Abstract: The embodiments of the invention are directed to a composite material comprising a fiber reinforcing material, a binder resin and polyurethane foam particles. Other embodiments are related to a process for manufacturing a composite material comprising a fiber reinforcing material, a binder resin and polyurethane foam particles, the method comprising depositing the binder resin and polyurethane foam particles the fiber reinforcing material to form a composite precursor and treating the composite precursor to form the composite material.

Abstract: The present invention relates to PIPA polyols, to a process for the preparation of these PIPA polyols, and to a process for the production of highly elastic flexible polyurethane foams from these PIPA polyols.

Abstract: Provided is a novel polyisocyanurate foam composition. The composition comprises an isocyanate reactive compound, polyisocyanate and an aqueous polymer emulsion. The unique foam can be synthesized without a blowing agent. and provides a foam material that is economical but still exhibits excellent foam properties.

Abstract: Provided is a process for preparing a polyurethane urea pad adapted to polish a microelectronic substrate. The pad includes at least partially gas-filled cells substantially uniformly distributed throughout. The process is s follows: forming a reaction mixture by adding to a mixing unit the following mixture components: (a) a polyisocyanate, (b) an amine-containing material, (c) a blowing agent, and (d) optionally, a hydroxyl-containing material; mechanically mixing the reaction mixture at a pressure of less than 20 bar; dispensing the reaction mixture into an open mold; and curing the reaction mixture to form a polyurethane urea, wherein the at least partially gas-filled cells comprise carbon dioxide produced by the reaction of the mixture components.

Abstract: The present invention provides a stretchable material suitable for use in an inflatable medical device. The stretchable material has at least one reinforcing polymer layer with a top and bottom side forming a porous matrix which is imbibed with a sealing material to infiltrate and substantially seal spaces of the porous matrix and extend beyond the reinforcing polymer layer to form a surface coating.

Abstract: Containers are provided. An exemplary container for storing an item comprises: an insulating material defining an interior, the insulating material comprising a bio-based polyurethane; and an outer shell located about at least a portion of the exterior of the insulating material, the outer shell comprising a bio-based polyurethane. The bio-based polyurethane is made from a first component, which may be one of either an isocynate or a rubinate; a second polymer component, which may be a vegetable oil, and blowing agent 254. A bio-based polyurethane made with blowing agent 254 tends to produce a product with good insulating characteristics.

Abstract: Containers, methods and components involving bio-based materials are provided. A representative container for storing an item includes: an insulating material defining an interior, the insulating material comprising a bio-based polyurethane; and an outer shell located about at least a portion of the exterior of the insulating material, the outer shell comprising a bio-based polyurethane.

Abstract: The present invention provides a chemical mechanical polishing pad comprising, a polymeric matrix having microspheres dispersed therein, the polymeric matrix being formed of a water-based polymer or blends thereof, wherein the pad comprises: a Shore A hardness of 30 to 70; a void volume fraction of 0.2 to 80 percent; a tensile strength of 1 mPa to 5 mPa; and a percent elongation of 200 to 400.

Abstract: High-functionality polyisocyanates are prepared by a process which comprises (i) preparation of an addition product (A) which contains one group which is reactive toward isocyanate and at least two isocyanate groups by reacting (a) a diisocyanate or polyisocyanate I with (b1) compounds having at least three groups which are reactive toward isocyanate or (b2) compounds containing two groups which are reactive toward isocyanate or mixtures of (b1) and (b2), where at least one of the components (a) or (b) has functional groups having differing reactivities toward the functional groups of the other component and the reaction ratio is selected so that the addition product (A) contains an average of one group which is reactive toward isocyanate, (ii) if desired, intermolecular addition reaction of the addition product (A) to form a polyaddition product (P) containing an average of one group which is reactive toward isocyanate and an average of more than two isocyanate groups, and (iii) reaction of the addition

Abstract: Fluorinated oligourethanes, having number average molecular weight lower than or equal to 9,000, having a branched structure, formed of the following monomers and macromers: a) aliphatic, cycloaliphatic or aromatic polyisocyanates, b) heterofunctional hydrogenated monomers having general formula: X0—(CR1AR2A)b—Y0 ??(Ib) one or more of the following compounds: c) bifunctional hydroxyl (per)fluoropolyethers (PFPE diols) having number average molecular weight in the range 400-3,000, e) monofunctional hydroxyl (per)fluoropolyethers or monofunctional hydroxyl (per)fluoroalkanes (e?), having number average molecular weight in the range 300-1,000, and optionally the following compounds: d) heterofunctional monomers, dI) hydrogen-active compounds, capable to form bonds with the NCO functions stable at the hydrolysis but weak at heat.

Abstract: A polyurethane foam can be flame retarded by the incorporation therein of a flame retardant blend that comprises: (a) a non-oligomeric non-halogenated organophosphorus flame retardant (e.g., a phosphate ester) that is adapted for use in a polyurethane foam formulation; and (b) an oligomeric organophosphorus flame retardant (e.g., a phosphate ester) having a phosphorus content of no less than about 10%, by weight, and at least three phosphate ester units therein.

Abstract: Methods and compositions for forming polyurethane foam. A method for manufacturing an aromatic polyester polyol comprises heating a glycol, a dicarboxylic acid or ester, functionality enhancing agent, and a natural oil to about 480° F. to form a reaction product, allowing the reaction product to cool to about 140° F., and adding additional glycol to form an aromatic polyester polyol composition, wherein the total glycol comprises less than about 36 weight percent of the polyol composition. An aromatic polyester polyol composition comprises a glycol, a dicarboxylic acid or ester, functionality enhancing agent, and a natural oil, wherein the total glycol comprises less than about 36 weight percent of the aromatic polyester polyol composition.

Abstract: A method and apparatus for synthesis of oligomeric cyclocarbonates from epoxy compounds and carbon dioxide in the presence of a catalyst. Star epoxy compounds and their preparation and use in making star cyclocarbonates, star hydroxy urethane oligomers, and star NIPU and HNIPU. Acrylic epoxy compounds, acrylic cyclocarbonates, acrylic hydroxy urethane oligomers, and acrylic NIPU and HNIPU and their methods of preparation.

Abstract: The present invention relates to a method for the continuous mixing of at least one polyol component and at least one isocyanate component and optionally additives to form a polyurethane reaction mixture in a stirrer mixer with an axially conveying stirrer.

Abstract: Black polyurethane foams that exhibit higher strength black colorations without the need for concomitant increases in black colorants therein are provided. Such a resultant jetter black foam article is possible through the unexpectedly effective introduction of small amounts of certain toner compounds or combinations that exhibit specific measurable appearance characteristics. Such toners exhibit at least one absorption peak within a specific range of wavelengths (e.g., from about 560 to 610 nm) and specific ranges of half-height bandwidths (from 40 to 130 nm). Furthermore, such a compound or combination of compounds, is preferably liquid in nature (at room temperature) or in dispersion form and may thus be easily incorporated within target polyurethane precursor compositions for admixture with either black pigments (or dispersions thereof), black polymeric (liquid) colorants, or both.

Abstract: A structural element of closed-cell polyurethane rigid foam, with good thermal insulation and improved sound absorption is achieved by means of surface depressions satisfying specified criteria.

Abstract: The invention relates to a polyurethane obtainable by reacting a polyisocyanate and a polyol composition comprising a highly branched polysaccharide of randomly bonded glucopyranose units or an alkoxylated derivative of the same. The polysaccharide has an average number of 10–100 glucose residues and said polysaccharide and derivative both have an average functionality of 30 or more. The invention also relates to a process for the production of such a polyurethane as well as a mix for the production of a polyurethane comprising a polyol composition, comprising 2–100 % of a highly branched polysaccharide, at least one catalyst and at least one surfactant.

Abstract: Foam blowing agent blends containing trans-1,2-dichloroethylene and one or more hydrofluorocarbons are provided, as are foam compositions containing such blends. The resulting foams exhibit dramatic improvement in fire performance.

Abstract: According to the present invention, it is provided a thermoplastic polymer composition comprising an alkyl ester of (meth)acrylic acid copolymer and a block copolymer prepared by extending, with a specific polyurethane component, the polymer chain of a block copolymer, which may be hydrogenated, having a polymer block of an aromatic vinyl compound and a polymer block of a conjugated diene. The thermoplastic polymer composition of the present invention has excellent properties such as non-tackiness, melt-moldability and melt-adhesiveness to other resins upon the lamination therewith. Also, the thermoplastic polymer composition of the present invention has melt characteristics suitable for the production of a foam. Therefore, the thermoplastic polymer composition of the present invention can be applied favorably for the production of various molded articles including a foam.

Abstract: A composition comprising at least a part A and a part B is disclosed. The part A comprises at least one polyol and the part B comprises at least one isocyanate. At least one part further comprises at least one of the following: a strength enhancer having a softening point of from about 120° F. to about 400° F.; a non-reactive hydrophobic enhancer; and/or an impact absorption enhancer. These enhancers provide, among optional other benefits, enhanced pull strength. Additionally, a mass can be prepared by a method of combining part A with part B and applying the mixture to a void. The compositions may also be used in the repair of surface defects or for the reinforcement of structural members such as spike holes left after spike removal from railroad ties during road bed maintenance or repair.

Abstract: A flame retardant blend, suitable for incorporation into a polyurethane foam, comprises: an oligomeric organophosphourus flame retardant, preferably an organophosphate, having a phosphorus content of no less than about 10%; a benzofuran-2-one stabilizer; and a monomeric phosphate ester containing alkyl and/or haloalkyl groups to act as a solubilizing addtive for the oligomeric organophosphorus flame retardant and benzofuran-2-one stabilizer.

Abstract: The present invention provides a process for producing porous structure having similar properties to that of the porous structure produced with conventional urethane resin solution in organic solvent and suitable for artificial leather, wherein the environmental pollution in the production process with a urethane resin solution in organic solvent and adverse effect on human health caused from remained organic solvent are solved and the problems caused from nonuniform pores produced with urethane resin emulsion are solved.

Abstract: In the preparation of an improved adhesive composition, an epoxy-based prepolymer is obtained by the reaction of one or more epoxy resins with amino-terminated polyethers and/or carboxyl-terminated butadiene-nitrile rubbers. In one embodiment of the invention, both a solid epoxy resin and a liquid epoxy resin, each of which is a diglycidyl ether of a polyphenol such as bisphenol A, are used. The epoxy-based prepolymer is mixed with an acrylate-terminated urethane resin (preferably, one based on a polyol having a number average molecular weight of at least about 400) and a heat-activated latent curing agent to make an adhesive composition which can be pumpable at room temperature. Curable adhesives capable of expansion to about 100% with high impact resistance after curing may be obtained by inclusion of expanding agents such as expandable microspheres.

Abstract: A high internal phase emulsion composition comprising: a) at least three components; b) component A is a polymer, monomer or mixture thereof; c) component B is a polymer; d) component C is a compatiblizer; e) substantially no voids; and wherein the volume fraction of component A represents at least about 80% by volume of the total volume of components A, B and C; and wherein the volume fraction of component B represents less than about 20% by volume of the total volume of components A, B and C; and wherein at least two phases are formed, a phase containing a majority of component A is discrete and a phase containing a majority of component B is continuous.

Abstract: An internal gear set comprising an inner rotor having a number of radially projecting cylindrical tooth members engaging a conjugate internally toothed outer rotor. The latter has one more tooth than there are tooth members on the inner rotor and is mounted eccentrically to the inner rotor so that the rotors move conjugately relative to one other.

Abstract: A material comprising the reaction product of an A-side having an isocyanate and a B-side having a cross-linker comprising a multifunctional alcohol, a vegetable oil, preferably a blown/oxidized vegetable oil, most preferably a blown/oxidized soybean oil, and a catalyst, wherein the vegetable oil and the cross-linking agent are substantially non-esterified prior to reacting/combining the A-side with the B-side and the method of producing the same.

Abstract: There is disclosed a polyurethane composition with a glass cullet filler. The composition comprises at least one polyol, an isocyanate, a catalyst and glass cullet. The glass cullet has an average particle size of not greater than 100 mesh and not less than 325 mesh. A method of producing a polyurethane composition with a glass cullet filler is also disclosed.

Abstract: A material comprising the reaction product of an A-side having a prepolymer isocyanate, preferably a prepolymer diisocyanate and a B-side having a cross-linker comprising a multifunction alcohol, a first vegetable oil, preferably a blown/oxidized vegetable oil, most preferably a blown/oxidized soybean oil, and a catalyst, wherein the first vegetable oil and the cross-linking agent are substantially non-esterfied prior to combining the A-side with the B-side and the method of producing the same.

Abstract: An improved material comprising the reaction product of an A-side having a prepolymer isocyanate and a B-side having a cross-linker comprising a multifunctional alcohol, a first vegetable oil, preferably a blown/oxidized vegetable oil, most preferably a blown/oxidized soybean oil, and a catalyst and the method of producing the same.

Abstract: An embodiment of the present invention includes a foam prepared from a resin comprising: one or more saccharides; one or more isocyanates; one or more resin polyols; and water. The foam may be for example polyurethane foam or polycyanurate foam, either flexible or rigid. Another embodiment includes a method for preparing a foam comprising: forming a resin by mixing one or more saccharides with one or more isocyanates and then mixing the one or more saccharides and the one or more isocyanates with water; and admixing one or more foam polyols to the resin. Another embodiment includes a method for manufacturing a foam derived from an isocyanate, comprising replacing all or a portion of the isocyanate with a resin comprising: one or more saccharides; one or more isocyanates; one or more resin polyols; and water. Another embodiment includes an article of manufacture comprising such foam.

Abstract: The present invention relates to novel aromatic isocyanates obtained by partially hydrogenating naphthalene as well as the processes for preparing the same, and to their use as an isocyanate component in the production of polyurethanes.

Abstract: Rapid and efficient production and examination of formulations for polyurethane foams using only small amounts of materials are achieved by allowing the foam-forming mixture to foam in a container, preparing disks from sections of the container in which the foam is present and removing a plurality of cylindrical samples having substantially the same density from the disk.

Abstract: The subject invention provides a viscoelastic polyurethane foam being flame retardant and having a density of greater than two and a half pounds per cubic foot that comprises a reaction product of an isocyanate component, an isocyanate-reactive blend, and a chain extender. The isocyanate-reactive blend includes a first isocyanate-reactive component and a second isocyanate-reactive component. The first isocyanate-reactive component includes at least 60 parts by weight of ethylene oxide (EO) based on 100 parts by weight of the first isocyanate-reactive component and the second isocyanate-reactive component includes at most 30 parts by weight of EO based on 100 parts by weight of the second isocyanate-reactive component. The chain extender is reactive with the isocyanate component and has a backbone chain with from two to eight carbon atoms and is present in an amount of from 5 to 50 parts by weight based on 100 parts by weight of the foam.

Abstract: The subject invention provides a viscoelastic polyurethane foam having a density of from one to thirty pounds per cubic foot formed from a composition comprising an isocyanate component substantially free of toluene diisocyanate, an isocyanate-reactive component, and a chain extender having a backbone chain with from two to eight carbon atoms. The chain extender also has a weight-average molecular weight of less than 1,000 and is present in an amount of from 5 to 50 parts by weight based on 100 parts by weight of the composition. The viscoelastic polyurethane foam has a glass transition temperature of from 15 to 35 degrees Celsius and a tan delta peak of from 0.9 to 1.5.

Abstract: A fully imidized, solvent-free polyimide foam having excellent mechanical, acoustic, thermal, and flame resistant properties is produced. A first solution is provided, which includes one or more aromatic dianhydrides or derivatives of aromatic dianhydrides, and may include one or more aromatic diamines, dissolved in one or more polar solvents, along with an effective amount of one or more blowing agents. This first solution may also advantageously include effective amounts respectively of one or mores catalysts, one or more surfactants, and one or more fire retardants. A second solution is also provided which includes one or more isocyanates. The first and second solutions are rapidly and thoroughly mixed to produce an admixture, which is allowed to foam—in an open container, or in a closed mold—under ambient conditions to completion produce a foamed product. This foamed product is then cured by high frequency electromagnetic radiation, thermal energy, or a combination thereof.

Abstract: This invention provides azeotrope-like compositions of 1,1,1,3,3-pentafluoropropane and 2-chloropropane that are environmentally desirable for use as refrigerants, aerosol propellants, metered dose inhalers, blowing agents for polymer foam, heat transfer media, and gaseous dielectrics.

Abstract: The invention is directed to copolymers, which can be formed into water vapor permeable, water resistant membranes suitable for use in garments, tents, etc. A copolymer includes a random distribution of a soft segment comprising a hydrophilic soft segment and up to about 30 wt % of a hydrophobic soft segment, a hard segment, a cross-linking segment comprising a pendant alkoxysilane, and at least two terminal groups comprising at least one of an amine and an isocyanate having a functionality of at least 2, wherein a number average molecular weight (Mn) of the copolymer is at least about 10,000.

Abstract: This invention provides azeotrope-like compositions of 1,1,1,3,3-pentafluoropropane, 2-chloropropane and methanol that are environmentally desirable for use as refrigerants, aerosol propellants, metered dose inhalers, blowing agents for polymer foam, heat transfer media, and gaseous dielectrics.

Abstract: The present invention is to the production of flexible polyurethane foam in the absence of an amine catalyst. The reactivity of the foam forming system can be controlled by the addition of an autocatalytic polyol containing a tertiary amine where the amount of autocatalytic polyol comprises less than 5 percent by weight of the total polyol.

Abstract: The invention relates to a method of providing a surface of an object with a sound insulatory coating by forming an elastic open-celled polyurethane foam by spraying foam forming mixture onto the surface, and to an acoustic spray polyurethane foam.

Abstract: A process for producing a finely cellular polyurethane foam by mixing a first ingredient comprising an isocyanate compound and a second ingredient comprising a compound containing an active hydrogen group, characterized by comprising adding a nonionic silicone surfactant containing no hydroxyl group to at least one of the first ingredient and the second ingredient in an amount of 0.1 to 5 wt %, excluding 5 wt %, based on the total amount of the first ingredient and the second ingredient, subsequently agitating the surfactant containing ingredient together with an unreactive gas, which has no reactivity to isocyanate group or active hydrogen group, to disperse the unreactive gas as fine bubbles to prepare a bubble dispersion and then mixing the bubble dispersion with the remaining ingredient to cure the resultant mixture and forming finely cellular structure into the resultant polyurethane foam by the fine bubbles of the bubble dispersion.

Abstract: A rigid polyurethane foam molded product which is excellent in dimensional accuracy and also in stability of the dimensional accuracy can be provided by allowing reaction heat generated during rigid polyurethane raw material is foamed to effectively escape to the outside. The molded product 1 is produced by injecting the rigid polyurethane raw material into a mold and foaming the rigid polyurethane raw material. The molded product 1 is provided at its volume zone 2 with a reaction heat relief portion composed of a pit or a through hole communicating with an outer surface 3 of the molded product 1. The ratio of the volume of the reaction heat relief portion to the apparent volume of the molded product is from 0.01 to 0.5. The molded product is suitably adopted to an energy absorbing member.

Abstract: A novel resin for binding composite lignocellulosic, cellulosic and non-cellulosic products is disclosed. The resin is comprised of one or more isocyanates, one or more saccharides, one or more polyols, and water. Preferaby, the saccharide is a polysaccharide comprised of corn syrup. Preferably, the isocyanate is a polyisocyanate and the polyol is an ethylene glycol. Also disclosed are methods for preparing and applying the resin as well as the products prepared from the resin.

Abstract: This invention relates generally to water resistant peelable protective and decorative clear or pigmented coating compositions and, more specifically, to aqueous and solvent based, polymeric coating compositions which form a protective and/or decorative coating and is removably adheres to a variety of substrates, including automotive paints, metals, glass, vinyl, plastics, concrete, natural and synthetic elastomers, and ceramics. The coatings can be either a flat film on the substrate, or a three-dimensional expandable foamy coating, and can be readily peeled off from the substrate as a whole piece. The coatings may be formulated for temporary or long-term protection depending upon the application. The peelable coatings can be applied as a paint, paste, film, or expandable foam cord whereby the expansion of the foam can be controlled by the formulation and applicator.

Abstract: This invention provides azeotrope-like compositions of 1,1,1,3,3-pentafluoropropane and water that are environmentally desirable for use as refrigerants, aerosol propellants, metered dose inhalers, blowing agents for polymer foam, heat transfer media, and gaseous dielectrics.

Abstract: A flexible polyurethane foam whereby exceedingly low resilience can be obtained without using a plasticizer and the hardness change due to a temperature change is little; and a process for its production, are provided. The flexible polyurethane foam is characterized by having a core resilience of 30% or lower and a glass transition point within a range of from −80° C. to −60° C. The process for producing a flexible polyurethane foam comprises reacting a polyol with a polyisocyanate compound in the presence of a catalyst, a foam stabilizer, and a blowing agent, and is characterized by using as the polyol a polyol (1) having a hydroxyl value of from 5 to 15 mgKOH/g.

Abstract: A system and a method of providing PUR/PIR foam using flammable blowing agent. The flammable blowing agent is introduced to PUR/PIR manufacturing equipment via an independent feed-line. This enables a flammable blowing agent storage vessel to be located off site from the foam manufacturing equipment. The independent flammable blowing agent feed-line couples the off-site flammable blowing agent storage vessel with the foam production system. The preferred flammable blowing agent is pentane.

Abstract: The invention is directed to polyurethane foam shoe soles containing an additive comprising a mixture of polyethylene wax and PTFE (polytetrafluoroethylene), and to polyol components containing the additive. The additive is produced to include the mixture at a density from greater than 0.97 to about 1.1 times the density of the polyol component.

Abstract: A sealing member for a cap featuring excellent cap performance as well as excellent safety and environmental friendliness, and a metallic cap. A foamed polyurethane elastomer having a JIS A hardness of from 15 to 65 and a foaming magnification of from 1.1 to 10 times is used as the sealing member so as to obtain excellent sealing performance, durability, safety and environmental friendliness. The sealing member is provided for a metallic cap shell that has a polyester film formed on the inner surface of the cap, thereby to obtain a cap featuring excellent sealing performance, durability, safety and environmental friendliness.

Abstract: The present invention generally includes material comprising the reaction product of an A-side comprising an isocyanate and a B-side comprising a crosslinker, a catalyst, and a modified vegetable oil. The present invention also generally includes a material comprising the reaction product of an A-side comprising an isocyanate and a B-side comprising an oxylation compound, a modified vegetable oil, and a catalyst.