Plural Metals Or Metal And Ammonium Containing Patents (Class 423/593.1)
  • Patent number: 7291321
    Abstract: A perovskite catalyst is prepared using a ceramic sol-sol methodology comprising preparing slurry in water of an alkaline earth metal salt, a powdered metal salt and a powdered transition metal oxide, adding a polymeric binder to form a paste, drying and comminuting the paste into a powder and heating the powder with a temperature profile to calcination temperatures. In one embodiment the slurry is formed of titanium oxide with barium carbonate and tin chloride in deionized water, and more specifically by a mixture according to Ba (1-0.05x)+TiO2+SnCl2(0.05x) where x is in moles. The perovskite catalyst is preferably used in a process for oxidative coupling of methane. Catalyst performance is enhanced through the addition of halides to the feed gas in the reaction.
    Type: Grant
    Filed: April 28, 2004
    Date of Patent: November 6, 2007
    Assignee: HRD Corp.
    Inventors: Ebrahim Bagherzadeh, Abbas Hassan, Aziz Hassan
  • Patent number: 7276224
    Abstract: Methods of producing nanoporous particles by spray pyrolysis of a precursor composition including a reactive precursor salt and a nonreactive matrix salt are provided, wherein the matrix salt is used as a templating medium. Nanoporous aluminum oxide particles produced by the methods are also provided.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: October 2, 2007
    Assignee: Regents of the University of Minnesota
    Inventors: Michael R. Zachariah, Benjamin Y. H. Liu
  • Patent number: 7276218
    Abstract: A method for carrying out solid state reactions under reducing conditions is provided. Solid state reactants include at least one inorganic metal compound and a source of reducing carbon. The reaction may be carried out in a reducing atmosphere in the presence of reducing carbon. Reducing carbon may be supplied by elemental carbon, by an organic material, or by mixtures. The organic material is one that can form decomposition products containing carbon in a form capable of acting as a reductant. The reaction proceeds without significant covalent incorporation of organic material into the reaction product. In a preferred embodiment, the solid state reactants also include an alkali metal compound. The products of the method find use in lithium ion batteries as cathode active materials. Preferred active materials include lithium-transition metal phosphates and lithium-transition metal oxides.
    Type: Grant
    Filed: January 29, 2004
    Date of Patent: October 2, 2007
    Assignee: Valence Technology, Inc.
    Inventors: Jeremy Barker, M. Yazid Saidi, Jeffrey Swoyer, Ming Dong
  • Patent number: 7255962
    Abstract: Improved solid acid electrolyte materials, methods of synthesizing such materials, and electrochemical devices incorporating such materials are provided. The stable electrolyte material comprises a solid acid in a eulytine structure capable of undergoing rotational disorder of oxyanion groups and capable of extended operation at elevated temperatures, that is, solid acids having hydrogen bonded anion groups; a superprotonic disordered phase; and capable of operating at temperatures of ˜100° C. and higher.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: August 14, 2007
    Assignee: California Institute of Technology
    Inventors: Calum Chisholm, Sossina M. Haile
  • Patent number: 7241437
    Abstract: Zirconia particles, methods of making zirconia particles, composite materials that contain the zirconia particles, methods of making the composite materials, and zirconia sols that contain the zirconia particles are described. The zirconia particles are substantially non-associated and have an average size no greater than 50 nanometers and may contain yttrium. The zirconia particles are prepared by a method that includes two separate hydrothermal treatments.
    Type: Grant
    Filed: December 30, 2004
    Date of Patent: July 10, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: Robert S. Davidson, Brant U. Kolb, Danny B. Anderson, James A. Higgins, Mark J. Hendrickson, John T. Brady
  • Patent number: 7232556
    Abstract: Nanoparticles comprising titanium, such as nanoscale doped titanium metal compounds, inorganic titanium compounds, and organic titanium compounds, their methods of manufacture, and methods of preparation of products from nanoparticles comprising titanium are provided.
    Type: Grant
    Filed: September 24, 2004
    Date of Patent: June 19, 2007
    Assignee: NanoProducts Corporation
    Inventor: Tapesh Yadav
  • Patent number: 7223377
    Abstract: The present invention is the method for preparation of transition metal oxide having micro-mesoporous structure whose average fine pores size is not less than 1 nm and not more than 2 nm comprising, adding and dissolving transition metal salt which is a precursor of transition metal oxide and/or metal alkoxide in the solution prepared by dissolving polymer surfactant in organic solvent, hydrolyzing said transition metal salt and/or metal alkoxide and preparing sol solution which is polymerized and self organized, then obtaining gel whose organization is stabilized from said sol solution and removing said polymer surfactant by using water of room temperature or water to which alkali metal or alkaline earth metal ion is added.
    Type: Grant
    Filed: October 2, 2002
    Date of Patent: May 29, 2007
    Assignee: Japan Science and Technology Agency
    Inventors: Kazunari Domen, Junko Nomura, Byonjin Ri
  • Patent number: 7220398
    Abstract: Liquid feed flame spray pyrolysis of solutions of a metal oxide precursor which is an alkoxide or C1-6 carboxylate and at least one second metal oxide precursor and/or second metal compound dissolved in oxygenated solvent by combustion with oxygen lead to the formation of sub-micron mixed-metal oxide powders not accessible by other processes or by the pyrolysis of metal chlorides or nitrates. The powders have numerous uses in advanced materials applications including particulate solid state lasers, advanced ceramic materials, and as catalysts in organic synthesis and automobile exhaust systems.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: May 22, 2007
    Assignee: TAL Materials & The Regents of the University of Michigan
    Inventors: Anthony C. Sutorik, Richard M. Laine, Julien Marchal, Tyrone Johns, Thomas Hinklin
  • Patent number: 7217406
    Abstract: Granular secondary particles of a lithium-manganese composite oxide suitable for use in non-aqueous electrolyte secondary batteries showing high-output characteristics which are granular secondary particles made up of aggregated crystalline primary particles of a lithium-manganese composite oxide and have many micrometer-size open voids therein with a defined average diameter and total volume of open voids. A process for producing the granular secondary particles which includes spray-drying a slurry of at least a manganese oxide, a lithium source, and an agent for open-void formation to thereby granulate the slurry and then calcining the granules.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: May 15, 2007
    Assignee: Tosoh Corporation
    Inventors: Koji Tsukuma, Minoru Kuniyoshi
  • Patent number: 7211236
    Abstract: Described is a method for the production of metal oxides by flame spray pyrolysis, in particular mixed metal oxides such as ceria/zirconia, and metal oxides obtainable by said method. Due to high enthalpy solvents with a high carboxylic acid content said metal oxides have improved properties. For example ceria/zirconia has excellent oxygen storage capacity at high zirconium levels up to more than 80% of whole metal content.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: May 1, 2007
    Assignee: Eidgenossische Technische Hochschule Zurich
    Inventors: Wendelin J. Stark, Lutz Mädler, Sotiris E. Pratsinis
  • Patent number: 7211238
    Abstract: Mesoporous aluminum oxides with high surface areas have been synthesized using inexpensive, small organic templating agents instead of surfactants. Optionally, some of the aluminum can be framework-substituted by one or more other elements. The material has high thermal stability and possesses a three-dimensionally randomly connected mesopore network with continuously tunable pore sizes. This material can be used as catalysts for dehydration, hydrotreating, hydrogenation, catalytic reforming, steam reforming, amination, Fischer-Tropsch synthesis and Diels-Alder synthesis, etc.
    Type: Grant
    Filed: March 8, 2004
    Date of Patent: May 1, 2007
    Assignee: ABB Lummus Global Inc.
    Inventors: Zhiping Shan, Jacobus Cornelius Jansen, Chuen Y. Yeh, Philip J. Angevine, Thomas Maschmeyer
  • Patent number: 7211235
    Abstract: A method is described for the manufacture of hydrotalcites by using at least one compound of a bivalent metal (Component A) and at least one compound of a trivalent metal (Component B), wherein at least one of these components is not used in the form of a solution, characterized in that a) at least one of the Components A and/or B which is not used in the form of a solution, shortly before or during mixing of the components, and/or b) the mixture containing the Components A and B is subjected to intensive grinding until an average particle size (D50) in the range of approx. 0.1 to 5 ?m is obtained, and optionally, after aging treatment or hydrothermal treatment, the resulting hydrotalcite product is separated, dried, and optionally calcinated.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: May 1, 2007
    Assignee: Sud-Chemie AG
    Inventors: Max Eisgruber, Jürgen Ladebeck, Jürgen Koy, Hubert Schiessling, Wolfgang Buckl, Herrmann Ebert
  • Patent number: 7208135
    Abstract: Process for preparing mixed oxides by reacting alkoxides of the elements titanium, zirconium, niobium, tantalum or mixtures thereof with metal hydroxides, metal carboxylates, metal hydroxycarbonates, metal carbonates or mixtures thereof of the elements lithium, sodium, potassium, magnesium, calcium, strontium, barium, zinc, cadmium, aluminum, gallium, yttrium, lanthanum, praseodymium, neodymium, samarium, dysprosium, europium, lead, bismuth or mixtures thereof in a C1–C8-alkanol, in a glycol ether or in a mixture thereof at from 50 to 200° C.
    Type: Grant
    Filed: May 18, 2004
    Date of Patent: April 24, 2007
    Assignee: BASF Aktiengesellschaft
    Inventor: Hans-Josef Sterzel
  • Patent number: 7195749
    Abstract: The room temperature, low field intergrain magnetoresistance (IMR) of the double perovsktite SrFe0.5MO0.5O3 is found to be highly tunable by doping either Ca or Ba into the Sr site. The dopant exerts a chemical pressure, changing the Curie temperature and the magnetic softness. The IMR at optimal doping (Sr0.2Ba0.8Fe0.5Mo0.5O3) is approximately 3.5% in 100 Oe, and increases further in high fields. The unprecedented strength of the IMR in this highly spin polarized system provides new grounds for employing novel magnetic materials for new magnetic sensing applications and spin electronics.
    Type: Grant
    Filed: April 4, 2001
    Date of Patent: March 27, 2007
    Assignee: Rutgers University
    Inventors: Sang-Wook Cheong, Bog-Gi Kim
  • Patent number: 7182929
    Abstract: A method for producing nanostructured multi-component or doped oxide particles and the particles produced therein. The process includes the steps of (i) dissolving salts of cations, which are either dopants or components of the final oxide, in an organic solvent; (ii) adding a dispersion of nanoparticles of a single component oxide to the liquid solution; (iii) heating the liquid solution to facilitate diffusion of cations into the nanoparticles; (iv) separating the solids from the liquid solution; and (v) heat treating the solids either to form the desired crystal structure in case of multi-component oxide or to render the homogeneous distribution of dopant cation in the host oxide structure. The process produces nanocrystalline multi-component or doped oxide nanoparticles with a particle size of 5–500 nm, more preferably 20–100 nm; the collection of particles have an average secondary (or aggregate) particle size is in the range of 25–2000 nm, preferably of less than 500 nm.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: February 27, 2007
    Assignee: NEI, Inc.
    Inventors: Amit Singhal, Ganesh Skandan, Mohit Jain
  • Patent number: 7183018
    Abstract: An electrode material for an anode of a rechargeable lithium battery, containing a particulate comprising an amorphous Sn.A.X alloy with a substantially non-stoichiometric ratio composition. For said formula Sn.A.X, A indicates at least one kind of an element selected from a group consisting of transition metal elements, X indicates at least one kind of an element selected from a group consisting of O, F, N, Mg, Ba, Sr, Ca, La, Ce, Si, Ge, C, P, B, Pb, Bi, Sb, Al, Ga, In, Tl, Zn, Be, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, As, Se, Te, Li and S, where the element X is not always necessary to be contained. The content of the constituent element Sn of the amorphous Sn.A.X alloy is Sn/(Sn+A+X)=20 to 80 atomic %.
    Type: Grant
    Filed: April 13, 2005
    Date of Patent: February 27, 2007
    Assignee: Canon Kabushiki Kaisha
    Inventors: Soichiro Kawakami, Masaya Asao
  • Patent number: 7179441
    Abstract: The present invention relates to a method for preparing barium titanate based powder. More particularly, the present invention provides a method for preparing barium titanate powder comprising the following steps of precipitation of barium titanyl oxalate (BaTiO(C2O4)2.4H2O) with spraying a mixture of an aqueous barium chloride (BaCl2.2H2O) and titanium tetrachloride (TiCl4) to an aqueous solution of oxalic acid, via a nozzle; wet pulverization by using a beads mill after adding an additive such as an amine; dry; pyrolysis; and re-pulverization.
    Type: Grant
    Filed: May 6, 2002
    Date of Patent: February 20, 2007
    Assignees: Samsung Fine Chemicals Co., Ltd., Samsung Electro-Mechanics Co., Ltd.
    Inventors: Jae Chul Jung, Woo Young Yang, Keon Il Kim, Yun Jung Park, Jun Hee Lee, Kang Heon Hur, Seon Cheol Park, Jai Joon Lee
  • Patent number: 7172747
    Abstract: Spiral shaped fibers were utilized to prepare completely novel metal oxide nanotubes comprising solely metal oxides. The metal oxide nanotubes comprise solely a hollow cylinder shaped metal oxide which may contain hydroxyl groups constituting a double helix and having hole diameter distributions containing two peak hole diameters ranging from 1 to 2 nm and from 3 to 7 nm. The tubes may be obtained by forming spiral shaped fibers from a solution of compound 1 and compound 2 and using the fibers as a template for making the nanotubes. The hydrogen adsorption and storage capacity of the metal oxide nanotubes are extremely good.
    Type: Grant
    Filed: March 26, 2003
    Date of Patent: February 6, 2007
    Assignees: Japan Science and Technology Agency, National Institute of Advanced Industrial Science and Technology
    Inventors: Toshimi Shimizu, John Hwa Jung
  • Patent number: 7166267
    Abstract: Materials with a perovskite structure in form of solid solutions with general formula: AzZr1?xBxO3 Where A is Ba or a rare earth element, B is Pt, Ir, Rh or Ce z is 1 when A is Ba and is ? when A is a rare earth, x is in the range 0.01 and 0.8.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: January 23, 2007
    Assignee: Universita Degli Studi di L'Aquila
    Inventor: Pierluigi Villa
  • Patent number: 7157072
    Abstract: Provided is a cathode composition for lithium secondary battery that includes a lithium-chromium-titanium-manganese oxide that has the formula Li[Li(1-x)/3CrxTi(2/3)yMn2(1-x-y)/3]O2 where 0?x?0.3, 0?y?0.3 and 0.1?x+y?0.3, and layered a-LiFeO2 structure. A method of synthesizing the lithium-chromium-titanium manganese oxide includes preparing a first mixed solution by dispersing titanium dioxide (TiO2) in a mixed solution of chrome acetate (Cr3(OH)2(CH3CO2)7) and manganese acetate ((CH3CO2)2Mn.4H2O), adding a lithium hydroxide (LiOH) solution to the first mixed solution to obtain homogeneous precipitates, forming precursor powder that has the formula Li[Li(1-x)/3CrxTi(2/3)yMn2(1-x-y)/3]O2 where 0?x?0.3, 0?y?0.3 and 0.1?x+y?0.3 by heating the homogeneous precipitates, and heating the precursor powder to form oxide powder having a layered structure.
    Type: Grant
    Filed: July 6, 2004
    Date of Patent: January 2, 2007
    Assignee: Electronics and Telecommunications Research Institute
    Inventors: Xianglan Wu, Yong Joon Park, Kwang Sun Ryu, Soon Ho Chang
  • Patent number: 7147834
    Abstract: A low-temperature hydrothermal reaction is provided to generate crystalline perovskite nanotubes such as barium titanate (BaTiO3) and strontium titanate (SrTiO3) that have an outer diameter from about 1 nm to about 500 nm and a length from about 10 nm to about 10 micron. The low-temperature hydrothermal reaction includes the use of a metal oxide nanotube structural template, i.e., precursor. These titanate nanotubes have been characterized by means of X-ray diffraction and transmission electron microscopy, coupled with energy dispersive X-ray analysis and selected area electron diffraction (SAED).
    Type: Grant
    Filed: August 11, 2004
    Date of Patent: December 12, 2006
    Assignee: The Research Foundation of State University of New York
    Inventors: Stanislaus Wong, Yuanbing Mao
  • Patent number: 7138102
    Abstract: A method for manufacturing a highly-crystallized double oxide powder composed of a single crystal phase which can be used as a phosphor material, a dielectric material, a magnetic material, etc. The method involves forming fine droplets of a raw material solution containing a raw material compound that includes at least one metal element and/or at least one semi-metal element that constitutes a double oxide, and heating these droplets at a high temperature, wherein the raw material solution is a solution which exhibits only one main peak attributable to the decomposition reaction of the raw material compound or a reaction intermediate thereof in a DTA profile when the solution is dried and solidified and subjected to TG-DTA measurement.
    Type: Grant
    Filed: July 1, 2003
    Date of Patent: November 21, 2006
    Assignee: Shoei Chemical Inc.
    Inventors: Yuji Akimoto, Kazuro Nagashima, Yoshikazu Nageno, Hidenori Ieda, Naoko Tanaka
  • Patent number: 7135161
    Abstract: A method of forming metal oxide powders includes the steps of solid state mixing of at least one metal nitrate salt, such as Fe(NO3)3 or a combination of metal nitrate salts such as Zn(NO3)3,6H2O and Ga(NO3)3, xH2O, and at least one reducing organic acid, such as tartaric or citric acid. The mixture is heated to form a metal oxide powder, such as alpha-iron oxide (?-Fe2O3) or a mixed metal powder such as zinc gallate phosphor (ZnGa2O4). A metal oxide precursor intermediate can be formed and then heated to form the metal oxide powder.
    Type: Grant
    Filed: September 4, 2003
    Date of Patent: November 14, 2006
    Assignee: University of Florida Research Foundation, Inc.
    Inventors: Paul H. Holloway, Mostafa Abboudi
  • Patent number: 7132092
    Abstract: A metallized mesoporous silicate which is obtained by (i) reacting (a) either a metal peroxide obtained by the reaction of an aqueous hydrogen peroxide solution with at least one metal or metal compound selected from the group consisting of the following 1) to 4) 1) tungsten 2) molybdenum 3) vanadium 4) compounds comprising 4a) any of tungsten, molybdenum, and vanadium and 4b) at least one element selected from Groups 13 to 16 (excluding oxygen) or a solution of the metal peroxide with (b) a silicon compound in the presence of an alkylamine or a quaternary ammonium salt and separating the resultant silicate; and a process for producing the metallized mesoporous silicate. Also provided is a method of organic synthesis with the silicate.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: November 7, 2006
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Koji Hagiya
  • Patent number: 7132093
    Abstract: The oxide materials are of the class of ternary mesoporous mixed oxide materials including lanthanum, a metal M selected from the group consisting of Cr, Mn, Fe, Co, Ni, Cu and Zn, and zirconium or cerium such a mesoporous La—Co—Zr mixed oxide material designated as Meso LCZ[x] where x is the atomic ratio (La+Co)/La+Co+Zr. They are useful as catalysts since they show high activities for hydrocarbon oxidation and good resistance against poisoning agents. These highly ordered mesoporous mixed oxides are synthesized by: preparing an amorphous solution of a La-M precursor and adding a salt of zirconium or cerium thereto; acidifying the amorphous solution in the presence of a surfactant under conditions to obtain a clear homogeneous solution; adjusting pH of the solution under conditions to form a solid precipitate; separating the solution and surfactant from the precipitate; and calcinating the precipitate.
    Type: Grant
    Filed: June 5, 2003
    Date of Patent: November 7, 2006
    Assignee: Université Laval
    Inventors: Serge Kaliaguine, Trong On Do
  • Patent number: 7128995
    Abstract: An La2O3 powder and an SiO2 powder are mixed with each other, and then heated. By heating, a porous material of LaXSi6O1.5X+12 (8?X?10) as a composite oxide is produced. Subsequently, the porous material is pulverized to obtain a powder, and the powder is added to a solvent to prepare a slurry. The slurry is solidified in a magnetic field to prepare a compact. After that, the compact is sintered, and an oxide ion conductor is obtained thereby.
    Type: Grant
    Filed: February 12, 2004
    Date of Patent: October 31, 2006
    Assignee: Honda Motor Co., Ltd.
    Inventors: Yoshikatsu Higuchi, Masayuki Sugawara, Kagehisa Hamazaki, Keizo Uematsu, Susumu Nakayama
  • Patent number: 7125536
    Abstract: This invention relates to a composition comprising nano-structured metal oxide particles (particularly, zirconia) and at least one stabilizing agent, a method to produce the composition, and a method to produce the thermally stable nano-structured particles. The method to produce the nano-structured particles comprises first preparing a base solution and a nanoparticle precursor solution, then combining these solutions at a final pH 7 or greater to precipitate a colloidal hydrous oxide. The colloidal hydrous oxide is then treated with at least one silicate, phosphate, or aluminum phosphate stabilizing agent and dried. These nano-structured particle products have high thermal stability and are particularly advantageous in applications as catalysts or catalyst supports that operate at high temperatures.
    Type: Grant
    Filed: February 6, 2004
    Date of Patent: October 24, 2006
    Assignee: Millennium Inorganic Chemicals, Inc.
    Inventors: Guoyi Fu, BillieJo Monk, Corinne Lehaut
  • Patent number: 7125622
    Abstract: A lanthanum oxide (La2O3) powder, a germanium oxide (GeO2) powder, and a strontium carbonate (SrCO3) powder are mixed in a ratio so that a composition of the obtained composite oxide LalXm(AO4)6?n(ZO4)nOp satisfies 8?l+m<10, 0?m?2, 0?n?2 and 0?p?2. Thenafter, the materials are formed and sintered to prepare an oxide ion conductor. The crystalline structure of LalXm(AO4)6?n(ZO4)nOp belongs to the apatite type structure. The conduction of oxide ion occurs when O2? 14 occupying the 2a site of the apatite type structure moves along the c-axis direction.
    Type: Grant
    Filed: March 21, 2003
    Date of Patent: October 24, 2006
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Susumu Nakayama, Yoshikatsu Higuchi
  • Patent number: 7105138
    Abstract: The present invention relates to the macroporous manganese oxide material having ferromagnetic property and a method of preparing the same, more particularly to the macroporous ferromagnetic manganese oxide having three-dimensionally ordered nanopores, which is prepared by aligning colloidal polymer particles with an average diameter of a few hundred nanometers in 3D, infiltrating a solution of the precursor compound capable of forming manganese oxide represented by the following Chemical Formula 1 into interstices of the colloidal template and heating in an oxygen atmosphere to decompose and remove the polymer template, and a method for preparing the same: La1-xCax-ySryMnO3 ??(1) wherein 0.25<x<0.35 and 0<y?0.35.
    Type: Grant
    Filed: April 16, 2004
    Date of Patent: September 12, 2006
    Assignee: Korea Research Institute of Standards and Science
    Inventors: Nam Hwi Hur, Young Nam Kim, Eun Ok Chi, Jin Cheol Kim, Eun Kwang Lee
  • Patent number: 7101527
    Abstract: The present invention provides new amorphous or partially crystalline mixed anion chalcogenide compounds for use in proton exchange membranes which are able to operate over a wide variety of temperature ranges, including in the intermediate temperature range of about 100 ° C. to 300° C., and new uses for crystalline mixed anion chalcogenide compounds in such proton exchange membranes. In one embodiment, the proton conductivity of the compounds is between about 10?8 S/cm and 10?1 S/cm within a temperature range of between about ?60 and 300° C. and a relative humidity of less than about 12%.
    Type: Grant
    Filed: May 19, 2004
    Date of Patent: September 5, 2006
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Steven Andrew Poling, Carly R. Nelson, Steve W. Martin
  • Patent number: 7094301
    Abstract: A method of joining at least two sintered bodies to form a composite structure, including providing a first multicomponent metallic oxide having a perovskitic or fluorite crystal structure; providing a second sintered body including a second multicomponent metallic oxide having a crystal structure of the same type as the first; and providing at an interface a joint material containing at least one metal oxide containing at least one metal identically contained in at least one of the first and second multicomponent metallic oxides. The joint material is free of cations of Si, Ge, Sn, Pb, P and Te and has a melting point below the sintering temperatures of both sintered bodies. The joint material is heated to a temperature above the melting point of the metal oxide(s) and below the sintering temperatures of the sintered bodies to form the joint. Structures containing such joints are also disclosed.
    Type: Grant
    Filed: March 21, 2003
    Date of Patent: August 22, 2006
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Darryl Paul Butt, Raymond Ashton Cutler, Steven Walton Rynders, Michael Francis Carolan
  • Patent number: 7094383
    Abstract: A method for the preparing pure, thermally stable and high surface area ceria is described, wherein the ceria maintains a surface area of 12 m2/g after calcination at 980° C. in air for 4 hours. In the method, an aqueous solution containing Ce3+, Mg2+, organic acid and organic polymer is prepared and then evaporated to obtain a gel. The gel is calcined to obtain a mixed oxide, and then MgO is leached from the mixed oxide with a solvent to obtain raw ceria. The raw ceria is then washed, filtered and dried to obtain a ceria product.
    Type: Grant
    Filed: December 14, 2004
    Date of Patent: August 22, 2006
    Assignee: CTCI Foundation
    Inventors: Feng-Yun Wang, Soofin Cheng
  • Patent number: 7078009
    Abstract: Lepidocrocite lithium potassium titanate characterized as having a composition represented by the formula K0.5-0.7Li0.27Ti1.73O3.85-3.95, and preferably having an arithmetic mean of major and minor diameters of 0.1–100 ?m, a proportion of a major to minor diameter of from 1 to below 10, a mean thickness of 50–5,000 nm and a flaky shape. A friction material characterized as containing 1–80% by weight of the lepidocrocite lithium potassium titanate as a friction control agent.
    Type: Grant
    Filed: October 28, 2002
    Date of Patent: July 18, 2006
    Assignee: Otsuka Chemical Co., Ltd.
    Inventors: Hiroshi Ogawa, Nobuki Itoi, Kousuke Inada
  • Patent number: 7060473
    Abstract: A method for producing mixed metal oxide compounds includes the steps of: providing a supply of a metal reducing bacteria; providing a culture medium suitable for growth of the bacteria; providing a first mixed metal oxide phase comprising at least a first and a second metal, at least one of the first and second metal being reducible from a higher to a lower oxidation state by the bacteria; and, combining the bacteria, the culture medium, the first mixed metal oxide, and at least one electron donor in a reactor, wherein the bacteria reduces at least one of the first metal and the second metal from the higher to the lower oxidation state to form a second mixed metal oxide phase.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: June 13, 2006
    Assignee: UT-Battelle, LLC
    Inventors: Tommy J. Phelps, Robert J. Lauf, Ji-Won Moon, Yul Roh
  • Patent number: 7049031
    Abstract: A positive electrode for a non-aqueous lithium cell comprising a LiMn2?xMxO4 spinel structure in which M is one or more metal cations with an atomic number less than 52, such that the average oxidation state of the manganese ions is equal to or greater than 3.5, and in which 0?x?0.15, having one or more lithium spine oxide LiM?2O4 or lithiated spinel oxide Li1+yM?2O4 compounds on the surface thereof in which M? are cobalt cations and in which 0?y?1.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: May 23, 2006
    Assignee: The University of Chicago
    Inventors: Christopher S. Johnson, Michael M. Thackeray, Arthur J. Kahaian
  • Patent number: 7045113
    Abstract: A Mo—Cu composite powder is provided which is comprised of individual finite particles each having a copper phase and a molybdenum phase wherein the molybdenum phase substantially encapsulates the copper phase. The composite powder may be consolidated by conventional P/M techniques and sintered without copper bleedout according to the method described herein to produce Mo—Cu pseudoalloy articles having very good shape retention, a high sintered density, and a fine microstructure.
    Type: Grant
    Filed: September 20, 2002
    Date of Patent: May 16, 2006
    Assignee: Osram Sylvania Inc.
    Inventors: Leonid P Dorfman, Michael J. Scheithauer, David L. Houck, Anna T. Spitsberg, Jeffrey N. Dann
  • Patent number: 7033555
    Abstract: A low temperature contaminant limiting process for lithiating hydroxides and forming lithiated metal oxides of suitable crystalinity in-situ. M(OH)2 is added to an aqueous solution of LiOH. An oxidant is introduced into the solution which is heated below about 150° C. and, if necessary, agitated. M may be selected from cobalt, nickel and manganese. The resultant LiMO2 becomes crystallized in-situ and is subsequently removed.
    Type: Grant
    Filed: May 6, 2003
    Date of Patent: April 25, 2006
    Assignee: Inco Limited
    Inventors: Feng Zou, Mohammad Jahangir Hossain, Juraj Babjak, Quan Min Yang, Samuel Walton Marcuson
  • Patent number: 7018607
    Abstract: A method is disclosed for synthesizing a crystalline metal oxide powder material containing two or more uniformly distributed metal elements. Crystalline, water containing, oxygen containing inorganic acid salts of the metals are heated to liquefy the salts. The apparent solution contains a uniform mixture of the metal elements. The water is removed from the liquid and the resulting powder calcined in air to decompose the acid salts to a mixed metal crystalline oxide. The method is particularly useful to make doped LiNiO2 type crystals using hydrated nitrate or nitrite salts of Li, Ni and the dopant elements. Examples of useful salts are LiNO3.H2O, Ni(NO3)2.6H2O, Co(NO3)2.6H2O, Al(NO3)3.9H2O, and Mg(NO3)2.6H2O.
    Type: Grant
    Filed: June 25, 2003
    Date of Patent: March 28, 2006
    Assignee: General Motors Corporation
    Inventors: Gholam-Abbas Nazri, Gregory Charles Garabedian
  • Patent number: 7014881
    Abstract: An inert anode 50, for use in an electrolytic cell 12 for producing metals such as aluminum, is made by providing chemical source materials 100 such as at least two of metal salts, metal particles, or metal oxides and dissolving them to form a solution or a slurry 110, followed by adding a base 120 and adjusting the pH so that a gel 130 is formed which is dried and calcined 150, 160, 190 to provide a blend of metal oxide powder 200 which can be pressed and sintered 220 to form an inert anode 50.
    Type: Grant
    Filed: November 13, 2002
    Date of Patent: March 21, 2006
    Assignee: Alcoa Inc.
    Inventors: Xinghua Liu, Siba P. Ray, Alfred F. LaCamera, Douglas A. Weirauch, Mark L. Weaver, Robert A. DiMilia, Kirk J. Malmquist, Frankie E. Phelps, Joseph M. Dynys
  • Patent number: 7011898
    Abstract: A method of forming a composite structure includes: (1) providing first and second sintered bodies containing first and second multicomponent metallic oxides having first and second identical crystal structures that are perovskitic or fluoritic; (2) providing a joint material containing at least one metal oxide: (a) containing (i) at least one metal of an identical IUPAC Group as at least one sintered body metal in one of the multicomponent metallic oxides, (ii) a first row D-Block transition metal not contained in the multicomponent metallic oxides, and/or (iii) a lanthanide not contained in the multicomponent metallic oxides; (b) free of metals contained in the multicomponent metallic oxides; (c) free of cations of boron, silicon, germanium, tin, lead, arsenic, antimony, phosphorus and tellurium; and (d) having a melting point below the sintering temperatures of the sintered bodies; and (3) heating to a joining temperature above the melting point and below the sintering temperatures.
    Type: Grant
    Filed: March 21, 2003
    Date of Patent: March 14, 2006
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Darryl Paul Butt, Raymond Ashton Cutler, Steven Walton Rynders, Michael Francis Carolan
  • Patent number: 6986879
    Abstract: A complex metal oxide powder composed of fine particles, each in an approximately spherical shape, is provided by a method for producing a complex metal oxide powder, which method comprises heating at least two kinds of metal salts, or a complex metal salt comprising at least two kinds of metals, to a temperature at which transition to a complex metal oxide occurs, and calcining the metal salts or the complex metal salt in an atmosphere containing a halogenated hydrogen gas.
    Type: Grant
    Filed: October 15, 2001
    Date of Patent: January 17, 2006
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Yoshio Uchida
  • Patent number: 6979435
    Abstract: A facile, low temperature and low pressure method for the preparation of a wide range of phase pure ABO2 compositions.
    Type: Grant
    Filed: April 3, 2002
    Date of Patent: December 27, 2005
    Assignee: Northwestern University
    Inventors: Dean Y. Shahriari, Antoine Barnabé, Thomas O. Mason, Kenneth R. Poeppelmeier
  • Patent number: 6974566
    Abstract: A process to produce mixed metal oxides and metal oxide compounds. The process includes evaporating a feed solution that contains at least two metal salts to form an intermediate. The evaporation is conducted at a temperature above the boiling point of the feed solution but below the temperature where there is significant crystal growth or below the calcination temperature of the intermediate. The intermediate is calcined, optionally in the presence of an oxidizing agent, to form the desired oxides. The calcined material can be milled and dispersed to yield individual particles of controllable size and narrow size distribution.
    Type: Grant
    Filed: September 5, 2001
    Date of Patent: December 13, 2005
    Assignee: Altair Nanomaterials Inc.
    Inventors: Bruce J. Sabacky, Timothy M. Spitler, Jan Prochazka
  • Patent number: 6967011
    Abstract: The invention relates to a method of synthesizing high-temperature melting materials. More specifically the invention relates to a containerless method of synthesizing very high temperature melting materials such as borides, carbides and transition-metal, lanthanide and actinide oxides, using an Aerodynamic Levitator and a laser. The object of the invention is to provide a method for synthesizing extremely high-temperature melting materials that are otherwise difficult to produce, without the use of containers, allowing the manipulation of the phase (amorphous/crystalline/metastable) and permitting changes of the environment such as different gaseous compositions.
    Type: Grant
    Filed: December 2, 2002
    Date of Patent: November 22, 2005
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Marie-Louise Saboungi, Benoit Glorieux
  • Patent number: 6933259
    Abstract: This composite oxide powder can secure a large pore volume even after calcination at high temperature and, when a catalyst is formed by loading a noble metal on this composite oxide powder, noble metal grain growth can be suppressed. The composite oxide powder comprises particles of an oxide of a metal M1 and an oxide of a metal M2 which does not dissolve in the oxide of the metal M1, the oxide of the metal M1 and the oxide of the metal M2 being dispersed at the nanometer level. Since different oxides serve as a barrier to each other, sintering is suppressed. Therefore, in the case of composite oxide powder comprising Ce as a metal M1 and Al as a metal M2, grain growth is small even after exposed to high temperature and pores of 3.5-100 nm secure a volume of 0.07 cc/g or more after calcination at 600° C. for 5 hours and a volume of 0.04 cc/g or more after calcination at 800° C. for 5 hours.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: August 23, 2005
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Miho Hatanaka, Akira Morikawa, Akihiko Suda, Hideo Sobukawa, Kiyoshi Yamazaki
  • Patent number: 6924064
    Abstract: A positive active material for non-aqueous electrolyte secondary battery is provided comprising lithium manganese oxide having such a spinel structure that the half-width (2?) of the reflection peak corresponding to 440 plane as determined by X-ray diffractometry using CuK? ray is not greater than 0.145°. The use of this positive active material makes it possible to obtain a secondary battery which exhibits a good cycle life performance at room temperature and high temperatures and a reduced capacity drop when stored at high temperatures.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: August 2, 2005
    Assignee: Japan Storage Battery Co., Ltd.
    Inventors: Atsuro Kondo, Junichi Toriyama, Masanao Terasaki
  • Patent number: 6919060
    Abstract: The object of the present invention is to provide a process for producing particles of a metal compound having a spherical particle shape and an average particle diameter larger than 0.3 ?m without employing high-pressure conditions. This object is achieved by a process for producing particle of a metal compound comprising a step of adjusting pH of an aqueous solution containing urea and at least one metal element to from 4 to 8, a step of heating the aqueous solution under normal pressure, a step of separating a solid from the solution, and a step of drying the solid.
    Type: Grant
    Filed: February 21, 2003
    Date of Patent: July 19, 2005
    Assignees: Sumitomo Chemical Company, Limited, National Institute of Advance Industrial Science and Technology
    Inventors: Keiji Ono, Susumu Miyazaki, Takayoshi Ezuhara, Yoshihiro Nishisu, Mikio Kobayashi
  • Patent number: 6890500
    Abstract: The invention is directed to open-framework and microporous solids well suited for use in catalysis and ion exchange. The microporous solids are constructed by using a salt template which can be readily removed without destroying the framework of the micropore. Various microporous solids can be formed having different geometric structures depending upon the templating salt used and the concentration. Examples of two compounds include Na2Cs[Mn3(P2O7)2]Cl and K2.02Cs2.90[Cu3(P2O7)2]Cl2.92. Both compounds have 3-D (Mn, Cu)—P—O frameworks.
    Type: Grant
    Filed: January 12, 2004
    Date of Patent: May 10, 2005
    Assignee: Clemson University
    Inventors: Shiou-Jyh Hwu, Qun Huang, Mutlu Ulutagay
  • Patent number: 6875416
    Abstract: The invention relates to a method for producing lithium-transition metal mixtures of general formula Lix(M1yM21-y)nOnz, wherein M1 represents nickel, cobalt or manganese, M2 represents chromium, cobalt, iron, manganese, molybdenum or aluminium, and is different from M1, n is 2 if M1 represents manganese and is 1 otherwise, x is comprised between 0.9 and 1.2, y is comprised between 0.5 and 1.0 and z is comprised between 1.9 and 2.1. According to the inventive method, an intimate mixture composed of transition metal compounds containing oxygen and of a lithium compound containing oxygen is calcinated, said mixture being obtained by processing a solid powder transition metal compound with a solution of said lithium compound, and then drying. At least the M1 compound is used in powder form having a specific surface of at least 20 m2/g (BET) and calcination is carried out in a fluidised bed.
    Type: Grant
    Filed: August 13, 1998
    Date of Patent: April 5, 2005
    Assignee: H. C. Starck GmbH & Co
    Inventors: Mathias Benz, Wolfgang Kummer, Evelyn Pross, Josef Schmoll, Wolfgang Schweda, Daniel Duff, Ricarda Leiberich, Christoph Schild, Ulrich Krynitz, Juliane Meese-Marktscheffel, Viktor Stoller
  • Patent number: 6872251
    Abstract: A method for manufacturing single crystal ceramic powder is provided. The method includes a powder supply step for supplying powder consisting essentially of ceramic ingredients to a heat treatment area with a carrier gas, a heat treatment step for heating the powder supplied to the heat treatment area at temperatures required for single-crystallization of the powder to form a product, and a cooling step for cooling the product obtained in the heat treatment step to form single crystal ceramic powder. The method provides single crystal ceramic powder consisting of particles with a very small particle size and a sphericity being 0.9 or higher.
    Type: Grant
    Filed: May 29, 2002
    Date of Patent: March 29, 2005
    Assignee: TDK Corporation
    Inventors: Minoru Takaya, Yoshiaki Akachi, Hiroyuki Uematsu, Hisashi Kobuke