Semiconductor device packages with solder joint enhancement elements
Electronic devices including a semiconductor device package, a substrate, and first and second solder joints. The semiconductor device package includes a die pad, leads and enhancement elements surrounding the die pad, a chip electrically connected to the leads, and a package body encapsulating the chip, portions of the leads, and portions of the enhancement elements, but leaving exposed at least a side surface of each enhancement element. Side surfaces of the enhancement elements and the package body are coplanar. The substrate includes first pads corresponding to the leads and second pads corresponding to the enhancement elements. The first solder joints are disposed between the first pads and the leads. The second solder joints are disposed between the second pads and the enhancement elements. The second solder joints contact side surfaces of the enhancement elements. The surface area of the second pads is greater than the surface area of the corresponding enhancement elements.
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This application is a continuation of co-pending U.S. patent application Ser. No. 13/433,061, filed on Mar. 28, 2012, which claims priority to Taiwan Patent Application Serial No. 100123897, filed on Jul. 6, 2011. The priority applications are incorporated herein by reference in their entireties.
BACKGROUNDThe present embodiments relate to semiconductor device packages, and more particularly to semiconductor device packages having a lead frame and related manufacturing methods.
DESCRIPTION OF RELATED ARTA quad-flat no-leads (QFN) package is a type of semiconductor device package having short signal traces and, thus, fast signal transmission speed. Therefore, QFN packages are well suited to chip packages with high frequency transmission (e.g. high frequency transmission through the RF bandwidth), and have become common for package applications in the wireless field, for example.
In one method of making a conventional QFN package, a lead frame having die pads and leads is provided. Chips, or dies, are configured on the die pads and electrically connected to the leads via bonding wires. The leads, the bonding wires, and the chips are encapsulated and protected by a molding compound, or encapsulant, and the bottom surfaces of the leads are exposed from the encapsulant for electrical connection to an external device, such as a printed circuit board (PCB). A singulation process is then performed to divide the structure into individual QFN packages.
After PCB surface mount, a drop test may be performed to evaluate solder joint reliability between the QFN package and the PCB. During the drop test, the solder joint is usually broken at the corners of the QFN package. Therefore, there is a need to improve the solder joint strength at the corners.
SUMMARYOne of the present embodiments comprises an electronic device. The electronic device comprises a semiconductor device package. The semiconductor device package includes a die pad, a plurality of leads disposed about the die pad, and a plurality of enhancement elements disposed about the die pad. Each of the enhancement elements has a substantially triangular outer surface and three side surfaces. The semiconductor device package further includes a chip disposed on the die pad and electrically connected to the leads, and a package body encapsulating the chip, at least portions of the leads and at least portions of the enhancement elements, but leaving exposed at least two of the side surfaces of each enhancement element. The exposed side surfaces of the enhancement elements are coplanar with side surfaces of the package body. The electronic device further comprises a substrate including a plurality of first pads corresponding to the leads and a plurality of second pads corresponding to the enhancement elements. The electronic device further comprises a plurality of first solder joints disposed between the first pads and the leads. The electronic device further comprises a plurality of second solder joints disposed between the second pads and the enhancement elements. A surface area of each of the second pads is larger than a surface area of a corresponding one of the enhancement elements. The second solder joints contact the side surfaces of the enhancement elements.
Another of the present embodiments comprises an electronic device. The electronic device comprises a semiconductor device package. The semiconductor device package includes a die pad and a plurality of leads disposed about the die pad. The semiconductor device package further includes a plurality of enhancement elements disposed symmetrically about the die pad. Each enhancement element including substantially rectangular inner and outer surfaces. The semiconductor device package further includes a chip disposed on the die pad and electrically connected to the leads, and a package body encapsulating the chip, at least portions of the leads and at least portions of the enhancement elements, but leaving exposed at least one side surface of each enhancement element. The exposed side surfaces of the enhancement elements are coplanar with side surfaces of the package body. The electronic device further comprises a substrate including a plurality of first pads corresponding to the leads and a plurality of second pads corresponding to the enhancement elements. The electronic device further comprises a plurality of first solder joints disposed between the first pads and the leads. The electronic device further comprises a plurality of second solder joints disposed between the second pads and the enhancement elements. The enhancement elements include first enhancement elements disposed at corners of the package body and second enhancement elements disposed at a center of each edge of the package body. The second solder joints contact the side surfaces of the enhancement elements.
Another of the present embodiments comprises a method of manufacturing an electronic device. The method comprises providing a semiconductor device package. The semiconductor device package comprises a die pad, a plurality of leads surrounding the die pad, and a plurality of enhancement elements surrounding the die pad. The semiconductor device package further comprises a chip disposed on the die pad and electrically connected to the leads, and a package body encapsulating the chip, portions of the leads and portions of the enhancement elements, but leaving exposed at least a side surface of each enhancement element. The side surface of each enhancement element is coplanar to the side surface of the package body. The method further comprises providing a substrate. The substrate comprises a plurality of first pads corresponding to the leads and second pads corresponding to the enhancement elements. The method further comprises mounting the semiconductor device package to the substrate by first and second solder joints. The first solder joints are disposed between the first pads and the leads. The second solder joints are disposed between the second pads and the enhancement elements. The area of each of the second pads is greater than the area of each of the corresponding enhancement elements.
Common reference numerals are used throughout the drawings and the detailed description to indicate the same elements. The present invention will be more apparent from the following detailed description taken in conjunction with the accompanying drawings.
DETAILED DESCRIPTIONReferring to
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In alternative embodiments, the enhancement elements 230a, 230b, 236c, 236d, 236e, 236f may be changed to other forms and/or shapes. However, it is preferred that the surface areas of the second outer surfaces 234a, 237b, 237c, 237d, 237e, 237f, 239d, 239f of the enhancement elements 230a, 230b, 236c, 236d, 236e, 236f are larger than the surface areas of the first outer surface 224 of each lead 220. The ratio of the surface area of each the outer surfaces of the enhancement elements to the surface area of the outer surface of each the lead is larger than or equal to 4. This configuration can enhance the connection strength and improve the solder joint reliability between the semiconductor device package and the PCB.
Referring to
The PCB 20a includes a plurality of enhancement pads 40a, which are located at the corners C of the carrier 200b, and are symmetrically disposed about the die pad 210 as a center. Positions of the enhancement pads 40a of the PCB 20a correspond to positions of the enhancement element portions 236b of the semiconductor device package 100b. The surface area of each enhancement pad 40a is larger than the surface area of the outer surface 237b of each first enhancement element portion 236b.
Referring to
The surface area of the exposed surface 42a of the enhancement pad 40a is larger than the surface area of the exposed surface 32a of the bonding pad 30a. Positions of the bonding pads 30a correspond to positions of the leads 220. Positions of the enhancement pads 40a correspond to positions of the enhancement elements 230b. The enhancement pads 40a extend outside the carrier 200b of the semiconductor device package 100b in the direction away from the chip 300. The exposed surface 42a of each enhancement pad 40a has a width Wd in the direction away from the chip 300. The outer surface 237b of the enhancement element portion 236b of the semiconductor device package 100b has a width Wb in the same direction, and the ratio (Wd/Wb) is preferably greater than or equal to 1.3.
The solder 600 is disposed between the leads 220 of the semiconductor device package 100b and the bonding pads 30a of the PCB 20a. Although not shown in
Referring to
The first enhancement element portions 236h are located at the corners C of the carrier 200h and symmetrically disposed about the die pad 210 as a center. The second enhancement element portions 238h are symmetrically disposed at centers of the edges of the carrier 200h with the die pad 210 as a center. The shapes of the outer surfaces 237h and the inner surfaces 237h′ of the first enhancement element portions 236h are substantially triangular. The shapes of the outer surfaces 239h and the inner surfaces 239h′ of the second enhancement element portions 238h are substantially semicircular.
Positions of the second enhancement pad portions 46b correspond to positions of the second enhancement element portions 238h. A surface area of the exposed surface of the second enhancement pad portion 46b is larger than a surface area of the outer surface 239h of the second enhancement element portion 238h. In addition, the edges of the outer surfaces 239h of the second enhancement element portions 238h are substantially aligned with the lateral edges of the molding compound 500. Positions of the first and second enhancement pad portions 45a, 46b correspond to positions of the first and second enhancement element portions 236h, 238h. The first and second enhancement pad portions 45a, 46b extend outside the carrier 200h of the semiconductor device package 100h in the direction away from the chip 300. The surface area of the exposed surfaces of first and second enhancement pad portions 45a, 46b are larger than the surface area of the outer surfaces the first and second enhancement element portions 236h, 238h respectively. This configuration allows the solder 600 to overflow to the side surfaces of the first and second enhancement element portions 236h, 238h. The overflowed solder 600 can provide additional joint strength and improve the solder joint reliability between the semiconductor device package 100h and the PCB 20b due to the increased contact area between the solder 600 and the package 100h.
While the invention has been described and illustrated with reference to specific embodiments thereof, these descriptions and illustrations do not limit the invention. It should be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the true spirit and scope of the invention as defined by the appended claims. The illustrations may not necessarily be drawn to scale. There may be distinctions between the artistic renditions in the present disclosure and the actual apparatus due to manufacturing processes and tolerances. There may be other embodiments of the present invention which are not specifically illustrated. The specification and the drawings are to be regarded as illustrative rather than restrictive. Modifications may be made to adapt a particular situation, material, composition of matter, method, or process to the objective, spirit and scope of the invention. All such modifications are intended to be within the scope of the claims appended hereto. While the methods disclosed herein have been described with reference to particular operations performed in a particular order, it will be understood that these operations may be combined, sub-divided, or re-ordered to form an equivalent method without departing from the teachings of the invention. Accordingly, unless specifically indicated herein, the order and grouping of the operations are not limitations of the invention.
Claims
1. An electronic device, comprising:
- a semiconductor device package including a die pad; a plurality of leads disposed about the die pad, each lead including a first outer surface; a plurality of enhancement elements disposed about the die pad adjacent to edges of the semiconductor device package, each enhancement element including a second outer surface, a surface area of the second outer surface being larger than a surface area of the first outer surface; a chip disposed on the die pad and electrically connected to the leads; a package body encapsulating the chip, at least portions of the leads, and at least portions of the enhancement elements; and
- a substrate, the substrate including a plurality of first pads corresponding to the leads and a plurality of second pads corresponding to the enhancement elements, a plurality of first solder joints disposed between the first pads and the leads, and a plurality of second solder joints disposed between the second pads and the enhancement elements;
- wherein a surface area of each of the second pads is larger than a surface area of a corresponding one of the enhancement elements.
2. The electronic device of claim 1, wherein the first outer surface and the second outer surface are at least partially exposed from the package body.
3. The electronic device of claim 1, wherein the second outer surface has a substantially circular shape.
4. The electronic device of claim 1, wherein the second outer surface has a substantially triangular shape.
5. The electronic device of claim 4, wherein the enhancement element has three side surfaces with at least one of the side surfaces exposed.
6. The electronic device of claim 1, wherein the second outer surface has a substantially rectangular shape.
7. The electronic device of claim 6, wherein the enhancement element has four side surfaces with at least one of the side surfaces exposed.
8. The electronic device of claim 1, wherein the enhancement element is disposed at a corner of the package body.
9. The electronic device of claim 1, wherein the enhancement elements are disposed at a center of each edge of the package body.
10. The electronic device of claim 1, wherein the enhancement elements connect to the die pad and extend to an edge of the semiconductor device package.
11. The electronic device of claim 1, wherein a ratio of a width of each of the second pads to a width of each of the enhancement elements is greater than or equal to 1.3.
12. The electronic device of claim 1, wherein the enhancement elements have at least three side surfaces with at least one of the side surfaces exposed, and the second solder joints contact the exposed side surface.
13. The electronic device of claim 1, further comprising a solder mask layer covering portions of the substrate, but leaving the first and second pads exposed.
14. The electronic device of claim 1, wherein the enhancement elements are symmetrically disposed about the die pad as a center.
15. The electronic device of claim 1, further comprising metal plating layers on the outer surfaces of the enhancement elements.
16. The electronic device of claim 15, wherein the metal plating layers comprise materials selected from at least one of titanium/copper (Ti/Cu), nickel/gold (Ni/Au), Cr/Cr—Cu/Cu, Ti/Ni—V, Ti/Ni—V/Cu, Ti/W, and Ti/W/Au.
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Type: Grant
Filed: Jul 29, 2013
Date of Patent: Mar 31, 2015
Patent Publication Number: 20130307157
Assignee: Advanced Semiconductor Engineering, Inc. (Kaohsiung)
Inventors: Po-Shing Chiang (Kaohsiung), Ping-Cheng Hu (Kaohsiung), Yu-Fang Tsai (Kaohsiung)
Primary Examiner: Alonzo Chambliss
Application Number: 13/953,328
International Classification: H01L 23/495 (20060101); H01L 21/00 (20060101); H05K 5/02 (20060101); H01L 23/488 (20060101); H01L 23/00 (20060101); H01L 21/48 (20060101); H01L 21/56 (20060101);