Circuit and method for power clamp triggered dual SCR ESD protection
Circuit and method for RC power clamp triggered dual SCR ESD protection. In an integrated circuit, a protected pad is coupled to an upper SCR circuit and a lower SCR circuit; and both are coupled to the RC power clamp circuit, which is coupled between the positive voltage supply and the ground voltage supply. A structure for ESD protection is disclosed having a first well of a first conductivity type adjacent to a second well of a second conductivity type, the boundary forming a p-n junction, and a pad contact diffusion region in each well electrically coupled to a pad terminal; additional diffusions are provided proximate to and electrically isolated from the pad contact diffusion regions, the diffusion regions and first and second wells form two SCR devices. These SCR devices are triggered, during an ESD event, by current injected into the respective wells by an RC power clamp circuit.
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The present invention relates to a circuit and method for providing improved electro-static discharge (ESD) protection for use in semiconductor devices and integrated circuits. ESD protection is presently provided to protect the internal circuitry of semiconductor devices in the presence of an electro-static stress event, such as a static discharge that occurs from a human body or machine approaching an electrically isolated device or circuit board. These ESD stress events may cause voltages in excess of the kilovolts range to be coupled to a pin of an integrated circuit. Without the ESD protection, the internal devices can be damaged or destroyed. The present invention is directed to providing an improved ESD circuit and methods that effectively provide efficient and effective ESD protection.
BACKGROUNDIn integrated circuits, ESD stress events must be protected against. ESD events occur when a charged object, such as a human body or another machine, is placed in proximity to an integrated circuit device and a static discharge occurs. The conductive leads on a packaged IC make an efficient surface for receiving electro-static discharge. If the voltage stress that is caused by the discharge into an integrated circuit pin is not protected against, physical damage including breakdown, metal electromigration, gate oxide rupture and other damage due to an ESD event stress may destroy or damage the physical devices within the integrated circuit.
Prior art ESD protection approaches involve a variety of circuit elements that are placed in proximity to the pads of the integrated circuit. Typically, a bond wire couples the input/output pad, which is a metallic or conductive surface, to a package pin. The pins may be gold, Alloy 42, copper, palladium and nickel plated material or the like. The ESD protection circuit provides a path to a safe terminal, typically a power supply pin or ground pin, and causes the electro-static current (called a “strike”) to bypass the susceptible semiconductor devices formed within the integrated circuit. An effective ESD circuit can protect a device and prolong its life.
The level of ESD protection needed for integrated circuits varies widely depending on the application and the type of integrated circuits. Circuits intended for use in automobile applications require particularly robust ESD protection. Similarly, integrated circuits that are intended to be handled by a consumer, such as flash cards and DIMM modules that a consumer physically inserts into a board or slot are particularly vulnerable to human body ESD strikes. In contrast, circuits that are installed into a robust circuit board inside a factory setting and placed on a well protected system in a highly controlled environment may require far less robust ESD protection. The work stations, workers, and the tools used in such an environment can be strapped to a ground terminal, and the humidity and materials used in the environment can be controlled to lower the probability of a static discharge event. In some cases, this protection may lower the ESD probability to a level such that on-board protection circuitry may not be required. This is a rare case, however, and most integrated circuits have some on-board ESD circuitry.
The electronics industry has created standards and classes for ESD ratings of devices, so that the purchasers of an integrated circuit may know what level of protection or class of ESD event the integrated circuit is designed for. These may be described as classes of protection for a human body model (HBM) event, for example. Class 0 may be for events from 0-2 kilovolts, Class 1 may be from 2 kilovolts to 4 kilovolts, Class 2 may be for greater than 4 kilovolts. Machine model (MM) events are also specified. This information is typically provided by an IC manufacturer so that the buyer understands what ESD stresses the device can withstand.
ESD events typically happen between an input, input/output or output pad and another terminal, either Vss (ground) and Vdd (positive power supply). Four modes of ESD stress are commonly described. A positive voltage from a pad to Vss may be referred to as a PS strike, a positive voltage from a pad to Vdd may be referred to as a PD strike, a negative voltage from a pad to Vss may be referred to as an NS strike, and a negative voltage from a pad to Vdd may be referred to as a ND strike. These descriptions will be used throughout this specification.
An effective ESD protection scheme must provide protective paths for each of these four modes of ESD stress. In addition, a path is often provided between the power supply pads, that is from Vss to Vdd, and from Vdd to Vss. In the prior art, ESD protection circuits are provided at each protected pad. The pads are a conductive area formed on a surface of the integrated circuit for receiving an external connection, typically a bond wire or ball grid array (BGA) ball. The pads are then coupled by electrical conductors to internal circuitry. An input/output pad has an input path coupled to a driver circuit, usually a CMOS inverter, for receiving input voltage signals, and to an output path coupled to an internal buffer or inverter for driving an output; the circuit is arranged so that at a given time the PAD signal is either being received as an input signal or being driven at an output signal. An ESD protection circuit is placed at each of these many pads and thus prevents an ESD strike event from damaging the internal circuitry.
Prior art ESD protection circuits can take several forms but typically require, in addition to a path for the ESD current that bypasses the internal circuitry, a trigger circuit for each one protection circuit. Thus, prior art ESD protection circuits use a substantial amount of silicon area, and therefore reduce the available area for the application circuits in the integrated circuit. In addition, some prior art ESD circuits do not provide efficient paths for the ESD current to flow in all of the known modes, and therefore the ESD protection obtained is not as robust as is desired.
Many ESD circuits rely on a silicon controlled rectifier (SCR) device to provide a current path. SCR devices are known in the art to be formed from p-n-p-n or n-p-n-p junctions. Once an SCR device is triggered, it will continue to conduct current so long as an adequate hold current is present, and the low on-resistance Ron for the SCR device and low triggering voltage makes them particularly useful in ESD protection circuits.
A known arrangement to provide the p-n-p-n structure for an SCR is to couple a pair of bipolar transistors, a p-n-p and an n-p-n, to provide the SCR.
In
SCR circuit 22 is coupled to an upper trigger circuit 21. Capacitor 34 and resistor 23 provide the trigger voltage to inverter 27, which when active, will pull down the base of p-n-p transistor 35, turning it on. Current flowing from the collector of p-n-p transistor 35 will create a positive voltage at the base of n-p-n transistor 31, turning it on and thus SCR circuit 22 will be triggered by the trigger circuit 21 in the event of a positive strike PD. Resistors 29 and 33, which act as bias resistors, are provided by the N-well (resistor 29) and P-well (resistor 33) that the bipolar transistors are formed in, and are not discrete resistor devices. Similarly, the lower trigger circuit 24 which is formed of resistor 41, capacitor 43, and inverter 47, will put a positive voltage on the base of n-p-n transistor 63 and cause current to flow from its emitter and through the resistor 53. Resistor 51 will also have current flowing through it which will, along with the voltage drop from the positive supply to the base of p-n-p transistor 61, cause transistor 61 to turn on and couple the PAD to the VSS through the SCR circuit 25. The lower trigger circuit will turn on when a positive voltage strike PS occurs, allowing the ESD current to flow into VSS.
In an integrated circuit using the ESD protection circuit of
Prior art variations on these ESD circuits are known. In one variant, the trigger circuits use a so-called “Native NMOS” device to trigger the upper and lower SCR circuits. These native NMOS devices are also required for each pad, and they are turned off by an additional negative bias circuit; this must be done to prevent a large SCR current leakage. This approach does not reduce the silicon area required for the trigger circuitry.
In another prior approach, a chain of diodes is proposed as the trigger circuit. This approach is believed to require even more silicon area, as each pad requires a diode string for each SCR circuit. The diodes have to be large to provide fast SCR turn on during an ESD event. Because of the way the N type wells are biased in this circuit, a potential latch up problem exists. A reverse diode shunt is also required in parallel to the SCR circuits to provide NS (negative from the pad to VSS) and PD (positive from the pad to VDD) protection.
In another prior art approach, the trigger circuit is a NMOS device coupled to a dedicated gate bias circuit. Again, this approach requires a dedicated trigger circuit for each pad, resulting in a larger silicon area. In addition, the NMOS trigger transistor has to be sized larger than normal to provide rapid SCR circuit turn on during an ESD event. High standby current in the SCR circuit and a potential latch up problem again exists with this approach. Also, an extra diode shunt, placed in parallel to the SCR circuit, is needed for NS (negative from the pad to VSS) and PD (positive from the pad to VDD) protection.
A continuing need thus exists for an improved ESD protection circuit and methods that provide robust protection while reducing the amount of silicon area required for the protection circuitry.
SUMMARY OF THE INVENTIONThese and other problems are generally solved or circumvented, and technical advantages are generally achieved, by embodiments of the present invention, which provides circuits and methods for a silicon efficient ESD protection scheme.
In one exemplary embodiment, an ESD protection circuit comprises an upper SCR circuit coupled between a protected pad and a positive voltage supply terminal, and having a first trigger input coupled through a well resistor to an RC power clamp coupled between the positive supply terminal and the ground power supply terminal; and a lower SCR circuit coupled between a protected pad and the ground power supply terminal and having a second trigger input coupled through a well resistor to the RC power clamp. In another exemplary embodiment, the upper SCR is triggered by the operation of the RC power clamp. In yet another exemplary embodiment, the lower SCR is triggered by the operation of the RC power clamp. In another exemplary embodiment the upper and lower SCR circuits are triggered by currents injected into the wells by the RC power clamp during ESD events.
In an exemplary method embodiment, ESD protection is provided for a pad terminal of an integrated circuit by providing an upper SCR circuit coupled between the pad and a positive power supply, providing a lower SCR circuit coupled between the pad and a ground power supply, providing an RC power clamp circuit coupled between the positive power supply and the ground power supply, and triggering one of the upper and lower SCR circuits during an ESD event using the RC power clamp.
In an exemplary method embodiment, an SCR protection circuit is provided by forming a first well and a second well in a semiconductor substrate, the first and second wells of opposite conductivity types; forming a first diffusion region in the first well of the first conductivity type and electrically coupled to a ground power supply; forming a first pad contact region of the second conductivity type in the first well proximate to and electrically isolated from the first diffusion region and electrically coupled to a pad terminal; forming a third diffusion region of the second conductivity type in the first well proximate to the first pad contact region and electrically isolated from the pad contact region, and electrically coupled to the ground power supply; forming a third diffusion region of the first conductivity type in the second well proximate to and electrically isolated from the second diffusion region; forming a second contact pad of the first conductivity type in the second well proximate to and electrically isolated from the third diffusion region, and electrically coupled to the pad terminal; forming a fourth diffusion region of the second conductivity type proximate to and electrically isolated from the second pad contact region and electrically coupled to the positive power supply; and providing an RC power clamp circuit coupled between the positive power supply and the ground power supply.
In an exemplary structure embodiment, an ESD protection structure for an integrated circuit is described comprising a first well and a second well of opposite conductivity types formed in a semiconductor substrate, the wells formed adjacent and having a boundary that is a p-n junction; a first diffused region of the first conductivity type disposed at the surface of the first well and coupled to a ground power supply terminal; a first pad contact region of a second conductivity type disposed at the surface of the first well and adjacent to and electrically isolated from the first diffusion region; a second diffusion region of the second conductivity type disposed at the surface of the first well and electrically isolated from and proximate to the first pad contact region, and coupled to the ground power supply; a third diffused region of the first conductivity type disposed at the surface of the second well proximate to and electrically isolated from the second diffused region; a second pad contact region of the first conductivity type disposed in the second well proximate to and electrically isolated from the third diffused region, and electrically coupled to the pad terminal; a fourth diffused region of the second conductivity type disposed at the surface of the second well proximate to and electrically isolated from the second pad contact region and electrically coupled to the positive power supply; and an RC power clamp circuit coupled between the positive power supply and the ground power supply.
The foregoing has outlined rather broadly the features and technical advantages of the present invention in order that the detailed description of the invention that follows may be better understood. Additional features and advantages of the invention will be described hereinafter, which form the subject of the claims of the invention. It should be appreciated by those skilled in the art that the conception and specific embodiment disclosed might be readily utilized as a basis for modifying or designing other structures or processes for carrying out the same purposes of the present invention. It should also be realized by those skilled in the art that such equivalent constructions do not depart from the spirit and scope of the invention as set forth in the appended claims.
For a more complete understanding of the present invention, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawing, in which:
The drawings, schematics and diagrams are illustrative, not intended to be limiting but are examples of embodiments of the invention, are simplified for explanatory purposes, and are not drawn to scale.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTSThe making and using of the presently preferred embodiments are discussed in detail below. It should be appreciated, however, that the present invention provides many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific embodiments discussed are merely illustrative of specific ways to make and use the invention, and do not limit the scope of the invention.
An ESD protection circuit 71 is also shown in
A second SCR provides the upper ESD protection circuit, labeled SCR_U. This SCR is formed of the N-well resistance R_nwU from VDD to the base of p-n-p BJT 73, n-p-n BJT 75 and the P-well resistance R_pwU from the base of BJT 75 to voltage VSS. The p-n base-emitter junction of BJT 75 also forms a diode labeled Dio_D that is forward biased from VSS to the PAD terminal.
In
The table of
In
ESD events in mode NS, where there is a negative voltage on the PAD with respect to terminal VSS, are also described in the table. In this mode, the p-n junction of the base emitter of BJT 75 in
The bottom row of the table of
Isolation regions 97 are formed. These may be, for example, shallow trench isolation (STI) or other types of isolation regions such as LOCOS. N+ regions 99, 101, and 103 are formed. P+ regions 100, 102 and 104 are formed using conventional patterning and ion implantation steps. Conductive paths such as polysilicon, aluminum, copper, alloys of aluminum and copper, and the like are formed using conventional semiconductor processing techniques to couple the positive supply terminal VDD and ground or negative supply terminal VSS and the PAD terminal, as shown. The power supply terminals are further coupled to at least one RC power clamp circuit 17, which is arranged as shown in the earlier figures. Note that the structure of
The structure of
The operation of the ESD protection circuitry as implemented in
The primary path for a positive strike from the terminal PAD to the VDD terminal is labeled PD in
Similarly, for the NS mode, the primary path for a negative strike from the PAD terminal to VSS is shown in the table of
Finally, the primary path for a negative strike from the terminal PAD to the VSS terminal is shown in
In
In a completed integrated circuit embodiment, the ESD circuit of
Further, the embodiments of the present invention provide an ESD protection circuit with high latch up immunity during normal operation as the wells (93 and 95 in
Further silicon area savings may be achieved by combining portions of the SCR_U and SCR_D structures in the ESD circuit embodiment when implementing the layout, as shown in
This simple ESD protection circuit is particularly appropriate for low voltage circuits in input/output pad applications. For example, low noise amplifiers (LNA) with low capacitance RF characteristics running at frequencies in excess of 5 Gigahertz. Low voltage drivers for communications buses in the higher data bandwidth ranges, such as Gigabit per second (Gbps) services on serial/deserial (Ser/Des) buses like PCI Express, SATA, and the like. These integrated circuits also benefit from the use of the embodiments of the present invention, many other applications would also benefit. Generally the embodiments may be used to provide ESD protection in integrated circuits and significant advantages in reliability and silicon area will be achieved.
Although embodiments of the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims. For example, it will be readily understood by those skilled in the art that the methods may be varied while remaining within the scope of the present invention.
Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure of the present invention, processes, or steps, presently existing or later to be developed, that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present invention. Accordingly, the appended claims are intended to include within their scope such processes or steps.
Claims
1. An ESD protection structure, comprising:
- a semiconductor substrate of a first conductivity type;
- a first well of the first conductivity type formed into the semiconductor substrate;
- a second well of a second conductivity type formed into the semiconductor substrate adjacent to the first well, the intersection of the first and second wells forming a p-n junction;
- a first diffused region of the first conductivity type formed at the surface of the first well and electrically coupled to a ground supply terminal;
- a first pad contact region of the second conductivity type formed at the surface of the first well, separated from and proximal to the first diffused region by an isolation region formed in the first well, and the first pad contact region electrically coupled to a pad terminal;
- a second diffused region of the second conductivity type formed at the surface of the first well separated from and proximal to the pad contact region of the second conductivity type and electrically coupled to the ground supply terminal;
- a third diffused region of the first conductivity type formed in the surface of the second well and electrically isolated from and proximate to the second diffused region, the electrical isolation performed by an isolation region formed in the second well, and the third diffused region electrically coupled to a positive power supply terminal;
- a second pad contact region of the first conductivity type formed at the surface of the second well and electrically isolated from and proximate to the third diffused region, the electrical isolation performed by a second isolation region formed in the second well, and the second pad contact electrically coupled to the pad terminal;
- a fourth diffused region of the second conductivity type formed at the surface of the second well and electrically isolated from and proximate to the second pad contact region, the electrical isolation performed by a third isolation region formed in the second well, and the fourth diffused region electrically coupled to the positive supply terminal; and
- an RC power clamp circuit coupled between the positive supply terminal and the ground supply terminal and configured to trigger the ESD protection by coupling the RC power clamp circuit to the first and second wells.
2. The ESD protection structure of claim 1, wherein the first conductivity type is a p type.
3. The ESD protection structure of claim 1, wherein the second conductivity type is an n type.
4. The ESD protection structure of claim 1, wherein the first diffused region, third diffused region, and the second pad contact region are a P+ conductivity type.
5. The ESD protection structure of claim 4, wherein the first pad contact region, the second diffused region and the fourth diffused region are N+ conductivity type.
6. The ESD protection structure of claim 5, wherein the second pad contact region, the second well, the first well, and the second diffused region form a p-n-p-n SCR device.
7. The ESD protection structure of claim 5, wherein the first pad contact region, the first well, the second well and the third diffused region form an n-p-n-p SCR device.
8. The ESD protection structure of claim 5, wherein the first pad contact region and the first well form a reverse biased diode.
9. The ESD protection structure of claim 8, wherein the diode is further coupled through the well resistance to the first diffused region and electrically coupled to the ground supply terminal.
10. The ESD protection structure of claim 5, wherein the second pad contact region and the second well form a diode.
11. The ESD protection structure of claim 10, wherein the diode is further coupled through the second well resistance to the fourth diffused region and electrically coupled to the positive power supply.
12. An ESD protection structure, comprising:
- a semiconductor substrate of a first conductivity type;
- a plurality of ESD pad structures, each comprising: a first well of the first conductivity type formed into the semiconductor substrate; a second well of a second conductivity type formed into the semiconductor substrate adjacent to the first well, the intersection of the first and second wells forming a p-n junction; a first diffused region of the first conductivity type formed at the surface of the first well and electrically coupled to a ground supply terminal; a first pad contact region of the second conductivity type formed at the surface of the first well, separated from and proximal to the first diffused region by an isolation region formed in the first well, and the first pad contact region electrically coupled to a pad terminal; a second diffused region of the second conductivity type formed at the surface of the first well separated from and proximal to the pad contact region of the second conductivity type and electrically coupled to the ground supply terminal; a third diffused region of the first conductivity type formed in the surface of the second well and electrically isolated from and proximate to the second diffused region, the electrical isolation performed by an isolation region formed in the second well, and the third diffused region electrically coupled to a positive power supply terminal; a second pad contact region of the first conductivity type formed at the surface of the second well and electrically isolated from and proximate to the third diffused region, the electrical isolation performed by a second isolation region formed in the second well, and the second pad contact electrically coupled to the pad terminal; a fourth diffused region of the second conductivity type formed at the surface of the second well and electrically isolated from and proximate to the second pad contact region, the electrical isolation performed by a third isolation region formed in the second well, and the fourth diffused region electrically coupled to the positive supply terminal; and at least one RC power clamp circuit coupled between the positive supply terminal and the ground supply terminal and configured to trigger the ESD protection.
13. The ESD protection structure of claim 12, wherein the at least one RC power clamp circuit further comprises at least two RC power clamp circuits.
14. The ESD protection structure of claim 12, wherein the at least one RC power clamp circuit further comprises not more than two RC power clamp circuits.
15. The ESD protection structure of claim 12, wherein the first conductivity type is a p type.
16. The ESD protection structure of claim 15, wherein the second conductivity type is an n type.
17. The ESD protection structure of claim 16, wherein the first diffused region, third diffused region, and the second pad contact region are a P+ conductivity type.
18. The ESD protection structure of claim 17, wherein the first pad contact region, the second diffused region and the fourth diffused region are N+ conductivity type.
19. The ESD protection structure of claim 18, wherein the second pad contact region, the second well, the first well, and the second diffused region form a p-n-p-n SCR device.
20. The ESD protection structure of claim 18, wherein the first pad contact region, the first well, the second well and the third diffused region form an n-p-n-p SCR device.
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Type: Grant
Filed: Oct 27, 2008
Date of Patent: Nov 1, 2011
Patent Publication Number: 20100103570
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd. (Hsin-Chu)
Inventors: Ming-Hsiang Song (Hsin-Chu), Jam-Wem Lee (Zhubei)
Primary Examiner: Patrick Salce
Attorney: Slater & Matsil, L.L.P.
Application Number: 12/258,946
International Classification: H01L 29/66 (20060101);