurry a binder-lacquer solution to dilute the primary slurry to prepare a secondary slurry having a nonvolatile concentration of 15 wt % or less and a content of the binder of 12 parts by weight or more with respect to 100 parts by weight of the ceramic powder, and a high pressure dispersion treatment step of running the secondary slurry through a wet jet mill to apply to the secondary slurry a shear rate of 1.5×106 to 1.3×107 (1/s).

Abstract: A method for improving surface thermal shock resistance of a member made of ceramics to which thermal shock resistance is required comprising, forming homogeneously distributed linear dislocation structure on the surface of the member made of ceramics to which thermal shock resistance is required by blasting abrasives composed of fine particles whose average particle size is from 5 ?m to 200 ?m and whose surface shape is convex, wherein Vickers hardness (HV) of said fine particles is 800 or more and equal to or less than the hardness of the member made of ceramics to which thermal shock resistance is required.

Abstract: Multiphase ceramic nanocomposites having at least three phases are disclosed. Each of the at least three phases has an average grain size less than about 100 nm. In one embodiment, the ceramic nanocomposite is substantially free of glassy grain boundary phases. In another embodiment, the multiphase ceramic nanocomposite is thermally stable up to a temperature of at least about 1500° C. Methods of making such multiphase ceramic nanocomposites are also disclosed.

Abstract: Thermochromic material comprising a thermochromic component and a binder, wherein the thermochromic component is crystal phases based on oxides of heavy metals of I, II, III, IV, V, VI, VII, VIII groups of the Periodic System selected from the group consisting of compounds of the following general formulae: (i) (Bi2O3)1-z(MxOy)z where z=0–0.

Abstract: This invention relates to refractory mixes produced by mixing a refractory material with an organic binder and heating to a temperature of typically from about 50° C. to about 100° C. to form a stable composite granulate. The refractor mixes comprise a major amount of a refractory material and a minor amount of a binder composition comprising (a) condensed tannin and (b) furfuryl alcohol. The refractory mixes are used to prepare shaped (e.g. bricks) and unshaped (e.g. blast furnace tap holes, troughs, and tundish liners) refractory products. The invention also relates to a process for preparing the refractory products using the refractory mixes.

Abstract: This invention concerns a non-basic refractory batch as well as its use.

Abstract: A reinforced composite material, having isotropic thermal expansion properties and a low coefficient of thermal expansion over at least the temperature range of from about 0° C. to at least about 150° C., which composite material comprises in combination a first continuous phase comprising a three dimensional preformed bonded powder material reinforcement, including a bonding agent, and in which the bonded powder material is chosen from the group consisting of zirconium tungstate, hafnium tungstate, zirconium hafnium tungstate, and mixtures of zirconium tungstate and hafnium tungstate, and a second continuous phase matrix material chosen from the group consisting of aluminium, aluminium alloys in which aluminium is the major component, magnesium, magnesium alloys in which magnesium is the major component, titanium, titanium alloys in which titanium is the major component, engineering thermoplastics and engineering thermoplastics containing a conventional solid filler.

Abstract: This invention provides a silicon composition comprising at least 15 wt % of hydrolysed silicon compounds and at least 3 wt % of a binder material. The silicon composition is used in the manufacture of ceramics. The hydrolysed silicon compounds can for example be the gel produced by hydrolysing higher boiling point organohalosilanes produced in the manufacture of organohalosilanes or halosilanes by the direct process.

Abstract: Disclosed is a free flowing dry back-up material which comprises: from 67 to 96% by weight of fly-ash; from 2 to 15% by weight of a heat sensitive binder such as boric acid; from 2 to 7% by weight of a non-wetting agent such as calcium fluoride; from 0 to 10% by weight of a heat expandable material, viz. a material expandable as a function of the temperature such as vermiculite or graphite; and from 0 to 1% by weight of a dust suppressant such as kerosene. This material which is useful in particular in the aluminum industry has the advantages of being water free and free flowing, such avoiding the use of vibrator to position it into a shell. It also has a low density and a low thermal conductivity. Moreover, it is organic free as compared to the existing materials which use an organic binder to ensure a low temperature set; and it sets at a temperature lower than 400° F.

Abstract: The present invention relates to a composition for converting fabric into construction material. The present invention also relates to construction material made from fabric and the process of its manufacture.

Abstract: A ceramic composite made by compacting a starting powder blend. The composite includes between about 50 volume percent and about 99 volume percent of a ceramic matrix; and between about 1 volume percent and about 50 volume percent as-processed silicon carbide whiskers. The ceramic composite having a fracture toughness (KIC) of greater than about 4.0 MPam1/2. The ceramic has a silicon carbide whisker density as measured in whiskers per square millimeter equal to or less than about 1500 times the volume percent of silicon carbide whiskers, but in a density sufficient for the ceramic composite to have the fracture toughness.

Abstract: A refractory repair batch material includes a refractory, in particular a basic resistor component in granule form and a binder system. The binder system contains at least one hard bitumen component in granule form, at least one ignitable metal powder and at least one combustible mineral oil.

Abstract: Grain oriented ceramics constituted of a polycrystalline body of a layered cobaltite in which a {001} plane of each grain constituting the polycrystalline body has an average orientation degree of 50% or more by the Lotgering's method. In this case, the layered cobaltite is preferably a layered calcium cobaltite expressed by the following general formula: {(Ca1−xAx)2CoO3+&agr;} (CoO2+&bgr;)y (where A represents one or more elements selected among an alkali metal, an alkaline earth metal and Bi, 0≦×≦0.3, 0.5≦y≦2.0, and 0.85≦{3+&agr;+(2+&bgr;)y}/(3+2y)≦1.15). Such grain oriented ceramics are obtained by molding a mixture of the first powder constituted of a Co(OH)2 platelike powder and the second powder constituted of CaCO3 and the like such that a developed plane of the platelike powder is oriented, and by heating the green body at a predetermined temperature.

Abstract: A sintered body comprising 95 Wt % or more germanium and tungsten. The sputtering is executed by using sintered body as a target, thereby forming a resistance film to a spacer of an image forming apparatus using electron beam emitting devices and the like. Thus, the resistance film having excellent controllability and high reproducibility can be stably formed.

Abstract: An artificial ore, characterized in that it is prepared by melting one of silicon, a silicon compound, tourmaline and a ceramic, and adding iron, aluminum and calcium into the resultant melt to melt them, followed by cooling to a mass. The artificial core has good thermal properties such as heat conductivity, heat diffusion coefficient and fire resistance temperature, can dissociate molecules in a liquid, and further can prevent the electrification by static charge and the transmission of an electromagnetic wave.

Abstract: A method of manufacture of a ceramic material comprises the steps of preparing a melt of the ceramic materials, cooling the melt slowly through the freezing point of the material to initiate solidification, holding the melt at a temperature below the freezing point of the material whilst solidification progresses and characterised in that during solidification an ultrasonic field is applied to the melt. The melt composition may be selected to include an excess of one or more ceramic materials so as to produce a second phase dispersed in the solidified product during solidification. Also claimed is a ceramic material produced by the method described. The ceramic material may be a superconductor.

Abstract: A resistor, which is solidified from a melt, is provided for a refractory shaped body, and includes a refractory mineral metal-oxide main component having elasticizers a general formula A2+B3+2O4 in an amount so that solubility of the main component for the elasticizer is exceeded with the elasticizers providing precipitation areas in the main component. The resistor is produced by a joint melting of the main component and the oxides which form the elasticizers. A process is provided for the production of the resistor.

Abstract: The invention relates to a method for producing a one-part, multinary metal oxide power which is suitable for producing high-temperature superconductors. To this end, a mixture of the corresponding metal salts and/or metal oxides and/or metals in the requisite stoichiometric ratio is introduced into a pulsed reactor with a pulsed gas flow resulting from flameless combustion and is partially or completely converted into the multinary metal oxide.

Abstract: An object of the present invention is to provide a ceramic bonded body comprising a ceramic substrate and a ceramic body such as a cylindrical body firmly bonded to each other and excellent in corrosion resistance in the ceramic substrate for the use for a semiconductor product producing/examining step. The ceramic bonded body according to the present invention comprises: a ceramic substrate in which a conductor is provided; and a ceramic body bonded to a bottom face of the ceramic substrate The ceramic bonded body has a region, where no conductor is formed, in at least a part of a region above a bonding interface between the ceramic substrate and the ceramic body.

Abstract: A tellurite glass material has a composition of Li2O:TiO2:TeO2, and contains a dopant comprising ions of a rare earth metal. The rare earth ions can be thulium ions, Tm3+, to provide a material offering optical gain at 1470 nm. The properties of the glass make it suitable for the fabrication of high quality optical fibers and planar waveguides, which can in turn be used in optical amplifiers and oscillators. Co-doping the glass with acceptor ions such as holmium ions, Ho3+, improves the population inversion in the rare earth ions and hence enhances the gain.

Abstract: A ceramic carrier and ceramic catalyst body used as NOx purification catalysts for lean burn engines, which are inexpensive, exhibit high temperature durability and can maintain their catalytic function for extended periods. The ceramic carrier has a diffusion-inhibiting layer formed on the surface of a cordierite honeycomb structure, to inhibit diffusion of alkali metals, alkaline earth metals, etc. carried as NOx storage materials. The diffusion-inhibiting layer is composed of a ceramic material such as Y2O3, NiO or CeO2 which does not react with alkali metals or alkaline earth metals at temperatures of up to 1000° C. and has a melting point of higher than 1000° C., and the diffusion-inhibiting layer inhibits diffusion of catalyst components such as potassium into the interior to prevent their reaction with cordierite, so that the durability is greatly enhanced without reducing catalytic performance.

Abstract: A ductile, solid electrolyte composite comprising a continuous, ordered, repeating ductile metallic array surrounded by and supporting an ionically conductive ceramic matrix such as stabilized zirconia, bismuth and/or ceria oxides.

Abstract: An immobilizing structure for use in immobilizing a ceramic monolith in a catalytic converter employs a molding which comprises finely divided metal oxide and fibers which do not represent a health risk, has a density of 100-240 kg/m3, and has a compression to at least 96% of its original thickness at a pressure of 1 bar applied for a period of 5 minutes, and exhibits a recovery of this compression to more than 70% of its initial value within about one minute after removal of the pressure.

Abstract: This invention provides a synthetic silica glass optical member used together with light having a specific wavelength of 250 nm or less, in which the difference between the maximum value and the minimum value of transmittance [%/cm] per cm in thickness for the light in a predetermined direction within a plane perpendicular to the optical axis is 2.0%/cm or less.

Abstract: The present invention generally relates to an interference filter including a glass substrate, useful in fiber optic systems.

Abstract: A method for producing a ceramic slurry used for fabricating a ceramic electronic component includes a mixing and pulverizing step for mixing and pulverizing a ceramic powder having an average particle size of about 0.01 to 1 &mgr;m, a solvent and a dispersant by a dispersion process using a pulverizing medium, such as balls or beads, to obtain a mixed and pulverized slurry; and a high pressure dispersion step for performing high pressure dispersion at a pressure of about 100 kg/cm2 or more after a filtered binder solution is added to the mixed and pulverized slurry to obtain a dispersed slurry (final dispersed slurry), the filtered binder solution being prepared by dissolving a binder in a solvent, followed by filtration. A method for forming a ceramic green sheet and a method for fabricating a monolithic ceramic electronic component using the ceramic slurry are also disclosed.

Abstract: The invention relates to a ceramic composite, in particular for use in secondary metallurgy, consisting of at least a first layer comprised of a carbon-containing, oxide refractory material, and a second layer comprised of a carbonless oxide refractory material bound with a binding agent.

Abstract: A ceramic material is provided containing 45 to 55% by weight TiB2 and 40.5 to 54.7% by weight BN and 0.1-1.5% by weight Ca in the form of a compound selected from the group consisting of the calcium oxides and calcium borates and mixtures thereof, which material contains from 0.2 to 3% by weight of a compound selected from the group consisting of the oxides, carbides and nitrides of the elements Al, Si, Zr, Ti and mixtures thereof.

Abstract: A dry refractory composition having superior insulating value. The dry refractory composition also may have excellent resistance to molten metals and slags. The composition includes filler lightweight material, which may be selected from perlite, vermiculite, expanded shale, expanded fireclay, expanded alumina silica hollow spheres, bubble alumina, sintered porous alumina, alumina spinel insulating aggregate, calcium alumina insulating aggregate, expanded mulllite, cordierite, and anorthite, and matrix material, which may be selected from calcined alumina, fused alumina, sintered magnesia, fused magnesia, silica fume, fused silica, silicon carbide, boron carbide, titanium diboride, zirconium boride, boron nitride, aluminum nitride, silicon nitride, Sialon, titanium oxide, barium sulfate, zircon, a sillimanite group mineral, pyrophyllite, fireclay, carbon, and calcium fluoride.

Abstract: A coating for roofs and the like to inexpensively provide protection from ultraviolet light and for wood or steel substrates to inexpensively provide flame or chemical resistance respectively. The coating comprises an adhesive and a recycled ceramic powder and may also comprise a recycled granular ceramic material. An additive to sealants, caulking, and other construction materials to inexpensively provide improved fire resistance and insulation and other enhanced properties. The additive comprises a recycled ceramic powder and may also comprise a recycled granular ceramic material.

Abstract: A filter media system, which is capable of operating in the microfiltration regime, offers: low cost, durability, high temperature and chemical resistance, no particulation, mechanical strength, separation efficiency, and biocompatibility. The present invention provides a filter media system comprising a fibrous substrate of at least one of carbon and ceramic fibers, wherein an array of carbon or ceramic fiber whiskers have been grown onto the fibrous substrate, without prior densification of the fibrous substrate. A process for manufacturing a filter media system wherein a carbon fiber is treated with a solution of metal catalyst salt, heated in hydrogen at elevated temperatures to reduce the metal salt to metal, and whisker growth is initiated on the surfaces of the metal deposited carbon fibers by decomposition of low molecular weight hydrocarbon gas at elevated temperature is also provided.

Abstract: A binder system for use in the formation of ceramic or other powder-formed greenware comprising a binder, a solvent for the binder, a surfactant, and a component that is non-solvent with respect to the binder and solvent. The non-solvent component exhibits a lower viscosity than the solvent when containing the binder and comprises a low molecular weight oil having a 90% recovered distillation temperature range of between about 220 to 400° C. Also disclosed is a process of forming and shaping plasticized powder mixtures and a process for forming ceramic articles utilizing the binder system.

Abstract: A process for continuous composite coextrusion comprising: (a) forming first a material-laden composition comprising a thermoplastic polymer and at least about 40 volume % of a ceramic or metallic particulate in a manner such that the composition has a substantially cylindrical geometry and thus can be used as a substantially cylindrical feed rod; (b) forming a hole down the symmetrical axis of the feed rod; (c) inserting the start of a continuous spool of ceramic fiber, metal fiber or carbon fiber through the hole in the feed rod; (d) extruding the feed rod and spool simultaneously to form a continuous filament consisting of a green matrix material completely surrounding a dense fiber reinforcement and said filament having an average diameter that is less than the average diameter of the feed rod; and (e) arranging the continuous filament into a desired architecture to provide a green fiber reinforced composite.

Abstract: A binder system for use in the formation of ceramic or other powder-formed greenware comprising a binder, a solvent for the binder, a surfactant, and a component that is non-solvent with respect to the binder and solvent. The non-solvent component exhibits a lower viscosity than the solvent when containing the binder and comprises at least a portion of an organic liquid having a 90% recovered distillation temperature of no greater than about 225° C. and more preferably less than 220° C. Also disclosed is a process of forming and shaping plasticized powder mixtures and a process for forming ceramic articles utilizing the binder system.

Abstract: A refractory material powder of a carbide-forming metal or alloy is formed into an intermediate body having a shape and size corresponding to the desired shape and size of the article. The intermediate body is exposed to a gaseous hydrocarbon or a mixture of hydrocarbons at a temperature exceeding the decomposition temperature for the hydrocarbon or hydrocarbons until the mass of the intermediate body has increased by at least 3%. The intermediate body is thereafter exposed to a temperature of 1000-1700° C. in an inert atmosphere if the temperature during exposure to the hydrocarbon or hydrocarbons was too low to ensure a complete carbidization of the intermediate body.

Abstract: The invention provides nickel hydroxide secondary particles comprising agglomerates of primary particles of nickel hydroxide in the shape of a triangular prism or a triangular plate having a surface or a outer face in the form of a substantially equilateral triangle each side of which substantially equilateral triangle has a length of 1 to 10 &mgr;m. The invention further provides lithium nickel composite oxide secondary particles comprised of agglomerates of primary particles having a large particle diameter by mixing the nickel hydroxide secondary particles with a lithium compound and sintering the resulting mixture at a temperature of 600° C. to 1000° C. in an oxidative atmosphere.

Abstract: A binder system for use in the formation of ceramic or other powder-formed greenware comprising a binder, a solvent for the binder, a surfactant, and a component that is non-solvent with respect to the binder and solvent. The non-solvent component exhibits a lower viscosity than the solvent when containing the binder and comprises at least a portion of a branched chain paraffin exhibiting a 90% recovered distillation temperature ranging between 205° C. to about 225° C. and a carbon chain length comprised predominantly of carbon chain distributions ranging from 12 to 14. Also disclosed is a process of forming and shaping plasticized powder mixtures and a process for forming ceramic articles utilizing the binder system.

Abstract: The invention relates to a method of producing refractory compositions and more particularly to a method for producing castable refractory compositions which comprises combining appropriate quantities of bulk particulate refractory aggregates substantially without pre-mixing; separately adding to the aggregate system an appropriate quantity of a pre-blended binder composition; mixing the aggregate system and the pre-blended binder composition in a mixer; and discharging the refractory composition from the mixer.

Abstract: The invention relates to refractory waste materials and in particular to waste materials removed from furnace linings. Refractory waste materials often have hydrolysable contaminants making the material unsuitable for use in making new products. The invention provides an economical treatment process that renders such materials suitable for reuse. The process includes maintaining a particulate feedstock created from the waste material at a temperature in the range 275-500° C. and applying superheated steam to the material.

Abstract: The cement-free, castable refractory composition for producing dense cast refractories according to the present invention comprises 70-98 weight % of refractory aggregate regulated to have a particle size of 10 mm or less, 2-30 weight % of ultrafine refractory powder having a particle size of 10 &mgr;m or less, and 0.01-1.0 weight % (outer percentage), based on 100 weight % of the refractory aggregate+the ultrafine refractory powder, of a dispersing agent. The cement-free, castable refractory composition tempered with water or other tempering liquids to have a castable flowability or the factory-premixed, cement-free, castable refractory composition is conveyed to a gunning nozzle by a pump, and a coagulant is added to the tempered refractory material together with compressed air in the nozzle to carry out gunning.

Abstract: A process for producing a monolithic ceramic electronic component, which includes: providing a ceramic slurry, a conductive paste and a ceramic paste; forming a plurality of composite structures each comprising a ceramic green sheet produced by shaping the ceramic slurry, internal circuit element films formed by applying the conductive paste partially onto a main surface of the ceramic green sheet so as to provide step-like sections, and a ceramic green layer which compensates for spaces defined by the step-like sections, the ceramic green layer being formed by applying the ceramic paste onto the region on the main surface of the sheet on which the element films are not formed so as to substantially compensate for the spaces; forming a green laminate by laminating the composite structures; and firing the green laminate. A monolithic ceramic electronic component which is produced through the process; a ceramic paste; and a production process for the paste are also disclosed.

Abstract: A filter media system, which is capable of operating in the microfiltration regime, offers: low cost, durability, high temperature and chemical resistance, no particulation, mechanical strength, separation efficiency, and biocompatibility. A filter media system is comprised of a carbon or ceramic composite substrate which contains a carbon or ceramic matrix reinforced with carbon or ceramic fibers. The composite has an array of carbon or ceramic fiber whiskers grown onto its surface or in its bulk. A process is provided for manufacturing the filter media system wherein a carbon fiber is disposed in a matrix deposited by a CVI or LPI process, at temperatures of about 900 to about 1200° C. to achieve a weight gain of about 10 to 200% (the ceramic matrix is deposited by a CVI process from an aqueous slurry or by use of a preceramic polymer). This composite is treated with an aqueous solution of metal catalyst salt and is then heated in hydrogen at elevated temperatures to reduce the metal salt to metal.