Flexible-member Tool, Per Se Patents (Class 451/526)
  • Patent number: 11931856
    Abstract: Embodiments relate to a polishing pad for use in a chemical mechanical planarization (CMP) process of semiconductors, a process for preparing the same, and a process for preparing a semiconductor device using the same. In the polishing pad according to the embodiment, the size (or diameter) and distribution of a plurality of pores are adjusted, whereby the polishing performance such as polishing rate and within-wafer non-uniformity can be further enhanced.
    Type: Grant
    Filed: February 4, 2022
    Date of Patent: March 19, 2024
    Assignee: SK ENPULSE CO., LTD.
    Inventors: Sunghoon Yun, Hye Young Heo, Jang Won Seo
  • Patent number: 11879850
    Abstract: Systems and methods are described for providing a representative, homogeneous, and planarized target for solid sample laser ablation. A method embodiment includes, but is not limited to, removing portions of a solid sample with an abrasive sampling system, the abrasive sampling system including at least one of a plurality of abrasive particles configured to hold the portions of the solid sample on an abrasive substrate between the abrasive particles or a texturized surface configured to hold the portions of the solid sample on the texturized surface; transferring the abrasive sampling system holding the portions of the solid sample to a laser ablation system; and ablating the portions of the solid sample held by the abrasive sampling system with the laser ablation system.
    Type: Grant
    Filed: July 21, 2021
    Date of Patent: January 23, 2024
    Assignee: Elemental Scientific, Inc.
    Inventors: Daniel R. Wiederin, Ross Coenen, Mark Casper
  • Patent number: 11845156
    Abstract: A chemical-mechanical polishing pad comprising a thermosetting polyurethane polishing layer includes an isocyanate-terminated urethane prepolymer, a polyamine curative, and a cyclohexanedimethanol curative. The polyamine curative and the cyclohexanedimethanol curative are in a molar ratio of polyamine curative to cyclohexanedimethanol curative in a range from about 20:1 to about 1:1.
    Type: Grant
    Filed: July 8, 2020
    Date of Patent: December 19, 2023
    Assignee: CMC MATERIALS, INC.
    Inventors: Rui Ma, Lin Fu, Chen-Chih Tsai, Jaeseok Lee, Sarah Brosnan
  • Patent number: 11826875
    Abstract: A polishing pad includes a polishing layer stack that has a polishing surface, a bottom surface, and an aperture from the polishing surface to the bottom surface. The polishing layer stack includes a polishing layer that has the polishing surface. A fluid-impermeable layer spans the aperture and the polishing pad. A first adhesive layer of a first adhesive material is in contact with and secures the bottom surface of the polishing layer to the fluid-impermeable layer. The first adhesive layer spans the aperture and the polishing pad. The light-transmitting body is positioned in the aperture and has a lower surface in contact with, is secured to the first adhesive layer, and is spaced apart from a side-wall of the aperture by a gap. An adhesive sealant of a different second material is disposed in and laterally fills the gap.
    Type: Grant
    Filed: October 5, 2021
    Date of Patent: November 28, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Yongqi Hu, Kadthala Ramaya Narendrnath, Thomas Lawrence Terry
  • Patent number: 11819979
    Abstract: An abrasive tool has an abrasive grain layer comprising a plurality of hard abrasive grains bonded by a binder, with a plurality of the hard abrasive grains each having a working surface formed to contact a workpiece, a ratio of a total area of a plurality of such working surfaces to an area of an imaginary plane smoothly connecting the plurality of working surfaces being 5% or more and 30% or less.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: November 21, 2023
    Assignee: A.L.M.T. Corp.
    Inventor: Sadateru Nakamatsu
  • Patent number: 11813712
    Abstract: Polishing pads having discrete and selectively arranged regions of varying porosity within a continuous phase of polymer material are provided herein. In one embodiment a polishing pad features a plurality of polishing elements each comprising a polishing surface and sidewalls extending downwardly from the polishing surface to define a plurality of channels disposed between the polishing elements, wherein one or more of the polishing elements is formed of a continuous phase of polymer material having one or more first regions comprising a first porosity and a second region comprising a second porosity, wherein the second porosity is less than the first porosity.
    Type: Grant
    Filed: September 29, 2020
    Date of Patent: November 14, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Aniruddh Jagdish Khanna, Jason G. Fung, Puneet Narendra Jawali, Rajeev Bajaj, Adam Wade Manzonie, Nandan Baradanahalli Kenchappa, Veera Raghava Reddy Kakireddy, Joonho An, Jaeseok Kim, Mayu Yamamura
  • Patent number: 11807710
    Abstract: The invention provides a UV-curable resin for forming a chemical-mechanical polishing pad comprising: (a) one or more acrylate blocked isocyanates; (b) one or more acrylate monomers; and (c) a photoinitiator. The invention also provides a method of forming a chemical-mechanical polishing pad using the UV-curable resin.
    Type: Grant
    Filed: October 18, 2021
    Date of Patent: November 7, 2023
    Assignee: CMC Materials, Inc.
    Inventors: Chen-Chih Tsai, Eric S. Moyer, Ping Huang
  • Patent number: 11794308
    Abstract: A method of fabricating a polishing layer of a polishing pad includes determining a desired distribution of particles to be embedded within a polymer matrix of the polishing layer. A plurality of layers of the polymer matrix is successively deposited with a 3D printer, each layer of the plurality of layers of polymer matrix being deposited by ejecting a polymer matrix precursor from a nozzle. A plurality of layers of the particles is successively deposited according to the desired distribution with the 3D printer. The polymer matrix precursor is solidified into a polymer matrix having the particles embedded in the desired distribution.
    Type: Grant
    Filed: June 19, 2018
    Date of Patent: October 24, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Kasiraman Krishnan, Nag B. Patibandla, Periya Gopalan
  • Patent number: 11780057
    Abstract: Disclosed is a method for producing a polishing pad, the method comprising the steps of: providing a polishing layer; forming a first through-hole penetrating the polishing layer; providing a support layer facing the polishing layer; interposing an adhesive layer between the polishing layer, which has the first through-hole, and support layer, and adhering the polishing layer and support layer to each other by means of the adhesive layer; forming, with the first through-hole as a reference point, a third through-hole penetrating the adhesive layer on a set area thereof, and a second through-hole penetrating the support layer on a set area thereof; and inserting a window inside the first through-hole.
    Type: Grant
    Filed: January 18, 2018
    Date of Patent: October 10, 2023
    Assignee: SK ENPULSE CO., LTD.
    Inventors: Joonsung Ryou, Tae Kyoung Kwon, Jang Won Seo, Sunghoon Yun
  • Patent number: 11772236
    Abstract: Embodiments relate to a porous polishing pad for use in a chemical mechanical planarization (CMP) process of semiconductors and a process for preparing the same. According to the embodiments, the size and distribution of the plurality of pores contained in the porous polishing pad can be adjusted in light of the volume thereof. Thus, the plurality of pores have an apparent volume-weighted average pore diameter in a specific range, thereby providing a porous polishing pad that is excellent in such physical properties as polishing rate and the like.
    Type: Grant
    Filed: April 16, 2019
    Date of Patent: October 3, 2023
    Assignee: SK enpulse Co., Ltd.
    Inventors: Hye Young Heo, Jang Won Seo, Jong Wook Yun, Sunghoon Yun, Jaein Ahn
  • Patent number: 11752594
    Abstract: Diamond-containing articles such as composite materials shaped as some specific article, can be engineered such that bodies that contact the article only contact diamond. In an embodiment, the article may be in the form of equipment for handling semiconductor wafers such as vacuum or electrostatic chucks. In one embodiment, the diamond-containing article can be a composite of diamond particulate reinforcing a Si/SiC body such as reaction-bonded SiC. Lapping the diamond-reinforced RBSC body with progressively finer diamond grit removes some of the SiC/Si matrix material, leaving diamond particles of uniform height “standing proud” above the rest of the surface of the formed article. Further, if the diamond-containing article is sufficiently electrically conductive, it may be machinable using electrical discharge machining.
    Type: Grant
    Filed: October 3, 2017
    Date of Patent: September 12, 2023
    Assignee: II-VI DELAWARE, INC.
    Inventors: Daniel Mastrobattisto, Edward Gratrix, Prashant Karandikar, William Vance
  • Patent number: 11724356
    Abstract: Embodiments relate to a porous polyurethane polishing pad for use in a chemical mechanical planarization (CMP) process of semiconductors and a process for producing the same. In the porous polyurethane polishing pad, it is possible to control the size and distribution of pores, whereby the polishing performance (i.e., polishing rate) of the polishing pad can be adjusted, by way of employing thermally expanded microcapsules as a solid phase foaming agent and an inert gas as a gas phase foaming agent.
    Type: Grant
    Filed: August 22, 2018
    Date of Patent: August 15, 2023
    Assignee: SK enpulse Co., Ltd.
    Inventors: Jang Won Seo, Hyuk Hee Han, Hye Young Heo, Joonsung Ryou, Young Pil Kwon
  • Patent number: 11679531
    Abstract: The present invention concerns a chemical mechanical polishing pad having a polishing layer. The polishing layer contains an extruded sheet. The extruded sheet is prepared by extruding a compounded photopolymerizable composition followed by exposure to UV light.
    Type: Grant
    Filed: October 13, 2021
    Date of Patent: June 20, 2023
    Assignees: Rohm and Haas Electronic Materials CMP Holdings, Inc., DuPont Electronics, Inc.
    Inventors: Bainian Qian, Robert M. Blomquist, Lyla M. El-Sayed, Michael E. Mills, Kancharla-Arun Reddy, Bradley K. Taylor, Shijing Xia
  • Patent number: 11642752
    Abstract: Embodiments relate to a porous polyurethane polishing pad for use in a chemical mechanical planarization and a process for preparing the same. It is possible to control the size and distribution of pores in the porous polyurethane polishing pad by using thermally expanded microcapsules and an inert gas as a gas phase foaming agent, whereby the polishing performance thereof can be adjusted.
    Type: Grant
    Filed: September 10, 2018
    Date of Patent: May 9, 2023
    Assignee: SK ENPULSE CO., LTD.
    Inventors: Jang Won Seo, Hyuk Hee Han, Hye Young Heo, Joonsung Ryou, Young Pil Kwon
  • Patent number: 11643582
    Abstract: A fixed abrasive article having a body including abrasive particles contained within a bond material, the abrasive particles including shaped abrasive particles or elongated abrasive particles having an aspect ratio of length:width of at least 1.1:1, each of the shaped abrasive particles or elongated abrasive particles having a predetermined position or a predetermined three-axis orientation.
    Type: Grant
    Filed: June 21, 2019
    Date of Patent: May 9, 2023
    Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFS
    Inventors: Adam P. Bujnowski, Kelley McNeal, Nan Y. Pacella, Srikanth Rapaka, Joseph R. Rich, Katherine M. Sahlin, Nilanjan Sarangi, Andrew B. Schoch
  • Patent number: 11638978
    Abstract: The invention provides a polymer-polymer composite polishing pad useful for polishing or planarizing a substrate of at least one of semiconductor, optical and magnetic substrates. The polymer-polymer composite polishing pad includes a polishing layer having a polishing surface for polishing or planarizing the substrate; a polymeric matrix forming the polishing layer and including gas-filled or liquid-filled polymeric microelements; and fluoropolymer particles embedded in the polymeric matrix. The fluoropolymer particles have a tensile strength lower than the tensile strength of the polymeric matrix wherein diamond abrasive materials cut the fluoropolymer to form a reduced number of pad debris particles in the 1 ?m to 10 ?m size range.
    Type: Grant
    Filed: June 10, 2019
    Date of Patent: May 2, 2023
    Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventors: Nan-Rong Chiou, Joseph So, Mohammad T. Islam, Matthew R. Gadinski, Youngrae Park, George C. Jacob
  • Patent number: 11541505
    Abstract: A polishing pad is provided. The polishing pad comprises a polishing layer and a metal-containing layer. The polishing layer has a polishing surface and a backside surface opposite to each other, wherein the backside surface has a plurality of cavities. The metal-containing layer is disposed on the backside surface of the polishing layer and fills into the cavities, wherein a first contact area is between the metal-containing layer and the backside surface of the polishing layer, and the first contact area is larger than the orthogonal projection area of the polishing layer.
    Type: Grant
    Filed: April 17, 2019
    Date of Patent: January 3, 2023
    Assignee: IV Technologies CO., Ltd.
    Inventors: Yu-Piao Wang, I-Ping Chen
  • Patent number: 11534889
    Abstract: The present invention provides a polishing pad for a wafer polishing apparatus, comprising: an upper pad having a front surface part, which has a cut surface and is in contact with a wafer, a rear surface part positioned on the lower part of the front surface part, and a plurality of grid grooves passing through the front surface part and the rear surface part; a lower pad, which is arranged on the lower part of the upper pad and can be attached to a surface plate; and an adhesion part positioned between the upper pad and the lower pad to couple the upper pad with the lower pad.
    Type: Grant
    Filed: June 4, 2018
    Date of Patent: December 27, 2022
    Assignee: SK SILTRON CO., LTD.
    Inventor: Jin Woo Ahn
  • Patent number: 11482431
    Abstract: A substrate processing apparatus includes a holder having thereon an attraction surface configured to attract a substrate and including an outer attracting member configured to attract a peripheral portion of the substrate and an inner attracting member configured to attract a portion of the substrate inside the peripheral portion of the substrate attracted by the outer attracting member in a diametrical direction of the attraction surface; a moving device configured to move the outer attracting member with respect to the inner attracting member; and a controller configured to control a distortion, which is caused at the substrate attracted to the attraction surface, by controlling a movement of the outer attracting member with respect to the inner attracting member.
    Type: Grant
    Filed: January 11, 2019
    Date of Patent: October 25, 2022
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Kimio Motoda, Norifumi Kohama, Norio Wada, Yosuke Omori, Kenji Sugakawa
  • Patent number: 11446785
    Abstract: Provided herein are chemical-mechanical planarization (CMP) systems and methods to reduce metal particle pollution on dressing disks and polishing pads. Such methods may include contacting a dressing disk and at least one conductive element with an electrolyte solution and applying direct current (DC) power to the dressing disk and the at least one conductive element.
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: September 20, 2022
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
    Inventors: Chih-Chieh Chang, Yen-Ting Chen, Hui-Chi Huang, Kei-Wei Chen
  • Patent number: 11267098
    Abstract: Embodiments relate to a leakage-proof polishing pad for use in a chemical mechanical planarization (CMP) process and a process for producing the same.
    Type: Grant
    Filed: October 15, 2018
    Date of Patent: March 8, 2022
    Assignee: SKC solmics Co., Ltd.
    Inventors: Sunghoon Yun, Jang Won Seo, Tae Kyoung Kwon, Jaein Ahn, Jong Wook Yun, Hye Young Heo
  • Patent number: 11179822
    Abstract: A polishing pad, a polyurethane polishing layer and a preparation method thereof are provided, belonging to the technical field of polishing in chemical-mechanical planarization treatment. The polyurethane polishing layer having a coefficient of thermal expansion of 100-200 ppm/° C. comprises a reaction product produced by reacting of multiple components. The multiple components include an isocyanate-terminated prepolymer, a hollow microsphere polymer and a curing agent composition. The curing agent composition includes 5-55 wt % of an aliphatic diamine composition, 0-8 wt % of a polyamine composition and 40-90 wt % of an aromatic bifunctional composition. The polyurethane polishing layer has a density of 0.6-1.1 g/cm3, a Shore hardness of 45-70D and an elongation at break of 50-450%. The polyurethane polishing layer is prepared by a simple process with low cost and energy consumption.
    Type: Grant
    Filed: August 31, 2018
    Date of Patent: November 23, 2021
    Assignee: HUBEI DINGHUI MICROELECTRONICS MATERIALS CO., LTD
    Inventors: Shunquan Zhu, Yijie Luo, Min Liu, Jiping Zhang, Liyuan Che
  • Patent number: 11161218
    Abstract: A polishing pad includes a polishing layer stack that has a polishing surface, a bottom surface, and an aperture from the polishing surface to the bottom surface. The polishing layer stack includes a polishing layer that has the polishing surface. A fluid-impermeable layer spans the aperture and the polishing pad. A first adhesive layer of a first adhesive material is in contact with and secures the bottom surface of the polishing layer to the fluid-impermeable layer. The first adhesive layer spans the aperture and the polishing pad. The light-transmitting body is positioned in the aperture and has a lower surface in contact with, is secured to the first adhesive layer, and is spaced apart from a side-wall of the aperture by a gap. An adhesive sealant of a different second material is disposed in and laterally fills the gap.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: November 2, 2021
    Assignee: Applied Materials, Inc.
    Inventors: Yongqi Hu, Kadthala Ramaya Narendrnath, Thomas Lawrence Terry
  • Patent number: 11096319
    Abstract: A method of manufacturing an electronic device is provided to realize efficient large-scale transferring. The method includes locating a transfer film over a plurality of functional layers separated from each other over a source substrate; attaching a support frame to the transfer film, the support frame having a plurality of holes spaced apart from each other; removing the source substrate from the transfer film, with the plurality of functional layers being in close contact with a bottom surface of the transfer film; locating the transfer film over a target substrate, with the plurality of functional layers being in close contact with the bottom surface of the transfer film; detaching the support frame from the transfer film; and removing the transfer film from the target substrate.
    Type: Grant
    Filed: April 3, 2018
    Date of Patent: August 17, 2021
    Assignee: EWHA UNIVERSITY-INDUSTRY COLLABORATION FOUNDATION
    Inventors: Sang Wook Lee, Dong Hoon Shin
  • Patent number: 11059147
    Abstract: An abrasive article can include a substrate, abrasive particles coupled by a bond material to the substrate, and a coating overlying at least partially the exterior surface of the bond material. The coating can be a poly(p-xylylene) polymer applied via vapor deposition and may provide enhanced strength to the bond material and extended life time to the abrasive article.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: July 13, 2021
    Assignee: SAINT-GOBAIN ABRASIVES, INC./SAINT-GOBAIN ABRASIFS
    Inventors: Cecile O. Mejean, Charles J. Gasdaska, Lucie Fraichard
  • Patent number: 10946495
    Abstract: Low density polishing pads and methods of fabricating low density polishing pads are described. In an example, a polishing pad for polishing a substrate includes a polishing body having a density approximately in the range of 0.4-0.55 g/cc. The polishing body includes a thermoset polyurethane material and a plurality of closed cell pores dispersed in the thermoset polyurethane material. Each of the plurality of closed cell pores has a shell composed of an acrylic co-polymer.
    Type: Grant
    Filed: January 30, 2015
    Date of Patent: March 16, 2021
    Assignee: CMC Materials, Inc.
    Inventors: Ping Huang, William C. Allison, Richard Frentzel, Paul Andre Lefevre, Robert Kerprich, Diane Scott
  • Patent number: 10875144
    Abstract: The present invention provides methods of CMP polishing a metal surface, such as a copper or tungsten containing metal surface in a semiconductor wafer, the methods comprising CMP polishing the substrate with a CMP polishing pad that has a top polishing surface in a polishing layer which is the reaction product of an isocyanate terminated urethane prepolymer and a curative component comprising a polyol curative having a number average molecular weight of 6000 to 15,000, and having an average of 5 to 7 hydroxyl groups per molecule and a polyfunctional aromatic amine curative, wherein the polishing layer would if unfilled have a water uptake of 4 to 8 wt. % after one week of soaking in deionized (DI) water at room temperature. The methods form coplanar metal and dielectric or oxide layer surfaces with low defectivity and a minimized degree of dishing.
    Type: Grant
    Filed: August 8, 2018
    Date of Patent: December 29, 2020
    Assignee: ROHM AND HAAS ELECTRONIC MATERIALS CMP HOLDINGS, I
    Inventors: Bainian Qian, Fengji Yeh, Te-Chun Wang, Sheng-Huan Tseng, Kevin Wen-Huan Tung, Marty W. DeGroot
  • Patent number: 10767058
    Abstract: Corrosion inhibitor materials are provided that release active corrosion inhibitor compounds when they are most needed—in response to changes in conditions, including acid or basic pH, that cause corrosion or occur at the early stages of corrosion. The materials comprise particles that can be dispersed in paints and coatings for metals. The particles in some cases include ionic water-soluble anti-corrosion agents complexed to oppositely charged surfactants and entrapped in silica oxide or metal oxide gels.
    Type: Grant
    Filed: February 26, 2016
    Date of Patent: September 8, 2020
    Assignee: United States of America as Represented by the Administrator of NASA
    Inventors: Xuejun Zhang, Wenyan Li, Luz M. Calle
  • Patent number: 10625391
    Abstract: Disclosed is a non-porous molded article for a polishing layer, the non-porous molded article including a thermoplastic polyurethane, wherein the thermoplastic polyurethane has a maximum value of a loss tangent (tan ?) in a range of ?70 to ?50° C. of 4.00×10?2 or less. Preferably, the thermoplastic polyurethane is obtained by polymerization of a polymer diol having a number average molecular weight of 650 to 1400, an organic diisocyanate, and a chain extender, and a content ratio of nitrogen derived from an isocyanate group of the organic diisocyanate is 5.7 to 6.5 mass %.
    Type: Grant
    Filed: October 27, 2015
    Date of Patent: April 21, 2020
    Assignee: KURARAY CO., LTD.
    Inventors: Kiyofumi Kadowaki, Shinya Kato, Chihiro Okamoto, Mitsuru Kato, Minori Takegoshi
  • Patent number: 10583506
    Abstract: An abrasive article includes a substrate having an elongated body, a plurality of discrete tacking regions defining a discontinuous distribution of features overlying the substrate, where at least one discrete tacking region of the plurality of discrete tacking regions includes a metal material having a melting temperature not greater than 450° C., a plurality of discrete formations overlying the substrate and spaced apart from the plurality of discrete tacking regions, and a bonding layer overlying the substrate, plurality of discrete tacking regions, and plurality of discrete formations.
    Type: Grant
    Filed: October 12, 2018
    Date of Patent: March 10, 2020
    Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFS
    Inventors: Yinggang Tian, John J. Pearlman, Maureen A. Brosnan, Arup K. Khaund
  • Patent number: 10562153
    Abstract: A method for producing a coated abrasive includes producing or providing an intermediate abrasive product that comprises a substrate, a plurality of abrasive grains that are bonded to the substrate, and at least one layer of an uncured size coat that at least partially covers the abrasive grains with the uppermost size coat being uncured. The method further includes applying at least one grinding additive to the uppermost, uncured size coat with the grinding additive applied to the size coat in dry form. The method also includes curing the uppermost size coat. A coated abrasive is produced by the method and the coated abrasive is used to process a surface.
    Type: Grant
    Filed: December 13, 2016
    Date of Patent: February 18, 2020
    Assignee: sia Abrasives Industries AG
    Inventors: Adrian Schoch, Bruno Oberhaensli
  • Patent number: 10537980
    Abstract: A method for dry production of a sliding layer on a flexible backing, in particular a backing that includes a textile or an abrasive backing, includes at least the following. A binder, or more particularly an adhesive such as a hot-applied adhesive or a hotmelt, is applied to a flexible backing. The binder is applied in dry form, such as via scattering, and is joined to the backing via exposure to heat to form a sliding layer on the backing and to hold the sliding layer at least one of on and in the backing. A lubricant, or more particularly a lubricant that includes graphite or PTFE, is applied to at least one of the backing and the binder.
    Type: Grant
    Filed: December 14, 2016
    Date of Patent: January 21, 2020
    Assignee: Robert Bosch GmbH
    Inventor: Adrian Schoch
  • Patent number: 10478940
    Abstract: A manufacturing method of a polishing layer is provided. First, a mold for which the mold cavity has a contour pattern is provided, and the cross section of the contour pattern along a direction includes a plurality of recessions and at least one concavity portion, wherein the at least one concavity portion is disposed on the bottom of at least one of the recessions. A polymer material is disposed in the mold cavity. The polymer material is cured to form a semifinished product, wherein the cross section of the semifinished product along the direction includes a plurality of polishing portions corresponding to the recessions and at least one protruding portion corresponding to the at least one concavity portion. A flattening process is performed on the semifinished product to remove the at least one protruding portion.
    Type: Grant
    Filed: June 28, 2017
    Date of Patent: November 19, 2019
    Assignee: IV Technologies CO., Ltd.
    Inventors: Yu-Hao Pan, Ching-Huang Shen, Yu-Piao Wang
  • Patent number: 10280350
    Abstract: A method of forming a shaped abrasive particle includes forming a first mixture and a second mixture in a single forming process into an integral precursor shaped abrasive particle, wherein the first mixture has a different composition than a composition of the second mixture.
    Type: Grant
    Filed: May 16, 2014
    Date of Patent: May 7, 2019
    Assignee: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
    Inventors: Doruk O. Yener, Paul Braun
  • Patent number: 10076820
    Abstract: An abrasive article having a plurality of apertures arranged in a non-uniform distribution pattern, wherein the pattern is spiral or phyllotactic, and in particular those patterns described by the Vogel equation. Also, provided is a back-up pad having a spiral or phyllotactic patterns of air flow paths, such as in the form of open channels. The back-up pad can be specifically adapted to correspond with an abrasive article having a non-uniform distribution pattern. Alternatively, the back-up pad can be used in conjunction with conventional perforated coated abrasives. The abrasive articles having a non-uniform distribution pattern of apertures and the back-up pads can be used together as an abrasive system.
    Type: Grant
    Filed: April 7, 2017
    Date of Patent: September 18, 2018
    Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFS
    Inventors: Anuj Seth, Julie M. Dinh-Ngoc, Vivek Cheruvari Kottieth Raman, Paul A. Krupa, James M. Garrah
  • Patent number: 10040167
    Abstract: A polishing pad is provided. The polishing pad includes a polishing layer, which includes a central region, a peripheral region, and a main polishing region located between the central region and the peripheral region. At least one annular groove is located in the main polishing region of the polishing layer. A peripheral groove is located in the peripheral region, and the peripheral groove includes grid-shaped grooves. At least one radial extending groove is located in the main polishing region of the polishing layer, and the at least one radial extending groove is connected with the at least one annular groove. A polishing system including the polishing pad and a polishing method using the polishing pad are provided.
    Type: Grant
    Filed: August 1, 2016
    Date of Patent: August 7, 2018
    Assignee: IV Technologies CO., Ltd.
    Inventors: Ko-Wen Chen, Shih-Ming Yu
  • Patent number: 10005172
    Abstract: The invention is to a method of manufacturing a polishing pad suitable for planarizing at least one of semiconductor, optical and magnetic substrates. The method includes applying droplets of a liquid polymer against a substrate to form a plurality of pores. The liquid polymer contains a nonionic surfactant, the nonionic surfactant has a concentration sufficient to facilitate growth of pores within the liquid polymer and an ionic surfactant has a concentration sufficient to limit growth of the pores within the liquid polymer. Curing the solid polymer forms a polishing pad with final size of the plurality of pores controlled by the concentration of nonionic surfactant and ionic surfactants.
    Type: Grant
    Filed: June 26, 2015
    Date of Patent: June 26, 2018
    Assignees: Rohm and Haas Electronic Materials CMP Holdings, Inc., Dow Global Technologies LLC
    Inventors: Yuhua Tong, Andrew Wank, Diego Lugo, Marc R. Stack, David Michael Veneziale, Marty W. DeGroot, George C. Jacob, Jeffrey B. Miller
  • Patent number: 9969059
    Abstract: A sheet of sandpaper includes a backing layer having opposed first and second major sides, an adhesive make coat on the second major side, abrasive particles at least partially embedded in the make coat, thereby defining an abrasive surface, and an exposed laminated non-slip layer on the first major side. Methods of making and using such sandpaper are also provided.
    Type: Grant
    Filed: July 5, 2016
    Date of Patent: May 15, 2018
    Assignee: 3M Innovative Properties Company
    Inventor: John G. Petersen
  • Patent number: 9931728
    Abstract: Polishing pads with foundation layers and polishing surface layers are described. In an example, a polishing pad for polishing a substrate includes a foundation layer. A polishing surface layer is bonded to the foundation layer. Methods of fabricating polishing pads with a polishing surface layer bonded to a foundation layer are also described.
    Type: Grant
    Filed: June 5, 2015
    Date of Patent: April 3, 2018
    Assignee: Cabot Microelectronics Corporation
    Inventors: William C. Allison, Diane Scott, Paul Andre Lefevre, James P. LaCasse, Alexander William Simpson
  • Patent number: 9919407
    Abstract: A flexible abrasive (10) with a preset shape corresponding to the shape of the operating head of a machine tool such as a sanding machine and comprising a first support (16) made from a woven or non-woven material where a lower surface can be fixed to a backing plate or a pad of the operating head. The abrasive surface is made from at least two strips (20-23) applied side by side and parallel to each other and where the second support (11) of each strip (20-23) is separately fixed on the first support (16), and where the abrasive surface (18) is shaped so that it can be applied to the backing plate or pad of the operating head.
    Type: Grant
    Filed: July 14, 2014
    Date of Patent: March 20, 2018
    Assignee: ABRA ON S.R.L.
    Inventor: Michele Gottardelli
  • Patent number: 9902044
    Abstract: An abrasive article includes a substrate comprising an elongated body, a first type of abrasive particle overlying the substrate, a bonding layer overlying the first type of abrasive particle, and a lubricious material overlying or integrated within the bonding layer.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: February 27, 2018
    Assignees: SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFS
    Inventors: Mary J. Puzemis, Yinggang Tian, Paul W. Rehrig, Arup K. Khaund, John Pearlman
  • Patent number: 9739009
    Abstract: A sheet-shaped object which is thin and, despite this, has a surface that is dense and is soft to the touch and which has practicable strength and a process for producing the sheet-shaped object are disclosed. This sheet-shaped object comprises ultrafine fibers having an average single-fiber diameter of 0.1-7 ?m and a polymeric elastomer comprising a polyurethane as a major component, wherein when a layer extending from one surface to a depth of 50% of the thickness is referred to as layer (A) and a layer extending from the other surface to a depth of 50% of the thickness is referred to as layer (B), then the ratio of the density of fibers (A?) in the layer (A) to the density of fibers (B?) in the layer (B) satisfies the following expression (a) and the ratio of the density of the polymeric elastomer comprising a polyurethane as a major component (A?) in the layer (A) to the density thereof (B?) in the layer (B) satisfies the following expression (b). The sheet-shaped object as a whole has a density of 0.2-0.
    Type: Grant
    Filed: September 5, 2014
    Date of Patent: August 22, 2017
    Assignee: Toray Industries, Inc.
    Inventors: Masaru Ueno, Makoto Sumida, Yukihiro Matsuzaki
  • Patent number: 9656370
    Abstract: A grinding method includes a pre-grinding step of grinding a plate-shaped workpiece to a thickness just before a finish thickness is reached using a finish grinding unit, a thickness measuring step of measuring a thickness of the workpiece after the pre-grinding step, a calculation step of calculating, from the measured thickness of the workpiece, a variation amount of the distance between a holding face of the chuck table and a grinding face of a finish grindstone before and after inclination adjustment of the chuck table, and a height adjustment step of adjusting, on the basis of the variation amount, the inclination of the chuck table while adjusting the height of the finish grinding unit so that the relative moving speed between the finish grindstone and the workpiece in a state in which the grinding face contacts with an upper face of the workpiece becomes equal to zero.
    Type: Grant
    Filed: October 6, 2015
    Date of Patent: May 23, 2017
    Assignee: Disco Corporation
    Inventor: Shinji Yoshida
  • Patent number: 9592584
    Abstract: An embodiment of the present invention provides a surface plate provided at a wafer double-side grinding device for grinding a wafer. The surface plate includes a plurality of first surface plate grooves formed in a first direction, and a plurality of second surface plate grooves formed in a second direction different from the first direction. The first surface plate grooves and the second surface plate grooves have first and second surface plate groove portions arranged therein, the first and second surface plate groove portions having steps formed in a direction toward the center or an outer periphery of a lower surface plate.
    Type: Grant
    Filed: January 20, 2014
    Date of Patent: March 14, 2017
    Assignee: LG SILTRON INC.
    Inventor: Dae-Hoon Kim
  • Patent number: 9266221
    Abstract: An abrasive article includes a support, a first polymeric binder, a second polymeric binder, and abrasive particles. The support includes a plurality of nonwoven layers. A method of forming an abrasive article includes providing a support including, applying a first coating of the first polymeric binder to the support, applying superabrasive particles to the coated support, applying a layer of a second polymeric binder overlying the superabrasive particles. The method further includes compressing the support and applying heat to cure the first polymeric binder. A method of preparing a work piece includes applying a thermal spray coating to the work piece, and polishing the thermal spray coating with the abrasive article.
    Type: Grant
    Filed: October 6, 2011
    Date of Patent: February 23, 2016
    Assignees: Saint-Gobain Abrasives, Inc., Saint-Gobain Abrasifs
    Inventors: Shyiguei Hsu, Alejandro Gomez, Fabio de A. Pinto, John E. Stockton
  • Patent number: 9044840
    Abstract: The present invention relates to a sheet for mounting a workpiece and a method for making the same. The method includes the steps of: (a) providing a sheet body having a top surface, a bottom surface, at least one side surface and a plurality of pores, wherein some of the pores open at the side surface; and (b) sealing or narrowing the pores that open at the side surface. Since the pores that open at the side surface are sealed or narrowed, the slurry is prevented from entering into the interior of the sheet body. Therefore, the infiltration distance reaches a predetermined value slowly, thereby increasing the effective life of the sheet.
    Type: Grant
    Filed: April 21, 2011
    Date of Patent: June 2, 2015
    Assignee: SAN FANG CHEMICAL INDUSTRY CO., LTD.
    Inventors: Chung-Chih Feng, I-Peng Yao, Lyang-Gung Wang, Chun-Ta Wang, Hsin-Ru Song
  • Publication number: 20150133039
    Abstract: Polishing pad and method of manufacturing the same, the method, whereby materials for forming a polishing layer are mixed and solidified by a chemical reaction so as to manufacture the polishing pad, the method including: grinding organic materials by using a physical method so as to form micro-organic particles; mixing the micro-organic particles formed in the operation with the materials for forming the polishing layer; mixing at least one selected from the group consisting of inert gas, a capsule type foaming agent, and a chemical foaming agent that are capable of controlling sizes of pores, with the mixture in the operation so as to form gaseous pores; performing gelling and hardening of the mixture generated in the operation so as to form a polishing layer; and processing the polishing layer so as to distribute open pores defined by opening gaseous pores on a surface of the polishing layer.
    Type: Application
    Filed: February 12, 2013
    Publication date: May 14, 2015
    Inventors: Bong-Su Ahn, Young-Jun Jang, Jin-Su Jeong, Sang-Mok Lee, Kee-Cheon Song, Seung-Geun Kim, Jang-Won Seo, Jeong-Seon Choo, Hak-Su Kang, Gyoung-Pyo Kong
  • Patent number: 9028302
    Abstract: Polishing pads for polishing semiconductor substrates using eddy current end-point detection are described. Methods of fabricating polishing pads for polishing semiconductor substrates using eddy current end-point detection are also described.
    Type: Grant
    Filed: December 6, 2013
    Date of Patent: May 12, 2015
    Assignee: NexPlanar Corporation
    Inventors: William C. Allison, Diane Scott, Ping Huang, Richard Frentzel, Alexander William Simpson
  • Patent number: 9017140
    Abstract: A CMP polishing pad comprising (a) a polishing layer having a polishing surface and a back surface opposite said polishing surface; said polishing layer having at least one cured opaque thermoset polyurethane region and at least one aperture region; said at least one cured opaque thermoset region has a porosity from about 10% to about 55% by volume; said at least one aperture region having (1) a top opening positioned below the polishing surface, (2) a bottom opening that is co-planar with said back surface and (3) straight line vertical sidewalls extending from said aperture top opening to said aperture bottom opening; said at least one aperture region filled with a cured plug of thermoset polyurethane local area transparency material that has a light transmission of less than 80% at a wavelength from 700 to 710 nanometers and is chemically bonded directly to a thermoset polyurethane opaque area; (b) an aperture-free removable release sheet covering at least a portion of said back surface of the polishing l
    Type: Grant
    Filed: January 13, 2010
    Date of Patent: April 28, 2015
    Assignee: NexPlanar Corporation
    Inventors: William Allison, Ping Huang, Diane Scott, Richard Frentzel, Robert Kerprich
  • Patent number: 9018273
    Abstract: A polishing pad, having a polishing layer comprising a thermoset polyurethane foam, wherein the polishing layer has an in-plane variation of 12 or less in microrubber A hardness, the variation being obtained by measuring the polishing layer from a polishing surface side of the layer, the thermoset polyurethane foam contains, as raw material components, an isocyanate component and active-hydrogen-containing compounds, and the active-hydrogen-containing compounds comprise a trifunctional polyol having at least one terminated hydroxyl group that is a secondary hydroxyl group, and having a hydroxyl group value of 150 to 1,000 mg KOH/g in an amount of 10 to 50 parts by weight for 100 parts by weight of the active-hydrogen-containing compounds.
    Type: Grant
    Filed: March 22, 2011
    Date of Patent: April 28, 2015
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Aya Ito, Masato Doura