Ceramic Compositions Patents (Class 501/1)
  • Publication number: 20120225769
    Abstract: A sintered calcium sulfate ceramic material includes a plurality of major phases of calcium sulfate solid solutions, and a plurality of reaction phases located at boundaries of the major phases. Each of the reaction phases may be selected from the group consisting of calcium silicate and calcium phosphate. A sinterable calcium sulfate ceramic material consisting of calcium sulfate and a sintering additive is also provided. The sintering additive comprises silica (SiO2).
    Type: Application
    Filed: May 16, 2012
    Publication date: September 6, 2012
    Applicant: NATIONAL TAIWAN UNIVERSITY
    Inventors: Wei-Hsing TUAN, Shu-Ting KUO, Hao-Wei WU
  • Publication number: 20120225768
    Abstract: There is provided a method for manufacturing a ceramic honeycomb structure comprising: a coating material adjustment step for obtaining a coating material by mixing at least water with a ceramic powder aggregate having only one peak in a particle size distribution, an average particle size of 23 to 39 ?m, and a particle size distribution width of 15 to 33, a coating material application step for applying the coating material to cover the outer periphery of a honeycomb structure having a plurality of cells separated by porous ceramic partition walls, and a coating material heat-drying step for forming an outer wall by heat-drying the coating material after the coating material application step. By the method, the outer periphery is covered with a coating material to form an outer wall to hardly generate, for example, crack generation and peeling upon drying the outer wall, and the coating material is provided.
    Type: Application
    Filed: May 16, 2012
    Publication date: September 6, 2012
    Applicant: NGK INSULATORS, LTD.
    Inventors: Ryuta KONO, Yoshiro ONO, Yasushi NOGUCHI
  • Publication number: 20120225767
    Abstract: In accordance with the present embodiment, a method for making an optical ceramic comprises depositing a plurality of thin layers of powder. The powder comprises a first optical material powder having a first dopant level, and a second optical material powder. The first and second optical material powders are deposited for each layer based on the first dopant level and according to data associated with a three-dimensional (3D) compositional profile design of an optical ceramic. The method further comprises binding the first and second optical material powders of each thin layer to each other and each thin layer with an adjacent layer such that a green state optical ceramic is produced based on the 3D compositional profile design. The method further comprises densifying the green state optical ceramic to obtain the optical ceramic.
    Type: Application
    Filed: March 4, 2011
    Publication date: September 6, 2012
    Inventors: Jiyun C. Imholt, Richard L. Gentilman, Thomas M. Hartnett
  • Publication number: 20120220444
    Abstract: A precursor batch composition that can be used to make porous ceramic articles is provided. The batch composition includes a polysaccharide gum. The batch composition may optionally include a linear water soluble polymer having a molecular weight of at least one million Daltons.
    Type: Application
    Filed: February 28, 2011
    Publication date: August 30, 2012
    Inventor: Gregg William Crume
  • Publication number: 20120183494
    Abstract: Novel acrylamide and methacrylamide hydantoin monomers which can be reacted with other acrylamide, methacrylamide, acrylate, and methacrylate monomers to form copolymers, which upon halogenation, provide oxidative coatings which are biocidal for use with various materials including, but not limited to, textiles, filters, and latex paints.
    Type: Application
    Filed: October 11, 2011
    Publication date: July 19, 2012
    Applicant: AUBURN UNIVERSITY
    Inventors: Shelby D. Worley, Royall M. Broughton, Hasan B. Kocer, Idris Cerkez
  • Publication number: 20120154105
    Abstract: A NTC thermistor ceramic having higher voltage resistance and a NTC thermistor are provided. The NTC thermistor ceramic either contains manganese and nickel, the manganese/nickel content ratio being is 87/13 to 96/4, or the manganese/cobalt content ratio being is 60/40 or more and 90/10 or less. The NTC thermistor ceramic includes a first phase, which is a matrix, and a second phase composed of plate crystals dispersed in the first phase, the second phase has an electrical resistance higher than that of the first phase and a higher manganese content than the first phase, and the first phase has a spinel structure. A NTC thermistor includes a ceramic element body composed of the NTC thermistor ceramic having the above-described features, internal electrode layers formed inside the ceramic element body, and external electrode layers disposed on two side faces of the ceramic element body.
    Type: Application
    Filed: February 29, 2012
    Publication date: June 21, 2012
    Applicant: MURATA MANUFACTURING CO., LTD.
    Inventor: Kiyohiro Koto
  • Publication number: 20120147514
    Abstract: There are provided a ceramic paste composition for a multilayer ceramic capacitor (MLCC), a multilayer ceramic capacitor comprising the same, and methods of manufacturing the same. The ceramic paste composition for the MLCC includes: a ceramic powder, a first phosphate ester-based dispersant and a second dispersant salt-bonded by a fatty acid and an alkyl amine; a binder including polyvinyl butyral and ethyl cellulose; and a solvent. The ceramic paste composition ceramic powder has a small average particle-diameter and the ceramic powder in the paste has excellent dispersibility.
    Type: Application
    Filed: May 26, 2011
    Publication date: June 14, 2012
    Inventors: Ju Myung Suh, Jun Hee Kim, Jang Ho Lee
  • Patent number: 8192852
    Abstract: One embodiment of the present disclosure is directed to an insulator comprising a ceramic composition, wherein the ceramic composition comprises about 25-60% SiO2; 15-35% R2O3, wherein the R2O3 is 3-15% B2O3 and 5-25% Al2O3; 4-25% MgO+0-7% Li2O, wherein the total of MgO+Li2O is between about 6-25%; 2-20% R2O, wherein the R2O is 0-15% Na2O, 0-15% K2O, 0-15% Rb2O; 0-15% Rb2O; 0-20% Cs2O; and 4-20% F; crystalline grains, wherein the crystalline grains are substantially oriented to extend in a first direction to provide improved insulating properties in a direction perpendicular to the first direction, wherein the first direction is circumferential and the direction perpendicular to the first direction is radial; and a first zone and a second zone, wherein the first zone is in compression and the second zone is in tension.
    Type: Grant
    Filed: July 21, 2010
    Date of Patent: June 5, 2012
    Assignee: McAlister Technologies, LLC
    Inventor: Roy E. McAlister
  • Publication number: 20120135854
    Abstract: A method of manufacturing a porous ceramic article is provided that includes injecting a gas into a precursor batch material. The gas is pressurized to a positive gauge pressure. Exemplary gasses that can be injected into the precursor batch material include at least one of nitrogen, helium, neon, argon, krypton, and xenon. Air can also be injected into the precursor batch material, including air in which at least a portion of CO2 and/or O2 naturally occurring in air has been removed.
    Type: Application
    Filed: November 29, 2010
    Publication date: May 31, 2012
    Inventor: Kevin Ying Chou
  • Patent number: 8183299
    Abstract: The invention provides a method for producing ceramic nanoparticles, which comprises hydrolyzing a ceramic material in a thin film fluid formed between processing surfaces arranged to be opposite to each other so as to be able to approach to and separate from each other, at least one of which rotates relative to the other.
    Type: Grant
    Filed: July 4, 2008
    Date of Patent: May 22, 2012
    Assignee: M. Technique Co., Ltd.
    Inventor: Masakazu Enomura
  • Publication number: 20120121349
    Abstract: The present invention provides an appliance for chip removal applications comprising a vibration-damping material wherein the vibration-damping material is a material arranged by nano-dimensional cluster form. The present invention additionally provides a method for manufacturing said appliance. The present invention provides also an appliance obtainable by said method. Additionally the present invention provides an article or work piece for use in an appliance for chip removal applications. Also a computer program is provided for controlling the above method.
    Type: Application
    Filed: September 29, 2008
    Publication date: May 17, 2012
    Inventors: Ragnhild Mihic, Peter Mihic
  • Publication number: 20120121666
    Abstract: Method of making particle compositions exhibiting improved floodability and/or flowability properties. The compositions generally contain particles and non-surface modified nanoparticles.
    Type: Application
    Filed: January 24, 2012
    Publication date: May 17, 2012
    Inventors: Jimmie R. Baran, JR., Madeline P. Shinbach
  • Publication number: 20120118149
    Abstract: A manganese oxide contains M1, optionally M2, Mn and O. M1 is selected from the group consisting of In, Sc, Y, Dy, Ho, Er, Tm, Yb and Lu. M2 is different from M1, and M2 is selected from the group consisting of Bi, In, Sc, Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu. These ceramic materials are hexagonal in structure, and provide superior materials for gas separation and oxygen storage.
    Type: Application
    Filed: October 28, 2011
    Publication date: May 17, 2012
    Inventors: Bogdan Dabrowski, Steven Remsen
  • Patent number: 8178476
    Abstract: The present invention relates to glass-ceramic proppants which can be used to prop open subterranean formation fractions, as well as other uses. Proppant formulations are further disclosed which use one or more proppants of the present invention. Methods to prop open subterranean formation fractions are further disclosed. In addition, other uses for the proppants of the present invention are further disclosed, as well as methods of making the glass-ceramic proppants.
    Type: Grant
    Filed: December 14, 2010
    Date of Patent: May 15, 2012
    Assignee: Oxane Materials, Inc.
    Inventors: Yuming Xie, Dilip Chatterjee, Christopher E. Coker, Christopher Y. Fang
  • Publication number: 20120115706
    Abstract: An object of the present invention is to provide ceramics for decorative component which have golden color tone and provide high-grade impression, aesthetic satisfaction and mind soothing effect, and also has small color difference and does not cause deterioration in beautiful appearance of the decorative surface, and a decorative component using the same. The ceramics for decorative component comprise a titanium nitride-based sintered body containing nickel, niobium, chromium and carbon, and are characterized in that a content of carbon on a decorative surface is not less than 0.4% by mass and not more than 0.9% by mass, and the decorative surface does not substantially contain aluminum. Since the decorative surface does not substantially contain aluminum, a preferable golden color can be provided, and an adhesion of silver-white spot-like foreign matters on the decorative surface is less likely to occur as a result of bonding of aluminum to the above metal component.
    Type: Application
    Filed: April 23, 2010
    Publication date: May 10, 2012
    Applicant: KYOCERA CORPORATION
    Inventor: Mizuho Ohta
  • Publication number: 20120115708
    Abstract: A process for producing particle-reinforced composite materials through utilization of an in situ reaction to produce a uniform dispersion of a fine particulate reinforcement phase. The process includes forming a melt of a first material, and then introducing particles of a second material into the melt and subjecting the melt to high-intensity acoustic vibration. A chemical reaction initiates between the first and second materials to produce reaction products in the melt. The reaction products comprise a solid particulate phase, and the high-intensity acoustic vibration fragments and/or separates the reaction products into solid particles that are dispersed in the melt and are smaller than the particles of the second material. Also encompassed are particle-reinforced composite materials produced by such a process.
    Type: Application
    Filed: November 10, 2011
    Publication date: May 10, 2012
    Applicant: PURDUE RESEARCH FOUNDATION
    Inventors: Qingyou Han, Zhiwei Liu
  • Patent number: 8167995
    Abstract: A method is provided for making inexpensive synthetic inorganic resins that are stable, mix easily with water and may be conveniently diluted to form an easy-to-use paste for commercial applications. The method uses environmentally friendly techniques to provide improved efficiencies in the commercial production of these resins. The resins are produced by the partial reaction of phosphoric acid with sparsely-soluble oxides, or sparsely-soluble oxide minerals, that are added to the phosphoric acid under controlled conditions. In certain specific embodiments, methods are provided for modifying synthetic inorganic resins so as to produce rapid-setting phosphate cements and ceramics having high flexural strength. Unique synthetic inorganic resin formulations are also disclosed.
    Type: Grant
    Filed: June 11, 2009
    Date of Patent: May 1, 2012
    Assignee: Latitude 18, Inc.
    Inventor: Arun S. Wagh
  • Patent number: 8158704
    Abstract: A powder can be produced by immersing microparticles (2) in a first solution (4) which contains coupling molecules (5), and then in a second solution (10) which contains the nanoparticles (12), thereby producing microparticles (2) with nanoparticles (12) attached thereto. The particles form powder particles (14) which allow nanoparticles (12) that are smaller than approximately 5 [mu] to be applied to a component by cold gas spraying.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: April 17, 2012
    Assignee: Siemens Aktiengesellschaft
    Inventors: Rene Jabado, Jens Dahl Jensen, Ursus Krüger, Daniel Körtvelyessy, Volkmar Lüthen, Ralph Reiche, Michael Rindler, Raymond Ullrich
  • Publication number: 20120085970
    Abstract: Composite materials are provided that include one or more CNT yarns embedded in a matrix material. The composite materials may be transparent. Methods for making the composite materials are also provided. The composite materials may be made by arranging at least one CNT yarn into a desired pattern and embedding the at least one CNT yarn into a matrix material.
    Type: Application
    Filed: October 12, 2011
    Publication date: April 12, 2012
    Applicant: FLORIDA STATE UNIVERSITY RESEARCH FOUNDATION
    Inventors: Mei Zhang, Hang Zhang, Ben Wang, Richard Liang, Chuck Zhang
  • Patent number: 8153255
    Abstract: A ceramic particle group dispersed in a solvent in a state of primary particles of single crystal, a method for production thereof and a use thereof are disclosed. In one embodiment a method is disclosed for producing a sintered particle (ceramic particle) group of hydroxyapatite (HAp), which includes a step of subjecting a system wherein calcium carbonate is present between primary particles of hydroxyapatite (HAp) to sintering and then dissolving calcium carbonate with water to remove calcium carbonate. A hydroxyapatite (HAp) sintered particle group produced by the above method is a nanometer size particle group having a particle diameter of about 70 to about 120 nm, and is a particle group having a uniform particle diameter (coefficient of variation: 12%), and further 96% of the particle group is dispersed as a single crystal particle.
    Type: Grant
    Filed: March 17, 2010
    Date of Patent: April 10, 2012
    Assignee: Japan Science and Technology Agency
    Inventors: Tsutomu Furuzono, Masahiro Okada
  • Publication number: 20120058882
    Abstract: Ceramic nanocomposite and methods for manufacturing thereof. One method comprising: receiving a fired green ceramic body comprising ceramic matrix; introducing to the fired green ceramic body submicron particles; and introducing at least one type of location-controlling dopant at an amount that is sufficient to cover the majority of the ceramic matrix grain boundaries, as well as the majority of the interfaces between the submicron particles and the ceramic matrix grains but less than an amount that would result in a concentration that exceeds the bulk solubility limit of the location-controlling dopant ions in the ceramic matrix, at the ceramic nanocomposite sintering temperature.
    Type: Application
    Filed: February 17, 2010
    Publication date: March 8, 2012
    Inventors: Wayne David Kaplan, Gali Gluzer, Moshe Katz, Gil Perlberg
  • Publication number: 20120058881
    Abstract: The invention relates to a ceramic product, manufactured from a mixture made of natural and/or synthetic inorganic non-metal raw materials, at least one binder and optionally further additives. In order to provide ceramic products allowing for disadvantages known from the prior art to be eliminated, at least with respect to corrosion and erosion, it is proposed that the ceramic products are manufactured from a mixture comprising a) at least 10% by weight (based on the weight of all solids of the mixture) oxidic components, b) 0.05 to 2.7% by weight (based on the weight of all solids of the mixture) at least one organic-based binder, acting as a solubilizer in the mixture, and c) 3 to 10% by weight (based on the weight of all solids of the mixtures) hydrous dispersing agent, and that the ceramic product contains less than 0.1% by weight (based on the total weight of the ceramic product) of carbon after the use thereof at temperatures above 600° C.
    Type: Application
    Filed: February 8, 2010
    Publication date: March 8, 2012
    Inventors: Josef Suren, Peter Stracke, Christos Aneziris, Steffen Dudczig
  • Publication number: 20120048452
    Abstract: There are provided a method of manufacturing a ceramic paste for multilayer ceramic electronic components and a method of manufacturing multilayer ceramic electronic components having the same. According to an exemplary embodiment of the present invention, there is provided a method of manufacturing a ceramic paste for multilayer ceramic electronic components, including: manufacturing a primary mixture in a slurry state by deagglomerating a primary mixture including a ceramic powder and a first solvent; forming the primary mixture into a wet cake state by volatilizing the first solvent; and forming a secondary mixture in a paste state by mixing and dispersing a second solvent having a higher viscosity than that of the first solvent in the primary mixture in the wet cake state.
    Type: Application
    Filed: July 26, 2011
    Publication date: March 1, 2012
    Inventors: Ju Myung SUH, Won Seop Choi, Jong Hoon Bae, Jun Hee Kim
  • Publication number: 20120040196
    Abstract: Provided are a thermal expansion suppressing member having negative thermal expansion properties and a metal-based anti-thermally-expansive member having small thermal expansion. More specifically, provided are a thermal expansion suppressing member, including at least an oxide represented by the following general formula (1), and an anti-thermally-expansive member, including a metal having a positive linear expansion coefficient at 20° C., and a solid body including at least an oxide represented by the following general formula (1), the metal and solid being joined to each other: (Bi1-xMx)NiO3 (1) where M represents at least one metal selected from the group consisting of La, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Y, and In; and x represents a numerical value of 0.02?x?0.15.
    Type: Application
    Filed: August 8, 2011
    Publication date: February 16, 2012
    Applicants: KYOTO UNIVERSITY, CANON KABUSHIKI KAISHA
    Inventors: Makoto Kubota, Kaoru Miura, Hisato Yabuta, Yoshihiko Matsumura, Yuichi Shimakawa, Masaki Azuma
  • Publication number: 20120034178
    Abstract: The present invention relates to novel pigment mixtures comprising at least two different particulate components A and B. The first component A comprises titanium suboxide(s), a titanium oxynitride or a titanium nitride species. Component B particle comprises inorganic, or organic pigments. The titanium suboxide particles display a bluish metallic luster, are new and form a further aspect of the present invention. When combined with particles from component B such as variously coated micas, for example, the bluish or bluish/black metallic color effect from component A leads to special color effects in the various mixtures.
    Type: Application
    Filed: October 21, 2011
    Publication date: February 9, 2012
    Inventors: Patrice Bujard, Philippe Bugnon, Marc Mamak, Urs Leo Stadler
  • Publication number: 20120025432
    Abstract: A method for making a ceramic body, the method including: mixing inorganic ceramic-forming ingredients to form a batch; adding a rapidly hydratable cellulosic binder and a liquid vehicle to the batch and further mixing to form a plasticized mixture; extruding the plasticized mixture to form a green body. The green body can then be heated sufficiently to produce a predominant ceramic phase, thereby transforming the green body into the ceramic body.
    Type: Application
    Filed: April 1, 2010
    Publication date: February 2, 2012
    Applicant: Corning Incorporated
    Inventors: Gregg William Crume, Robert John Locker, Earl James Sanford
  • Publication number: 20120015797
    Abstract: A manufacturing method for producing ceramic item from a photocurable ceramic filled material by stereolithography. The method compensates for the anisotropic shrinkage of the item during firing to produce a dimensionally accurate item.
    Type: Application
    Filed: September 26, 2011
    Publication date: January 19, 2012
    Inventors: M. Eric Schlienger, Nina Bergan French, Michael D. Baldwin, Michael Maguire, Paul Withoy
  • Publication number: 20120010066
    Abstract: Slip based on radically polymerizable binder, polymerization initiator and filler, which comprises (A) at least one acidic monomer of general formula I (HG-Y—)aX?Z—PG)b ??Formula I (B) photoinitiator, and (C) ceramic and/or glass ceramic particles.
    Type: Application
    Filed: June 30, 2011
    Publication date: January 12, 2012
    Applicant: IVOCLAR VIVADENT AG
    Inventors: Urs Karl Fischer, Norbert Moszner, Volker Rheinberger, Wolfgang Wachter, Johannes Homa, Werner Längle
  • Publication number: 20110319254
    Abstract: The invention relates to compositions based on ZrO2, and single- and multi-coloured blanks made from oxide ceramics, and a process for their preparation, in which a) oxide ceramic powder is coated with a colouring substance, b) the coated powders are preferably graded and at least one coloured powder is filled into a compression mould, c) the coloured powder or powders are compressed to produce a shaped body, and d) the compressed shaped body is sintered to produce a blank, and to the use of these blanks for the preparation of dental restorations.
    Type: Application
    Filed: September 2, 2011
    Publication date: December 29, 2011
    Applicant: IVOCLAR VIVADENT AG
    Inventors: Christian RITZBERGER, Elke APEL, Wolfram HÖLAND, Frank ROTHBRUST, Harald KERSCHBAUMER, Volker M. RHEINBERGER
  • Publication number: 20110319250
    Abstract: The present invention relates to a process for the preparation of a silicate compound, comprising (1) providing at least one layered silicate; and (2) mixing said layered silicate with water and at least one silicon containing compound according to formula R4-mSi[—(SiR2)n—R]m wherein at least one residue R is a leaving group and none of the residues R contains Si; m is 0, 1, 2, 3, or 4; and n is an integer greater than or equal to 0.
    Type: Application
    Filed: March 3, 2010
    Publication date: December 29, 2011
    Applicants: Tokyo Institute of Technology, BASF SE
    Inventors: Bilge Yilmaz, Ulrich Müller, Feng-Shou Xiao, Hermann Gies, Takashi Tatsumi, Dirk de Vos, Xinhe Bao, Weiping Zhang
  • Publication number: 20110319251
    Abstract: The present invention relates to a process for the preparation of an isomorphously substituted RUB-36 silicate comprising (1) providing a mixture containing silica, preferably amorphous silica, and/or at least one silica precursor, water, at least one suitable structure directing agent, (2) heating the mixture obtained according to (1) under hydrothermal conditions to give a suspension containing an RUB-36 silicate, (3) separating the RUB-36 silicate, wherein (a) either the mixture according to (1) contains at least one element suitable for isomorphous substitution and/or (b) the separated RUB-36 silicate according to (3) is subjected to isomorphous substitution.
    Type: Application
    Filed: March 3, 2010
    Publication date: December 29, 2011
    Applicant: BASF SE
    Inventors: Bilge Yilmaz, Ulrich Müller, Feng-Shou Xiao, Hermann Gies, Xinhe Bao, Dirk De Vos, Takashi Tatsumi, Weiping Zhang
  • Publication number: 20110315808
    Abstract: A solid solution-based optical material capable of transmitting infrared light, the solid solution-based optical material comprising at least two nano-sized phases intermixed in one another, wherein at least one of the at least two nano-sized phases is a solid solution containing a dissolved dopant, the dissolved dopant present in an amount sufficient to reduce a refractive index difference between the at least two nano-sized phases to about 0.2 or less when infrared light is being transmitted. Various embodiments are directed to related systems and methods. In one embodiment, the infrared light is visible infrared light, short-wave infrared light, eye safe infrared light, medium wave infrared light, long wave infrared red light, or combinations thereof.
    Type: Application
    Filed: January 19, 2011
    Publication date: December 29, 2011
    Inventors: Brian J. Zelinski, Richard Gentilman, Christopher Scott Nordahl, Thomas M. Hartnett
  • Publication number: 20110306678
    Abstract: An angle-dependent interference pigment based on transparent or translucent inorganic flake serving as a substrate is provided. The substrate is coated by coatings (A)+(B)+(C) and optionally coating (D), so as to form a “high-low-high” refractive index layered structure. The coatings (A) and (C) consist of metal oxides, silicate, aluminates and/or a mixture thereof. The coating (B) consist of silicon oxide, hydrous silicon oxide, aluminum oxide, hydrous aluminum oxide, magnesium oxide, hydrous magnesium oxide and/or a mixture thereof. The angle-dependent interference pigments have high color saturation in the transitional region and a significantly gradual color change in the color changing region. The present pigments can be used as colored coatings, including printing ink, or can be used in the preparation of plastics, glass, ceramics and the like. The pigment of the present invention is particularly used in the cosmetic industry which has a very high requirement on gradual color change.
    Type: Application
    Filed: February 24, 2010
    Publication date: December 15, 2011
    Inventors: Weizhong Liu, Yulin Zhuang
  • Publication number: 20110291530
    Abstract: A crystal oriented ceramic composite body including a substrate that has a first surface and a second surface, and a {100} oriented ceramic film that is disposed to face the first surface. The {100} oriented ceramic film includes a first sectional surface. The first sectional surface is perpendicular to the first surface, and a 90 degree domain includes a domain wall within a range of ±20 degrees of a normal to the first surface and occupies a surface area of at least ? of the first sectional surface.
    Type: Application
    Filed: May 31, 2011
    Publication date: December 1, 2011
    Applicant: NGK Insulators, Ltd.
    Inventors: Takaaki KOIZUMI, Takuya Katsuno
  • Publication number: 20110287924
    Abstract: Methods of forming at least a portion of an earth-boring tool include providing particulate matter comprising a hard material in a mold cavity, melting a metal and the hard material to form a molten composition comprising a eutectic or near-eutectic composition of the metal and the hard material, casting the molten composition to form the at least a portion of an earth-boring tool within the mold cavity, and providing an inoculant within the mold cavity. Methods of forming a roller cone of an earth-boring rotary drill bit comprise forming a molten composition, casting the molten composition within a mold cavity, solidifying the molten composition to form the roller cone, and controlling grain growth using an inoculant as the molten composition solidifies. Articles comprising components of earth-boring tools are fabricated using such methods.
    Type: Application
    Filed: May 19, 2011
    Publication date: November 24, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventor: John H. Stevens
  • Publication number: 20110287925
    Abstract: Wet-chemical methods involving the use of water-soluble hydrolytically stable metal-ion chelate precursors and an ammonium oxalate precipitant can be used in a coprecipitation procedure for the preparation of ceramic powders. Both the precursor solution and the ammonium oxalate precipitant solution are at neutral or near-neutral pH. A composition-modified barium titanate is one of the ceramic powders that can be produced. Certain metal-ion chelates can be prepared from 2-hydroxypropanoic acid and ammonium hydroxide.
    Type: Application
    Filed: June 28, 2011
    Publication date: November 24, 2011
    Applicant: EEStor, Inc.
    Inventors: Richard D. Weir, Carl W. Nelson
  • Publication number: 20110287238
    Abstract: Methods of forming at least a portion of an earth-boring tool include providing at least one insert in a mold cavity, providing particulate matter in the mold cavity, melting a metal and the hard material to form a molten composition, and casting the molten composition. Other methods include coating at least one surface of a mold cavity with a coating material having a composition differing from a composition of the mold, melting a metal and a hard material to form a molten composition, and casting the molten composition. Articles comprising at least a portion of an earth-boring tool include at least one insert and a solidified eutectic or near-eutectic composition including a metal phase and a hard material phase. Other articles include a solidified eutectic or near-eutectic composition including a metal phase and a hard material phase and a coating material in contact with the solidified eutectic or near-eutectic composition.
    Type: Application
    Filed: May 19, 2011
    Publication date: November 24, 2011
    Applicant: BAKER HUGHES INCORPORATED
    Inventors: John H. Stevens, Jimmy W. Eason
  • Publication number: 20110275505
    Abstract: In a continuous method for production of a semicoke powder with high bulk density and flowability, a sinterable carbon powder (semicoke) is dispersed in water with addition of at least one binder and at least one liquefier, wherein the proportion of carbon in the dispersion is adjusted to at least 50 wt. %, relative to the mass of the dispersion, and the zeta potential of the dispersion is adjusted to less than ?50 mV, the dispersion is submitted to homogenisation and stabilisation by continuous wet grinding with a residence time in the mill of less than 3 minutes and the homogeneous dispersion is spray-dried.
    Type: Application
    Filed: November 20, 2009
    Publication date: November 10, 2011
    Applicant: Rutgers Chemicals Gmbh
    Inventors: Rainer Gadow, Frank Kern, Winfried Boenigk, Matthias Levering, Claudia Boltersdorf
  • Patent number: 8048398
    Abstract: Process for preparing a mixed metal oxide powder, in which oxidizable starting materials are evaporated and oxidized, the reaction mixture is cooled after the reaction and the pulverulent solids are removed from gaseous substances, wherein as starting materials, at least one pulverulent metal and at least one metal compound, the metal and the metal component of the metal compound being different and the proportion of metal being at least 80% by weight based on the sum of metal and metal component from metal compound, together with one or more combustion gases, are fed to an evaporation zone of a reactor, where metal and metal compound are evaporated completely under nonoxidizing conditions, subsequently, the mixture flowing out of the evaporation zone is reacted in the oxidation zone of this reactor with a stream of a supplied oxygen-containing gas whose oxygen content is at least sufficient to oxidize the starting materials and combustion gases completely.
    Type: Grant
    Filed: May 9, 2007
    Date of Patent: November 1, 2011
    Assignee: Evonik Degussa GmbH
    Inventors: Stipan Katusic, Guido Zimmermann, Michael Kraemer, Peter Kress, Horst Miess
  • Publication number: 20110262689
    Abstract: A composition for extrusion-molded bodies which comprises a) an inorganic material that sets as a result of baking or sintering, and b) a methylhydroxyethyl cellulose having a DS(methyl) of from 0.8 to 2.5, an MS(hydroxyethyl) of from 0.20 to 1.20 and a sum of the DS(methyl) and the MS(hydroxyethyl) of at least 2.00 is useful for producing extrusion-molded bodies for use as a carrier for a catalyst, a catalyst, a heat exchanger, or a filter.
    Type: Application
    Filed: April 19, 2011
    Publication date: October 27, 2011
    Inventor: Roland Bayer
  • Publication number: 20110260367
    Abstract: Upon producing a transparent polycrystalline material, a suspension liquid (or slurry 1) is prepared, the suspension liquid being made by dispersing a raw-material powder in a solution, the raw-material powder including optically anisotropic single-crystalline particles to which a rare-earth element is added. A formed body is obtained from the suspension liquid by means of carrying out slip casting in a space with a magnetic field applied. On this occasion, while doing a temperature control so that the single-crystalline particles demonstrate predetermined magnetic anisotropy, one of static magnetic fields and rotary magnetic fields is selected in compliance with a direction of an axis of easy magnetization in the single-crystalline particles, and is then applied to them. A transparent polycrystalline material is obtained by sintering the formed body, the transparent polycrystalline material having a polycrystalline structure whose crystal orientation is controlled.
    Type: Application
    Filed: December 25, 2009
    Publication date: October 27, 2011
    Applicants: Genesis Research Institute, Incorporated, Inter-University Research Institute Corporation
    Inventors: Takunori Taira, Jun Akiyama, Shigeo Asai, Kunihiko Hara
  • Publication number: 20110248225
    Abstract: Disclosed are potassium cesium tungsten bronze solid solution particles of the formula KxCsyWOz, where x+y?1 and 2?z?3. The particles are for instance micron or nano scaled particles. Also disclosed are organic or inorganic compositions comprising an organic or inorganic substrate and incorporated therein the present potassium cesium tungsten bronze solid solution particles. The substrates are for instance plastics, coatings, inks, adhesives, ceramics or glass. Also disclosed is a method for the preparation of the present potassium cesium tungsten bronze solid solution particles, which method comprises mixing a suitable tungsten source with a salt of potassium and a salt of cesium to form a powder mixture and exposing the powder mixture to a plasma torch under a reducing atmosphere. The present tungsten bronze particles are suitable NIR absorbers and heat shielding additives.
    Type: Application
    Filed: June 30, 2010
    Publication date: October 13, 2011
    Applicant: BASF SE
    Inventors: Marc Andrew Mamak, Urs Lehmann, Urs Leo Stadler, Ralf Stefan Knischka
  • Publication number: 20110251043
    Abstract: Provided is a mineral wool that includes recycled material. The mineral wool is characterized by an acid to base ratio within a specified range. Also provided is a method of manufacturing the mineral wool that includes selection of post-consumer or post-industrial recyclable materials. Application of the mineral wool to products such as an acoustical ceiling panel is also provided.
    Type: Application
    Filed: April 11, 2011
    Publication date: October 13, 2011
    Inventor: Martin W. Brown
  • Publication number: 20110245062
    Abstract: An extrusion molding composition comprises a cellulose or cellulose derivative, an ionic liquid, and a ceramic material. The composition can be extrusion molded into a ceramic part at a high molding speed and without drying cracks.
    Type: Application
    Filed: March 28, 2011
    Publication date: October 6, 2011
    Applicant: SHIN-ETSU CHEMICAL CO., LTD.
    Inventor: Kazuhisa Hayakawa
  • Publication number: 20110241236
    Abstract: A method of forming granules, the method including forming a suspension of a nanopowder such as a nano zirconia powder containing yttria. The powder is formed from a suspension, and freon is added directly to the suspension as an additive. The suspension is then granulated by spray freeze drying, and the freon subsequently removed by heat treatment. The voids left by the vacated freon provide meso, micro and macro flaws or structural defects in the granules.
    Type: Application
    Filed: October 14, 2009
    Publication date: October 6, 2011
    Inventors: Annapoorani Ketharam, Balasubramaniam Vaidhyanathan, Bala Praveen Chakkravarthy Raghupathy, Jonathan Graham Peel Binner
  • Publication number: 20110230329
    Abstract: The first invention relates to powders for producing a Ni—Cu—Zn system ferrite ceramics sintered body, comprising ferrite calcined powders and NiO powders, wherein the specific surface area of said ferrite calcined powders is within the range of 4.0 m2/g to 14.0 m2/g, the spinel included in said ferrite calcined powders is such that Ni does not solve, the composition of said spinel is such that Fe2O3 is within the range of 49.0 mol % to 60.0 mol % and the remaining comprises CuO and ZnO, and the ratio of ZnO relative to CuO in mole percent is within the range of 1.0 to 4.0.
    Type: Application
    Filed: March 1, 2011
    Publication date: September 22, 2011
    Applicant: NGK Insulators, Ltd.
    Inventors: Shuichi Ozawa, Naoto Ohira, Kouichi Kondou
  • Publication number: 20110215507
    Abstract: The invention relates to suspension of primary particles of oxide-ceramic material, wherein the primary particles have an average particle size in the range from 10 to 1000 nm and are coated with a chromophoric component, a process for their preparation and their use in particular in the preparation of ceramic mouldings and dental restorations. The invention further relates to a process for the preparation of ceramic mouldings.
    Type: Application
    Filed: May 13, 2011
    Publication date: September 8, 2011
    Applicant: IVOCLAR VIVADENT AG
    Inventors: Elke APEL, Christian RITZBERGER, Wolfram Höland, Christoph APPERT, Wolfgang WACHTER, Volker M. RHEINBERGER
  • Publication number: 20110212823
    Abstract: A ceramic shaped body for producing a wiring board includes a ceramic material, a binder, and a polyalcohol, the polyalcohol being present in at least a near-surface region of the ceramic shaped body.
    Type: Application
    Filed: February 25, 2011
    Publication date: September 1, 2011
    Applicant: SEIKO EPSON CORPORATION
    Inventors: Kentaro TANABE, Atsushi DENDA, Toshiyuki KOBAYASHI, Yoshikazu HAMA, Naoyuki TOYODA
  • Publication number: 20110193025
    Abstract: A method of forming nanometer sized fine particles of functional ceramic from a bulk functional ceramic, particularly fine particles of phosphorous ceramics from a bulk phosphor material is disclosed. The method relies on irradiation of a bulk phosphorous ceramic in a liquid with an ultrashort-pulsed-laser-fragmentation beam to thereby form nanometer sized particles of the phosphorous ceramic. The method is unique in that the generated particles retain the chemical and crystalline properties of the bulk phosphorous ceramic. The generated solutions are stable colloids from which the particles can be isolated or used as is.
    Type: Application
    Filed: November 22, 2010
    Publication date: August 11, 2011
    Inventors: Yuki ICHIKAWA, Zhengong Hu, Bing Liu, Yong Che
  • Publication number: 20110176968
    Abstract: A system for converting fuel is provided and includes a first reactor comprising a plurality of ceramic composite particles, the ceramic composite particles comprising at least one metal oxide disposed on a support, wherein the first reactor is configured to reduce the at least one metal oxide with a fuel to produce a reduced metal or a reduced metal oxide; a second reactor configured to oxidize at least a portion of the reduced metal or reduced metal oxide from the said first reactor to produce a metal oxide intermediate; a source of air; and a third reactor communicating with said source of air and configured to regenerate the at least one metal oxide from the remaining portion of the solids discharged from the said first reactor and the solids discharged from the said second reactor by oxidizing the metal oxide intermediate.
    Type: Application
    Filed: September 28, 2009
    Publication date: July 21, 2011
    Inventors: Liang-Shih Fan, Li Fanxing