Abstract: The present invention relates to the use of a polyurethane system, comprising (a) polyisocyanates, (b) at least one isocyanate-reactive compound, (c) at least one carboxylic salt of an amine catalyst, where, based on one equivalent of the amine of the amino catalyst, from 0.5 to 1.5 equivalents of acid groups of a carboxylic acid are comprised, (d) if appropriate, further catalysts, (e) if appropriate, a reactive chain extender having at least two groups reactive toward isocyanates, where at least one group reactive toward isocyanates is a free, primary, NH2 group, and (f) if appropriate, further additives, for the production of polyurethane sandwich components. The present invention further relates to a process for the production of polyurethane sandwich components, and also to the polyurethane sandwich components obtained by the process of the invention.

Abstract: The invention relates to a method for the injection moulding of a body having at least one wall portion covered on the outside by a label, that comprises: a) using a moulding assembly (50) including two mobile parts, one of which at least includes a cavity for making said wall portion; b) using a pick-up means (10), a transfer means (20) and a deposition means (29) for the labels; c) actuating said transfer means so that the label is brought to the cavity and depositing said label in said cavity; d) removing said transfer means, and closing the moulding assembly in order to proceed with moulding; characterised in that it comprises using a machine including: A) a rotary platen (60) for supplying a plurality of work stations, and on which the moulding assembly is mounted; B) an injection press provided at a work station, the moulding assembly arriving in a closed and locked configuration at the station and being pressed against said injection press in order to fill the chamber; C) said transfer means (20) at an

Abstract: The invention relates to an arrangement and a method for providing a roof tile with at least one water stop. With the arrangement it becomes possible to press a water stop, comprised of a material differing from that of the roof tile, into a roof tile blank. After the water stop has been pressed in, it is partially disposed with its edge in the material of the roof tile blank in the proximity of the watercourse, of the central brim and of the lateral beading.

Abstract: Composite bodies, processes for making them, and their uses are disclosed, the composite bodies comprising a polyacetal portion and a modified thermoplastic vulcanizate portion bonded together, wherein the modified thermoplastic vulcanizate portion comprises a modified thermoplastic vulcanizate elastomer having a hardness of 30 to 90 Shore A and wherein the modified thermoplastic vulcanizate elastomer comprises: (a) 2 to 75% by weight of an at least partially crosslinked ethylene-propylene-diene rubber in from 1 to 50% by weight of a polyolefinic matrix further comprising 0.05 to 10% by weight of an ingredient selected from the group consisting of stabilizers, crosslinking aids, and mixtures thereof; (b) 1 to 30% by weight of a compatibilizer; and (c) 10 to 70% by weight of a non-olefinic thermoplastic material, all percentages by weight based on a total weight of the modified thermoplastic vulcanizate elastomer.

Abstract: Die assembly (21, 22), which includes slide die halves (23, 24) and can define a primary molding section (21a, 22a) and a secondary molding section (22b, 23b) adjacent to the primary molding section according to the positions of the slide die halves, are used. After a preformed film (10) is inserted into the primary molding section, a first resin material has been injected into the primary molding section so as to mold a first part (11), and then a second resin material is injected into a secondary molding section (22b, 23b and 23a, 24a) including a part of the surface of the film of the first part as a joint surface (10a), by which a second part (12a, 12) that is joined to the first part via the joint surface is molded.

Abstract: The invention relates to a light-weight load-bearing structure (1) with optimized compression zone (2), where along one or more compression zones (2) in the structure (1) to be cast a core (3) of strong concrete is provided, which core (3) is surrounded by concrete of less strength (4) compared to the core (3) of strong concrete. The invention also relates to a method of casting of light-weight load-bearing structures (1) with optimized compression zone (2) where one or more channels, grooves, ducts, pipes and/or hoses (5) formed in the load-bearing structure (1) serves as moulds for moulding one or more cores (3) of strong concrete in the light-weight load-bearing structure (1).

Abstract: A shelf, particularly for a refrigerator or the like, including at least one panel and at least one attached plastic structure. The shelf is obtained by shrinking the structure after assembling the panel and the structure. The attached plastic structure can mate and/or exert lateral pressure on the edge of the panel.

Abstract: The present invention provides a method of making a candle from a vegetable oil-based candle wax that provides a smooth, solid vegetable oil-based candle having fully integrated color and fragrance.

Abstract: A method of manufacturing a syringe for use in enteral feeding includes providing a premolded syringe body having a plunger end and an outlet end, loading the premolded syringe body into a mold having a core pin extending into the outlet end of the premolded syringe body, closing the mold to thereby retain the premolded syringe therein and to close a mold cavity around the outlet end of the syringe body, injection molding by injecting plastic molding material into the mold cavity and cooling to thereby form a tip at the outlet end of the premolded syringe body, and opening the mold and extracting the syringe body and the tip.

Abstract: Load-bearing articles are manufactured from shape defining compressible cores and thermoplastic shells. The manufacture of these articles requires specific methods and tools. Articles that can be manufactured using these methods include relatively lightweight pallets with high load-bearing capacity.

Abstract: A forming method using a pressing and injection-molding multifunction die for forming a metal-resin molded product by integrating metal with resin, includes: forming a resin-molded portion on the metal; and performing, after the resin-molded portion is formed on the metal, at least one of a pressing process and an injection-molding process on the metal in the state in which the metal-resin molded product is supported by only the resin.

Abstract: Disclosed herein are a film for insert injection molding and an insert injection molding method using the same. The film has a symmetrical structure about a thin metallic base film. Such a structure realizes superior appearance and reliability.

Abstract: The invention relates to products and processes employing coupling activator compounds represented by the following formula I: S—X-A??(I) wherein S represents a silane coupling moiety capable of bonding with the surface of an inorganic substrate, A represents a ring-opening polymerization activator moiety, or blocked precursor thereof, and X represents a linking moiety. Substrates containing the coupling activator compounds are useful in preparing reinforced resins.

Abstract: A method for over-molding a tubular filter element 16, at least at one end 16b thereof, with a thermoplastic end cap 12. The over-molding method can be used to manufacture easily and cost-effectively a filter cartridge, of good durability, from an unprecedented range of polymeric materials and components. The thermoplastic over-molding method does not require pre-lamination of said end 16b, and can be performed at temperatures and pressures that do not result in undesirable morphological changes in the tubular filtration medium. Exemplary filter cartridges made through the over-molding method comprise a tubular filtration medium interposed between thermoplastic end caps, the thermoplastic material of the end caps infiltrating the tubular filtration medium, thereby creating mechanical interlock zones at the ends thereof.

Abstract: A system and method for insulating an outer surface of a fluid conduit is provided. A portion of the circumference of the outer surface of a conduit is surrounded in a film, thereby forming a generally annular pocket between the outer surface of the conduit and the inner surface of the film. Insulation is deposited into this pocket between the outer surface of the conduit and an inner surface of the film, molded to a substantially uniform radial thickness, and cured to form a cast molded conduit.

Abstract: A cleaning device and a method of manufacturing a cleaning device are provided. The method may include molding a squeegee blade out of a first material, providing a mold insert including a slot, providing a mold including a mold cavity, placing a first portion of the molded squeegee blade into the slot of the mold insert with a second portion of the molded squeegee blade exposed externally of the mold insert, placing the mold insert with the molded squeegee blade therein into the mold cavity, and subsequently molding a head member of the cleaning device, out of a second material of greater hardness than said first material, to the second portion of said previously molded squeegee blade by adding the second material to the mold cavity.

Abstract: A lamp including a lens support (1) and a glass lens (2) designed to be placed in front of a light source (5), said lens being assembled to the lens support which is secured to the light source, said support being made of a plastics material, said lens having a rear face (22) designed to face towards the light source, an optical front face (21), and a peripheral rim (23) which interconnects the rear face and the front face, the lens support coming into engagement with the lens at said rim, said lamp being characterized in that the support (1) is fixed to the lens (2) by overmolding, the plastics material of which the support is made surrounding the rim (23) of the lens at least in part.

Abstract: Provided is a filter unit in which an increase in pressure loss is suppressed despite the use of an injection-molded resin as a frame. This filter unit includes a pleated filter medium 1 and a frame 2 for supporting the filter medium 1. The frame 2 has inner and outer peripheries, each of which is rectangular in shape when viewed along an air flow path through the filter medium 1. In this filter unit, the filter medium 1 is fixed to the frame 2 with a peripheral portion of the filter medium 1 being embedded inside the frame 2. The pleated filter medium 1 has a value DIP of 0.25 or less. This value DIP is obtained by dividing the distance D between adjacent ridges of the pleats of the filter medium 1 by the height P of the pleats. The distance D has a minimum value d of at least 1 mm. The frame 2 has a length La longer than a length Lm.

Abstract: A fabrication method of forming a thermoplastic composite laminate material with tailored and varying thickness in a continuous process. This process utilizes automated equipment or hand lay-up to collate parts or components into a multi-layer stack. Each stack contains all plies, including ply build-up areas, tacked in the proper location to maintain orientation and location. The consolidation tooling contains all necessary part features and is coordinated to the customized multiple ply stacks to form a single integrated thermoplastic composite laminate potentially having areas of differing thickness from these multiple ply stacks.

Abstract: An apparatus for moulding a thermoplastic package part(s) to an end portion of a container body includes inner and outer mould elements between which a mould cavity per package part is formed. At least one of these mould elements is at least partly freely suspended. When one package part is moulded with the mould elements, plastic melt is injected in a first number ?1 of points in the cavity, an island of plastic melt for each point is formed inside the cavity, and the distribution of the points causes a force centre to pass through a surface defined by a parallel projection of each first number of islands on a plane orthogonal to a direction of the compression force, and when the first number >1, a second number of imaginary straight lines interconnecting a third number of parallel projections such that the surface is at its maximum.

Abstract: A removable component for use with an earphone is disclosed. As an example, the removable component can be an ear tip. According to one aspect, an improved ear tip can be provided for use with a headphone. The ear tip is suitable for in-ear operation and can have a cosmetic deformable outer member. The deformable outer member can enable the ear tip to readily conform to a user's ear. The ear tip can also include an inner member to structurally support the outer member and to facilitate attachment to a headphone. Methods for forming such ear tips are also disclosed.

Abstract: A structural component on the basis of a mineral, crystalline binder matrix composed of hardened cement and/or construction lime and/or gypsum, wherein the matrix can have aggregates and/or additives and/or admixtures, forms a surface that receives light, in its usability or use, on which surface photocatalytically active particles are situated. The particles are situated and fixed in place only on the surface of the structural component. The remainder of the structural component body does not have the particles. A method for production of the structural components is also provided.

Abstract: A process is provided for casting a mounting which is attachable to a human body and which takes the form of a prosthesis socket or of an orthosis part. The mounting includes a reinforcement in the shape of a grid or frame located in the core region of the mounting and is surrounded by a lower polyurethane sublayer and a superposed polyurethane sublayer. The process includes a) providing a first spacer material to be soaked with a incompletely reacted polyurethane, b) producing a reinforcement thereon, c) removing the reinforcement, d) casting the lower polyurethane sublayer by saturating the first spacer material with the incompletely reacted polyurethane, e) superimposing the reinforcement on the polyurethane surface of the lower polyurethane, f) applying a second spacer material to be soaked with a partially reacted polyurethane and g) casting the superposed polyurethane sublayer by saturating the second spacer material with the incompletely reacted polyurethane.

Abstract: The composite building panel is a decorative panel for use as a roofing shingle, an interior wall panel or the like. The composite building panel includes a layer of polymer with a layer of particulate matter partially embedded therein. The particulate matter may be in the form of granular ceramic or the like. The process for preparing the composite building panel includes the steps of first depositing a layer of the particulate matter on a molding surface, and then depositing a layer of polymer on to the layer of particulate matter, such that a sheet is formed.

Abstract: Provided are methods for fabricating fluid separation devices with precisely-sized, shaped microscopic capillaries that can separate one immiscible fluid from another on the basis of different separation characteristics. In particular, the method comprises the steps of fabricating a first set of capillaries having a first separation characteristic and a second set of capillaries having a second separation characteristic, incorporating one end of all of the capillaries into an inlet face, incorporating the second end of the first set of capillaries into a first outlet face, and incorporating the second end of the second set of capillaries into a second outlet face. Preferably, the first set of capillaries is hydrophillic and the second set of capillaries is hydrophobic.

Abstract: A process for the production of a panel of composite material with stiffening strips, in which a mold is draped with at least one first ply of fibers pre-impregnated with resin, there is emplaced at desired positions on said ply at least one stiffening strip, the stiffening strip as well as at least a portion of the remaining surface of the first ply is covered with at least one second ply of fibers pre-impregnated with resin, then a bladder is placed to cover the above elements, the assembly is then placed under vacuum and then in an autoclave to polymerize the resin. Before emplacement of the stiffening strip and/or of the second ply (4), there is interposed at least one layer (5) of a non-adherent material between at least one portion of the surface of the stiffening strip and one and/or the other of the plies.

Abstract: A female condom and an improved method for manufacturing a female condom is disclosed. The invention provides a device that is effective in both acting as a contraceptive and inhibiting the transmission of disease during coitus. The invention employs synthetic latex in an efficient and cost effect manufacturing method that results in an improved product.

Abstract: A filtration device and a method of manufacturing the same, the filter device including a tubular body having a body wall defining a rigid support structure with a plurality of inlet openings, the body wall further having an inside wall structure and an outside wall structure, a central bore extending through the tubular body and being coextensive with the body wall, and an end portion on each opposing end of the body wall. The filtration device further includes a filtering medium disposed between the inside wall structure and the outside wall structure of the body wall, thereby filling the plurality of inlet openings.

Abstract: A check valve is provided that includes a valve body, a stop bar, a flapper, and a protrusion. The valve body has a flow channel extending therethrough, a first stop support, and a second stop support. The first and second stop supports extend axially from the valve body. The stop bar is coupled to and extends between the first and the second stop supports. The flapper is rotationally mounted to the valve body and comprises a first material. The protrusion is integrally molded with the flapper and extends axially therefrom. The protrusion comprises a second material that is non-metallic and different than the first material. The flapper is moveable between a closed position, in which the flapper at least substantially seals the flow channel, and a fully-open position, in which the protrusion contacts the stop bar and the flapper unseals the flow channel.

Abstract: An electronic device manufactured by molding according to an aspect of the invention may include a driving unit supplying a signal upon being pressed and then returning to its original state; a board having the driving unit mounted thereon; a driving unit mold casing unit molded with the driving unit from a resin material such that the driving unit can be driven; and a casing molding unit molded to completely cover the board, together with the driving unit mold casing unit, to form the outer appearance.

Abstract: A mobile phone includes a phone core with operative components thereof in a one piece phone housing that is directly molded to the phone core. Operative components that require exterior access from the housing, e.g., ear speaker, microphone, loudspeaker, SIM card reader, display, and keypad, may be shielded from molding material during the molding process by shielding boxes integrally molded into the housing and/or by shielding cores in the mold of a plastic injection molding machine. A plastic injection molding machine with shielding cores may form the phone housing as an integral structure directly to and about the phone core. A method of making a mobile phone includes plastic injection molding using insert molding technique.

Abstract: The expulsion liner is for use with a prosthetic device to be secured to a residual limb. The expulsion liner includes an elongated elastomeric tube having a closed distal end and an open proximal end, and defining an interior space configured to receive the residual limb. A one-way valve is positioned within the closed distal end and provides controlled fluid communication between the interior space and an external environment. The one-way valve may be configured to allow the weight of a user, via the residual limb, to expel moisture and air from the interior space out to the external environment.

Abstract: The invention relates to equipment and method for obtaining profile sections made from composite material and profile section obtained by means of said method, comprising at least one shaping station configured to continuously shape a basic profile section (1) that is initially planar on a rigid longitudinally non-straight guiding element (2) to obtain a final longitudinally non-straight profile section made from composite material, comprising at least one portion (3) that is offset by means of the longitudinal and progressive insertion in the basic profile section (1) of the guiding element (2), as a consequence of the passage of said basic profile section (1) and said guiding element (2) through the shaping station.

Abstract: There is provided a method of forming a visor having a spacer or seal extending along at least a portion of a periphery of a viewing area of the visor, comprising a step of injection molding the seal or spacer in a mold.

Abstract: A sealing element is formed from a desirably shaped body of a sealant material formulated from a first polymer in a concentration of about 25 percent to about 40 percent, an inert filler material in a concentration of about 20 percent to about 45 percent and a hydrocarbon resin in a concentration of about 1 percent to about 15 percent. The sealant material, when positioned about a first component is overmolded with a material forming a second component. The sealant material, which is heat activated, forms a seal between the first and second components.

Abstract: A golf ball including a thermoplastic core having an outer diameter of 1.51 inches to 1.59 inches; an outer cover layer; and an inner cover layer between the core and the outer cover layer. The thermoplastic core has been exposed to a gradient-initiating solution comprising a solvent, free radical initiator, and a reactive co-agent comprising a metal salt of an acrylic or methacrylic acid, a mono- or multi-functional acrylate or methacrylate, or having the chemical structure where R=linear, branched, or aromatic C1-C14 and n=1-5, such that the hardness of the outer surface is different than the hardness of the geometric center to define a positive or negative hardness gradient of 5 Shore C or greater.

Abstract: A method for making a water-proof laminate from wood, includes a lower mold. A lower cover is provided in the lower mold. A wood plate is provided on the lower cover in the lower mold. An upper cover is provided on the wood plate. An upper mold is provided for pressing the lower cover, the wood plate and lower cover against the lower mold. A coating is injected into the upper and lower molds to cover at least the edges of the upper mold, wood plate and lower mold so that a water-proof laminate is finished after the curing of the coating. The upper mold is moved from the lower mold, and the water-proof laminate is moved from the lower mold.

Abstract: A hob for a fixed or portable cooker, the hob including an end face, an upper cooking surface, and a frame made of a plastic or a blend of plastics extending over at least part of the periphery of the hob. The frame cooperates with the cooking surface such that an internal wall of the frame is set back towards the center of the hob relative to the end face of the hob.

Abstract: A substrate for counter electrode of dye-sensitized solar cell is made of a composite material, which is prepared by: a) compounding vinyl ester and graphite powder to form bulk molding compound (BMC) material, the graphite powder content ranging from 60 wt % to 95 wt % based on the total weight of the graphite powder and vinyl ester, wherein 0.01-10 wt % of an electrically conductive filler, based on the weight of the vinyl ester resin, is optionally added during the compounding; b) molding the BMC material from step a) to form a substrate for the counter electrode having a desired shaped at 80-200° C. and 500-4000 psi.

Abstract: A sportsball includes a ball carcass having an air cavity therein, wherein the ball carcass includes two ball shells, each of the ball shells having an outer surface, a plurality of channels indented on the outer surface to form a plurality of panel contours thereon, and a contouring edge defining a starting point at one of the channels to continuously extend from the channel to another the adjacent channel until the contouring edge is extended back to the starting point, wherein the two ball shells are integrally bonded with each other to form the ball carcass that the contouring edges of the ball shells are alignedly linked to form a common edge of the ball carcass, such that the common edge of the ball carcass, which is a molding line thereof, also forms as the channels of the ball carcass to invisible the molding line thereat.

Abstract: Multitube catheter and method for making the same are provided. The assembly includes two or more tube fused together to form one catheter tube shaft. Each tube has at least one lumen extending longitudinally through the catheter from its distal end to its proximal end. The tubes are fused together by use of heat & pressure. Heat and pressure can be generated by heat sensitive tube slides over a segment of catheter tubes while metallic mandrels are passed through each tube lumen to protect the lumens during fusion. The heat sensitive tube will shrink once heat is applied. The heat sensitive tube will shrink and apply the required pressure over the catheter tubes. Continual heating will melt and re-shape the catheter tubes inside the heat sensitive tube while the letter will not be affected due to its high melting temperature. After cooling, the heat sensitive tube is to be removed, the metallic mandrels are pulled back and the tubes forming the united catheter tube.

Abstract: The present invention relates to an apparatus and method for selectively dispensing reinforcement material into a concrete component. The apparatus is capable of providing, positioning and embedding any form of rolled reinforcement materials into both prefabricated concrete components and cast-in-place concrete components which can be operated by a minimal number of personnel in a timely and economical manner, and which can be used to mass produce concrete components.

Abstract: A cleaning device and a method of manufacturing a cleaning device are provided. The method may include molding a squeegee blade out of a first material, providing a mold insert including a slot, providing a mold including a mold cavity, placing a first portion of the molded squeegee blade into the slot of the mold insert with a second portion of the molded squeegee blade exposed externally of the mold insert, placing the mold insert with the molded squeegee blade therein into the mold cavity, and subsequently molding a head member of the cleaning device, out of a second material of greater hardness than said first material, to the second portion of said previously molded squeegee blade by adding the second material to the mold cavity.

Abstract: Methods for reducing vibration or noise from the exhaust system of a motor vehicle, especially of an automobile, by producing a thermoplastic vulcanizate muffler hanger and mounting it between the exhaust system and the body of the motor vehicle. Also, the thermoplastic vulcanizate muffler hangers so produced.

Abstract: A mold for a battery, such as a secondary battery, and a method of molding a battery, such as a secondary battery, using the mold, uses a minimum amount of a molding substance, such as a resin, has its molding time shortened, and has a safety vent of a can being prevented from being fractured by high pressure during a molding process. Runners, through which a resin flows, are arranged parallel to cavities and the safety vent of the can is positioned closest to the gates, into which a resin is injected after the can and a protective circuit board are seated in the cavities. Due to the structure of the runners of the mold and the location of the safety vent of the can, the amount of resin used and the molding time are reduced. A fracture of the safety vent is avoided since a lower pressure occurs at the location closest to the gates during a resin filling process.

Abstract: A construction member includes a composite material offering strength and functionality. Embodiments of the present invention include a thermoplastic composite for use in applications such as decking, exterior siding, seating and furniture. In one embodiment, a structural member includes a glass-reinforced PVC core surrounded by a thermoplastic layer that further includes a thermoplastic with elastomer thermofoamed layer as a exterior layer. All three components can be extruded and bond together to form a composite material that offers appropriate structural strength with resistance to heating from sunlight.

Abstract: The invention relates to cleaning devices adapted to sweep floors with an attached squeegee, and to methods of manufacturing such cleaning devices. In one embodiment of the invention, a squeegee blade may be molded out of a first material. Subsequently, a head member may be molded, out of a second material of greater hardness than the first material, to a first portion of the previously molded squeegee blade. Bristles and a handle may be attached to the head member.

Abstract: A mold (1) includes an upper mold half (U) and a lower mold half (L). The mold (1) includes a gate (G), a pole vent pin (P), a support pin (S) and an intermediate vent pin (M). The support pin (S) has a latitude (?s) of 45 degrees to 85 degrees. Each of the upper mold half (U) and the lower mold half (L) has at least three support pins (S). The intermediate vent pin (M) has a latitude (?m) of 45 degrees to 85 degrees. Each of the upper mold half (U) and the lower mold half (L) has at least three intermediate vent pins (M). A difference between the latitude (?m) of the intermediate vent pin (M) and the latitude (?s) of the support pin (S) is equal to or smaller than 15 degrees. A clearance between the intermediate vent pin (M) and a pin hole (13) is 5 ?m to 50 ?m. By the mold (1), a cover having a thickness of 1.4 mm or less is formed.

Abstract: A method for fabricating a product, such as an amimatronic character, with artificial skin. The method includes providing data defining an exterior surface geometry of the product. A base geometry model of the product is generated based on the exterior surface geometry data, which in turn is used to fabricate a prototype of the product. Then, an exterior skin mold is formed using the product prototype mounted on an alignment block. The method includes fabricating an inner support structure based on the base geometry model having an exterior geometry smaller than the 3D base geometry model by the thickness of the exterior skin. The inner support structure is positioned within the mold with the inner support structure mounted upon the alignment block, which is received in the mold. The product is formed by pouring material for an exterior skin layer into the mold and over the inner support structure.

Abstract: The invention relates to a process for producing an oral care device, such as a toothbrush, having a body, which comprises a handle region, a head region and a neck region located between the handle region and the head region, and having functional elements which are arranged, at least in part, within the body and comprise an electrically operated functional unit and an electric supply device which has an energy store and is intended for the functional unit, in the case of which the body is produced, by injection molding, from at least one hard component, which serves as a reinforcement, and at least one soft component, and at least some of the functional elements, during the production of the body, are encapsulated, at least in part, directly by the plastic which forms the soft component.