Abstract: The method of an embodiment of the present invention comprises the following steps: (A) filling a melted thermoplastic material for a first time; (B) closing the forming mold and blowing air into the forming mold; (C) opening the first forming mold and removing the chair legs; (D) placing at least two of the chair legs into a second forming mold; (E) filling the melted thermoplastic material for a second time; and (F) closing the second forming mold and blowing air into the second forming mold.

Abstract: Cast material rotor (200,300,500,800) with profiled helical outer surface (208,308,508,808). Cast material layer (502,802) can be disposed between core (504,804) and tube (506,806). Profiled helical outer surface (208,308) can be in tube 206 or cast material layer 302, respectively. Method of forming rotor 200 can include filling void between outer surface 212 of core 204 and longitudinal bore 210 of tube 206 having profiled helical outer surface 208 with cast material 202 in fluid state, and solidifying cast material 202. Tube 206 can be disposed within profiled helical bore 714 of mold 700, e.g., before solidifying cast material 202. Method of forming rotor 300 can include filling void between outer surface 312 of core 304 and profiled helical bore 714 in mold 700 with cast material 302 in fluid state, solidifying cast material 302 to impart profiled helical outer surface 308 thereto, and removing mold 700 from cast material 302.

Abstract: A filter cartridge includes a one-piece housing having a port and a filtration element disposed in the housing. The filtration element is a coherent filter block that can be larger in cross dimension than the port. The filtration element can be a coherent filter block that generally conforms to the shape of the hollow interior, but is slightly smaller than the hollow interior so as to define a gap between the filtration element and the inner surface. One method for constructing a filter cartridge includes providing a housing having a hollow interior and at least one port, introducing a granular material into the hollow interior via the port, and transforming the granular material in the hollow material into a coherent filter block. Another method for constructing a filter cartridge includes providing a filtration element in the form of a coherent filter block, and overmolding a housing around the filtration element.

Abstract: Materials and methods are provided for producing preform materials for impact-resistant composite materials suitable for liquid molding. Interlayers formed of nonwoven, continuous fibers, such as spunbonded, spunlaced, or mesh fabric, are introduced between non-crimped layers of unidirectional reinforcing fibers to produce a preform for use in liquid-molding processes to produce a composite member. Curing of the preform provides increased impact resistance by increasing the amount of energy required to propagate localized fractures due to impact.

Abstract: A method includes forming an elongated member having a tubular shape. The elongated member includes a sidewall that defines a lumen. A spiral-shaped opening is formed in the sidewall such that the elongated member is configured to move between a retracted configuration and an expanded configuration along a longitudinal axis of the lumen. In some embodiments, the method further includes forming a distal retention structure. The distal retention structure can be disposed at a distal end of the elongated member and can define a lumen in fluid communication with the lumen defined by the sidewall of the elongated member.

Abstract: A composite material having exposed nanofibers is prepared by dividing a polymer nanofiber matrix into sections. A portion of a polymeric substrate material is removed to expose lengths of nanofibers that together can act as a nanoadhesive.

Abstract: A process for forcibly infusing liquid potting compound into the strands of a cable in order to attach an anchor to the cable. The process uses a strand cavity within an anchor that encloses the exposed strands. The strand cavity is sealed. Liquid potting compound is then forced into the strand cavity, where it runs around and through the exposed strands. A second venting passage is preferably employed, so that the liquid potting compound flows through the mold without trapping any substantial air pockets.

Abstract: An embedded-object composite product including a solid-state mass of PET, an object embedded in the PET material mass, and a zone possessing a continuous material-density gradient in the PET material mass, with more-dense PET material residing closely adjacent the embedded object, and less-dense PET material residing more distant from that object. This product is produced effectively by non-destructively heating the PET mass from its solid state to allow it to flow as a liquid, by then pressing the object into the heated PET mass to perform object embedment and to create a declining PET-material density in the region adjacent, and progressing from adjacent, the embedded object, and by thereafter cooling the mass to re-solidify it.

Abstract: The three-dimensionally shaped sandwich structure is produced starting from a layered material (1) comprising a compressible core layer, in particular a paper honeycomb structure, having two opposite main faces which are each covered with a reinforcing material and with a mouldable material. The layered material (1) is moulded in a compression mould comprising two mutually movable mould sections (7, 9). In order to reduce the formation of cracks, tears or breaks in the core layer, the first mould section (7) is composed of at least two mutually movable mould parts (10 and 11-12). A first portion of the layered material (1) is first deep-drawn by moving the first mould part (10) towards its moulding position so that wrinkles are formed in the layered material and the second mould part (11-12) is moved later and/or more slowly than the first mould part (10) towards its moulding position.

Abstract: A pressure control valve assembly including a valve body with a valving cavity, a metal insert, a member and ball, a plastic internal ball guide, and a plug. The metal insert, which is received within the valving cavity, includes an exhaust port, a pressure control port, a supply port, and a plug-receiving end. The plastic internal ball guide is included within a portion of the metal insert. The member extends within a portion of the insert and is movable with respect to the exhaust port, the member moving a ball with respect to a supply port. In an embodiment, a plug is received within the plug-receiving end of the insert. A method for making a valve body for a valve assembly is also disclosed.

Abstract: An apparatus comprising a multi-layered armor. The multi-layered armor includes a stack of layers, each layer including a mesh of fibers of first polymer molecules, surfaces of the fibers being functionalized by at least one of hydroxyl, ketone, and amine groups. The multilayered armor also includes second polymer molecules being hydrogen bonded to the fiber surfaces, some of the second polymer molecules having hydroxyl, ketone, amine or carboxylic acid groups. The multilayered armor further includes a composition of third polymer molecules molded over the stack.

Abstract: A recoil pad having a pad in which the elastomer contains a plurality of pockets having one or more pocket characteristics adjustable over the entirety or portions of the pad to achieve recoil pad characteristics which can be incrementally variably matched to the recoil energy characteristics and recoil energy transfer characteristics of a particular target stock.

Abstract: The present invention discloses a resin composition and a prepreg produced using the resin composition. The resin composition comprises, as essential components: 100 parts by mass of a component (A) which is an epoxy resin; 41 to 80 parts by mass of a component (B) which is thermoplastic resin particles; and 20 to 50 parts by mass (in terms of diaminodiphenylsulfone) of a component (C) which is diaminodiphenylsulfone microencapsulated with a coating agent. The thermoplastic resin particles (B) comprise at least thermoplastic resin particles (B1) having an average particle diameter of 1 to 50 ?m and thermoplastic resin particles (B2) having an average particle diameter of 2 to 100 ?m at a mass ratio of 3:1 to 1:3. The average particle diameter ratio D2/D1 of the average particle diameter D2 of the thermoplastic resin particles (B2) to the average particle diameter D1 of the thermoplastic resin particles (B1) is 2 or more.

Abstract: A laminated panel (23) comprises a fusible layer (23A) having an upper surface. A mesh layer (23A, A1) has an encapsulated portion enclosed in the fusible layer so as to be below the upper surface of the fusible layer (23A). An embossed portion (A1) protrudes from the upper surface of the fusible layer (23A). A method (10) of forming a laminated panel with the fusible layer and the mesh layer comprises the steps of: i) heating the fusible layer (23A) to fuse a portion of the fusible layer; and ii) pressing only selected portion of the mesh layer against the fusible layer to provide for the formation of an embossed pattern (A1) on the resulting laminated panel (10).

Abstract: Molding method of manufacturing for soft-shield and orthodontic pacifiers, and for pacifiers having snap-in caps that prevent exposing baglet to molten plastic during molding process.

Abstract: The present invention relates to a process for manufacturing composite structures formed by two subcomponents of the same material, characterized in that it comprises the following steps: providing a first subcomponent (13), particularly a skin; providing a tool (15) made of a composite and precured for the manufacture of the second subcomponent (17), particularly a stiffener; positioning said tool (15) on said first subcomponent (13); applying preimpregnated composite (21) on said tool (15) so as to form the second subcomponent (17); consolidating the composite structure by means of a process of curing the assembly resulting from the previous steps under suitable pressure and/or temperature conditions.

Abstract: Provided are, among other things, systems, methods and techniques for manufacturing sheet material. In one representative embodiment, a sheet of fabric material is positioned across a patterning template that has a number of openings; and the sheet of fabric material and the patterning template are fed through an extrusion device in which extrusion material coats the fabric material and forces the fabric material into the openings in the patterning template, thereby producing a composite sheet material.

Abstract: The present invention relates to a method for the manufacture of a lavatory dispensing device useful for the delivery of at least one treatment composition, preferably a cleaning composition and/or a sanitizing composition to a sanitary appliance.

Abstract: The present invention relates to a method of manufacturing an opening leaf upper module intended to be mounted at the periphery of a glass panel of a vehicle, and to an opening leaf upper module of this type particularly comprising a rigid frame and a flexible weather strip. The method of manufacturing an opening leaf upper module (1) according to the invention, comprising a molded frame (3) based on at least one thermoplastic polymer and a molded weather strip (4) secured to the frame and based on at least one elastomer, comprises a step whereby a moving-platen mold or alternatively transfer molding is used to perform multiple-shot injection molding of materials that are intended to form the frame and the strip which are injected in succession, the elastomer being a thermoplastic elastomer compatible with this thermoplastic polymer, so as to obtain the module formed as a single piece.

Abstract: A bowl-shaped container (10a) which is as a biodegradable molded article adheres a coating film (12) mainly made of biodegradable plastic and having at least hydrophobicity to the surface of the main body (11a) of the container mainly made of starch. The main body (11a) is molded through steam expansion of a slurry or dough molding material containing high-amylose starch and water, or a slurry or dough molding material containing starch, polyvinyl alcohol and water. For these reasons, it is possible to accomplish sufficient strength and at least sufficient water resistance, to exert a very excellent biodegradability and further to provide a biodegradable molded article having excellent moisture absorption strength mainly made of starch even if the biodegradable molded article has a complicated shape.

Abstract: A vehicle interior trim panel is provided with a rigid trim portion and a flexible trim portion. The rigid trim portion includes an assist grip opening. The flexible trim portion is attached to the rigid trim portion along an edge of the assist grip opening with the flexible trim portion at least partially covering the assist grip opening of the rigid trim portion.

Abstract: In one aspect, an aircraft seat assembly comprises a plurality of seat skeleton parts (22-26, 36,38) held in juxtaposition with one another by means of an over-moulded polymer material (42). In another aspect an aircraft seat assembly comprises a seat back portion having an expanded polymer material over-moulded over a seat skeleton part (14), the seat back portion having posterior recesses (38) that allow additional knee-space for a passenger seated in a seat behind. In another aspect an interior structural component of an aircraft comprises a moulded polymer encapsulated by a metallic flashing.

Abstract: A multilayered cosmetic container including a hollow inner container including a neck portion, a body portion with a diameter larger than that of the neck portion, and a shoulder portion, which connects the body portion to the neck portion, and a transparent outer layer over-molded on an outer side of the hollow inner container except a part of the neck portion, in which a curvature radius of a shoulder tip, which connects the shoulder portion to the body portion of the hollow inner container, is smaller than the curvature radius of the shoulder tip of the outer layer, which covers the shoulder tip of the hollow inner container, and centers of the curvature radii of the shoulder tip of the hollow inner container and of the shoulder tip of the outer layer do not conform to each other.

Abstract: A ventilation filter part 19 including a support body 27 and a ventilation filter 25 fixed to the support body 27 is disposed in a concave portion 44c in a stationary die 44. A movable die 40 is brought into close proximity to the stationary die 44 and these dies are clamped together. Resin is injected into a cavity CV defined therebetween as a result of the clamping to make the injected resin and the ventilation filter part 19 into one piece. A housing upper portion 13 (housing part) formed of the ventilation filter part 19 and the injected resin is thus molded.

Abstract: Methods and apparatus for bonding block of paraffin having cellular material embedded at one end thereof with an additional amount of paraffin are disclosed, including a method comprising placing the paraffin block in a well of a mold with the paraffin-embedded cellular material positioned on a support structure that elevates the cellular matter from a bottom surface of the well; heating the mold to thereby soften and at least partially melt and blend together the embedding paraffin and additional paraffin located in the well, the support structure sized such that some of the additional paraffin flows on the bottom surface of the well at least partially surrounding the support structure; and cooling the mold to thereby bond the additional paraffin to the embedding paraffin and re-solidify the paraffin block, wherein the retained cellular matter is spaced apart from an end of the re-solidified paraffin block defined by the bottom surface of the well.

Abstract: The present invention relates to a method of forming downhole apparatus. The method comprises disposing a plastics material (26) on a reinforcing apparatus (24) to form a body (12) having a bore extending through the body. The reinforcing apparatus (24) provides reinforcement of the plastics material (26) and the thus formed body (12) is configured to provide, when in use, standoff between downhole components, with the reinforcing apparatus being configured to at least one of contract and expand.

Abstract: There is provided an injection die characterized in that the injection die is separated into at least two pieces, that a cavity for frame is formed between the separated dies, that the cavity for frame is provided with an additional cavity via a coupling hole, and that the coupling hole communicating with the additional cavity is provided at a confluence point of a resin in melted condition of the cavity for frame, at around a gate, at around a cavity for a fixing component, or at around a cavity for frame of which thickness is deep.

Abstract: A luer adapter includes a body including an inner surface defining a lumen and first and second ends. Each end is adapted to connect to a medical device. An antimicrobial material is positioned at least on a portion of the inner surface. A barrier is positioned between the lumen and the antimicrobial material and permits the passage of the antimicrobial material therethrough upon exposure to moisture. The barrier may include hydrophilic material.

Abstract: Magnetic buckle assemblies and associated methods of use with child seats and other restraint systems are disclosed herein. A restraint system configured in accordance with one embodiment of the present disclosure includes a first web connector and a second web connector configured to releasably engage the first web connector. The restraint system can further include a magnet positioned on at least one of the first and second web connectors. The magnet can be configured to hold the first and second web connectors together such that they can be simultaneously inserted into a corresponding buckle.

Abstract: A pile stripping comprising pile extending from a backing is described whereby the pile is made from pile yarns and the backing is bonded to the pile. A synthetic fiber is interlaced with the pile yarns, and the backing traps at least a part of the synthetic fiber in the backing. The stripping can further comprise a fin, whereby the fin can be located within the pile or alongside the pile. The backing and the fin may be constructed so that the backing is inserted in the fin.

Abstract: A method of fabricating a composite component comprising the steps of: loading a preform into a component forming environment, filling the environment with a solvent carrying a catalyst material in solution or suspension, draining this liquid from the mould thereby leaving a residue of the catalyst material on the perform and/or the interior surface of the forming environment, heating the forming environment and subsequently or concurrently introducing a carbonaceous gas under such conditions as to grow a carbon nanotube structure on the preform and/or the forming environment surfaces, removing the carbonaceous gas, and introducing a liquid resin material into the forming environment whereby the resin disperses through the preform and carbon nanotube structure thereby forming the finished composite component once the resin is cured or set.

Abstract: A container provides sealed storage for contents. The container includes a composite top member formed of a panel and a frame. The panel includes an opening for providing access to the contents of the package. The frame includes a closure member that is molded in an open position, and which can be moved to a closed position for closing the opening in the panel. The container is formed of a container body in the form of a tubular member formed to a desired shape. The container body is closed using the top member that closes a top opening of the container body, and a bottom member that closes a bottom opening of the container body.

Abstract: The invention relates to a method for producing a multilayered part which comprises a moulded core (5) and a flexible polyurethane skin layer (4). The core itself comprises a moulded substrate layer (1) which is made of a substrate material, in particular a thermoplastic material, having a Shore A hardness higher than 60. The flexible polyurethane skin (4) is produced by a reaction overmoulding (ROM) process wherein a polyurethane reaction mixture is moulded in a closed mould (11, 12) over at least a first area of the core surface. The moulded core (5) comprises in addition to said substrate layer (1) a softer material which is moulded onto the substrate layer (1) and/or onto which the substrate layer (1) is moulded. This moulded softer material has a Shore A hardness lower than 60 and forms a softer layer (2) between the flexible polyurethane layer (4) and the substrate layer (1) and/or a seal (3) engaging the internal wall of the mould (11, 12) during the ROM process.

Abstract: This element (2) is of the type including a hollow elongate body (4) made of metal and having a closed section; and a continuous second body (6) made of plastics material overmolded on the metal first body (4), the plastics material second body (6) including at least two rings (24) surrounding the metal first body (4), the rings (24) being longitudinally spaced part. In any cross-section of the metal first body (4), the plastics material second body (6) is situated entirely outside the outline of the metal first body (4), and the ratio of the axial length of each ring (24) over the longitudinal distance between the rings (24) is less than 1. The invention is applicable to the front faces of motor vehicles.

Abstract: A connector (20) is placed in a first die (50) so that an end of a wall (41) of the connector (20) closely contacts a recess (55) of the first die (50) to define a cutoff (58). The dies then are closed to define a filling space (60C) between a surface (62) of a second die (51) and an outer surface (46) of the wall (41). The outer surface (46) of the wall (41) is inclined moderately upward. Molten resin is directed into the filling space (60C) and presses the inclined outer surface (46) of the wall (41) so that an inner surface (47) of the bottom wall (41) is pressed against the recess (55) of the first die (50) and strongly held in close contact by a component of this pressing force. Thus, molten resin cannot intrude through the cutoff (58).

Abstract: The present invention relates to composite structures and overmolded structures comprising a fibrous material, a matrix resin composition and a portion of its surface made of a surface resin composition, wherein the surface resin composition is chosen from compositions comprising one or more polyamides and one or more functionalized polyolefins.

Abstract: The carbon fiber c-shaped clamp tool is preferably used in wood working and instrument manufacturing. The carbon fiber c-clamp tool preferably includes a main body, carbon fiber sleeves, pads, one or more threaded rods, and turning knobs. In a preferred embodiment, the main body and sleeves are made of unidirectional carbon fiber. A method connects the main body and sleeves by extending the carbon fibers from the main body to the sleeves and wrapping them around threaded inserts.

Abstract: An improved compression molding process uses a separation plate 26 disposed between the upper and lower sections 22, 24 of a compression mold 20 for forming a grip with a distinct separation of multiple elastomeric materials. An optional compound retention plate 25 mounted on at least one of the mold sections forms a distinct color separation in the resulting grip. The optional compound retention plate 25 provides at least one groove formed in the split line of the grip that may be filled in with paint for a distinct overall two color appearance.

Abstract: First, a horizontal nozzle is inserted between an upper mold section and a lower mold section in a horizontally extending state. Then, liquid resin is horizontally discharged from a discharge port of the horizontal nozzle. Thus, the liquid resin is supplied into a cavity. Thereafter the upper mold section and the lower mold section are closed. Consequently, an electronic component mounted on a substrate is dipped in the liquid resin stored in the cavity. Therefore, the electronic component is resin-sealed on the substrate by compression molding.

Abstract: An earbud (10) for carrying sound from a source (16) to a person's ear canal, includes a soft foam body (20) and a sleeve (26) of stiffer material lying within the body. The body is molded around the sleeve and is chemically bonded to the sleeve without an adhesive between them. The earbud is molded around the sleeve by placing the sleeve on a mandrel pin (42) within a mold cavity (32), placing foamable material in the mold and closing the mold. The mold has shoulders with one mold shoulder (52) that abuts one end (46) of the sleeve and another mold shoulder (60) that lies within 0.1 millimeter of the other sleeve end (62), to prevent foaming material from leaking into the space (64) between the mandrel pin and the sleeve passage.

Abstract: A method of manufacturing decorative plastic composites having a decorative layer, a backing layer and a clear outer layer which provides exceptional “depth of image” is disclosed. Decorative or protective appliqués' having a wide range of decorative patterns may be formed by injection molding a backing layer behind and a clear outer layer on the top surface of a relatively thin foil, film, fabric, veneer or sheet of paper.

Abstract: A method of manufacturing decorative plastic composites having a decorative layer, a backing layer and a clear outer layer which provides exceptional “depth of image” is disclosed. Decorative or protective appliqués' having a wide range of decorative patterns may be formed by injection molding a backing layer behind and a clear outer layer on the top surface of a decorative layer, the decorative layer comprising a relatively thin metal foil, film, fabric, veneer or sheet of paper having a digital image from an inkjet printer deposited on a front surface thereof. In one exemplary embodiment, the appearance of a wood veneer may be modified by digitally printing a burl pattern over the wood grain surface of the veneer prior to injection molding.

Abstract: The present invention relates to lightweight components of hybrid design, also termed hybrid component or hollow-chamber lightweight component, composed of a parent body which is composed of surface-pretreated aluminium and which is reinforced by means of thermoplastics and is suitable for the transmission of high mechanical loads, where particular flow aids are added to the thermoplastic in order to improve its physical properties.

Abstract: A resin coated piston manufacturing apparatus for a shock absorber is provided with a means for pressing a piston raw material to a resin sheet until the resin sheet is locked to a resin sheet locking annular groove of the piston raw material in such a manner as to be capable of reciprocating on a center axis of a set mold. The apparatus having an aligning guide mateable with an inner diameter of the piston raw material set to a piston set hole of the set mold. The aligning guide presses the piston raw material to the resin sheet so as to lock the resin sheet to the resin sheet locking annular groove of the piston raw material, and can press the piston raw material to which the resin sheet is locked, to a heating and cooling cylinder apparatus.

Abstract: A casing of a solid-propellant engine comprising a core and a layer of elastomeric material, set as coating for at least part of the core to provide a thermal protection of the core itself is obtained by: inserting the core in a forming mould so as to make within the mould two annular chambers separated from one another by the core; forming a strand of elastomeric material; obtaining a defined portion of elastomeric material by cutting the strand transversely to size in an external environment; and injecting the cut portion of elastomeric material simultaneously within both of the annular chambers.

Abstract: A method of manufacturing decorative plastic composites having a decorative layer, a backing layer and a clear outer layer which provides exceptional “depth of image” is disclosed. Decorative or protective appliqués' having a wide range of decorative patterns may be formed by injection molding a backing layer behind and a clear outer layer on the top surface of a thin foil, film, fabric or veneer.

Abstract: A method for manufacturing an elongate stiffening element and a rigid shell structure integrated with at least one elongate stiffening element. The method includes providing a preformed, form-stable reinforcement member, which has a hat profile with two inwardly directed, opposing flange portions, covering the reinforcement member with a curable composite material to form an external hat profile having outwardly directed flanges, and integrating this assembly with either a curable or preformed shell structure of composite material.

Abstract: An object is formed on a component with a positive flash shut-off during insert molding operations. The mold has a base with a cavity and a port that delivers a liquid to the cavity. The base has a component support structure for supporting the component and pockets formed on opposite sides of the cavity. The pockets are slightly spaced apart from the cavity by thin partitions. Inserts located in the pockets and are formed from a polymer. Both the partitions and inserts comprise the component support structure. The inserts have a dimension that is smaller than that of the base and partitions so as to form a compression fit around the component to reduce or eliminate flash down the component during the molding process.

Abstract: A system and method of manufacture providing reinforced structurally functional load-bearing members, including but not limited to using thermoplastic materials, such as High Density Polyethylene (HDPE) or polypropylene (PP), reinforced such as with an aluminum alloy, glass-reinforced polyurethane (foamed or unfoamed), or carbon fiber core element. Among its possible uses, the present invention has application for provision of structural support members, such as an illustrative I-joist product having a vertical center member preferably comprising a thermoplastic material, and top and bottom flanges having structurally meaningful reinforcement. The center member and flanges preferably comprising a thermoplastic material provides a relatively hard, durable, substantially weather-resistant structure. Certain embodiments of the present invention include reinforcing members having a plurality of lobes or arms.

Abstract: Methods for manufacturing reinforced tubing suitable for medical device applications are disclosed. An inner layer is molded around a core to define an inner surface adjacent to the core and an outer surface opposite the inner surface. The outer surface includes one or more recessed pathways defined therein. A reinforcement member is then formed in each of the one or more recessed pathways of the molded inner layer. An outer layer including an inner surface and an outer surface is subsequently molded over the inner layer and the reinforcement member. The inner surface of the outer layer substantially conforms to the outer surface of the inner layer and the reinforcement member. The core is then removed from within the inner layer to provide a lumen through the inner layer.