With Metal, Metal Oxide, Or Metal Hydroxide Patents (Class 502/240)
  • Publication number: 20080176742
    Abstract: An object of the present invention is to provide a method for producing a catalyst for treating exhaust gas, enabling a smaller amount of a noble metal to be supported and reducing the production cost thereof. There is provided a method for producing a catalyst for treating an exhaust gas containing carbon monoxide and volatile organic compounds, wherein the method comprises: preparing, as a pH buffer solution, an aqueous metal salt solution in which at least one metal salt is dissolved; reductively-treating the aqueous metal salt solution while keeping the pH constant to prepare a metal colloid solution; and immersing a carrier in the metal colloid solution to support the metal on the carrier. The supported amount of metal may be 0.7 g/L or less per one of the metals.
    Type: Application
    Filed: March 4, 2005
    Publication date: July 24, 2008
    Applicant: MITSUBISHI HEAVY INDUSTRIES, LTD.
    Inventors: Katsumi Nochi, Masanao Yonemura, Kozo Iida, Yoshiaki Obayashi, Shigeru Nojima, Toshiyuki Onishi
  • Publication number: 20080161182
    Abstract: Plasma modifications of catalyst supports before and after impregnation of metal precursors improve the activity, selectivity and stability of catalysts, e.g. Ni catalysts for benzene hydrogenation and Pd catalysts for selective hydrogenation of acetylene. Plasma modification of the support before impregnation is slightly more effective than the plasma modification after impregnation. However, plasma modifications after impregnation increase the stability and selectivity of catalysts more effectively. The economic benefit of much improved stability of Ni catalysts for hydrogenation of benzene and the enhanced activity and selectivity of Pd catalysts for acetylene hydrogenation, e.g., is significant. Similar benefits for various catalysts and other industrial processes via RF plasma techniques are expected.
    Type: Application
    Filed: August 31, 2007
    Publication date: July 3, 2008
    Inventors: Wen-Long Jang, Chalita Ratanatawanate
  • Publication number: 20080153691
    Abstract: The present invention relates to a method of making a catalyst for carbon nanotubes and nanofibers, comprising heating oxygen compound of transition metal in oxidative ambient at a temperature of 800° C. through 1,5000 C to be transformed into an agglomerated transition metal oxide; and powdering the agglomerated transition metal oxide into a minute particle. Thus, the present invention provides a catalyst for carbon nanotubes and carbon nanofibers, and a method of making the same, in which production cost is reduced and it is possible to safekeep for a long time.
    Type: Application
    Filed: October 5, 2004
    Publication date: June 26, 2008
    Inventors: Won-Sub Jung, Sung-Sil Jung, Heung-Won Kang, Dae-Yeol Lee
  • Patent number: 7385220
    Abstract: Fibers having an electrically conductive outer surface and having an average diameter of less than about 5 millimeters; and a dielectric polymeric layer comprising a polymer having a main polymer chain on the outer surface, the dielectric polymeric layer having a thickness of less than about 50 microns, the main polymer chain comprising carbon. Fiber transistors having an on/off ratio of at least about 10. Techniques for making fibers and fiber transistors.
    Type: Grant
    Filed: April 12, 2004
    Date of Patent: June 10, 2008
    Assignee: Lucent Technologies Inc.
    Inventors: Jimmy Granstrom, Howard Edan Katz
  • Patent number: 7381676
    Abstract: This disclosure relates to a catalyst composition comprising (a) a crystalline MCM-49 molecular sieve; and (b) a binder comprising at least 1 wt. % of a titanium compound. In one aspect of this disclosure, the titanium compound comprises at least one of titanium oxide, titanium hydroxide, titanium sulfate, titanium phosphate, or any combination thereof. In another aspect of this disclosure, the catalyst composition further comprises a crystalline MCM-22 family molecular sieve comprising at least one of MCM-22, MCM-36, MCM-49, MCM-56, ITQ-1, ITQ-2, ITQ-30, PSH-3, ERB-1, SSZ-25, or any combination thereof. In other embodiments, this disclosure relates to a process for preparing the catalyst composition of this disclosure, the process comprises (a) providing the crystalline MCM-49 molecular sieve and the binder comprising at least 1 wt. % of a titanium compound to form a mixture; and (b) forming the mixture into the catalyst composition. In a preferred embodiment, the forming step comprises extruding.
    Type: Grant
    Filed: January 16, 2007
    Date of Patent: June 3, 2008
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Christine N. Elia, Frederick Y. Lo, Jeffrey T. Elks, Darryl D. Lacy, Mohan Kalyanaraman
  • Patent number: 7357912
    Abstract: A method of catalytically decomposing water, which comprises contacting water with a composite catalyst comprising a solid acid catalyst and a solid base catalyst at an elevated temperature, wherein the composite catalyst contains the solid acid catalyst in an amount of 36 to 65% by weight and the balance being the solid base catalyst, and wherein the temperature is higher than a temperature at which pH values of the (H2O/O2 redox) potential and (H2O/H2 redox) potential are equal to each other, the redox potentials being given by a water potential—pH value diagram.
    Type: Grant
    Filed: August 19, 2005
    Date of Patent: April 15, 2008
    Assignee: Hitachi, Ltd.
    Inventors: Masanori Sakai, Kazumi Fujii, Kenji Araki
  • Patent number: 7351388
    Abstract: Pyrogenically produced silicon dioxide powder in the form of aggregates of primary particles having a BET surface area of 300±25 m2/g, wherein the aggregates display an average surface area of 4800 to 6000 nm2, an average equivalent circle diameter (ECD) of 60 to 80 nm and an average circumference of 580 to 750 nm. It is produced by a pyrogenic process in which silicon tetrachloride and a maximum of up to 40 wt. % of a second silicon component comprising H3SiCl, H2SiCl2, HSiCl3, CH3SiCl3, (CH3)2SiCl2, (CH3)3SiCl and/or (n-C3H7)SiCl3 are mixed with primary air and a combustion gas and burnt into a reaction chamber, secondary air also being introduced into the reaction chamber, and the feed materials being chosen such that an adiabatic flame temperature of 1390 to 1450° C. is obtained. It can be used as a filler.
    Type: Grant
    Filed: March 22, 2005
    Date of Patent: April 1, 2008
    Assignee: Degussa AG
    Inventors: Kai Schumacher, Naruyasu Ishibashi, Hitoshi Kobayashi, Paul Brandl
  • Patent number: 7348289
    Abstract: A catalyst body of the present invention includes: a porous carrier in which a large number of aggregate particles containing a main component of a nonoxide ceramic are bonded to one another while a large number of pores are disposed; and a catalyst layer carried on the porous carrier and containing a compound of an alkali metal, wherein the porous carrier has an oxide film unavoidably formed on a part of the surface of the aggregate particles, and an oxide film protective layer formed of a material which does not form low-melting glass with the alkali metal is further disposed between the oxide film and the catalyst layer in such a manner as to coat at least a part of the oxide film.
    Type: Grant
    Filed: November 19, 2003
    Date of Patent: March 25, 2008
    Assignee: NGK Insulators, Ltd.
    Inventors: Shuichi Ichikawa, Yasushi Uchida
  • Patent number: 7335800
    Abstract: The present invention provides a hydrogenation catalyst effective for hydrogenating 3-hydroxypropionaldehyde to 1,3-propanediol. The hydrogenation catalyst comprises an ?-alumina support, nickel, ruthenium, and a promoter. The nickel is deposited on the ?-alumina support, and the ruthenium and the promoter are deposited on the nickel and the ?-alumina support. The ?-alumina support comprises at least 92 wt. % of the catalyst, and the nickel comprises from 1 wt. % to 6 wt. % of the catalyst. The present invention also provides a process of hydrogenating 3-hydroxypropionaldehyde to 1,3-propanediol with the catalyst.
    Type: Grant
    Filed: April 21, 2006
    Date of Patent: February 26, 2008
    Assignee: Shell Oil Company
    Inventors: Glenn Charles Komplin, John Anthony Smegal
  • Publication number: 20080045412
    Abstract: An embodiment of the present invention comprises a ceramic catalyst comprising a porous ceramic/silica glass substrate having substantially interconnecting pores with an average pore size of approximately 2 micron or less and particles comprising one or more noble metals on the surface of the substantially interconnecting pores. The noble metal particles may be either amorphous and/or crystalline nano-particles. The noble metals preferably may comprise silver, gold, rhodium, and/or palladium. The average pore size may be approximately 1 micron or less, 0.5 microns or less, 0.3 microns or less, 0.2 microns or less, 100 nanometers or less, 50 nanometers or less, or between 50 nanometers and 150 nanometers. Other embodiments of the present invention are directed to methods of manufacturing the ceramic catalyst and novel glass compositions used to manufacture the ceramic catalyst and using the ceramic catalyst at temperatures above 200° C. to produce hydrogen gas and to store hydrogen gas.
    Type: Application
    Filed: August 14, 2007
    Publication date: February 21, 2008
    Inventor: Pedro M. Buarque de Macedo
  • Patent number: 7323432
    Abstract: A catalyst assembly comprising a substrate, nanofilaments which have a nanometer-size diameter and are formed on the substrate, and particles which have a nanometer-size diameter, at least one of the nanofilaments and the particles having a catalytic function, is provided to use a catalyst more efficiently and to provide a catalytic function more efficiently. Interstices between the nanofilaments serve as distribution channels of a reactive gas, and the reactive gas spreads sufficiently not only around the ends of nanofilaments but also inside a catalyst assembly. A combination of nanofilaments and particles enables dispersion of a catalyst at a distance of not more than about 100 nanometers.
    Type: Grant
    Filed: August 21, 2003
    Date of Patent: January 29, 2008
    Assignees: DENSO Corporation, Koichi Niihara, Tadachika Nakayama
    Inventors: Koichi Niihara, Tadachika Nakayama, Jun Hasegawa, Miho Ito
  • Patent number: 7304013
    Abstract: Bulk and supported catalysts are prepared from an aqueous slurry containing a catalytically active material and a binder. The slurry is either coated onto a support and dried to form a porous, high surface area phase containing the catalytically active material, or reduced to a paste-like consistency, molded and dried to form a bulk catalyst. The processes and catalysts may be employed in various catalytic chemical processes to achieve high effectiveness factor of the catalytically active material while achieving a lower pressure drop.
    Type: Grant
    Filed: June 30, 2003
    Date of Patent: December 4, 2007
    Assignee: Corning Incorporated
    Inventors: William P. Addiego, Charles M. Sorensen, Jr.
  • Patent number: 7294604
    Abstract: A process for hydrogenating unsaturations in petrochemical feedstocks, the process comprising contacting the petrochemical feedstock, including at least one component having unsaturations, and hydrogen with a catalyst comprising at least one Group Ia, Ib, IIb, VIb, VIIb or VIII metal on a support of a crystalline calcium silicate having a surface area of at least 30 m2/g, the support being in the form of substantially spherical particles having a mean diameter of from 10 to 200 microns and pores in the particles having a diameter of from 100 to 2000 Angstroms, at a temperature of from 0 to 550° C. and a pressure of from 3 to 150 barg.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: November 13, 2007
    Assignee: Total Petrochemicals Research Feluy
    Inventors: Jean-Pierre Dath, Walter Vermeiren
  • Patent number: 7273828
    Abstract: A process for preparing a transalkylation catalyst, the catalyst itself, and a transalkylation process for using the catalyst are herein disclosed. The catalyst comprises rhenium metal on a solid-acid support such as mordenite, which has been treated with a sulfur-based agent. Such treatment reduces the amount of methane produced by metal hydrogenolysis in a transalkylation process wherein heavy aromatics like A9+ are reacted with toluene to produce xylenes. Reduced methane production relative to total light ends gas production results in lower hydrogen consumption and lower reactor exotherms.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: September 25, 2007
    Assignee: UOP LLC
    Inventors: Edwin P. Boldingh, Antoine Negiz
  • Patent number: 7273829
    Abstract: The invention is a supported or bound heteropoly acid catalyst composition, a method of making the catalyst composition and a process for the oxidation of saturated and/or unsaturated aldehydes to unsaturated carboxylic acids using the catalyst composition. The catalyst composition has an active heteropoly acid component containing molybdenum, vanadium, phosphorus and cesium and an inert heteropoly acid component containing molybdenum, phosphorus and cesium, potassium, rubidium or sodium at a relative molybdenum:cesium/potassium/rubidium/sodium molar ratio of above about 12:2. The catalyst is made by dissolving compounds of the components of each of the heteropoly acid compounds in a solution, precipitating the heteropoly acid compounds, contacting the heteropoly acid compounds to form a catalyst precursor and calcining the catalyst precursor to form a heteropoly acid compound catalyst.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: September 25, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, Joseph R. Linzer
  • Patent number: 7271126
    Abstract: A method for producing a catalyst for use in the dehydrogenation of ethylbenzene to styrene is disclosed. The catalyst of the present invention comprises a high purity metal and at least one promoter in the form of solid oxides, oxide hydrates, hydroxides, hydroxycarbonates or metals. The catalyst is prepared via a method which comprises the preparation of at least one high purity iron precursor with or without an additional support material and which uses a nominal amount of water in the catalyst production. The catalyst pellets prepared with the high purity metal precursor are essentially free of sulfur and chloride contaminants.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: September 18, 2007
    Assignee: Sud-Chemie Inc.
    Inventors: Dennis J. Smith, Robert J. O'Brien, X. D. Hu
  • Patent number: 7271125
    Abstract: A coated metal substrate useful for carrying an exhaust emission treatment catalyst such as a three-way conversion catalyst for use with small engine platforms. The coated metal substrate comprises a metal such as a stainless steel, a carbon steel, a FeCr alloy, HASTELLOY® and the like. The coating on the metal substrate comprises an alumina silicate having alumina particles impregnated therein. The coating is applied using a liquid dispersion containing an aluminum silicate and the alumina particles are dispersed into the aluminum silicate coating while the coating is still wet. The coated metal substrate is then calcined. Thereafter, a washcoat containing an engine exhaust treatment catalyst may be applied to the surface of the coated metal substrate.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: September 18, 2007
    Assignee: Engelhard Corporation
    Inventors: Michael Patrick Galligan, Young Gin Kim
  • Patent number: 7268195
    Abstract: This invention relates to a catalyst system comprising a catalyst and a support comprising a non-layered inorganic porous crystalline phase material, wherein the support comprises a hexagonal arrangement of uniformly-sized pores having an average pore diameter greater than or equal to about 13 ?, an X-ray diffraction pattern having a calculated d100 value of greater than or equal to about 18 ?, an adsorption capacity of greater than or equal to about 15 grams benzene per 100 grams support at 50 torr and at 25° C., and a pore wall thickness of less then or equal to about 25 ?.
    Type: Grant
    Filed: October 2, 2006
    Date of Patent: September 11, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Zerong Lin, David C. Calabro, James C. Vartuli
  • Patent number: 7256154
    Abstract: The present invention relates to a structured catalyst for reforming of gasoline and a method of preparing the same, more particularly to a structured catalyst for reforming of gasoline for fuel-cell powered vehicles prepared by wash-coating the transition metal based reforming catalyst on the surface of the ceramic honeycomb support wash-coated with sub-micron sized alumina or its precursor to sufficiently increase the effective surface area and the performance of the catalyst and a method of preparing the same.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: August 14, 2007
    Assignee: Korea Institute of Science and Technology
    Inventors: Dong Ju Moon, Jong Woo Ryu, Dong Min Kang, Byung Gwon Lee, Byoung Sung Ahn, Sang Deuk Lee
  • Patent number: 7253135
    Abstract: A silicon-containing alumina support, a process for preparing the support, and a catalyst containing the support are provided. The alumina support includes an additive silicon enriched on its surface, with the difference between the atomic ratio of silicon to aluminum on the surface of alumina support and that of the alumina support is at least 0.10. The process for preparing the silicon-containing alumina support comprises adding a nanometer silicon compound. The inventive alumina support can be used in manufacturing a catalyst for hydrotreating hydrocarbons with good physico-chemical properties and performance.
    Type: Grant
    Filed: February 28, 2005
    Date of Patent: August 7, 2007
    Assignees: China Petroleum & Chemical Corporation, Fushun Research Institute of Petroleum and Petroch
    Inventors: Dengling Wei, Shaozhong Peng
  • Patent number: 7232788
    Abstract: A catalyst for production of unsaturated aldehydes, such as methacrolein, by gas phase catalytic oxidation of olefins, such as isobutylene, contains oxides of molybdenum, bismuth, iron, cesium and, optionally, other metals. The catalyst has a certain relative amount ratio of cesium to bismuth, a certain relative amount ratio of iron to bismuth and a certain relative amount ratio of bismuth, iron, cesium and certain other metals to molybdenum and, optionally, tungsten. For a catalyst of the formula: Mo12BiaWbFecCodNieSbfCsgMghZniPjOx wherein a is 0.1 to 1.5, b is 0 to 4, c is 0.2 to 5.0, d is 0 to 9, e is 0 to 9, f is 0 to 2.0, g is from 0.4 to 1.5, h is 0 to 1.5, i is 0 to 2.0, j is 0 to 0.5 and x is determined by the valences of the other components, c:g=3.3–5.0, c:a=2.0–6.0 and (3a+3c+2d+2e+g+2h+2i)/(2×12+2b)=0.95–1.10.
    Type: Grant
    Filed: March 14, 2005
    Date of Patent: June 19, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Wugeng Liang, Scott A. Stevenson, James W. Kauffman, John S. Ledford, Joseph R. Linzer
  • Patent number: 7220885
    Abstract: A process for preparing a transalkylation catalyst, the catalyst itself, and a transalkylation process for using the catalyst are herein disclosed. The catalyst comprises rhenium metal on a solid-acid support such as mordenite, which has been treated with a sulfur-based agent. Such treatment reduces the amount of methane produced by metal hydrogenolysis in a transalkylation process wherein heavy aromatics like A9+ are reacted with toluene to produce xylenes. Reduced methane production relative to total light ends gas production results in lower hydrogen consumption and lower reactor exotherms.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: May 22, 2007
    Assignee: UOP LLC
    Inventors: Edwin P. Boldingh, Antoine Negiz, Gregory F. Maher, Paula L. Bogdan, Dean E. Rende
  • Patent number: 7220699
    Abstract: A method and device for loading a catalyst into a chamber. The catalyst loading is well suited for production of hydrogen producing microreactors. The catalyst is coated onto a strip which is mountable within the chamber.
    Type: Grant
    Filed: March 31, 2003
    Date of Patent: May 22, 2007
    Assignee: Intelligent Energy, Inc.
    Inventor: Anand Chellappa
  • Patent number: 7205256
    Abstract: An oxide material characterized by that it has a perovskite structure comprising an oxide represented by ABO3, (Bi2O2)2+ (Am?1BmO3m+1)2? wherein A represents one kind or two or more kinds of ions selected from the group consisting of Li+, Na+, K+, Pb2+, Ca2+, Sr2+, Ba2+, Bi3+, Y3+, Mn3+ and La3+, B represents one kind or two or more kinds of ions selected from the group consisting of Ru3+, Fe3+, Ti4+, Zr4+, Cu4+, Nb5+, Ta5+, V5+, W6+ and Mo6+, and m represents a natural number of 1 or more, LnBa2Cu3O7, Z2Ba2Can?1CunO2n+4 or ZBa2Can?1CunO2n+3, wherein Ln represents one kind or two or more kinds of ions selected from the group consisting of Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, Z represents one kind or two or more kinds of ions selected from the group consisting of Bi, Tl and Hg, and n represents a natural number of from 1 to 5; and a catalytic substance containing one or more kinds of elements selected from the group consisting of Si, Ge and Sn.
    Type: Grant
    Filed: September 3, 2001
    Date of Patent: April 17, 2007
    Assignees: Sharp Kabushiki Kaisha, Japan represented by President of Tokyo Institute of Technology
    Inventors: Takeshi Kijima, Hiroshi Ishiwara
  • Patent number: 7202189
    Abstract: A catalyst, a process for using the catalyst whereby the catalyst effectively transalkylates C7, C9, and C10 aromatics to C8 aromatics are disclosed. The catalyst comprises a support such as mordenite plus a metal component. The catalyst provides an enhanced life and activity for carrying out the transalkylation reactions at relatively low temperatures. This is achieved by reducing the maximum particle diameter of cylindrical pellets to 1/32 inch (0.08 cm) or a trilobe to 1/16 inch (0.16 cm).
    Type: Grant
    Filed: August 24, 2004
    Date of Patent: April 10, 2007
    Assignee: UOP LLC
    Inventors: Antoine Negiz, Edwin P. Boldingh, Gregory J. Gajda, Sergey V. Gurevich
  • Patent number: 7199277
    Abstract: This invention relates to processes for converting oxygenates to olefins that include a step of pretreating catalyst, which comprises molecular sieve and one or more active metal oxides of one or more metals, with a hydrocarbon composition to provide an integrated hydrocarbon co-catalyst within the molecular sieve. The combination of molecular sieve and hydrocarbon co-catalyst converts oxygenate to an olefin product with high selectivity to light olefins (i.e., ethylene or propylene, or mixture thereof).
    Type: Grant
    Filed: July 1, 2004
    Date of Patent: April 3, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Teng Xu, Nicolas P. Coute, Kenneth R. Clem, Doron Levin, James C. Vartuli
  • Patent number: 7196034
    Abstract: The invention is directed to a catalyst suitable for the hydrogenation of hydrocarbon resins, comprising a supported nickel on silica and alumina catalyst, said catalyst having a nickel content of 45 to 85 wt. %, a silicon content, calculated as SiO2, of 14 to 45 wt. %, an aluminium content, calculated as Al2O3, of 1 to 15 wt. % an iron content, calculated as Fe, 0.25 to 4 wt. %, all percentages having been calculated on the basis of the reduced catalyst, and which catalyst has a volume of pores between 2 and 60 nm, as defined herein, of at least 0.35 ml/g of catalyst.
    Type: Grant
    Filed: November 17, 2000
    Date of Patent: March 27, 2007
    Assignee: Engelhard Corporation
    Inventor: Lucas Laurentius Kramer
  • Patent number: 7196037
    Abstract: A method of producing a catalyst carrier. The method comprises contacting a silicon-containing ceramic material with a solution of an aluminum containing metal compound, firing the resulting material, immersing the material in hot water and, again firing the material.
    Type: Grant
    Filed: March 10, 2005
    Date of Patent: March 27, 2007
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Teruo Komori, Akira Hasegawa, Noriyoshi Kakuta
  • Patent number: 7172990
    Abstract: The invention relates to highly active spherical metal support catalysts with a metal content of 10 to 70% by mass, and a process for their production with the use of a mixture of polysaccharides and at least one metal compound which is dropped into a metal salt solution.
    Type: Grant
    Filed: January 17, 2003
    Date of Patent: February 6, 2007
    Assignee: Shell Internationale Research Maatschappiji, B.V.
    Inventors: Reinhard Geyer, Rainer Schödel, Peter Birke, Jürgen Hunold
  • Patent number: 7169735
    Abstract: The object of the present invention is to provide a catalyst that is highly active and capable of maintaining its activity for a long period of time even in a high-temperature environment. The present invention is a catalyst including: a porous carrier which is comprised of one kind of or two or more kinds of metal oxides; and catalyst particles which are comprised of precious metals or precious metal oxides and supported on the above porous carrier, characterized in that the catalyst particles include: clustered particles formed by the aggregation of first precious metal atoms; and second precious metal ions bound to the above clustered particles. Preferably, the first precious metal and the second precious metal are different metal species which are selected from the group consisting of platinum, palladium, rhodium, ruthenium, silver, gold, iridium and osmium.
    Type: Grant
    Filed: May 3, 2005
    Date of Patent: January 30, 2007
    Assignee: Tanaka Kikinzoku Kogyo K.K.
    Inventor: Takeyuki Sagae
  • Patent number: 7153807
    Abstract: Catalysts have been discovered that are useful in hydrogenation reactions, and particularly for the selective hydrogenation of acetylene and/or methyl acetylene (MA) and/or propadiene (PD) in light olefin-rich feedstreams. These catalysts can selectively hydrogenate acetylene with less selectivity to making oligomers (green oil) as compared with existing commercial catalysts, particularly palladium catalysts. These catalysts are non-palladium catalysts, and have three different constituents that are metal or metal-based components. The metal of the first constituent may be nickel or platinum, the metal of the second constituent may be from Groups 1–10, and the metal of the third constituent may be from Groups 11–12, where the Groups are of the Periodic Table of Elements (new IUPAC notation).
    Type: Grant
    Filed: March 4, 2003
    Date of Patent: December 26, 2006
    Assignee: Exxon Mobil Chemical Patents Inc.
    Inventors: Michel Molinier, John Di-Yi Ou, Michael A. Risch
  • Patent number: 7151073
    Abstract: This invention relates to a catalyst system comprising a catalyst and a support comprising a non-layered inorganic porous crystalline phase material, wherein the support comprises a hexagonal arrangement of uniformly-sized pores having an average pore diameter greater than or equal to about 13 ?, an X-ray diffraction pattern having a calculated d100 value of greater than or equal to about 18 ?, an adsorption capacity of greater than or equal to about 15 grams benzene per 100 grams support at 50 torr and at 25° C., and a pore wall thickness of less then or equal to about 25 ?.
    Type: Grant
    Filed: January 16, 2004
    Date of Patent: December 19, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Zerong Lin, David C. Calabro, James C. Vartuli
  • Patent number: 7148179
    Abstract: A catalyst support is produced by mixing particulate synthetic silica with 0.5–10 parts by weight of one or more particulate oxides or phosphates of the elements of group IIA, IIIB, IVB, VA, VIB, VIIB, VIII, IB, IIB, IIIA, IVA and lanthanides or precursors thereof, shaping the mixture and then calcining the shaped mixture to form the finished support. The formed support has improved stability relative to aging resistance under hydrothermal conditions. The catalyst support is used together with phosphoric acid in the production of alcohols from olefins by hydration. The resultant hydration catalysts have excellent activity and selectivity.
    Type: Grant
    Filed: May 9, 2005
    Date of Patent: December 12, 2006
    Assignee: Degussa AG
    Inventors: Hermanus Gerhardus Jozef Lansink Rotgerink, Heike Reidemann, Helmfried Krause
  • Patent number: 7128892
    Abstract: Mesoporous hexagonal, cubic, lamellar, wormhole, or cellular foam aluminosilicates, gallosilicates and titanosilicates derived from protozeolitic seeds using an ionic structure directing agent are described. The silicon and aluminum, gallium or titanium centers in the structures are stable so that the framework of the structure does not collapse when heated in the presence of water or water vapor (steam). The steam stable compositions can be used as catalysts for hydrocarbon conversions, including the fluidized bed catalytic cracking and the hydrocracking of petroleum oils, and other reactions of organic compounds.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: October 31, 2006
    Assignee: Board of Trustees of Michigan State University
    Inventors: Thomas J. Pinnavaia, Wenzhong Zhang, Yu Liu
  • Patent number: 7091365
    Abstract: An integrated process combines olefin epoxidation with production of cyclohexanone and cyclohexanol for nylon. Cyclohexanone and cyclohexanol normally produced by the oxidation of cyclohexane, in which cyclohexyl hydroperoxide is generated and is removed or decomposed down stream. However, this invention utilizes the intermediate of cyclohexyl hydroperoxide as an oxidant for the olefin epoxidation and meanwhile generates a valuable product.
    Type: Grant
    Filed: March 8, 2004
    Date of Patent: August 15, 2006
    Assignee: ABB Lummus Global Inc.
    Inventors: Zhiping Shan, Chuen Y. Yeh, Philip J. Angevine, Frits M. Dautzenberg, Jacobus Cornelis Jansen
  • Patent number: 7060651
    Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.
    Type: Grant
    Filed: December 4, 2000
    Date of Patent: June 13, 2006
    Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”
    Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
  • Patent number: 7037878
    Abstract: An aircraft environmental control system includes a catalytic converter having ozone-destroying capability. A surface of the catalytic converter is anodized to form an anodized layer, and the metal oxide layer is washcoated to form a washcoat layer. An ozone destroying catalyst is impregnated in the anodized and washcoat layers. The catalyst may include one or more metals. For example, a bimetallic catalyst may include a precious metal and a transition metal.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: May 2, 2006
    Assignee: Honeywell International Inc.
    Inventors: Di-Jia Liu, Daniel R. Winstead, Peter M. Michalakos
  • Patent number: 7005404
    Abstract: A substrate having a catalytic surface thereon characterized as a coating of metal oxide and noble metal particles in the nominal diameter size distribution range of <3 microns, and more particularly <1 micron, is produced by thermal spraying a mixture of large size particles (e.g., in a nominal size distribution range of >10 micrometers) of hydroxides, carbonates or nitrates of the metals: cerium, aluminum, tin, manganese, copper, cobalt, nickel, praseodymium or terbium particles; and hydroxides, carbonates or nitrates of the noble metals: ruthenium, rhodium, palladium, silver, iridium, platinum and gold onto the substrate. The coating adheres to the surface and provides desirable catalyst properties.
    Type: Grant
    Filed: July 24, 2001
    Date of Patent: February 28, 2006
    Assignee: Honda Motor Co., Ltd.
    Inventor: Ting He
  • Patent number: 6995112
    Abstract: Silica-alumina catalyst compositions and to a process for converting hydrocarbonaceous feed using the catalyst are disclosed. The present invention relates to a highly homogeneous, amorphous silica-alumina cogel material, the attributes of which make it especially useful for the Hydroprocessing of hydrocarbonaceous feeds either alone or in combination with other catalysts. This invention relates to a highly homogeneous amorphous silica-alumina catalyst having a surface to bulk silica to alumina ratio (SB ratio) of from about 0.7 to about 1.3, preferably from about 0.8 to about 1.2, more preferably from about 0.9 to about 1.1, and most preferably 1.0 and a crystalline alumina phase present in an amount no more than about 10%, preferably no more than about 5%. A catalyst of the present invention exhibits higher activity and better product selectivity in comparison with other silica-alumina catalysts.
    Type: Grant
    Filed: November 8, 2002
    Date of Patent: February 7, 2006
    Assignee: Chevron U.S.A. Inc.
    Inventors: Hye Kyung C. Timken, Mohammad M. Habib
  • Patent number: 6989345
    Abstract: A catalyst support is produce by mixing particulate synthetic silica with 0.5–10 parts by weight of one or more particulate oxides or phosphates of the elements of group IIA, IIIB, IVB, VA, VIB, VIIB, VIII, IB, IIB, IIIA, IVA and lanthanides or precursors thereof, shaping the mixture and then calcining the shaped mixture to form the finished support. The formed support has improved stability relative to aging resistance under hydrothermal conditions. The catalyst support is used together with phosphoric acid in the production of alcohols from olefins by hydration. The resultant hydration catalysts have excellent activity and selectivity.
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: January 24, 2006
    Assignee: Degussa AG
    Inventors: Hermanus Gerhardus Jozef Lansink Rotgerink, Heike Reidemann, Helmfried Krause
  • Patent number: 6964936
    Abstract: A method of making a catalyst with monolayer or sub-monolayer metal by controlling the wetting characteristics on the support surface and increasing the adhesion between the catalytic metal and an oxide layer. There are two methods that have been demonstrated by experiment and supported by theory. In the first method, which is useful for noble metals as well as others, a negatively-charged species is introduced to the surface of a support in sub-ML coverage. The layer-by-layer growth of metal deposited onto the oxide surface is promoted because the adhesion strength of the metal-oxide interface is increased. This method can also be used to achieve nanoislands of metal upon sub-ML deposition. The negatively-charged species can either be deposited onto the oxide surface or a compound can be deposited that dissociates on, or reacts with, the surface to form the negatively-charged species.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: November 15, 2005
    Assignee: Sandia Corporation
    Inventor: Dwight R. Jennison
  • Patent number: 6958405
    Abstract: Catalysts useful for oxidation reactions are disclosed. The catalysts comprise a polymer-encapsulated titanium zeolite. The catalysts are easy to prepare and use, they are easy to recover and reuse, and they provide good conversions in a variety of important oxidation processes. The invention includes a process which comprises oxidizing an organic compound in the presence of hydrogen peroxide and a polymer-encapsulated titanium zeolite. In one example, the organic compound is propylene and the reaction product is propylene oxide.
    Type: Grant
    Filed: March 9, 2004
    Date of Patent: October 25, 2005
    Assignee: ARCO Chemical Technology, L.P.
    Inventors: Bi Le-Khac, Roger A. Grey
  • Patent number: 6933259
    Abstract: This composite oxide powder can secure a large pore volume even after calcination at high temperature and, when a catalyst is formed by loading a noble metal on this composite oxide powder, noble metal grain growth can be suppressed. The composite oxide powder comprises particles of an oxide of a metal M1 and an oxide of a metal M2 which does not dissolve in the oxide of the metal M1, the oxide of the metal M1 and the oxide of the metal M2 being dispersed at the nanometer level. Since different oxides serve as a barrier to each other, sintering is suppressed. Therefore, in the case of composite oxide powder comprising Ce as a metal M1 and Al as a metal M2, grain growth is small even after exposed to high temperature and pores of 3.5-100 nm secure a volume of 0.07 cc/g or more after calcination at 600° C. for 5 hours and a volume of 0.04 cc/g or more after calcination at 800° C. for 5 hours.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: August 23, 2005
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Miho Hatanaka, Akira Morikawa, Akihiko Suda, Hideo Sobukawa, Kiyoshi Yamazaki
  • Patent number: 6921738
    Abstract: The present invention is directed to a catalyzed metallic substrate, such as a metal plate. There is a catalyst layer supported on the substrate surface. The article is useful as part of exhaust systems which can be used with small engines for applications such as motorcycles, lawn mowers, chain saws, weed trimmers and the like. The present invention includes methods to prepare the catalyzed metal substrate and methods of use of the catalyzed substrate.
    Type: Grant
    Filed: October 20, 2003
    Date of Patent: July 26, 2005
    Assignee: Engelhard Corporation
    Inventors: H. Shinn Hwang, Joseph C. Dettling, Michael P. Galligan, Ronald J. Brown, John J. Mooney
  • Patent number: 6914031
    Abstract: The photocatalyst granules of the present invention are photocatalyst granules prepared by molding a mixture containing photocatalyst particles and colloidal silica, and drying the molded mixture, wherein the content of the photocatalyst particles in the photocatalyst granules is 10% by weight or more. According to the photocatalyst granules of the present invention, since contact between the photocatalyst particles and the open air is not inhibited, thereby enabling the photocatalyst particles to contact with an organic matter sufficiently, oxygen or ultraviolet light, the photocatalytic activity is high. That is, the photocatalyst granules of the present invention are easy to handle and can be fixed on a solid, and also have excellent durability and high photocatalytic activity.
    Type: Grant
    Filed: December 27, 2000
    Date of Patent: July 5, 2005
    Assignee: Yamaha Corporation
    Inventors: Yoichi Nagasaki, Akira Osawa, Jun Yamamoto, Kunimasa Muroi
  • Patent number: 6897181
    Abstract: The invention relates to a process for preparing a catalyst for the polymerization of olefins, which comprises: a) preparation of a finely divided silica xerogel, b) loading of the xerogel with chromium from a solution of chromium trioxide or a chromium compound which is converted into chromium trioxide under the conditions of step c), and c) activation of the resulting product at from 400 to 1100° C. in a water-free gas stream comprising oxygen in a concentration of above 10% by volume, wherein a fluoride doping with a fluorinating agent is carried out in step b) or in step c). Furthermore, the invention relates to a catalyst for the polymerization of olefins which is obtainable by the process of the invention and to a process for the polymerization of olefins in which an olefin or an olefin mixture is polymerized in the presence of a catalyst according to the invention.
    Type: Grant
    Filed: May 14, 2001
    Date of Patent: May 24, 2005
    Assignee: Basell Polyolefine GmbH
    Inventors: Shahram Mihan, Martin Lux, Wolfgang Rohde, Andreas Deckers, Peter Kölle, Heinz Vogt
  • Patent number: 6887821
    Abstract: A robust, high temperature mixed metal oxide catalyst for propellant composition, including high concentration hydrogen peroxide, and catalytic combustion, including methane air mixtures. The uses include target, space, and on-orbit propulsion systems and low-emission terrestrial power and gas generation. The catalyst system requires no special preheat apparatus or special sequencing to meet start-up requirements, enabling a fast overall response time. Start-up transients of less than 1 second have been demonstrated with catalyst bed and propellant temperatures as low as 50 degrees Fahrenheit. The catalyst system has consistently demonstrated high decomposition effeciency, extremely low decomposition roughness, and long operating life on multiple test particles.
    Type: Grant
    Filed: April 1, 2003
    Date of Patent: May 3, 2005
    Assignee: The Boeing Company
    Inventors: Jeffrey A. Mays, Kevin A. Lohner, Kathleen M. Sevener, Jeff J. Jensen
  • Patent number: 6881702
    Abstract: A catalyst suitable for the gas-phase oxidation of organic compounds to ?,?-unsaturated aldehydes and/or carboxylic acids and having an active phase comprising a multimetal oxide material is prepared by a process in which a particulate catalyst precursor which contains oxides and/or compounds of the elements other than oxygen which constitute the multimetal oxide material, which compounds can be converted into oxides, is prepared and said catalyst precursor is converted by calcination into a catalytically active form, wherein a stream of the particulate catalyst precursor is passed at substantially constant speed through at least one calcination zone at constant temperature for calcination.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: April 19, 2005
    Assignee: BASF Aktiengesellschaft
    Inventors: Heiko Arnold, Signe Unverricht, Raimund Felder, Klaus Harth, Klaus Joachim Müller-Engel
  • Patent number: 6881701
    Abstract: The present invention provides a coating composition for substrates. The coating composition of the present invention generally includes a silicate binder and a plurality of photocatalytic particles. The silicate binder functions as a bonding agent to establish the coating on the substrate. A plurality of photocatalyst particles are dispersed throughout the silicate binder. The particles are included in an amount that provides sufficient distribution of the particles in the resulting coating. The incorporation of the present invention onto substrates prevents algal growth on building materials utilizing the coated substrates.
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: April 19, 2005
    Assignee: 3M Innovative Properties Company
    Inventor: Jeffry L. Jacobs
  • Patent number: RE40140
    Abstract: The invention relates to a process for preparing a catalyst for the polymerization of olefins, which comprises: a) preparation of a finely divided silica xerogel, b) loading of the xerogel with chromium from a solution of chromium trioxide or a chromium compound which is converted into chromium trioxide under the conditions of step c), and c) activation of the resulting product at from 400 to 1100° C. in a water-free gas stream comprising oxygen in a concentration of above 10% by volume, wherein a fluoride doping with a fluorinating agent is carried out in step b) or in step c). Furthermore, the invention relates to a catalyst for the polymerization of olefins which is obtainable by the process of the invention and to a process for the polymerization of olefins in which an olefin or an olefin mixture is polymerized in the presence of a catalyst according to the invention.
    Type: Grant
    Filed: May 14, 2001
    Date of Patent: March 4, 2008
    Assignee: Basell Polyolefine GmbH
    Inventors: Shahram Mihan, Martin Lux, Wolfgang Rohde, Andreas Deckers, Peter Kölle, Heinz Vogt