Abstract: Aliphatic polycarbonate homo- and co-polymers are obtained by ring-opening homo- or co-polymerization of cyclic carbonates by DMC catalysis. These polymers are useful in the production of polyurethanes.

Abstract: A method of removing and reclaiming a double metal cyanide (DMC) catalyst from a polyol is disclosed. A polymeric acid that is soluble in the polyol is introduced into the polyol during or after the polymerization reaction. The polymeric acid reacts with the double metal cyanide catalyst thereby causing the double metal cyanide catalyst and the polymeric acid to form an agglomeration in the polyol. The agglomeration is easily separated from the polyol via filtration, for example. The recovered agglomerated DMC catalyst can then be reconstituted using an acid solution.

Abstract: Disclosed are low k-factor foams and methods of producing such foams. The methods comprise cooling high boiling blowing agent compounds to low temperatures and in introducing such cooled, high boiling blowing agents to the reaction mixture from which the foam is made.

Abstract: The present invention provides a composition for flame-retardant flexible polyurethane foam comprising: (i) a polyol component; (ii) a polyisocyanate component; (iii) a halogen-free phosphate ester that meets the following conditions (a) to (d), and that contains at least one alcoholic hydroxyl group: (a) an acid value of 2 KOHmg/g or less, (b) a viscosity of 5 Pa·s or less at 25° C., (c) a hydroxyl value of 5 to 250 KOHmg/g, and (d) a weight average molecular weight of 200 to 2000; (iv) a tertiary amine carboxylate; (v) a silicone foam stabilizer; and (vi) a blowing agent. The composition for flame-retardant flexible polyurethane foam of the present invention can give a flexible polyurethane foam that has satisfactory flame retardant properties, as well as excellent properties such as better heat resistance, fogging resistance and scorch resistance and extremely low compression strain.

Abstract: The invention relates to polyurethane foams comprising

Abstract: Black polyurethane foams that exhibit higher strength black colorations without the need for concomitant increases in black colorants therein are provided. Such a resultant jetter black foam article is possible through the unexpectedly effective introduction of small amounts of certain toner compounds or combinations that exhibit specific measurable appearance characteristics. Such toners exhibit at least one absorption peak within a specific range of wavelengths (e.g., from about 560 to 610 nm) and specific ranges of half-height bandwidths (from 40 to 130 nm).. Furthermore, such a compound or combination of compounds, is preferably liquid in nature (at room temperature) or in dispersion form and may thus be easily incorporated within target polyurethane precursor compositions for admixture with either black pigments, black polymeric (liquid) colorants, or both.

Abstract: A method for producing polymer foams having improved fire performance properties is provided, which method comprises using 365mfc as the blowing agent, as well as polyurethane foam compositions comprising a polyol, an isocyanate and 365mfc.

Abstract: The invention relates to a polyol formulation for preparing high resilience foam, which polyol formulation contains (a) a polymer-modified polyol formed by polymerizing an olamine with an organic polyisocyanate in the presence of a polyol, (b) a polymer-modified polyol formed by polymerizing one or more ethylenically unsaturated monomers in the presence of a polyol, and optionally further polyol. The invention also relates to a process for preparing a high resilience foam using such polyol formulation.

Abstract: Black polyurethane foams that exhibit higher strength black colorations without the need for concomitant increases in black colorants therein are provided. Such a resultant jetter black foam article is possible through the unexpectedly effective introduction of small amounts of certain toner compounds or combinations that exhibit specific measurable appearance characteristics. Such toners exhibit at least one absorption peak within a specific range of wavelengths (e.g., from about 560 to 610 nm) and specific ranges of half-height bandwidths (from 40 to 130 nm). Furthermore, such a compound or combination of compounds, is preferably liquid in nature (at room temperature) or in dispersion form and may thus be easily incorporated within target polyurethane precursor compositions for admixture with either black pigments (or dispersions thereof), black polymeric (liquid) colorants, or both.

Abstract: Black polyurethane foams that exhibit higher strength black colorations without the need for concomitant increases in black colorants therein are provided. Such a resultant jetter black foam article is possible through the unexpectedly effective introduction of small amounts of certain toner compounds or combinations that exhibit specific measurable appearance characteristics. Such toners exhibit at least one absorption peak within a specific range of wavelengths (e.g., from about 560 to 610 nm) and specific ranges of half-height bandwidths (from 40 to 130 nm). Furthermore, such a compound or combination of compounds, is preferably liquid in nature (at room temperature) or in dispersion form and may thus be easily incorporated within target polyurethane precursor compositions for admixture with either black pigments (or dispersions thereof), black polymeric (liquid) colorants, or both.

Abstract: Foam blowing agent blends of trans-1,2-dichloroethylene and one or more pentanes are provided, as are polyol premixes and foam compositions containing such blends. The resulting foams exhibit dramatic improvement in fire resistance.

Abstract: The subject invention provides a method of forming high resilience slabstock polyurethane foam having random cell structures to produce latex-like feel and characteristics. The method includes the first step of providing an isocyanate-reactive component and an isocyanate component to react with the isocyanate-reactive component. A first nucleation gas is provided under low pressure and is added into at least one of the isocyanate-reactive component and the isocyanate component to produce a first cell structure in the polyurethane foam. A second nucleation gas is provided under low pressure, being different than the first nucleation gas, and is added into at least one of the isocyanate-reactive component and the isocyanate component to produce a second cell structure in the polyurethane foam that is different than the first cell structure.

Abstract: Polyurethane foams are continuously produced using CO2 as the blowing agent and a filler. The filler is mixed with at least a portion of one of the reactive components and any agglomerates are virtually completely broken up during or subsequent to such mixing. The filler-containing mixture is passed through at least one filter element to filter out any oversize grains, residual agglomerates and/or impurities. The CO2 is added under pressure to at least a portion of at least one of the reactive components to generate a mixture which comprises liquid CO2 or a mixture which comprises liquid CO2 and filler. This mixture is mixed with the other reactive component(s) and optionally further additives. The reactive mixture which includes CO2 and filler is then decompressed by division into a plurality of individual streams at shear velocities above 500 s-1 and the flow velocities thus generated are reduced before discharge.

Abstract: A structural element of closed-cell polyurethane rigid foam, with good thermal insulation and improved sound absorption is achieved by means of surface depressions satisfying specified criteria.

Abstract: The present invention relates to a method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, and a tertiary amine amide catalyst composition represented by formula (I): 1

Abstract: A flexible isocyanate-based polymeric foam which has: (i) low resiliency; (ii) a Tg less than or equal to about 0° C.; and (iii) a change in tan &dgr; less than or equal to about 35% from a median value measured over a temperature range of from about −20° to about +60° C. The foam may be produced using a formulation comprising selected plasticizers as set in the disclosure. The subject foam is less temperature sensitive than currently known low resilience, flexible polyurethane foams. Thus, the present foam finds many applications such as for use in the interior of a vehicle where energy dissipation of the foam is important over a relatively wide temperature range—e.g., −20° to +60° C.

Abstract: A composition and method for protecting pipeline joints is disclosed. A mold covers the exposed pipeline joint. A reaction composition including a polyol, an isocyanate, and an ester, preferably 2,2,4-trimethyl-1,2-pentanediol diisobutyrate, is added to the mold and allowed to react to form a polymer.

Abstract: A composition comprising at least a part A and a part B is disclosed. The part A comprises at least one polyol and the part B comprises at least one isocyanate. At least one part further comprises at least one of the following: a strength enhancer having a softening point of from about 120° F. to about 400° F.; a non-reactive hydrophobic enhancer; and/or an impact absorption enhancer. These enhancers provide, among optional other benefits, enhanced pull strength. Additionally, a mass can be prepared by a method of combining part A with part B and applying the mixture to a void. The compositions may also be used in the repair of surface defects or for the reinforcement of structural members such as spike holes left after spike removal from railroad ties during road bed maintenance or repair.

Abstract: Prepare a multimodal thermoplastic polymer foam having a distribution of large and small cells in a substantial absence of water by using a blowing agent stabilizer. Multimodal foams of the present invention have blowing agent stabilizer predominantly located proximate to large cells. The resulting multimodal foams have particular utility as thermal insulating materials.

Abstract: The invention relates to the technological sector of mineral fillers used in the sector which manufactures polyurethane foams and in particular fillers of the carbonate, hydroxide, silicate, sulphate type and similar mineral fillers. The invention relates in particular to a method of treating mineral fillers of a specific grain size with the aid of treatment agents of the organic phosphate type, incorporating a de-agglomeration step, and optionally a selection step, with a view to improving the techniques used to manufacture polyurethane foams either by foaming without an auxiliary blowing agent or with a blowing agent such as CO2, and composite polyurethane, whilst reducing the time needed to mix this treated filler treated with the polyol and other reagents. Numerous applications for block foams or moulded foams, for mattresses and similar, the automotive industry, various industrial components, etc . . .

Abstract: This relates variously to techniques for comminuting polymeric foams, to techniques for preparing polymeric foams containing that comminuted foam, and to the resulting comminuted foam powder and polymeric foams. The procedures may be used on foams containing production contaminants such as polyolefins, paper, and foam skins and on other foams containing consumer contaminants such as wood, metal, leather, etc. The comminuted foam powder, with or without contaminants, preferably is screened or sifted to obtain a foam powder having a particle size of about 2 mm or less.

Abstract: A closed cell, HFC-245fa blown rigid polyurethane foam system designed for lifting concrete composite slabs back to their original position in either wet or dry site conditions. The blown rigid polyurethane foam includes an isocyanate (A) component and a polyol (B) component. The isocyanate and polyol are fed to a metering system and separately pumped to a two-component mix head. An exit nozzle of the mix head is extended into an injection hole formed in a slab and injected into a void beneath the slab to be lifted causing a reaction. The reaction creates a closed-cell foam that lifts and supports the concrete slab.

Abstract: A flexible, flame-retarded, polyurethane foam comprising brominated and/or phosphorous flame retardants and an acid scavenger.

Abstract: A sealing material for air-conditioners is made from a polyurethane foam produced from material components containing a polyol, an isocyanate, from 1 to 25 parts by weight of an antiozonant per 100 parts by weight of the polyol, a catalyst, and an antioxidant, wherein the antioxidant, an antioxidant used in synthesizing the polyol, and the antiozonant each have a molecular weight not lower than a certain level.

Abstract: Disclosed are compositions comprising 1,1,1,3,3-pentafluoropropane, 1,1,1,3,3-pentafluorobutane and water, said compositions are environmentally desirable for use as blowing agents for polymer foam, refrigerants, aerosol propellants, metered dose inhalers, heat transfer media, and gaseous dielectrics.

Abstract: An isocyanate-based polymer foam comprising an isocyanate-based polymer foam matrix having disposed therein a particulate material having an enthalpy of endothermic phase transition of at least about 50 J/g. A process for producing the foam is also described. During the process, the particulate material acts as a heat sink and will undergo an endothermic phase change by absorbing a significant portion of the heat of reaction liberated during the process. This improves the safety of the process by lowering the maximum exotherm experienced by the foam and/or improves product properties.

Abstract: Non azeotropic mixtures of fluids to obtain polymeric foams comprising:

Abstract: Rigid urethane foams made from polyester polyols and processes for producing them are provided. The foams are made by reacting a mixture that comprises an aromatic polyester polyol having an average functionality of about 3.0 or less, a hydroxyl number above 100 mg/KOH/g, and an average molecular weight less than 3000; from about 1 weight percent to about 30 weight percent of a saccharide; a blowing agent; and an isocyanate, and said foams having an isocyanate index from about 0.8 to about 3.0. The foams have a high closed cell content and a high free rise compressive strength and slightly lower thermal resistance than expected for their density.

Abstract: The present invention relates to a preparation method for foaming waterborne PU, which is performed by adding hydrocarbon with a high boiling point to a waterborne PU pre-polymer, allowing hydrocarbon to be encapsulated by waterborne PU and dried to form voids. A composition and the preparation method of this waterborne PU can be effectively applied to textile coating and leather fabrication.

Abstract: A polymeric sponge includes cellulose fibers imbedded therein. The sponge is made by mixing water and cellulose fibers with a water-catalyzing prepolymer for chemical reaction thereof. The mixture is cured and granulated to size. The cellulose fibers enhance both the manufacturing process and the resulting sponge for increasing strength, durability, and performance thereof.

Abstract: A method for producing a flexible polyurethane foam in an open state, which comprises reacting a polyol with a polyisocyanate compound in the presence of a catalyst, a blowing agent and a foam stabilizer, wherein as the polyol, a polyol having a hydroxyl value of at most 15 mgKOH/g is used.

Abstract: The present invention relates to an improvement in flexible, semi-flexible and rigid foams formed by the catalytic reaction of an aromatic polyisocyanate, a polyol and a blowing agent and a process for preparing such polyisocyanate. The improvement resides in using an effective amount of a bismuth carboxylate or bismuth sulfonate having less than 34% free acid as the catalyst.

Abstract: A polymeric sponge includes cellulose fibers imbedded therein. The sponge is made by mixing water and cellulose fibers with a water-catalyzing prepolymer for chemical reaction thereof. The mixture is cured and granulated to size. The cellulose fibers enhance both the manufacturing process and the resulting sponge for increasing strength, durability, and performance thereof.

Abstract: This invention relates to methods and apparatus for producing a discretely striped, multi-property foam and the products and articles produced thereby. The invention provides a pre-foam stream at a first pressure and intermittently injects at least one additive into the pre-foam stream at a pressure higher than the first pressure, providing a laminar flow pre-foam stream with alternating segments having different properties. The pre-foam stream is poured onto a surface and cures into a discretely striped foam product which may be used for many purposes such as but not limited to padding, clothing, toys, or bedding.

Abstract: The present invention relates to novel aromatic isocyanates obtained by partially hydrogenating naphthalene as well as the processes for preparing the same, and to their use as an isocyanate component in the production of polyurethanes.

Abstract: A polyurethane foam is produced by mixing a polyol, an isocyanate, a catalyst, and an antioxidant, wherein the antioxidant and an antioxidant used in synthesizing the polyol each are a high-molecular compound having a number-average molecular weight not lower than a certain level, and the amount of volatile organic compounds emitted from the polyurethane foam is thus reduced.

Abstract: A micropore open cell foam composite and a method for manufacturing a micropore open cell foam composite wherein the micropore open cell foam composites comprise a micropore open cell foam having an open cell content of greater than about 80% volume and an average pore size of about 200 microns or less and a phase change material in the open cell foam in the amount of 80% volume or greater.

Abstract: The present invention relates to a method for preparing a polyurethane foam, which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, and an acid-blocked tertiary amino alkyl amide catalyst composition.

Abstract: A process for coating microporous surfaces which have pores with a size of from 10 to 1500 nm, in which the surfaces in question are coated with at least one coating material curable thermally and with actinic radiation, after which the resulting film(s) is(are) cured thermally and with actinic radiation, wherein the coating material or at least one of the coating materials comprises

Abstract: The present invention relates to a method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, a gelling catalyst, a blowing catalyst, and a tertiary amino alkyl amide catalyst composition.

Abstract: The present invention relates to a method for preparing a polyurethane foam, which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, and a tertiary amino alkyl amide catalyst composition.

Abstract: The present invention relates to a method for preparing a polyurethane foam which comprises reacting an organic polyisocyanate and a polyol in the presence of water as a blowing agent, a cell stabilizer, a gelling catalyst, and a tertiary amino alkyl amide catalyst composition.

Abstract: Disclosed is a closed-cell polyisocyanurate foam composition capable of high compressive strength at temperatures up to 200° C. The new composition further exhibits no loss or degradation in conventional mechanical properties—less than that which impacts the intended use. The formulation of the present invention is based on the reaction product of a isocyanate and an epoxide resin catalyzed by a mixture of a tertiary amine and a cyclic amine. Compressive strength is augmented by incorporating a large fraction of a non-reactive bulk filler into the precursor polymer gel.

Abstract: An ink wastage absorber is made from a flexible polyurethane foam having an air-permeability of 1.0 cc/cm2/sec or more, or is made from a flexible polyurethane foam produced by using a foamable raw material containing a polyol, an isocyanate, a catalyst, and a foaming agent, wherein the polyurethane foam is impregnated with a surface active agent. An ink supporter includes an ink permeation member provided at a portion corresponding to a printer head and an ink absorbing member being in contact with the ink permeation member.

Abstract: This invention provides a polymer polyol composition (I) comprising a polyol (A) and polymer particles (B) dispersed in (A), the polymer particles (B) being formed by polymerizing an ethylenically unsaturated compound (b) in a polyol, wherein the content of (B) in (I) is from 35 to 75 mass %, based on the mass of (I), and the amount of soluble polymers (P) dissolved in (A) is not more than 5 mass %, based on the mass of (A), and provides methods for producing the polymer polyol composition (I). Further, this invention provides a method for producing a foamed or non-foamed polyurethane resin, which method comprises reacting a polyol component with a polyisocyanate component in the presence or absence of a blowing agent, wherein the above polymer polyol composition is used at least as a portion of the polyol component.

Abstract: A method of manufacturing a low air-permeability flexible polyurethane foam block through an employment of at least polyol, an isocyanate compound, a catalyst, a foaming agent and a foam stabilizer, the method being featured in that an open-cell flexible polyurethane foam block having an air-permeability of not more than 5 cc/cm2/sec is enabled to be formed without accompanying an opening of the cells step called healthy bubble and without substantial variation of air-permeability.

Abstract: A synthetic polymer foam is produced which incorporates fine particles of expandable graphite which surprisingly impart excellent fire resistant properties to the foam, particularly to foam made with a non-halogenated hydrocarbon as the primary blowing agent. For best results, the foam is produced through mixing the constituent materials, including the expandable graphite using a screw extruder. The foam can also be produced by creating a graphite/polyol or graphite/isocyanate dispersion in an extruder then mixing the remaining components in a conventional batch mixing or high pressure spraying process. Alternatively, conventional mixing can be used for the entire process, but use of a screw extruder in whole or in part is preferred.

Abstract: The present invention discloses a process for producing a polyurethane product with autocatalytic polyols. These autocatalytic polyols are based on an initiator that contains a tertiary amine. These autocatalytic polyols are reacted with a polyisocyanate in the presence of other additives and/or auxiliary agents known per se to produce polyurethane products.

Abstract: A method of manufacturing a polyisocyanurate foam insulation board, the method comprising contacting a stream of reactants that comprise an isocyanate-reactive compound with a stream of reactants that include an isocyanate compound to form a reaction product, where. the step of contacting takes place in the presence of a blowing agent and a low-boiling inert gas, and where the amount of low-boiling inert gas present at the time of the contacting is sufficient to result in frothing of the reaction product.

Abstract: Cellular polyisocyanate polyadducts are prepared by reacting (a) isocyanates with (b) compounds reactive toward isocyanates and (d) water, by a process in which a polyester having 2 hydroxyl groups and based on the condensation of at least one dicarboxylic acid with at least one alkanediol and/or alkenediol of 3 to 6 carbon atoms, whose carbon skeleton has at least one alkyl and/or alkenyl side chain between the hydroxyl groups, is used as (b).