Of Metallic Layer, E.g., Al Deposited On Body, E.g., Formation Of Multi-layer Insulating Structures (epo) Patents (Class 257/E21.29)
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Patent number: 11424355Abstract: A method of fabricating a gate stack for a power transistor device includes thermally oxidizing a surface of a Group IIIA-N layer on a substrate to form a first dielectric layer of an oxide material that is >5 A thick. A second dielectric layer being silicon nitride or silicon oxynitride is deposited on the first dielectric layer. A metal gate electrode is formed on the second dielectric layer.Type: GrantFiled: March 23, 2017Date of Patent: August 23, 2022Assignee: Texas Instruments IncorporatedInventor: Nicholas Stephen Dellas
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Patent number: 10211101Abstract: A method for forming conductive structures for a semiconductor device includes depositing a reflow liner on walls of trenches formed in a dielectric layer and depositing a reflow material on the reflow liner. The reflow material is reflowed to collect in a lower portion of the trenches. The depositing and the reflowing steps are repeated until the trenches are aggregately filled with the reflow material. The reflow material is planarized to form conductive structures in the trenches.Type: GrantFiled: November 15, 2017Date of Patent: February 19, 2019Assignee: International Business Machines CorporationInventors: Lawrence A. Clevenger, Su Chen Fan, Huai Huang, Koichi Motoyama, Wei Wang, Chih-Chao Yang
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Patent number: 8652957Abstract: A dielectric such as a gate oxide and method of fabricating a gate oxide that produces a more reliable and thinner equivalent oxide thickness than conventional SiO2 gate oxides are provided. Gate oxides formed from elements such as zirconium are thermodynamically stable such that the gate oxides formed will have minimal reactions with a silicon substrate or other structures during any later high temperature processing stages. The process shown is performed at lower temperatures than the prior art, which further inhibits reactions with the silicon substrate or other structures. Using a thermal evaporation technique to deposit the layer to be oxidized, the underlying substrate surface smoothness is preserved, thus providing improved and more consistent electrical properties in the resulting gate oxide.Type: GrantFiled: September 26, 2011Date of Patent: February 18, 2014Assignee: Micron Technology, Inc.Inventors: Kie Y. Ahn, Leonard Forbes
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Patent number: 8575038Abstract: To provide a method for reducing a thickness of an interfacial layer, which contains: (a) forming a film of an oxide of a first metal on a semiconductor layer via an oxide film of a semiconducdor serving as an interfacial layer; and (b) forming a film of an oxide of a second metal on the film of the oxide of the first metal, where the second metal has higher valency than that of the first metal.Type: GrantFiled: May 29, 2012Date of Patent: November 5, 2013Assignee: National Institute for Materials ScienceInventors: Naoto Umezawa, Toyohiro Chikyo, Toshihide Nabatame
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Patent number: 8563371Abstract: Provided is a method of forming a semiconductor device. The method may include forming a first insulating layer on a semiconductor substrate. A first polycrystalline silicon layer may be formed on the first insulating layer. A second insulating layer may be formed on the first polycrystalline silicon layer. A second polycrystalline silicon layer may be formed on the second insulating layer. A mask pattern may be formed on the second polycrystalline silicon layer. The second polycrystalline silicon layer may be patterned using the mask pattern as an etch mask to form a second polycrystalline silicon pattern exposing a portion of the second insulating layer. A sidewall of the second polycrystalline silicon pattern may include a first amorphous region. The first amorphous region may be crystallized by a first recrystallization process. The exposed portion of the second insulating layer may be removed to form a second insulating pattern exposing a portion of the first polycrystalline silicon layer.Type: GrantFiled: August 23, 2011Date of Patent: October 22, 2013Assignee: Samsung Electronics Co., Ltd.Inventors: Kyung-Yub Jeon, Kyoung-Sub Shin, Jun-Ho Yoon, Je-Woo Han
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Publication number: 20120280372Abstract: To provide a method for reducing a thickness of an interfacial layer, which contains: (a) forming a film of an oxide of a first metal on a semiconductor layer via an oxide film of a semiconducdor serving as an interfacial layer; and (b) forming a film of an oxide of a second metal on the film of the oxide of the first metal, where the second metal has higher valency than that of the first metal.Type: ApplicationFiled: May 29, 2012Publication date: November 8, 2012Inventors: Naoto Umezawa, Toyohiro Chikyo, Toshihide Nabatame
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Patent number: 8252620Abstract: The present invention provides a process for preparing a photoanode of a dye-sensitized solar cell (DSSC) by pressure swing impregnation, which includes impregnating a metal oxide layer on a conductive substrate in a photosensitizing dye solution in a vessel; introducing a pressurized inert gas into the vessel to maintain a first pressure therein for a period of time, wherein the first pressure can be lower or higher than the critical pressure of the inert gas and the solution is expanded by the inert gas; further pressurizing the vessel with the inert gas and maintaining at a second pressure higher than the first pressure for a period of time, wherein the inert gas becomes sub-critical or supercritical fluid and dissolves more in the solution, creating an anti-solvent effect, so that the photosensitizing dye further deposits onto the metal oxide layer due to the anti-solvent effect.Type: GrantFiled: August 10, 2010Date of Patent: August 28, 2012Assignee: National Tsing Hua UniversityInventors: Chung-Sung Tan, I-Hsiang Lin, Jan-Min Yang
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Patent number: 8236578Abstract: A process of forming an electronic device can include forming a stack including a tunnel barrier layer. The tunnel barrier layer can have a ratio of the metal atoms to oxygen atoms of greater than a stoichiometric ratio, wherein the ratio has a particular value. The process can also include forming a gettering layer having a composition capable of gettering oxygen, and depositing an insulating layer over the gettering layer. The process can further include exposing the insulating layer to a temperature of at least approximately 60° C. In one embodiment, after such exposure, a portion of the gettering layer is converted to an insulating material. In another embodiment, an electronic device can include a magnetic tunnel junction and an adjacent insulating layer lying within an opening in another insulating layer.Type: GrantFiled: January 25, 2012Date of Patent: August 7, 2012Assignee: Everspin Technologies, Inc.Inventors: Phillip G. Mather, Sanjeev Aggarwal, Brian R. Butcher, Renu W. Dave, Frederick B. Mancoff, Nicholas D. Rizzo
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Patent number: 8148205Abstract: A method of making a microelectronic connection component is disclosed. A plurality of portions of a conductive, etch-resistant material is provided on a surface of a metallic sheet. The sheet is etched from the surface to form posts extending generally parallel to one another aligned with the portions of the etch-resistant material. A microelectronic device is provided having one of a front face or a rear face overlying first ends of the posts. Second ends of the posts remote from the first ends face away from the microelectronic device as interconnection terminals for the connection component. At least some of the posts are electrically connected to the microelectronic device.Type: GrantFiled: September 30, 2010Date of Patent: April 3, 2012Assignee: Tessera, Inc.Inventor: Joseph Fjelstad
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Patent number: 8114711Abstract: A method of treating a component can include providing a component including a plurality of metallic posts extending generally parallel to one another. The providing step can be performed so that the posts have solder on the tips of the posts but not covering other portions of the posts. The method can include reflowing the solder provided on the posts so that the solder coats the posts. The providing step may be performed so that, prior to the reflowing step, the solder covers only the tips of the posts. The providing step can include depositing portions of the solder on a surface of a metallic sheet and etching the sheet from the surface. The plurality of posts may comprise elongated posts.Type: GrantFiled: March 23, 2009Date of Patent: February 14, 2012Assignee: Tessera, Inc.Inventor: Joseph Fjelstad
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Patent number: 8110469Abstract: Graded dielectric layers and methods of fabricating such dielectric layers provide dielectrics in a variety of electronic structures for use in a wide range of electronic devices and systems. In an embodiment, a dielectric layer is graded with respect to a doping profile across the dielectric layer. In an embodiment, a dielectric layer is graded with respect to a crystalline structure profile across the dielectric layer. In an embodiment, a dielectric layer is formed by atomic layer deposition incorporating sequencing techniques to generate a doped dielectric material.Type: GrantFiled: August 30, 2005Date of Patent: February 7, 2012Assignee: Micron Technology, Inc.Inventors: Dan Gealy, Vishwanath Bhat, Cancheepuram V. Srividya, M. Noel Rocklein
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Patent number: 8026161Abstract: A gate oxide and method of fabricating a gate oxide that produces a more reliable and thinner equivalent oxide thickness than conventional SiO2 gate oxides are provided. Also shown is a gate oxide with a conduction band offset in a range of approximately 5.16 eV to 7.8 eV. Gate oxides formed from elements such as zirconium are thermodynamically stable such that the gate oxides formed will have minimal reactions with a silicon substrate or other structures during any later high temperature processing stages. The process shown is performed at lower temperatures than the prior art, which further inhibits reactions with the silicon substrate or other structures. Using a thermal evaporation technique to deposit the layer to be oxidized, the underlying substrate surface smoothness is preserved, thus providing improved and more consistent electrical properties in the resulting gate oxide.Type: GrantFiled: August 30, 2001Date of Patent: September 27, 2011Assignee: Micron Technology, Inc.Inventors: Kie Y. Ahn, Leonard Forbes
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Patent number: 7820537Abstract: A method for fabricating a semiconductor device includes forming a polysilicon layer, a barrier metal layer, and a conductive layer over a substrate, forming gate hard masks over the conductive layer, etching the conductive layer and the barrier metal layer using the gate hard masks to form barrier metal electrodes and metal gate electrodes having a line width smaller than that of the gate hard masks, etching the polysilicon layer to form gate patterns, each gate pattern including a stack structure of a polysilicon electrode, the barrier metal electrode, the metal gate electrode, and the gate hard mask, forming a gate spacer over the surface profile of the substrate structure, forming an insulation layer over the gate spacer, etching the insulation layer to form a contact hole between the gate patterns and burying a conductive material over the contact hole to form a landing plug contact.Type: GrantFiled: November 12, 2009Date of Patent: October 26, 2010Assignee: Hynix Semiconductor Inc.Inventor: Tae-Han Kim
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Patent number: 7799680Abstract: Methods are provided for treating germanium surfaces in preparation for subsequent deposition, particularly gate dielectric deposition by atomic layer deposition (ALD). Prior to depositing, the germanium surface is treated with plasma products or thermally reacted with vapor reactants. Examples of surface treatments leave oxygen bridges, nitrogen bridges, —OH, —NH and/or —NH2 terminations that more readily adsorb ALD reactants. The surface treatments avoid deep penetration of the reactants into the germanium bulk but improve nucleation.Type: GrantFiled: January 9, 2007Date of Patent: September 21, 2010Assignee: ASM America, Inc.Inventor: Glen Wilk
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Patent number: 7790627Abstract: A method of manufacturing a metal compound thin film is disclosed. The method may include forming a first metal compound layer on a substrate by atomic layer deposition, performing annealing on the first metal compound layer in an atmosphere containing a nitrogen compound gas, thereby diffusing nitrogen into the first metal compound layer, and forming a second metal compound layer on the first metal compound layer by atomic layer deposition.Type: GrantFiled: December 11, 2007Date of Patent: September 7, 2010Assignee: Rohm Co., Ltd.Inventors: Kunihiko Iwamoto, Toshihide Nabatame, Koji Tominaga, Tetsuji Yasuda
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Patent number: 7786552Abstract: A method for reducing leakage current in a semiconductor structure is disclosed. One or more dielectric layers are formed on a semiconductor substrate, on which at least one device is constructed. A hydrogen-containing layer is formed over the dielectric layers. A silicon nitride passivation layer covers the dielectric layers and the hydrogen-containing layer. The hydrogen atoms of the hydrogen-containing layer are introduced into the dielectric layers without being blocked by the silicon nitride layer, thereby reducing leakage current therein.Type: GrantFiled: June 10, 2005Date of Patent: August 31, 2010Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Tsung-Hsun Huang, Kuo-Yin Lin, Chung-Yi Yu, Chih-Ta Wu, Chia-Shiung Tsai
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Patent number: 7737024Abstract: A first layer of titanium nitride (TiN) is formed on a semiconductor structure, such as an interconnect via. Then, a second layer of TiN is formed on the first layer of TiN. The first layer of TiN is amorphous. The second layer of TiN is polycrystalline, having a mixed grain orientation. Finally, an aluminum film is formed on the second layer of titanium nitride. Optionally, a titanium silicide layer is formed on the semiconductor structure prior to the step of forming the first layer of titanium nitride. Interconnects formed according to the invention have polycrystalline aluminum films with grain sizes of approximately less than 0.25 microns.Type: GrantFiled: April 27, 2006Date of Patent: June 15, 2010Assignee: Micron Technology, Inc.Inventors: Wing-Cheong Gilbert Lai, Gurtei Singh Sandhu
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Patent number: 7709909Abstract: A method for making a semiconductor device is described. That method comprises forming an oxide layer on a substrate, and forming a high-k dielectric layer on the oxide layer. The oxide layer and the high-k dielectric layer are then annealed at a sufficient temperature for a sufficient time to generate a gate dielectric with a graded dielectric constant.Type: GrantFiled: February 29, 2008Date of Patent: May 4, 2010Assignee: Intel CorporationInventors: Mark L. Doczy, Gilbert Dewey, Suman Datta, Sangwoo Pae, Justin K. Brask, Jack Kavalieros, Matthew V. Metz, Adrian B. Sherrill, Markus Kuhn, Robert S. Chau
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Patent number: 7691758Abstract: A method of forming an insulating film according to one embodiment of the present invention, which is a method of forming an insulating film for use in a semiconductor device, performs thermal oxidation of a tantalum nitride film at a temperature range of 200 to 400 degrees centigrade by a wet oxidation process, whereby a tantalum oxide film is formed as the insulating film.Type: GrantFiled: August 21, 2007Date of Patent: April 6, 2010Assignee: NEC Electronics CorporationInventor: Takayuki Iwaki
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Patent number: 7659475Abstract: The present invention provides a method for dielectric passivating the surface of a solar cell by accumulation of negative fixed charges of a first type at the interface between semiconductor material and a passivating material. According to the invention the passivating material comprises an oxide system, for example a binary oxide system, comprising Al2O3 and at least one metal oxide or metalloid oxide which enhances the tetrahedral structure of Al2O3, for example, an (Al2O3)x(TiO2)1-x alloy. In this way it is possible to combine the desirable properties from at least two different oxides, while eliminating the undesirable properties of each individual material. The oxide system can be deposited onto the semiconductor surface by means of a sol-gel method, comprising the steps of formation of the metal oxide and/or metalloid oxide sol and the aluminum solution and then carefully mixing these together under stirring and ultrasonic treatment.Type: GrantFiled: June 17, 2004Date of Patent: February 9, 2010Assignee: IMECInventors: Guido Agostinelli, Jozef Szlufcik, Petko Vitanov, Antoaneta Harizanova
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Publication number: 20090269941Abstract: Methods of forming metal oxide thin films and related structures are provided. One embodiment of the methods includes conducting a plurality of cycles of deposition on a substrate. Each cycle includes supplying oxygen gas and an inert gas into a reaction space substantially continuously during the cycle. A metal precursor is supplied into the reaction space for a first duration. The metal precursor is a cyclopentadienyl compound of the metal. After the metal precursor is supplied, the continuously flowing oxygen gas is activated for a second duration to generate a plasma in the reaction space. The cycle is conducted at a temperature below about 400° C. The methods can be performed after forming a structure on the substrate, wherein the structure is formed of a material which is physically and/or chemically unstable at a high temperature.Type: ApplicationFiled: April 25, 2008Publication date: October 29, 2009Applicant: ASM America, Inc.Inventors: Petri Raisanen, Steven Marcus
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Publication number: 20090253270Abstract: A method for depositing a high-k dielectric material on a semiconductor substrate is disclosed. The method includes applying a chemical bath to a surface of a substrate, rinsing the surface, applying a co-reactant bath to the surface of the substrate, and rinsing the surface. The chemical bath includes a metal precursor which includes at least a hafnium compound, an aluminium compound, a titanium compound, zirconium compound, a scandium compound, a yttrium compound or a lanthanide compound.Type: ApplicationFiled: April 2, 2008Publication date: October 8, 2009Inventors: Adrien R. Lavoie, John J. Plombon, Juan E. Dominguez, Harsono S. Simka, Mansour Moinpour
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Patent number: 7572706Abstract: A method for forming a semiconductor device is provided. The method includes forming a gate structure overlying a substrate. The method further includes forming a sidewall spacer adjacent to the gate structure. The method further includes performing an angled implant in a direction of a source side of the semiconductor device. The method further includes annealing the semiconductor device. The method further includes forming recesses adjacent opposite ends of the sidewall spacer in the substrate to expose a first type of semiconductor material. The method further includes epitaxially growing a second type of semiconductor material in the recesses, wherein the second type of semiconductor material has a lattice constant different from a lattice constant of the first type of semiconductor material to create stress in a channel region of the semiconductor device.Type: GrantFiled: February 28, 2007Date of Patent: August 11, 2009Assignee: Freescale Semiconductor, Inc.Inventors: Da Zhang, Brian A. Winstead
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Publication number: 20090124071Abstract: Provided is a method of manufacturing a semiconductor device. The method includes: forming a charge storage layer on a substrate on which a gate insulating layer is formed; forming a first metal oxide layer on the charge storage layer using a first reaction source including a metal oxide layer precursor and a first oxidizing agent and changing the first metal oxide layer to a second metal oxide layer using a second reaction source including a second oxidizing agent having larger oxidizing power than the first oxidizing agent and repeating the forming of the first metal oxide layer and the changing of the first metal oxide layer to the second metal oxide layer several times to form a blocking insulating layer; and forming an electrode layer on the blocking insulating layer.Type: ApplicationFiled: November 13, 2008Publication date: May 14, 2009Inventors: Dong-chul Yoo, Han-mei Choi, Kwang-hee Lee, Kyong-won An, Cha-young Yoo
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Patent number: 7479417Abstract: A method for manufacturing a pixel electrode contact structure of a thin-film transistors liquid crystal display is disclosed. First, a transparent substrate having a first insulating layer thereon is provided. Afterward, a first metal layer and a second metal layer are sequentially formed on the substrate and then be patterned by a halftone technology and an etching process, wherein the second metal layer is removed within the pixel electrode contact area. In the meantime, the drain lines of the thin-film transistor comprising the first metal layer and the second metal layer are formed. Next, a patterned passivation layer is formed on the substrate. Finally, a pixel electrode layer directly connecting the first metal layers within the pixel electrode contact structure is formed on the substrate. This invention provides the pixel electrode contact structure with low contact resistance and prevents the current leakage from the drain line to the storage capacitor.Type: GrantFiled: October 23, 2007Date of Patent: January 20, 2009Assignee: Au OptronicsInventor: Wen-Yi Shyu
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Patent number: 7473654Abstract: A method of forming an oxide film 3 on a surface of a base material 12 constituted from an inorganic material is disclosed. The oxide film 3 is constituted from a material containing an oxide of the inorganic material as a major component thereof. The method includes the steps of: preparing the base material 12; supplying a process liquid containing alcohol onto the surface of the base material 12 to form a liquid film 2 of the process liquid thereon; producing an oxide of the inorganic material through a reaction of the inorganic material with the alcohol in the liquid film 2; and eliminating the process liquid remaining in the liquid film 2 to form the oxide film 3 on the surface of the base material 12. Further, the oxide film 3 described above, a component including the oxide film 3, and an electronic apparatus including the component are disclosed.Type: GrantFiled: August 8, 2005Date of Patent: January 6, 2009Assignee: Seiko Epson CorporationInventor: Yukihiro Hashi
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Patent number: 7465618Abstract: A semiconductor device includes: a semiconductor substrate; a gate insulating film formed on the semiconductor substrate and made of a high-dielectric-constant material composed of a plurality of layers stacked perpendicularly to a principal surface of the semiconductor substrate and associated with respective phases; and a gate electrode formed on the gate insulating film.Type: GrantFiled: April 27, 2006Date of Patent: December 16, 2008Assignees: Panasonic Corporation, Interuniversitair Micro-Elektronica Centrum VZWInventors: Shigenori Hayashi, Kazuhiko Yamamoto
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Publication number: 20080200003Abstract: The invention relates to a method for forming a multi-layered binary oxide film for ReRAM. The method includes forming a lower electrode layer on a substrate; forming a metal layer on the lower electrode layer in a vacuum atmosphere; oxidizing the metal layer into a binary oxide film in a vacuum atmosphere; repeating the steps of forming and oxidizing the metal layer to form a desired thickness of the multi-layered binary oxide film; and forming an upper electrode layer on the multi-layered film. The method allows a nonvolatile memory device more efficient than the conventional perovskite structure in a simple process without concerns for surface contamination since the metal layer is formed and oxidized in a vacuum atmosphere.Type: ApplicationFiled: July 4, 2006Publication date: August 21, 2008Applicant: INDUSTRY-UNIVERSITY COOPERATION FOUNDATION HANYANGInventors: Jin-Pyo Hong, Young-Ho Do, Kap-Soo Yoon, Koo-Woong Jeong
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Patent number: 7393727Abstract: A thin-film transistor, a thin-film transistor sheet, an electric circuit, and a manufacturing method thereof are disclosed, the method comprising the steps of forming a semiconductor layer by providing a semiconductive material on a substrate, b) forming an insulating area, which is electrode material-repellent, by providing an electrode material-repellent material on the substrate, and c) forming a source electrode on one end of the insulating area and a drain electrode on the other end of the insulating area, by providing an electrode material.Type: GrantFiled: October 5, 2006Date of Patent: July 1, 2008Assignee: Konica Minolta Holdings, Inc.Inventor: Katsura Hirai
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Publication number: 20080124907Abstract: Electronic apparatus and methods of forming the electronic apparatus include a hafnium lanthanide oxynitride film on a substrate for use in a variety of electronic systems. The hafnium lanthanide oxynitride film may be structured as one or more monolayers. Metal electrodes may be disposed on a dielectric containing a hafnium lanthanide oxynitride film.Type: ApplicationFiled: August 31, 2006Publication date: May 29, 2008Inventors: Leonard Forbes, Kie Y. Ahn, Arup Bhattacharyya
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Patent number: 7378341Abstract: Automatic process control of after-etch-inspection critical dimension. A dielectric layer is deposited over a substrate and is then planarized to a first thickness. A cap oxide layer having a second thickness is deposited, wherein the combination of the first thickness and the second thickness is substantially constant. An ADI CD of a contact hole to be formed on the substrate is altered and pre-determined based on the second thickness of the cap oxide layer. A photoresist layer is formed on the cap oxide layer. An opening having the predetermined ADI CD is formed in the photoresist layer. Using the photoresist layer as an etching mask, the cap oxide layer and the dielectric layer is etched through the opening to form a contact hole having an AEI CD.Type: GrantFiled: May 8, 2006Date of Patent: May 27, 2008Assignee: United Microelectronics Corp.Inventors: Pei-Yu Chou, Wen-Chou Tsai, Jiunn-Hsiung Liao
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Patent number: 7335538Abstract: A method for manufacturing liquid crystal display substrates comprises the steps of: (a) providing a substrate having a transparent electrode layer and a metal layer; (b) forming a patterned photoresist layer through half-tone or diffraction; (c) defining signal line area and thin film diode area, or pixel area and conductive electrode-lines by etching; and (d) forming an oxidized layer on partial surface of the metal layer. The disclosure here provides a patterning process of lithography and etching with one photolithography of one single mask in the manufacturing of liquid crystal display substrates. Furthermore, the method disclosed here can effectively increase the yield of manufacturing, and reduce the cost of manufacturing.Type: GrantFiled: June 28, 2006Date of Patent: February 26, 2008Assignee: AU Optronics CorporationInventors: Weng-Bing Chou, Ko-Ching Yang
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Patent number: 7320943Abstract: Disclosed is a capacitor with a dielectric layer having a low equivalent oxide thickness compared to a HfO2 layer and capable of decreasing a level of a leakage current incidence and a method for fabricating the same. Particularly, the capacitor includes: a bottom electrode; a Hf1-xLaxO layer on the bottom electrode; and a top electrode on the Hf1-xLaxO layer, wherein x is an integer. The method includes the steps of: forming at least one bottom electrode being made of polysilicon doped with impurities; nitriding a surface of the bottom electrode; depositing the amorphous Hf1-xLaxO layer on the nitrided surface of the bottom electrode; performing a thermal process for crystallizing the amorphous Hf1-xLaxO layer and removing impurities existed within the Hf1-xLaxO layer; nitriding a surface of the crystallized Hf1-xLaxO layer; and forming the top electrode being made of polysilicon doped with impurities on the nitrided surface of the crystallized Hf1-xLaxO layer.Type: GrantFiled: June 30, 2004Date of Patent: January 22, 2008Assignee: Hynix Semiconductor Inc.Inventor: Kee-Jeung Lee
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Patent number: 7312152Abstract: The corrosion of aluminum-based metal films may be minimized by applying a lactate-containing solution to the aluminum-based metal films before the aluminum-based metal films are etched. The lactate-containing solution is applied to the aluminum-based metal film before the film is etched with a corrosive etchant. Minimizing the corrosion of the aluminum-based film may increase the yield and performance of the highly reflective pixel arrays that are formed from the aluminum-based metal for use in liquid crystal on silicon (LCOS) microprocessors for digital televisions.Type: GrantFiled: June 28, 2004Date of Patent: December 25, 2007Assignee: Intel CorporationInventors: Adam R. Stephenson, Hue D. Chiang
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Patent number: 7304004Abstract: A method of forming a dielectric stack on a pre-treated surface. The method comprises pre-cleaning a semiconductor wafer to remove native oxide, such as by applying hydroflouric acid to form an HF-last surface, pre-treating the HF-last surface with ozonated deionized water, forming a dielectric stack on the pre-treated surface and providing a flow of NH3 in a process zone surrounding the wafer. Alternately, the method includes pre-treating the HF-last surface with NH3, forming the stack after the pre-treating, and providing a flow of N2 in a process zone surrounding the wafer after the forming. The method also includes pre-treating the HF-last surface using an in-situ steam generation process, forming the stack on the pre-treated surface, and annealing the wafer after the forming.Type: GrantFiled: August 6, 2004Date of Patent: December 4, 2007Assignee: Applied Materials, Inc.Inventors: Craig R. Metzner, Shreyas S. Kher, Shixue Han
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Patent number: 7235448Abstract: Embodiments in accordance with the present invention provide alternative materials, and methods of forming such materials, that are effective as dielectric layers. Such embodiments include forming metal-containing dielectric layers over a silicon-containing substrate where a metal-containing layer is first formed and that treated to form a dielectric layer. Dielectric layers formed by methods of the present invention have a dielectric constant greater than that of silicon dioxide, and can have an equivalent oxide thickness of less than 2 nanometers. Such dielectric layers are useful in the forming of a variety of semiconductor devices such as transistors, capacitors and the like where such devices and integrated circuits formed from such devices are encompassed by embodiments in accordance with the present invention.Type: GrantFiled: May 19, 2005Date of Patent: June 26, 2007Assignee: Micron Technology, Inc.Inventors: Kie Y. Ahn, Leonard Forbes
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Patent number: 7220647Abstract: A method of cleaning a wafer, adapted for a patterned gate structure. The gate structures comprise a gate dielectric layer, a nitrogen-containing barrier layer and a silicon-containing gate layer sequentially stacked over the substrate. The method includes cleaning the substrate with phosphoric acid solution and hydrofluoric acid solution so that silicon nitride residues formed in a reaction between the nitrogen-containing barrier layer and the silicon-containing gate layer can be removed and the amount of pollutants and particles can be reduced. Ultimately, the yield of the process as well as the quality and reliability of the device are improved.Type: GrantFiled: February 2, 2005Date of Patent: May 22, 2007Assignee: United Microelectronics Corp.Inventors: Chih-Ning Wu, Charlie C J Lee, Kuan-Yang Liao
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Patent number: 7217661Abstract: A first layer of titanium nitride (TiN) is formed on a semiconductor structure, such as an interconnect via. Then, a second layer of TiN is formed on the first layer of TiN. The first layer of TiN is amorphous. The second layer of TiN is polycrystalline, having a mixed grain orientation. Finally, an aluminum film is formed on the second layer of titanium nitride. Optionally, a titanium silicide layer is formed on the semiconductor structure prior to the step of forming the first layer of titanium nitride. Interconnects formed according to the invention have polycrystalline aluminum films with grain sizes of approximately less than 0.25 microns.Type: GrantFiled: September 20, 2005Date of Patent: May 15, 2007Assignee: Micron Technology, Inc.Inventors: Wing-Cheong Gilbert Lai, Gurtej Singh Sandhu
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Patent number: 7189647Abstract: Methods and apparatus are provided for processing semiconductor wafers sequentially. Sequential processes employ multi-station processing modules, where particular encompassing wafer processes are divided into sub-processes, each optimized for increasing wafer to wafer uniformity, result quality, and overall wafer throughput. In one example, a copper electroplating module includes separate stations for wetting, initiation, seed layer repair, fill, overburden, reclaim, and rinse.Type: GrantFiled: October 24, 2003Date of Patent: March 13, 2007Assignee: Novellus Systems, Inc.Inventors: Evan E. Patton, Theodore Cacouris, Eliot Broadbent, Steven T. Mayer
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Patent number: 7169673Abstract: A dielectric film containing HfO2/ZrO2 nanolaminates and a method of fabricating such a dielectric film produce a reliable gate dielectric having an equivalent oxide thickness thinner than attainable using SiO2. A gate dielectric is formed by atomic layer deposition of HfO2 using a HfI4 precursor followed by the formation of ZrO2 on the HfO2 layer.Type: GrantFiled: June 9, 2005Date of Patent: January 30, 2007Assignee: Micron Technology, Inc.Inventors: Kie Y. Ahn, Leonard Forbes
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Patent number: 7144783Abstract: In a metal gate replacement process, a cup-shaped gate metal oxide dielectric may have vertical portions that may be exposed to a reduction reaction. As a result of the reduction reaction, the vertical portions may be converted to metal, which adds to the existing gate electrode. In some cases, removing the vertical dielectric portions reduces fringe capacitance and may also advantageously slightly increased underdiffusion without adding heat, in some embodiments.Type: GrantFiled: April 30, 2004Date of Patent: December 5, 2006Assignee: Intel CorporationInventors: Suman Datta, Justin K. Brask, Jack Kavalieros, Mark L. Doczy, Matthew Metz, Robert S. Chau
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Patent number: 7132360Abstract: A method for treating a semiconductor surface to form a metal-containing layer includes providing a semiconductor substrate having an exposed surface. The exposed surface of the semiconductor substrate is treated by forming one or more metals overlying the semiconductor substrate but not completely covering the exposed surface of the semiconductor substrate. The one or more metals enhance nucleation for subsequent material growth. A metal-containing layer is formed on the exposed surface of the semiconductor substrate that has been treated. The treatment of the exposed surface of the semiconductor substrate assists the metal-containing layer to coalesce. In one embodiment, treatment of the exposed surface to enhance nucleation may be performed by spin-coating, atomic layer deposition (ALD), physical layer deposition (PVD), electroplating, or electroless plating.Type: GrantFiled: June 10, 2004Date of Patent: November 7, 2006Assignee: Freescale Semiconductor, Inc.Inventors: James K. Schaeffer, Darrell Roan, Dina H. Triyoso, Olubunmi O. Adetutu