Abstract: Chemically or biochemically active agents or other species are patterned on a substrate surface by providing a micromold having a contoured surface and forming, on a substrate surface, a chemically or biochemically active agent or fluid precursor of a structure. A chemically or biochemically active agent or fluid precursor also can be transferred from indentations in an applicator to a substrate surface. The substrate surface can be planar or non-planar. Fluid precursors of polymeric structures, inorganic ceramics and salts, and the like can be used to form patterned polymeric articles, inorganic salts and ceramics, reactive ion etch masks, etc. at the surface. The articles can be formed in a pattern including a portion having a lateral dimension of less than about 1 millimeter or smaller. The indentation pattern of the applicator can be used to transfer separate, distinct chemically or biochemically active agents or fluid precursors to separate, isolated regions of a substrate surface.

Abstract: A method includes forming an elongated member having a tubular shape. The elongated member includes a sidewall that defines a lumen. A spiral-shaped opening is formed in the sidewall such that the elongated member is configured to move between a retracted configuration and an expanded configuration along a longitudinal axis of the lumen. In some embodiments, the method further includes forming a distal retention structure. The distal retention structure can be disposed at a distal end of the elongated member and can define a lumen in fluid communication with the lumen defined by the sidewall of the elongated member.

Abstract: Disclosed is a flange for a fuel pump module, which includes an adhesion enhancing member so that there is no gap between a power supply terminal and a resin material for forming a flange, thus further increasing injection efficiency and sealing performance. A method of manufacturing such a flange is also provided.

Abstract: The invention relates to an improvement for applying a layered structure (1) onto a convex surface of a lens (10). After thermoforming the layered structure, a curvature direction of the layered structure is inverted. The structure is then applied on the lens surface by continuously pushing the structure (1) against the lens surface, starting from a contact point between a convex surface of the structure and the convex surface of the lens. The curvature direction of the layered structure is then inverted again, so that it recovers the curvature direction that resulted from thermoforming. Stresses within the layered structure are then reduced, and the structure can be assembled with the lens without defects.

Abstract: A method of preparing a carbon nanotube/polymer composite material is provided. The method includes (a) providing a carbon nanotube-based film and a pre-polymer solution; (b) placing the carbon nanotube-based film at a bottom of a container, and pouring the pre-polymer solution in the container; and (c) polymerizing the pre-polymer solution and simultaneously integrating the pre-polymer solution with the carbon nanotube-based film. As such, a carbon nanotube/polymer composite material, including the polymer-impregnated nanotube layer and an upper polymer layer, is obtained. A multi-layer composite can be produced by essentially repeating this process, using the upper polymer layer as the base layer for the formation of the next layer set thereon.

Abstract: A method of creating a functional utility-surface on a thermoset composite component, including the steps of: fixing the position of a cured thermoset polymer composite component, the thermoset polymer composite component having a thermoplastic polymer surface layer attached to at least a portion of one surface thereof, the thermoset polymer composite component being fixed in position to allow access to the thermoplastic polymer surface layer; and shaping the thermoplastic polymer surface to form a functional utility-surface.

Abstract: A sensor housing cover and a method for manufacturing such a sensor housing cover are described. The sensor housing cover is made up of a base cover having at least one opening. The base cover is extrusion-coated with a first plastic in such a way that the first plastic constitutes at least one element of the sensor housing cover and is positively connected to the base cover via the at least one opening. In the manufacturing process, the base cover is provided and then enclosed by a mold. The first plastic is injected into the mold to manufacture the at least one element of the sensor housing cover.

Abstract: A method of manufacturing decorative plastic composites having a decorative layer, a backing layer and a clear outer layer which provides exceptional “depth of image” is disclosed. Decorative or protective appliqués' having a wide range of decorative patterns may be formed by injection molding a backing layer behind and a clear outer layer on the top surface of a thin foil, film, fabric or veneer. A method is also disclosed for coating the exposed surface of the decorative layer between injection of the backing and outer layers to impart a desired visual effect or repair the surface. Use of multiple layers of decorative film, clear plastic and colored/opaque plastic is also disclosed to provide distinguishing visual effects.

Abstract: An object of the present invention is to provide a manufacturing method of a honeycomb structural body which makes the profile of a cross section perpendicular to the length direction thereof less likely to generate dispersion, and also makes the thickness of its sealing material layer thinner, and a sealing material that is suitably used in the manufacturing method of the honeycomb structural body.

Abstract: Disclosed is a fabrication method of products with closed channels by injection molding, which includes: a channel substrate mounting step of mounting a channel substrate comprising a plurality of opened micro-channels thereon to a mold; and a substrate cover molding step of molding a substrate cover by the injection molding on an upper surface of the channel substrate mounted to the mold, the substrate cover being coupled to the channel substrate while being molded. With this, the products with the closed channels can be fabricated without any additional coupling process between the channel substrate having the opened channels and the substrate cover, thereby simplifying a fabrication process and enhancing work efficiency.

Abstract: The invention relates to a continuous or discontinuous method for the production of highly condensed polyesters in the solid state, comprising a crystallization of a polyester material, wherein the crystallization is carried out in the presence of a gas with a dew point of (less than or equal to) ?approximately ?10° C. The invention also relates to a method for the production of polyester formed bodies using the polyester material obtained for the production of bottles, films and high strength threads.

Abstract: A method and apparatus for molding a structure on the top surface of a substrate. Mold material is dispensed onto an area of the top surface of the substrate. The mold apparatus is positioned over the area. The mold portion of the mold apparatus is positioned above the mold material and the mold material is surrounded with a shroud of the mold apparatus. A seal is formed between the shroud and the top surface of the substrate. The pressure is reduced within the shroud to below the ambient pressure. The mold portion of the mold apparatus is lowered toward the top surface of the substrate, so that at least the outer edge of the mold portion is in contact with the mold material. The pressure within the shroud is raised to at least the ambient pressure, and the mold material is cured to form the structure.

Abstract: There is disclosed a method for introducing a helical formation (11) into a flexible tubular material (12). The material (12) is supported together with a surrounding helical former (13) so as to deform the material (12) to have a helical indentation (11) corresponding to the shape of the former (13). The material (12) is then set in that configuration and the former (13) is removed.

Abstract: A run-flat device, which is inserted into pneumatic tires to allow mobility in the event of pressure loss in the pneumatic tire, can comprise an inner ring, outer ring, and an interconnected web connecting the two. The run-flat device can support an applied load by working in tension and compression.

Abstract: In order to produce a microneedle array which includes a macromolecular drug such as a vaccine antigen and insulin at its acral portion using a water-soluble thread-forming polymer for a base, there is a need for a substrate which enables a solvent to be efficiently removed so that a base dense solution containing a target substance can be dried and cured while still inserted in a mold. This problem is resolved by using a porous water-insoluble substrate or a porous filter as a substrate, which allows drying and curing as well as peeling from a female mold to be carried out while the base dense solution containing a target substance is still filled in the mold.

Abstract: A guide anchor for a seat belt, and a method for manufacturing the same are disclosed. The guide anchor comprises a guide plate having a latching hole and a slide guide hole formed therein, a guide piece engaged with a lower circumference of the slide guide hole, and a first molded part for coupling the guide plate and the guide piece. The guide piece comprises a cover, and a second molded part injected into a lower surface of the cover. The second molded part has a recess formed in a longitudinal direction at a lower surface. The cover has cover eaves extending from a lower portion.

Abstract: A method of making a thin-type keycap structure including performing a compression molding on a plastic film and a resin together with a mold including a top mold and a bottom mold to form a compression-molded laminate, in which a first surface of the plastic film faces the bottom mold, the resin faces the top mold, the compression-molded laminate includes a plastic film surface and a resin surface, the plastic film surface includes a plurality of bulged portions corresponding to the first recessions of the surface of the bottom mold, and the bulged portions each include a portion of the plastic film and a portion of the resin.

Abstract: Disclosed is a photosensitive resin composition for flexographic printing plates containing a thermoplastic elastomer (A), a polymer (B) mainly composed of butadiene, a photopolymerizable unsaturated monomer (C) and a photopolymerization initiator (D) (which composition substantially contains no hydrophilic polymers). In this photosensitive resin composition for flexographic printing plates, the number average molecular weight of the polymer (B) is not less than 10,000 and not more than 60,000, and the 1, 2 vinyl content in the total double bonds of the polymer (B) is not more than 25%.

Abstract: A fabric web is led between mould parts which are subsequently closed. A liquid elastomer is injected into the mould for forming a soft elastomeric product bonded to the fabric web. As the mould is opened ejector pins on one mould part clamp the web against the other mould part for stripping the soft elastomeric product from the mould. After disengagement of the ejector pins the web is advanced to discharge the soft elastomeric product from the mould.

Abstract: Heat exchange systems, devices and methods are provided. A particular heat exchange device includes a housing defining an inlet and an outlet. The heat exchange device also includes at least one ceramic foam member inside the housing. The at least one ceramic foam member defines a plurality of pores. The heat exchange device also includes a plurality of extended plugs that extend from a first side of the housing through the at least one ceramic foam member to a second side of the housing. The first side of the housing is spaced apart from the at least one ceramic foam member by first ends of the plurality of extended plugs.

Abstract: The invention relates to a radiation-curable laminated sheet or film comprising at least one substrate layer and a top layer which comprises a radiation-curable material having a glass transition temperature below 50° C. and having a high double bond density, processes for the production thereof and the use thereof.

Abstract: A mold having concave portions in a predetermined 3-D shape is prepared. A slurry is filled into the concave portions and the mold storing the slurry is then placed on an upper surface of a ceramic green sheet. A pressure inside the sheet is lowered through a pipe and a sintered porous metal support with the green sheet being heated by a hot plate. Accordingly, a solvent in the slurry is permeated into the fine pores of the green sheet and evaporated, thereby drying the 3-D forming portion without deformation.

Abstract: A strain relief apparatus of a probe and a method of manufacturing the same are disclosed. The strain relief apparatus includes an insert part mounted on a probe switch box and having an insertion recess at an inner side thereof, a ferrite core mounted on the insertion recess, and a rubber part provided to the insert part by injection molding. The strain relief apparatus protects a cable of an ultrasonic diagnostic apparatus from impact exerted on the cable and suppresses influence on a contact point between a probe switch box and the cable by bending of the cable, thereby preventing damage of the cable.

Abstract: An injection-molding method made up of a step of preparing a first die (41), a second die (46) and a third die (47), a step of sandwiching a separator proper (16) with the first die (41) and the second die (46), a step of molding a front side molded layer (32) by injecting silicone rubber (59) into the front side cavity (50) through a gate (52), a step of replacing the second die (46) with a third die (47) while the front side molded layer (32) is still soft, and a step of molding a rear side molded layer (34) by piercing the front side molded layer (32) with an injection pressure injecting the silicone rubber (59) through the gate (52) and filling a rear side cavity (63) with silicone rubber (59) through the through hole (30).

Abstract: An inertial sensor, comprises a detection element detecting an amount of a physical quantity in a detection axis direction, a plurality of support members having flexibility and supporting nearly a center of the detection element, and a package substrate housing the detection element and the plurality of support members. In a case when an X-axis is defined as an extending direction of the plurality of support members, a Y-axis is perpendicular to the X-axis in a plane including the detection element, and a Z-axis is perpendicular to the X-axis and the Y-axis, one of load components in a direction of the Y-axis of the detection member applied to the plurality of support members is nearly equal to other among the plurality of support members, and one of load components in a direction of the Z-axis is nearly equal to the other among the plurality of support members.

Abstract: The present invention relates to printing ink or printing lacquer containing non radiation-hardenable polycarbonate, preferably, aromatic, in particular as a binder and adhesion promoting components. According to the invention, the polycarbonate is present with radiation-hardening monomers, in particular dissolved therein.

Abstract: Disclosed is a method for manufacturing a multilayered duplex material article. The method comprises providing a first layer from a non-cast material and a second layer from a cast material wherein the second layer is made from a material with a lower melting point than the first layer. In one embodiment the first layer is a wrought alloy and the second layer is cast onto the first layer.

Abstract: A tape reel assembly comprises a reel hub and flanges coaxially secured to, and extending radially outwardly from, opposite axial ends of the reel hub, respectively, each flange being molded by resin injection molding and having a tapered inside surface sloping down at a fixed taper angle from an inside periphery to an outside periphery thereof. The flange is molded by the use of an injection mold having a mold surface which borders at least a part of a mold cavity for configuration of the tapered inside surface of the flange and is convexly curved to the mold cavity.

Abstract: A beaded preform includes a plurality of adjacently positioned beads for forming a plurality of voids in an engineered material. The beaded preforms may be comprised of a filaments (single strand of beads) and mats (two-dimensional and three dimensional arrays of beads). The filaments and mats may be coated to become tows and laminates, respectively, which may then be assembled into composite materials. The preforms may be produced using novel manufacturing apparatuses and methods, and incorporated into known manufacturing processes to produce porous structures, including stress-steering structures, in any material including metals, plastics, ceramics, textiles, papers, and biological materials, for example.

Abstract: In the simultaneous molding and decorating method for forming an image onto the surface of a resin molding simultaneously with resin molding by holding a decoration sheet on which the image is rotary printed in a die, such a decoration sheet as having a predetermined pattern for every revolution of the cylinder of a printing machine wherein the image is formed in the longitudinal direction at a constant interval is used. By holding the decoration sheet longer than one revolution but shorter than two revolutions of that in the die and performing resin molding, the image is formed onto the surface of a long molding exceeding the outer circumference of the cylinder.

Abstract: Methods and apparatus for plugging cells of honeycomb structures are disclosed. A first method covers the honeycomb structure's end face with a mask having a body and plurality of sized openings positioned to oppose certain cell channels, wherein the outer edge of the body extends radially outwardly from the end face. A film also extends outwardly of the end face, and a plug of material is provided upon the film. The mask and film material are sealed to one another, and a force is applied to the film forcing the material through the mask and into the cells. Also disclosed is adhering a mask to a first end face of the honeycomb structure such that the mask has an outer portion that extends radially beyond an outer edge of the honeycomb; providing a volume of plugging material; clamping the outer portion between a first clamping portion and a second clamping portion; and transferring the plugging material into the honeycomb.

Abstract: A method of manufacturing a jaw member of an end effector assembly for use with an electrosurgical instrument is disclosed that includes the steps of providing an electrically conductive tissue engaging plate and a jaw support; covering one side of the electrically conductive tissue engaging plate with an electrically insulative, thermally non-degrading coating; placing and securing the electrically conductive tissue engaging plate and the jaw support into a jaw mold; and introducing a liquid substance into the jaw mold and allowing the liquid substance to cure around the electrically conductive tissue engaging plate and the jaw support. Alternatively, the method includes the steps of: providing an electrically conductive tissue engaging plate and a jaw support; covering one side of the electrically conductive tissue engaging plate with an electrically insulative, thermally non-degrading coating; and securing the side of the electrically conductive tissue engaging plate onto the jaw support with an adhesive.

Abstract: A method for producing a rubber diaphragm, comprising: (a) preparing materials; (b) primary forming: putting a first rubber film into a lower mold cavity of a diaphragm mold, covering the film with a canvas, positioning the canvas via a mold ring, switching on a primary upper mold on a vulcanizer, pushing the mold into a center of a hot plate of the vulcanizer, and performing primary forming for 30-40 seconds under a setting temperature of 152-157° C. and holding pressure of 16-18 MPa; and (c) secondary forming and curing: taking the mold out, removing the upper mold, putting the second rubber film into a mold cavity and switching on a secondary upper mold, pushing the mold into a center of the hot plate, and performing secondary forming and curing for 5-5.5 minutes under a setting temperature of 152-157° C. and holding pressure of 16-18 MPa. A rubber diaphragm produced by this method.

Abstract: Molecular glass based planarizing compositions for lithographic processing are disclosed. The processes generally include casting the planarizing composition onto a surface comprised of lithographic features, the planarizing composition comprising at least one molecular glass and at least one solvent; and heating the planarizing composition to a temperature greater than a glass transition temperature of the at least one molecular glass. Exemplary molecular glasses include polyhedral oligomeric silsesquioxane derivatives, calixarenes, cyclodextrin derivatives, and other non-polymeric large molecules.

Abstract: A surface of a transparent substrate 5 which is adjacent to a light emitting body has a surface structure 13 that is defined by dividing the surface into a plurality of linear segments of width w which are inclined so as to extend in a specific direction in a plane of the surface and dividing the linear segments into minute regions aligned along the longitudinal direction of the linear segments such that the largest inscribed circle of the minute regions has a diameter from 0.2 ?m to 1.5 ?m. Each of the minute regions is formed by a raised or recessed portion formed in the surface of the transparent substrate 5. The proportion of the raised portions and the proportion of the recessed portions, P and 1?P, are determined such that P is in the range of 0.4 to 0.98.

Abstract: A method and system for making plastic cellular parts and thermoplastic composite articles utilizing the cellular parts are provided. The method includes providing a mold having a mold cavity with an interior surface to define the shape of the cellular part and at least one resin flow path extending from an outer surface of the mold to the mold cavity. The method further includes providing first and second sets of projections or pins. The first set of projections extend into the mold cavity from a first direction and the second set of projections extend into the mold cavity from a second direction opposite the first direction. The projections define cells which open to opposing outer surfaces of the cellular part. The method still further includes filling the mold cavity, with the projections extending into the mold cavity, with molten plastic resin from the at least one resin flow path and removing the cellular part from the mold cavity of the mold after the cellular part hardens.

Abstract: A system, method and apparatus for manufacturing high density magnetic media is disclosed. A flexible mold having a very low modulus of less than about 4 GPa is made on a rigid support. The mold nano-imprints a resist material on disks for hard disk drives. The flexible mold may comprise a perfluoropolyether with urethane acrylate end groups with a low surface adhesion from which the cured resist is easily released.

Abstract: The present invention provides an exemplary process for manufacturing a flexible packaging laminate into a pouch for containing liquids such as edible oil. The process includes taking granules of polypropylene and medium density polyethylene in a proportion of 1-1.5:1.5-2.5, —melting the granules at 200-230 degrees Celsius in a 3 layer blown film extruder to form a co-extruded film, —printing the film by a Rotogravure printing technique at 40-60 degrees Celsius, —laminating the printed film with a conventional 5 layer co-extruded nylon film at 60-80 degrees Celsius, —curing the laminated film at 35-45 degrees Celsius for at least 2 days, —and slitting the cured laminated film to a desired size for using with a Form Fill Seal machine (FFS Machine) at 160-180 degrees Celsius, to make pouches that hold liquids, such as edible oil.

Abstract: A method of in-mold coating utilizing an injection molding machine oriented to a horizontal parting line. At the beginning of the cycle the mold opens and a charge of liquid coating solution is deposited onto the lower mold insert. A ophthalmic wafer is deposited on the coating to spread it across the insert surface. The mold is closed and a pre-cure phase elapses before the thermoplastic resin is injected into the mold cavity above the wafer. The process provides coated and functionally enhanced lenses upon ejection from the molding machine.

Abstract: The present invention is directed to novel methods of imprinting substrate-supported or freestanding structures at low cost, with high pattern transfer yield, and using low processing temperature. Such methods overcome many of the above-described limitations of the prior art. Generally, such methods of the present invention employ a sacrificial layer of film.

Abstract: A lighting assembly includes a light source and a lens. The lens includes a light transmissive portion and an optic shield portion for blocking or redirecting at least a portion of light generated by the light source. The light source can include one or more light emitting diodes (LEDs). The optic shield can be painted on or otherwise applied to a portion of the lens. Alternatively, it can be integrally formed with the lens. The optic shield can be an opaque material for blocking light generated by the light source or can be a reflective material for reflecting light generated by the light source through the light transmissive portion of the lens. Methods for making an optic shield are also described.

Abstract: A bond metal injection tool can include a fill head having a sealed chamber for containing a molten bond metal (e.g., solder) and a gas, and a nozzle for directing a flow of the molten bond metal into cavities in a major surface of a mold. A pressure control device can controllably apply pressure within the chamber to eject the bond metal from the nozzle into the cavities. The pressure control device may also controllably reduce a pressure within the chamber to inhibit the bond metal from being ejected from the nozzle, such as when the fill head is being moved onto the mold surface from a parking location or when the fill head is being moved off the mold surface onto a parking location.

Abstract: A method for manufacturing a tape wiring board in accordance with the present invention may employ an imprinting process in forming a wiring pattern thereby reducing the number of processes for manufacturing a tape wiring board and allowing the manufacturing process to proceed in a single production line. Therefore, the manufacturing time and cost may be reduced. A profile of the wiring pattern may be determined by the shape of an impression pattern of a mold. This may establish the top width of inner and outer leads and incorporate fine pad pitch. Although ILB and OLB process may use an NCP, connection reliability may be established due to the soft and elastic wiring pattern.

Abstract: The present invention relates to a method of manufacturing a stretched mechanical fastening web laminate (1) comprising a thermoplastic web layer (13) having two major surfaces, one of the major surfaces bearing a multitude of male fastening elements (14) suitable for engagement with a corresponding female fastening material, and on its other major surface a fibrous web layer (11), said method comprising the steps of (i) providing the fibrous web layer (11) having an initial basis weight, (ii) passing the fibrous web layer (11) through a nip formed by two rolls (101), (103), one of them having cavities (120) that are the negatives of a plurality of male fastening elements (14), introducing a molten thermoplastic resin into the cavities (120) in excess of an amount that would fill the cavities (120) which excess forms the thermoplastic web layer (13), allowing the resin to at least partially solidify and stripping of a precursor web laminate (10) thus formed comprising the fibrous web layer (11) and the the

Abstract: There is provided a pressure-responsive device (40) suitable for use in an inhaler, the pressure-responsive device (40) comprising a closed frame (42) over which is fixed a membrane (44), a tongue (46) being supported on the membrane (44). Two upstanding wings (50) are integrally moulded with the tongue (46) and incorporate square apertures (52). A method of manufacturing the pressure-responsive device (40) is also provided.

Abstract: Provided is a production process for an insert decorated molding provided with two or more kinds of pictures, in which a color of a resin is not seen from a boundary part between pictures and which has a high design property. The production process includes a vacuum molding step in which two or more kinds of decorative sheets are vacuum-molded and an injection step in which at least two kinds of the vacuum-molded decorative sheets are disposed in line in a female metal die and in which a molding resin is injected onto the decorative sheets.

Abstract: A method of manufacturing a molded article with a mold having an inner surface is provided. The method includes the steps of applying a substance to the inner surface of the mold, introducing a thermoplastic resin into the mold and onto the substance, defining a molded article having a surface, and maintaining contact of the thermoplastic resin and the substance for a predetermined time period. The thermoplastic resin has a predetermined heated energy and at least a portion of the heat energy is transferred to the substance. During the predetermined time period, the substance diffuses through at least a portion of the surface of the molded article.

Abstract: A molding article includes a base and an EMI shielding film adhered to the base. The base includes a thermoplastic material and is made by injection molding. The EMI shielding film includes carbon nanotubes.

Abstract: A method for fabricating a product, such as an animatronic character, with artificial skin. The method includes providing data defining an exterior surface geometry of the product. A base geometry model of the product is generated based on the exterior surface geometry data, which in turn is used to fabricate a prototype of the product. Then, an exterior skin mold is formed using the product prototype mounted on an alignment block. The method includes fabricating an inner support structure based on the base geometry model having an exterior geometry smaller than the 3D base geometry model by the thickness of the exterior skin. The inner support structure is positioned within the mold with the inner support structure mounted upon the alignment block, which is received in the mold. The product is formed by pouring material for an exterior skin layer into the mold and over the inner support structure.

Abstract: The invention relates to a method of manufacturing glass, plastic or crystal products including jewels or noble metals attached thereto and a glass, plastic or crystal product including jewels or noble metals attached thereto, manufactured thereby. The method includes, mounting a jewel or noble metal in a mold, injecting glass, plastic or crystal material into an injector and then melting the glass, plastic or crystal material in the injector, injecting the melted glass, plastic or crystal material liquid into the mold, cooling the glass, plastic or crystal material liquid injected in the mold, thus producing a glass, plastic or crystal product including the jewel or noble metal attached thereto, and demolding the glass, plastic or crystal product including the jewel or noble metal attached thereto from the mold. The invention provides glass, plastic or crystal products with jewels or noble metals as decorative materials, and thus decorative effects of the glass, plastic or crystal products are enhanced.