Abstract: This invention relates to liquid urethane-modified polyisocyanate compositions obtained by reaction of polyisocyanates or polyisocyanate mixtures of the diphenylmethane series containing from about 50 to about 100% by weight diisocyanatodiphenylmethane isomers with substoichiometric quantities of polyether polyol compositions having an average hydroxyl equivalent weight of about 500 to 3000 and an average hydroxyl functionality greater than about 4, optionally followed by mixing the initially formed reaction product with urethane-free polyisocyanates or polyisocyanate mixtures of the diphenylmethane series containing from about 40 to about 100% by weight diisocyanatodiphenylmethane isomers. This invention also relates to a process for the preparation of such polyisocyanate compositions. The invention further relates to the use of such compositions as the polyisocyanate component in the production of flexible polyurethane foams.
Type:
Grant
Filed:
May 19, 1989
Date of Patent:
July 31, 1990
Assignee:
Bayer Aktiengesellschaft
Inventors:
Peter Gansen, Klaus-Dieter Wolf, Klaus Seel
Abstract: A molded abrasive article comprising abrasive particles dispersed throughout and adhered within a crosslinked polyurethane binder matrix having a glass transition temperature greater than about 10.degree. C. and a glass transition temperature range of greater than about 70.degree. C.
Type:
Grant
Filed:
April 6, 1989
Date of Patent:
June 12, 1990
Assignee:
Minnesota Mining and Manufacturing Company
Abstract: This invention relates to a process for the preparation of polyurethane foams by the reaction of a foamable reaction mixture. A liquid blowing agent is added to either the isocyanate or the polyol prior to mixing of the components. An inert gas is dispersed in the component which contains the blowing agent and the gas charged component is immediately and continuously mixed with the other component, at the same time keeping it at least under the pressure required for charging it with gas until mixing has been completed, and leaving the resulting reaction mixture to foam up. The key to the present invention is in the small amount of gas charging.
Type:
Grant
Filed:
February 27, 1989
Date of Patent:
June 5, 1990
Assignee:
Bayer Aktiengesellschaft
Inventors:
Kurt Krippl, Klaus Schulte, Erwin Hoffmann, Rolf Wiedermann
Abstract: An electrically conductive elastomeric foam for use in EMI/RFI shielding applications, especially as a gap filler or caulk. The foam is based upon a polyurethane system wherein the electrically conductive filler is intermixed with either the isocyanate or active hydrogen containing component before reacting the two components to create the foam. The foam is lightweight, flexible, highly conductive, capable of withstanding cyclical vibration and is capable of adhering to various conductive surfaces such as metal, composites and glass. The foam is preferably room temperature curable and consists of a water activable prepolymer or quasi prepolymer system.
Abstract: The present invention relates to the obtention of a rigid polyurethane compound, cellular or micro-cellular, reinforced or not, having a density ranging from 0.20 to 1.30 g/cm.sup.3 ; the formation of this compound happens through the mixing of a resin composed of a mixture of polyether and polyester polyols aminated or not, having a molecular weight ranging from 100 to 5000, employed at 5 to 100 parts by weight; surfactant based on dimethylpolysiloxane, employed at 0.1 to 5 parts by weight; amine catalysts of the tetramethylethylenediamine and dimethylcyclohexylamine type employed at 0.
Abstract: Viscous liquids containing polymeric materials which will interact with one another upon contact and generate gas for foam expansion are intimately and homogeneously mixed in a very short period of time by passing them successively and continuously through first and second rotary dynamic shearing mixers, the first mixer being considerably smaller than the second mixer, and the mixture experiencing a brief period of respite from shearing between the two mixers. The mixture experiences a much higher degree of shear in the first mixer, where the heat necessary for promoting the reaction is provided through the shearing action but without creating localized hot-spots. The process is particularly well suited for the preparation of foamed polydiorganosiloxanes, on a continuous, commercial scale.
Abstract: An electrically conductive polymer composite comprising a porous body of polymer A containing interconnected cavities, and polymer B containing an electrically conductive filler and filling the cavities of the porous body. This polymer composite can be made by filling the cavities of the porous body with a liquid monomer, monomer mixture or prepolymer and then polymerizing or cross-linking it to yield polymer B in solid form. The polymer composite has excellent mechanical properties and high electrical conductivity and, therefore, is suitable for use as an electrically conductive material, electromagnetic wave shielding material, heating element and antistatic material.
Abstract: The invention refers to a high-pressure mixing device, for at least two chemical components to be mixed, in particular of the type having a movable mixing chamber, in which the mixing chamber communicates with an outlet duct for discharging the mixture therefrom through a lateral passage and in which the component inlet apertures open directly into the mixing chamber but are oriented so as to face away from the lateral passage in a direction which is opposite to the flow of the mixture in the outlet duct.
Abstract: A closed cell, rigid, polymer foam containing as filler at least about 2 percent by weight of carbon black, based on the weight of the polymer in the foam, the carbon black being uniformly dispersed throughout the foam so that there is present in the cell walls of the foam an amount of carbon black which reduces the aged k-factor of the foam to below the aged k-factor of the corresponding unfilled foam.
Type:
Grant
Filed:
April 18, 1988
Date of Patent:
January 3, 1989
Assignee:
The Celotex Corporation
Inventors:
David G. Gluck, Thomas G. Soukup, William J. Moore
Abstract: Polyurethanes which have been prepared or combined with another material are made by combining or applying a polyurethane-forming reaction mixture or polyurethane to another material such as a PVC foil or textile. The polyurethane-forming mixture or polyurethane is made up of an organic polyisocyanate, a high molecular weight isocyanate reactive material, a catalyst and a stabilizer against thermolysis and contact discoloration. The required stabilizer is an epoxide having an epoxide equivalent weight between 57 and 10,000. Other additives commonly used in polyurethane chemistry such as blowing agents, chain extenders and surfactants may also be employed. The polyurethane composites thus produced are characterized by improved thermal stability and reduced discoloration.
Abstract: The invention proposes a polyurethane assembly foam which is produced by foaming a mixture in which, before the completed foaming, there are brought together a solution of the propellant of the foam, a prepolymer of polyurethane, a reaction resin and, if need be, parts of its reagent with components kept separate from the solution until the final foaming, namely the reagent or individual ones of its components as well as possibly hardening accelerators of the polyurethane. The apparatus includes an outer pressure tank for the reception of the solution and an inner pressure tank for the separation of the components of the solution and a ram, movable from outside for perforating the inner pressure tank and permitting mixing of the contents of the tanks prior to release of the solution.
Abstract: Flame resistant polyurethane foams are made by reacting a polyisocyanate with a specific polyol composition. This polyol composition is made up of (a) at least 10 wt. % of a polyether formed by the addition of alkylene oxide(s) to 2,3- and/or 3,4-tolylenediamine having an OH number of from 400 to 520, (b) at least 20-50 wt. % flame retardant containing phosphorus and/or halogen, (c) 5-10 wt. % chain lengthening or cross-linking agent, (d) surface active agents, (e) water and (f) 0-30 wt. % polyhydroxyl compound(s) other than (a) having a molecular weight of from 300 to 10,000.
Abstract: The present invention is directed to a process and apparatus for introducing gas into one of at least two free-flowing components which are subsequently mixed to provide a foam-forming free-flowing mixture by transferring the component to have gas dispersed therein from a supply container to a gas loading area, loading the component with gas and returning the component to the supply area, wherein the gas used in the gas loading area is obtained from a gas cushion maintained in the supply container and wherein the gas is compressed to a pressure higher than the pressure in the gas loading area before it is dispersed into the free-flowing component.
Type:
Grant
Filed:
January 15, 1987
Date of Patent:
August 16, 1988
Assignee:
Maschinenfabrik Hennecke GmbH
Inventors:
Ferdinand Proksa, Ferdinand Althausen, Gottfried Bucher, Reiner Raffel, Hans-Michael Sulzbach
Abstract: Polydiorganosiloxane compositions useful for producing flame resistant foam of the type containing finely divided nonmetallic fibrous heat resistant material and finely divided nonmetallic cellular heat resistant material tend to separate upon long time storage. The compositions remain homogeneous upon storage when at least 0.1 weight percent of fume silica is included in the composition during the mixing of the ingredients before storage.
Abstract: A high pressure mixing head for mixing reactive components in reaction injection molding includes a mixing chamber discharging into a quieting chamber and an injection valve for injecting reactive component into the mixing chamber. Recirculation passages for the reactive component are provided in the mixing chamber and internally of the injection valve. The recirculation passage internally of the injection valve is selectably opened and closed as is the outlet from the injection valve into the mixing chamber. Both the injection valve outlet and the recirculation passage internally of the injection valve are selectably throttleable.
Abstract: A composition and method for polymerization of cycloolefins using a feed stream including an iodide containing activator to form a substantially cross-linked polymeric product. The polymeric product may be formed by polymerization in an intricately shaped mold and/or be of ultra-low density. High glass transition temperature and fiber reinforced products are formed.
Abstract: The present invention is directed to a process for the production of urea- and/or biuret-modified polyisocyanates by reacting organic polyisocyanates with a mixture of high molecular weight isocyanate-reactive compounds and low molecular weight isocyanate-reactive compounds, wherein at least 25% of the isocyanate-reactive groups are primary amino groups. The present invention is further directed to the products obtained by this process and their use for the production of polyisocyanate polyaddition products, especially for the preparation of molded articles by the RIM process.
Type:
Grant
Filed:
April 24, 1986
Date of Patent:
October 27, 1987
Assignee:
Bayer Aktiengesellschaft
Inventors:
Werner Rasshofer, Reiner Paul, Klaus Seel, Christian Weber
Abstract: Flexible polyurethane foams are used for a wide variety of applications including upholstery and bedding. Unfortunately polyurethane foams are inherently flammable. The invention overcomes this problem by using expandable graphite in the polyurethane foam-forming reaction mixture to improve the burning characteristics of the final foam. Expandable graphite is graphite containing one or more exfoliating agents so that considerable expansion will occur at high temperatures.
Abstract: Foamed organic silicate produced by chemically reacting an alkali oxidated silicon compound with a substituted organic compound in the presence of a peroxide compound. This self-standing cellular organic silicate product may be utilized for thermal and sound insulation, as a cavity filler and as a coating agent.
Abstract: This invention relates to a process for producing water-blown, flexible polyurethane foams for improved foam stability and molded water-blown, flexible polyurethane foams that are rapidly demoldable with improved green strength. The process involves the use of certain compounds ("foam modifiers") as hereinafter more specifically defined. The foam modifiers consist of an alkali metal or alkaline earth metal ion and an anion of a Bronsted acid having a pKa of greater than 1 (other than: (a) an inorganic alkaline earth metal salt that has a water solubility of less than one gram of salt per 100 milliliters of water at 25.degree. C., (b) alkali metal dihydrogen phosphate and (c) alkali metal sulphate).
Type:
Grant
Filed:
October 25, 1985
Date of Patent:
August 11, 1987
Assignee:
Union Carbide Corporation
Inventors:
Frederick E. Bailey, Jr., Michael W. Jorgenson, Robert D. Whitman
Abstract: Low density foams are prepared from an admixture which comprises an unsaturated polyester resin, a free radical initiator which initiator is activated at temperatures from about 100.degree. to about 400.degree. F., and a compound selected from a t-alkylhydrazinium salt or a carbonylhydrazine. The low density foams have uniform cell structure without cracks or voids and the process is efficient.
Abstract: An antistatic polyester polyurethane foam containing substantially uniformly incorporated therein as an antistatic material a combination of a particulate, electrically conductive material, such as carbon black, and a haloacetic acid, such as dichloroacetic acid. The combination of conductive material and haloacetic acid which is incorporated into the polyurethane foam during its in situ preparation is believed to be tied into the foam through reaction of the haloacetic acid and at least the diisocyanate used in the foam formulation. The polyurethane foams of this invention have excellent antistatic properties while retaining the desirable features of a good polyurethane foam including uniformity of cell size, no pinholing, and good structural stability.
Type:
Grant
Filed:
February 5, 1985
Date of Patent:
November 4, 1986
Assignee:
Wm. T. Burnett & Co., Inc.
Inventors:
Roland N. Fracalossi, Walter V. V. Greenhouse, Joseph S. Sollers
Abstract: A method of producing elastomeric silicone foams from a two-part system is disclosed. The method mixes the ingredients then allows a froth to form and cure at ambient temperature to an elastomeric silicone foam. The method mixes a vinyl-containing polydiorganosiloxane (1), a hydroxylated polydiorganosiloxane (2), a platinum catalyst (3), an organohydrogensiloxane (4) and a profoamer (5). The profoamer is a resinous, benzene-soluble organosiloxane copolymer consisting essentially of SiO.sub.4/2 units, silicone bonded hydroxyl groups, (CH.sub.3).sub.3 SiO.sub.1/2 units, and fluorine-containing units. An embodiment of the method includes a liquified blowing agent and stores the mixture under superatmospheric pressure, forming a foam by releasing the mixture to atmospheric pressure. Another embodiment includes an alcohol in the mixture to provide a foam of lower density.
Type:
Grant
Filed:
February 3, 1986
Date of Patent:
August 26, 1986
Assignee:
Dow Corning Corporation
Inventors:
Therese M. Bauman, Chi-Long Lee, James A. Rabe
Abstract: A support surface is formed into a trough, a liquid polymer which expands on reaction is dispensed onto the support surface, and the support surface is inclined to cause flow of the polymer to a region in which the polymer expands. The polymer is introduced onto a supporting liquid which supports the polymer in a zone which is substantially coextensive with at least a major portion of the expansion region. The supporting liquid has a specific gravity higher than that of the polymer, whereby the polymer floats on and advances across the supporting liquid in the form of an expanding mass having left and right sides, a flat bottom and a top which slopes upwardly in the direction of the advance. Conveyors support the expanding mass at the respective left and right sides thereof. The conveyors are submerged in the liquid at their upstream ends, and the direction of advance of their polymer-supporting active surfaces is substantially parallel to the sloping top of the polymeric bun as it expands.
Abstract: A composition for foaming polyester which includes a carbonate or bicarbonate salt and water intermixed with a finely divided solid free flow agent such a synthetic amorphous silica. The free flow agent is added in an amount sufficient to absorb all of the water and render the composition a free flowing powder. The composition is readily mixable with an unsaturated polyester resin media. A source of acid in the mixture liberates gas from the carbonate or bicarbonate, and good foam structures having small uniform cells are obtained.
Abstract: Reinforced cellular or noncellular molded polyurethane parts are prepared by heating a mixture of reinforcing materials and a heat-curable composition of polyisocyanates and polyols in an open or closed mold, said composition being storage-stable at room temperature and containing, optionally, auxiliaries and additives. In said composition, the polyisocyanate is dispersed in the form of discreet particles having particle diameters from 0.1 to 150 .mu.m in the polyol and the polyisocyanate particles are deactivated on their surfaces such that from 0.01 to 20 equivalent percent of the total available isocyanate groups are deactivated and such that the ratio of free isocyanate groups to hydroxyl groups is from 0.7:1 to 2.5:1.The polyurethane molded parts are suitable for use as self-supporting trim parts, reinforcement parts, or molded parts for various applications.
Type:
Grant
Filed:
November 23, 1984
Date of Patent:
June 24, 1986
Assignee:
BASF Aktiengesellschaft
Inventors:
Frank Werner, Rainer Blum, Peter Horn, Martin Welz, Rolf Osterloh
Abstract: Fiber-reinforced syntactic foam composites having a low specific gravity and a low coefficient of thermal expansion suitable for forming lightweight structures for spacecraft applications are prepared from a mixture of a heat curable thermosetting resin, hollow microspheres having a diameter of about 5 to 200 micrometers and fibers having a length less than or equal to 250 micrometers.
Type:
Grant
Filed:
May 7, 1984
Date of Patent:
June 17, 1986
Assignee:
Hughes Aircraft Company
Inventors:
Preston S. Du Pont, Janet E. Freeman, Robert E. Ritter, Alois Wittmann
Abstract: A liquid impregnant containing furfural, an acid catalyst and a pore-forming agent comprising a surfactant, e.g. a polyalkylene oxide adduct, is impregnated into fine grained, isotropic graphite bodies and then polymerized and pyrolyzed. An increase in the density of the impregnated body and an improved surface finish is obtained by means of the liquid impregnant and method of this invention.
Abstract: A method of producing elastomeric silicone foams from a two-part system is disclosed. The method mixes the ingredients then allows a froth to form and cure at ambient temperature to an elastomeric silicone foam. The method mixes a vinyl-containing polydiorganosiloxane (1), a hydroxylated polydiorganosiloxane (2), a platinum catalyst (3), an organohydrogensiloxane (4) and a profoamer (5). The profoamer is a resinous, benzene-soluble organosiloxane copolymer consisting essentially of SiO.sub.4/2 units, silicone bonded hydroxyl groups, (CH.sub.3).sub.3 SiO.sub.1/2 units, and fluorine-containing units. An embodiment of the method includes a liquified blowing agent and stores the mixture under superatmospheric pressure, forming a foam by releasing the mixture to atmospheric pressure. Another embodiment includes an alcohol in the mixture to provide a foam of lower density.
Type:
Grant
Filed:
October 16, 1985
Date of Patent:
June 3, 1986
Assignee:
Dow Corning Corporation
Inventors:
Therese M. Bauman, Chi-Long Lee, James A. Rabe
Abstract: A process of preparing a fast reacting, light stable, sprayable or injectable polyester-modified polyurethane polymer reaction product to prepare coatings or molded products, which process comprises admixing and reacting together: a trimerized or biuret aliphatic polyisocyanate, such as a trimerized or biuret hexamethylene diisocyanate prepolymer; a polyamine to react as a chain extender for the prepolymer, such as for example, a diethyltoluene diamine, in an amount sufficient to react substantially with the free NCO groups of the trimerized or biuret prepolymer; an unsaturated polyester subject to cross linking by the use of a metal salt promotor, such as a cobalt salt promotor, and a peroxide initiator; the cobalt salt and the peroxide initiator present in an amount to provide for the curing of the unsaturated polyester.
Abstract: Polyoxyalkylene foam stabilizing surfactants can be prepared by reacting a polyoxyalkylene adduct, a cyclic nitrogenous vinyl monomer and an esterified unsaturated dibasic acid under free radical polymerization conditions in the presence of a free radical initiator, and by subjecting the reaction product obtained to a solvent extraction. The isolated components can be utilized as surfactants in producing cellular foams.
Abstract: Described is a process for preparing extruded functional fluid and solid-containing thermoplastic foamed particles using chemical blowing agents or direct gas extrusion processes, uses of such foamed particles and articles produced from said foamed particles. The process described involves the use of a single screw or double screw extruder wherein the resin particles are added upstream from the functional fluid or solid which, in turn, is added to the extruder upstream from the point of addition of the liquid or gaseous blowing agent.
Type:
Grant
Filed:
August 24, 1984
Date of Patent:
September 24, 1985
Assignee:
International Flavors & Fragrances Inc.
Inventors:
Howard J. Rutherford, Donald A. Withycombe
Abstract: Polyurethane foams which may be rendered flame resistant by the addition of flame retardants are produced by reaction between a carbohydrate, a polyisocyanate and water in the presence of a suitable surfactant and polyurethane forming catalyst.
Abstract: Moisture curable, foamable compositions that do not flow appreciably in the uncured state when applied on a vertical surface comprise an RTV elastomeric composition, a liquified blowing agent and finely divided silica in combination with either small diameter glass, metal or graphite fibers or carbon black. The RTV elastomeric composition comprises (1) at least one hydroxyl endblocked diorganosiloxane homopolymer or graft copolymer, and (2) an effective amount of a moisture reactive crosslinker for the hydroxyl endblocked polymer.
Abstract: When producing molded foam parts from liquid reaction components, the charge of gas in the initial components has a significant effect on the foam structure and quality of the molded part. This invention provides a process and apparatus for introducing a gas into at least one of the liquid reaction components prior to mixing said components for reaction. The component which is to be charged with gas is circulated from a feed tank through a recycle circuit to a compression zone which is maintained at a higher pressure than that of the feed tank. Said gas is admixed with said component at the point of initiation of the compression zone and the higher pressure is relieved through a throttle element prior to returning the gas-charged component to the feed tank. A finely divided stable gas dispersion which can be mixed with other components for reaction is obtained.
Type:
Grant
Filed:
May 4, 1984
Date of Patent:
July 2, 1985
Assignee:
BASF Aktiengesellschaft
Inventors:
Heino Thiele, Werner Weber, Peter Taubenmann
Abstract: Described is a process for preparing extruded functional fluid and solid-containing thermoplastic foamed particles using chemical blowing agents or direct gas extrusion processes, uses of such foamed particles and articles produced from said foamed particles. The process described involves the use of a single screw or double screw extruder wherein the resin particles are added upstream from the functional fluid or solid which, in turn, is added to the extruder upstream from the point of addition of the liquid or gaseous blowing agent.
Type:
Grant
Filed:
February 9, 1983
Date of Patent:
June 4, 1985
Assignee:
International Flavors & Fragrances Inc.
Inventors:
Howard J. Rutherford, Donald A. Withycombe
Abstract: Polyorganosiloxane foams exhibiting a desirable combination of low density, an average cell size between 0.2 and 4 mm and a cell concentration of at least 4 per linear centimeter are obtained by dispensing and curing moisture curable organosiloxane compositions containing a dispersed liquid or gaseous blowing agent and, as a foam stabilizer, a resinous organosiloxane copolymer comprising trimethylsiloxy units, SiO.sub.4/2 units and fluorine-containing organosiloxane units. The polymer portion of the organosiloxane compositions can be a polydimethylsiloxane or a graft copolymer comprising at least 20 mole percent of dimethylsiloxane units in combination with organic units.
Abstract: A rigid, polyurethane foam comprises about 2-10 weight percent, based on the total foam weight, of a carbon black which is CONDUCTEX CC-40-220 or CONDUCTEX SC, whereby the rigid polyurethane foam is electrically conductive and has essentially the same mechanical properties as the same foam without carbon black added.
Type:
Grant
Filed:
December 8, 1983
Date of Patent:
March 19, 1985
Assignee:
The United States of America as represented by the United States Department of Energy
Abstract: A stable dispersion is prepared by first forming a dispersion of a polymer derived from TDI residue in an organic solvent, adding a high molecular weight polyol and then removing the solvent to produce a dispersion of the polymer in the high molecular weight polyol. In forming the dispersion in the solvent, TDI residue is reacted with an active hydrogen containing compound selected from the group consisting of an amine compound, a short-chain polyol and mixtures thereof. The stable dispersion is used in preparing a wide variety of polyurethane products, such as foams and elastomers.
Abstract: A method of forming a urethane prepolymer comprising the steps of gradually adding an isocyanate compound to a hydrophilic polyether or polyester compound without substantial added mixing whereby a relatively dense isocyanate layer and a polyether or polyester layer overlying the isocyanate layer are formed, and a urethane prepolymer-forming reaction occurs at the interface between the layers. The resulting urethane prepolymer may be reacted with water to form a cellular urethane polymer, or with an aqueous slurry of unconsolidated aggregate material to form a consolidated aggregate product, such as a plant growth supporting rooting medium.
Abstract: The flowability of foamable compositions comprising a hydroxyl-containing polyorganosiloxane, a polyorganosiloxane containing silicon-bonded hydrogen atoms, a platinum catalyst and a catalyst inhibitor is eliminated by including in the composition a solid filler exhibiting a mean particle size of one micron or less and either (1) organosilicon compound containing at least 0.5% by weight of carboxyl groups or silicon-bonded hydroxyalkyl groups, or (2) a partially esterified polyfunctional alcohol. In addition, the pot life of the composition is increased without adversely affecting the structure of the cured foam or the adhesion of the foam to various substrates.
Abstract: A method of forming a synthetic article by open forming techniques by providing a fluid composition containing a predominant quantity of synthetic resin and having a capability for delayed, substantial gas evolution. To produce reinforced articles, the composition is applied to the reinforcement at a temperature below a predetermined gas evolution temperature and is subjected to fluid spreading conditions to thoroughly wet the elements of reinforcement. Subsequently, the fluid composition reaches the predetermined temperature, the resultant gas evolution effectively expands the composition while it remains in thorough wetting contact with the reinforcement elements, and the resin then solidifies and cures to produce an intimately reinforced, expanded article. In important embodiments the preponderant gas evolution results from the reaction of an organic hydroperoxide with an isocyanate in the presence of a surfactant.
Abstract: A method of forming reinforced synthetic articles of polyester resin by reaction injection molding techniques comprising combining a set of reactants including a major base mass of polyester resin in fluid form, at least one polyester cure accelerator, a selected quantity of isocyanate, a surfactant, and an additive that is highly exothermically reactive with at least one other component in the mixture. The isocyanate is added in sufficient quantity to react with at least one other component in the mixture to provide mold filling and shrink-resistant quantities of carbon dioxide throughout the mixture. The resultant mixture is injected into a mold prior to substantial reaction. The additive is allowed to react and the heat produced by this exothermic reaction is effective to trigger and accelerate gas forming soon after injection. The gas formation generates pressure to expand the polyester base resin mass and maintain pressure through the curing reaction of the accelerator with the polyester resin.
Abstract: Polyurethane moldings having an inhomogeneously colored surface with color contrasts in fiber-like distribution are made by incorporating colored fibers of a specified type in a polyurethane forming reactionmixture. The colored fibers must have a staple length of from 0.1 to 6 mm, a denier of from 0.1 to 25 dtex, and a coloring agent that does not migrate or dissolve in the polyurethane-forming materials. These fibers are generally used in a quantity such that they represent from 0.1 to 10 wt. % of the polyurethane-forming reaction mixture. Shoe soles, shoe heels, multiple layer soles and padded components are examples of moldings which may be produced in accordance with the present invention.
Abstract: A mixing head for a high velocity reaction injection apparatus for mixing and dispensing two or more liquid components. The mixing head includes a mixing chamber with two or more inlets for the separate components and an outlet for dispensing the mixed components, and an injection housing for injecting each component through a corresponding inlet. Component flow is directed through a flow accelerating passage in the injection housing prior to injection into the mixing chamber, for imparting a pressure drop in the component on the downstream side of the passage, and means are provided for selectively blocking the inlets for terminating the dispensing of the mixed components and thereby increasing the component pressure in the injection housing downstream of the passage.
Abstract: The invention relates to a method and a device for producing a reaction mixture from flowable foam-forming or solid-forming components (preferably polyurethane forming components) which are conveyed continuously and are mixed together or are circulated. The quantity to be conveyed is preselected. The injection pressure is preselected and the circulatory pressure is measured for each component. The predetermined quantity and pressure to be conveyed as well as the measured value are preferably fed into a control computer during the circulation and the mixing process and are compared with actual values. Cavities are filled out with the reaction mixture produced and, in particular, molded articles are produced in molds.
Type:
Grant
Filed:
December 16, 1982
Date of Patent:
May 15, 1984
Assignee:
Bayer Aktiengesellschaft
Inventors:
Rolf Coblenz, Klaus Schulte, Wilfried Ebeling, Dieter Evertz
Abstract: Polyurethane foam products comprising a foam filled with a foam and a large amount of solid material inert to the foam products are described. The foams are prepared by foaming a polyurethane foam-forming diisocyanate and polyol around pre-formed polyurethane foam chips having incorporated therein or therewith solid materials inert to the foam. The inert material can be a fire- or combustion-retardant material; a material such as graphite or the like to render the foam conductive; or a filler material to impart various other characteristics. The polyurethane foam-filled foams can be tailored to have excellent physical characteristics and are particularly suitable for furniture upholstery, cushioning applications including in mattresses, and where special properties are required.
Type:
Grant
Filed:
May 23, 1983
Date of Patent:
March 20, 1984
Assignee:
Wm. T. Burnett & Co., Inc.
Inventors:
Roland N. Fracalossi, Walter V. V. Greenhouse, Michael S. Buchanan
Abstract: A single-phase, storage-stable, emulsifier-free polyol mixture comprising 100 parts of a relatively high molecular weight polyoxyalkylene polyol of OH number from 20 to 120, which has at least 5% and less than 80% by weight, of terminal oxyethylene blocks; from 1 to 100 parts of a low molecular weight diol mixture which is a reaction product of ethylene glycol, butane diol-1,4, or a mixture of ethylene glycol and butane diol-1,4, with from 0.05 to 0.50 mols of alkyl oxiranes; from 0.1 to 5 parts of solubilizing additives comprising one or more salts, the cations of which are from Groups I, II and III of the Periodic Table, ammonium or mono- to tetra-alkyl ammonium ions, and the anions of which are produced by removing at least one proton from an acid having a K.sub.s value of at least 10.sup.-7 ; and, optionally, other compounds having isocyanate-reactive hydrogen atoms and other auxiliaries and additives for polyurethane production. Also polyurethanes produced using these polyol mixtures.
Type:
Grant
Filed:
May 24, 1983
Date of Patent:
March 13, 1984
Assignee:
Bayer Aktiengesellschaft
Inventors:
Werner Rasshofer, Wolfgang Reichmann, Adolf Richartz, Manfred Dietrich
Abstract: Cured polyorganosiloxane foams exhibiting a uniquely high resistance to burn-through and disintegration when exposed to flames contain at least 0.1% by weight each, based on the weight of said foam, of at least one finely divided nonmetallic fibrous heat resistant material, at least one finely divided nonmetallic cellular heat resistant material, and at least 5 ppm of platinum in elemental or chemically combined form. The total concentration of heat resistant materials should not exceed 40%, based on the weight of the foam. This invention also provides a method for preparing flame retardant polyorganosiloxane foams.
Abstract: Aggregate material is contacted with a fluid agent comprising a hydrophilic urethane prepolymer to form a hydrophilic polyurethane-polyurea polymeric matrix which adhesively bonds the aggregate together as a resilient, integral, water-permeable mass which will sustain plant growth.This is a Reissue of a Patent which was the subject of a Reexamination Certificate No. [B1 3,805,532], dated [Jul. 16, 1985], Request No. [90/000,598], [Jul. 30, 1984].
Type:
Grant
Filed:
April 22, 1986
Date of Patent:
August 18, 1987
Assignee:
Minnesota Mining and Manufacturing Company