Female Mold And Charger To Supply Fluent Stock Under Pressure Thereto In Fluid-tight Relationship (e.g., Injection Mold, Etc.) Patents (Class 425/542)
  • Patent number: 7284977
    Abstract: An aligning device whereby an injection nozzle can be easily aligned with the sprue of a mold. A stationary platen has a locating hole formed therein and a tapered portion continuous with the locating hole and tapered in a direction such that the tapered portion broadens toward the injection nozzle side. An aligning jig to be fitted into the locating hole and the tapered portion is prepared. The jig has a recess formed in the center of an end face thereof and having a shape matching that of the distal end of the injection nozzle. The jig is fitted into the locating hole, and the injection nozzle is engaged with the recess to align the injection nozzle with the axis of the locating hole. Since the mold is attached to the stationary platen such that the axis of the sprue of the mold is aligned with that of the locating hole, the injection nozzle becomes aligned with the sprue.
    Type: Grant
    Filed: October 27, 2004
    Date of Patent: October 23, 2007
    Assignee: Fanuc Ltd
    Inventors: Mitsushi Yoshioka, Tatsuya Kawasaki
  • Publication number: 20070243283
    Abstract: An extrusion-molding machine according to the present invention comprises: a screw having a blade portion for extruding a molding material, the screw disposed in a tightly-closed space; and a die for molding an extruded molding material, wherein the space is maintained in a reduced-pressure atmosphere, and a high-hardness coat layer is formed at least on the blade portion.
    Type: Application
    Filed: April 5, 2007
    Publication date: October 18, 2007
    Applicant: IBIDEN CO., LTD.
    Inventors: Norihiko Yamamura, Kazuya Naruse, Eiji Sumiya, Kosei Tajima
  • Publication number: 20070231423
    Abstract: Disclosed herein is an injection apparatus and control method thereof. The apparatus comprises a nozzle to guide a raw material to flow into an injection mold, a microwave transmission part positioned at a portion of the nozzle, and a microwave generation part positioned near the nozzle to generate and irradiate microwaves to the microwave transmission part. With this structure, vulcanization of the raw material injected into the injection mold occurs uniformly and rapidly within the injection mold, thereby improving a quality of an injection molded product while increasing a speed of injection operation.
    Type: Application
    Filed: February 13, 2007
    Publication date: October 4, 2007
    Inventors: Young Gil Han, Jong Woon Park
  • Publication number: 20070218162
    Abstract: A book molding system including a bottom mold portion, a top mold portion, a core retainer bar and a hinge mechanism. At least one of the bottom mold portion and the top mold portion has a molding recess formed therein. The hinge mechanism pivotally attaches the bottom mold portion, the top mold portion and the core retainer bar so that the core retainer bar is intermediate the bottom mold portion and the top mold portion.
    Type: Application
    Filed: March 16, 2007
    Publication date: September 20, 2007
    Applicant: AMS RESEARCH CORPORATION
    Inventors: Robert J. Berkenes, Tom Roy Skoog
  • Patent number: 7266469
    Abstract: A method and an article of manufacture for determining a rate of change of orientation of a plurality of fibers disposed in a fluid are provided. The method includes determining a first tensor indicative of the rate of change of orientation of the plurality of fibers in the fluid in a predetermined region due to rigid body rotation of the plurality of fibers and the fluid. The method further includes determining a second tensor indicative of the rate of change or orientation of the plurality of fibers in the fluid in the predetermined region due to deformation of the plurality of fibers and the fluid in the predetermined region, utilizing a first scalar value that reduces the rate of change of orientation of the plurality of fibers due to deformation of the plurality of fibers and the fluid. The method further includes determining a third tensor indicative of a total rate of change of orientation of the plurality of fibers based on the first and second tensors, wherein the third tensor is an objective tensor.
    Type: Grant
    Filed: May 25, 2006
    Date of Patent: September 4, 2007
    Assignee: Delphi Technologies, Inc.
    Inventors: Charles L. Tucker, III, Jin Wang, John F. O'Gara
  • Publication number: 20070195640
    Abstract: Device for moving in the longitudinal direction a shaft with screw rotationally driven by a motor, comprising at least one cylinder coaxial with said shaft and provided with at least one rotating piston rigidly connected to the shaft and able to produce a displacement in either direction of the shaft from a first retracted end-of-travel position into a second advanced end-of-travel position, and vice versa.
    Type: Application
    Filed: February 21, 2007
    Publication date: August 23, 2007
    Inventors: Loris De Leonardis, Michele Mora
  • Publication number: 20070194488
    Abstract: In a multicolored resin molding apparatus, a primary molding is molded while a cavity core having a die surface is held by and between dies provided in a primary molding station, and a secondary molding is molded while the cavity core having the primary molding is held by and between dies provided in a secondary molding station. Further, the cavity core having the primary and secondary moldings is delivered to a die removing station, where a molded product is removed from the dies. Since the cavity core is delivered to the respective stations, there is eliminated the need for use of a large-sized and complicated molding machine and, instead of this, a simple general-purpose molding machine can be used.
    Type: Application
    Filed: February 6, 2007
    Publication date: August 23, 2007
    Applicant: TOYODA GOSEI CO., LTD.
    Inventors: Shigekazu Akahoshi, Katsumi Tanaka, Shinjiro Tomida
  • Publication number: 20070196530
    Abstract: A controller for an injection molding machine capable of reducing an extension of a cycle time in a screw retreat process after the end of measurement, obtaining a more accurate and uniform measured resin amount, and determining measurement conditions in a short period of time. After the measurement is finished, the screw is stopped from rotating and retreated at a first speed V1. The screw is reversely rotated at a predetermined speed Rv in a set zone. As this is done, the screw is retreated at a second speed V2 lower than the first speed V1. After the reverse rotation zone is terminated, the screw is stopped from rotating and retreated at a third speed V3 to a set retreat stop position. By doing this, the cycle time can be made shorter than in the case where the retreat and reverse rotation of the screw are performed separately. Since the retreating speed of the screw is low while the screw is being reversely rotated, a sudden pressure change can be suppressed, so that precise measurement can be made.
    Type: Application
    Filed: February 22, 2007
    Publication date: August 23, 2007
    Applicant: FANUC LTD
    Inventors: Wataru Shiraishi, Toshio Ishikuro, Satoshi Takatsugi, Tatsuhiro Uchiyama, Hiroshi Watanabe, Tatsuya Kawasaki, Junpei Maruyama
  • Patent number: 7258536
    Abstract: A control module is attached to a machine platen of an injection molding machine. The control module is coupled to at least one sensor that reports a value of a processing condition associated with an injection mold and is disposed within the injection mold. The control module is also coupled to at least one controllable device that varies the processing condition of the injection mold and is disposed within the injection mold. The control module collects and processes sensor output, and provides a control signal to at least one controllable device. A display interface module is linked to the control module. The display interface module accepts user-entered data set-points, provides the user-entered data set-points to the control module, and collects the processed sensor output from the control module for display to a user.
    Type: Grant
    Filed: June 21, 2004
    Date of Patent: August 21, 2007
    Assignee: Mold-Masters Limited
    Inventors: George Olaru, James Nguyen
  • Publication number: 20070187859
    Abstract: A foaming molten resin containing reinforcement fibers and super critical fluid is injected into a cavity with a short shot (a), the foaming molten resin is made self-foam and flow in the cavity (b), and a volume of the cavity is increased by expanding molds so as to expand the foaming molten resin in the cavity (c). During the expansion step (c), the expansion of the foaming molten resin is assisted by gas vent, vacuum suction, partial pressure adding with gas or resin, or a spring back force of the reinforcement fiber in the foaming molten resin. Accordingly, there can be provided a resin foam molded article that has no improperly large air voids therein, a sufficient volume expansion thereof, and a superior transferability function.
    Type: Application
    Filed: January 3, 2007
    Publication date: August 16, 2007
    Inventors: Mitsuharu Kaneko, Takahiro Tochioka, Junichi Ogawa
  • Patent number: 7255553
    Abstract: A light guide plate mold core (1) includes a main body (13) having a molding surface (12) and a plurality of concavities (13a) formed at the molding surface. The main body is made of a material whose thermal conductivity is limited in the range from 0.002 cal/cm.s.K. (calories/centimeter.second.Kelvin) to 0.009 cal/cm.s.K. The thermal conductivity of the material for the light guide plate mold core is less than that of stainless steel. Therefore the rate of spreading of heat in the light guide plate mold core is lower than that of a conventional light guide plate mold core, so that stresses within a formed light guide plate can be released more. Thus by using the light guide plate mold core, a light guide plate having a highly even bottom surface can be manufactured. A method for manufacturing the light guide plate mold core is also provided.
    Type: Grant
    Filed: July 26, 2004
    Date of Patent: August 14, 2007
    Assignee: Hon Hai Precision Ind. Co., Ltd.
    Inventors: Charles Leu, Tai-Cherng Yu, Ga-Lane Chen
  • Patent number: 7252496
    Abstract: In an injection molding machine 1 for supplying clean air 10 to a die 8 in a direction perpendicular to a direction that opens/closes the die 8, in order to effectively pass the clean air 10 through an opened space in the die 8 so as to prevent dust from depositing on a die cavity surface or a molded product when the die 8 is opened and a ventilating hole 12 is provided in a safety door 11 provided so as to be in parallel with the die opening/closing direction.
    Type: Grant
    Filed: July 1, 2005
    Date of Patent: August 7, 2007
    Assignee: Kabushiki Kaisha Meiki Seisakusho
    Inventor: Ikuo Asai
  • Publication number: 20070164475
    Abstract: A connector (20) is placed in a first die (50) so that an end of a wall (41) of the connector (20) closely contacts a recess (55) of the first die (50) to define a cutoff (58). The dies then are closed to define a filling space (60C) between a surface (62) of a second die (51) and an outer surface (46) of the wall (41). The outer surface (46) of the wall (41) is inclined moderately upward. Molten resin is directed into the filling space (60C) and presses the inclined outer surface (46) of the wall (41) so that an inner surface (47) of the bottom wall (41) is pressed against the recess (55) of the first die (50) and strongly held in close contact by a component of this pressing force. Thus, molten resin cannot intrude through the cutoff (58).
    Type: Application
    Filed: January 11, 2007
    Publication date: July 19, 2007
    Applicant: Sumitomo Wiring Systems, Ltd.
    Inventors: Shinyu Nagashima, Akihito Maegawa
  • Patent number: 7244117
    Abstract: An injection molding apparatus used comprises a molten resin injector 15 for injecting a molten resin, and a die 12 connected to the molten resin injector and communicating with the molten resin injector so that the molten resin is injected into the die. A cavity having a prescribed shape is formed within the die in order to mold the injected molten resin into the prescribed shape. An opening of the die for guiding the molten resin to the outside is blocked so as to confine a molding object as an object for molding the resin member. A plate member 10 as a molding object is compressed onto the die 12, and the molten resin is injected into the die while compressing the molding object. The molten resin is adhered on the molding object by being guided from the opening, and a solidified resin member comprising the solidified molten resin is bonded on the surface of the molding object. Consequently, the resin member having a prescribed shape is readily and promptly formed on the surface of the molding object.
    Type: Grant
    Filed: April 1, 2002
    Date of Patent: July 17, 2007
    Assignees: Daiwa Kasei Industry Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Kouji Kamiya, Toshiaki Kondoh, Syuuichi Hazama, Takanori Tanaka, Kosyun Fujiwara
  • Publication number: 20070148281
    Abstract: An injection mold includes a first mold part (10), a second mold part (50) mating with the first mold part, a sliding block (20), a cam actuator (30), and a rack (40). The sliding block is movably disposed on the first mold part. The cam actuators resist the sliding block for driving the sliding block to move along the first mold part. The rack is fixed to the second mold part for actuating the cam actuator.
    Type: Application
    Filed: September 8, 2006
    Publication date: June 28, 2007
    Applicant: HON HAI PRECISION INDUSTRY CO., LTD.
    Inventor: CHIEN-SHENG TU
  • Patent number: 7234928
    Abstract: An object is to increase the mechanical efficiency of an injection molding machine, decrease the inertia, and decrease the axial length. The injection molding machine comprises a cylinder member; an injection member disposed within the cylinder member such that the injection member can advance and retract; an injection motor (82); and a transmission shaft which is connected to the injection member such that the transmission shaft can rotate relative to the injection member. The transmission shaft has a rotation transmission portion, to which rotation of the injection motor (82) is transmitted, as well as a motion conversion portion for converting rotational motion to linear motion. The injection motor (82) and the transmission shaft are disposed on the same axis, and the transmission shaft is advanced and retracted inside the rotor (92) of the injection motor (82).
    Type: Grant
    Filed: June 25, 2002
    Date of Patent: June 26, 2007
    Assignee: Sumitomo Heavy Industrries, Ltd.
    Inventors: Atsushi Emoto, Noritsugu Hiraga
  • Patent number: 7220116
    Abstract: Injection moulding mould part consisting of a mirror and a venting ring that can be moved with respect thereto. A wear-resistant coating has been applied to the mirror and/or the interface between the two parts that can be moved with respect to one another. This coating consists of hard metal based on tungsten with a minimum thickness of 0.01 mm and more particularly with a thickness of at least 0.1 mm. This coating is applied with an HP-HVOF process (High Velocity Oxygen Fuel).
    Type: Grant
    Filed: September 12, 2005
    Date of Patent: May 22, 2007
    Assignee: Axxicon Moulds Eindhoven B.V.
    Inventors: Herm Adrianus Tijl, Marcelis Johannes Van Rijt, Henricus Johanna Wijnanda Van De Mortel
  • Patent number: 7214338
    Abstract: A device including, and a method for producing, an electric insulator made of plastic, the insulator having a centrally arranged core made of glass fiber reinforced plastic, and having a plurality of insulation screens arranged coaxially around the core in an offset manner in an axial direction of the core. The method steps include: positioning a casting mold in an axial position around a vertically arranged core; producing a sealing connection between the core and the casting mold; injecting a liquid plastic material under pressure into an axial area of the casting mold; curing the liquid plastic material in the casting mold, thereby creating an insulation screen; deactivating the sealing connection; displacing the casting mold axially in a downward direction along a defined displacement path; and repeating the above steps until an insulator is produced having a desired number of insulation screens.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: May 8, 2007
    Assignee: Trench Germany GmbH
    Inventors: Harald Janssen, Raimund Hennings
  • Patent number: 7214052
    Abstract: An injection molding tool is described for the production of disc-like information carriers, in particular in the form of CD's and/or DVD's. The injection molding tool has a first and a second mirror block which form the cavity and which are located opposite to each other and which, for allowing an opening and a closure of the cavity, are movable relative to each other. In addition to that it has a form ring which encloses the first mirror block concentrically, and which borders the cavity towards its outer edge, and which is movable relative to the first mirror block, wherein between the first mirror block and the form ring enclosing it a sliding ring is provided for the reduction of friction if the form ring moves relative to the first mirror block.
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: May 8, 2007
    Assignee: AWM Mold Tech AG
    Inventor: Markus Gabriel
  • Patent number: 7207790
    Abstract: An injection molding nozzle is disclosed in which the body has a front end and a central bore terminating at the front end, the front end receiving a needle assembly. The needle assembly has an outer retaining piece adapted to be removeably secured to the front end of the body. The inner piece of the needle assembly is adapted to be received within the outer retaining piece and includes a gating needle that extends through the central opening of the outer retaining piece so as to be in close proximity to the gate of the mold cavity. One or more spacers are provided that are selectively positioned between the inner piece and a shoulder in the front end of the body and a shoulder in the outer retaining piece, thus permitting adjustable axial positioning of the gating needle with respect to the central opening of the outer retaining piece.
    Type: Grant
    Filed: July 2, 2004
    Date of Patent: April 24, 2007
    Inventor: Panos Trakas
  • Patent number: 7186363
    Abstract: A holder integrated type base board made of synthetic resin integrally molded with a plurality of holders for inserting LEDs on a front face side of a base board main body and a mold therefore. The mold includes a first mold for molding a back face side of the base board main body and a second mold opposed to the first mold for molding the front face side of the base body main body. In addition, the mold includes a holder molding cavity provided at the second mold which is constituted by an insert die capable of being inserted into and detached from the second mold main body. When it is necessary to correct a position of a portion of the holder in a trially fabricated base board, a position of an LED inserting hole in the base board can simply be corrected by drawing the insert die for molding the holder from the mold main body and interchanging the insert die with a new insert die. As such, an entire first mold does not have to be reproduced.
    Type: Grant
    Filed: July 23, 2002
    Date of Patent: March 6, 2007
    Assignee: Koito Manufacturing Co., Ltd.
    Inventors: Kenichiro Yabusaki, Masatoshi Ishikawa
  • Patent number: 7186109
    Abstract: A stamper holder capable molding of a substrate having a high-quality. The stamper holder is mounted in a mold of a mold assembly that molds a substrate for an information recording medium, together with a stamper having a molding surface for forming micro asperities in a surface of the substrate, in a state where the stamper is fitted in an insertion hole formed through a central portion of the stamper. The stamper holder is formed such that an outer periphery thereof is increased in diameter on a side toward the molding surface compared with a reverse side thereof to form a sloped surface, and part or all of an outer peripheral surface of the stamper holder opposed to an inner peripheral surface of the stamper defining the insertion hole has a shape complementary to the inner peripheral surface of the stamper.
    Type: Grant
    Filed: March 23, 2004
    Date of Patent: March 6, 2007
    Assignee: TDK Corporation
    Inventors: Atsushi Koyama, Mikio Domon
  • Patent number: 7186111
    Abstract: A hybrid injection unit for an injection molding machine includes a plasticizing screw having a shaft and constructed for rotation and axial displacement. Operatively connected to the shaft is a first electric motor for rotating the plasticizing screw, and a second electric motor for axial displacement of the plasticizing screw. A cost-efficient construction of the second electric motor and reduced stress of the linkage between this electric motor and the shaft is realized by providing at least one piston and cylinder unit in fluid communication with a pressure source for support of the second electric motor in injection direction, and a traverse acted upon by one end of the piston and cylinder unit and rotatably supporting the shaft of the plasticizing shaft. The traverse acts upon the shaft between a force introduction point of the second electric motor into the shaft, on one hand, and the plasticizing screw, on the other hand.
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: March 6, 2007
    Assignee: Krauss-Maffei Kunststofftechnik GmbH
    Inventors: Walter Wohlrab, Herbert Pickel
  • Patent number: 7182890
    Abstract: The invention relates to a matrix suitable for use in the replication of a plastic element having a positive microstructure, comprising a first wear-resistant layer that is supported by a carrier element, wherein the matrix comprises a heating means for supplying electrical heat energy through the wear-resistant layer or carrier element. The invention further relates to a plastic element producing machine and a method for the manufacture of a plastic element having a surface with a positive microstructure.
    Type: Grant
    Filed: December 2, 2004
    Date of Patent: February 27, 2007
    Assignees: Gyros Patent AB, â„«mic AB
    Inventors: Per Ove Öhman, Lars Rune Lundbladh
  • Patent number: 7179076
    Abstract: The method and apparatus for creating elevator buckets decreases the number of molds required to create a wide variety of dimensional configurations of such buckets by dividing the configurations into families, each of which has at least one dimension in common while each member of a family varies from other members thereof by at least one dimension, the method and apparatus being used to create all members of one family and enables changes to produce different bucket sizes within the same family without removing the mold base used in creating the family from the apparatus.
    Type: Grant
    Filed: February 20, 2004
    Date of Patent: February 20, 2007
    Assignee: 4B Elevator Components, Ltd.
    Inventors: Brig Vanderwoude, Oliver Nicholas Anderson Braime
  • Patent number: 7163390
    Abstract: In the molding of parisons made of thermoplastic material for making bottles for containing effervescent beverages, resistance to bursting of the bottles is increased considerably the gasket (4) between the injector nozzle (3) and the injection cavity (1) is made of thermally insulating material and has a shape that is complementary to the shape of the cavity (1) for housing the end of the injector (3) in the injection cavity (1). Cutting of the sprue in specific conditions increases still more the resistance to bursting.
    Type: Grant
    Filed: November 26, 2002
    Date of Patent: January 16, 2007
    Assignee: S.I.P.A. Societa' Industrializzazione Progettazione Automazione S.p.A.
    Inventors: Matteo Zoppas, Pietro Gandin
  • Patent number: 7156637
    Abstract: Disclosed are an apparatus, materials, devices and methods for the use of a variety of thermoplastic resins in fabricating dental prostheses without the use of expensive hot-press equipment unavailable to most dental laboratories. The prostheses made by the process and materials disclosed herein provide more attractive and longer lasting prostheses with significant savings in both costs and materials. Among the aims of the technology disclosed is to save time and money for the dental industry (dentists, dental labs) and the dental consumer/patient.
    Type: Grant
    Filed: October 24, 2005
    Date of Patent: January 2, 2007
    Inventors: V. Kim Kutsch, Robert J. Bowers
  • Patent number: 7147199
    Abstract: A mold includes a mold insert body made of at least two kinds of materials. The materials have different coefficients of thermal conductivity. The mold insert body includes a union part formed by sintering the materials, and the union part has a configuration set so as to correspond to a cooling way of a molding material flowed in a cavity forming part of the mold.
    Type: Grant
    Filed: May 21, 2003
    Date of Patent: December 12, 2006
    Assignee: Sumitomo Heavy Industries, Ltd.
    Inventors: Yoshiyuki Imatomi, Tatsuro Araki
  • Patent number: 7147460
    Abstract: The invention relates to a device for producing plastic articles by forming them in an inert atmosphere, the device comprising a hopper, a feed screw and means for forming the polymer melt. The device for injecting inert gas comprises a gas feed pipe, a gas injection surface near the wall of the hopper and a homogenization chamber fitted between the wall of the hopper and the gas feed pipe. That end of the gas feed pipe which is directed towards the injection surface is closed and has at least one radial opening O allowing the gas to be ejected at right angles to its direction of flow in the pipe.
    Type: Grant
    Filed: September 10, 2001
    Date of Patent: December 12, 2006
    Assignee: L'Air Liquide, Societe Anonyme A Directoire et Conseil de Surveillance pour l'Etude et, l'Exploitation des Procedes Georges Claude
    Inventors: Olivier Negro, Sami Dick, Marc Leturmy, Stéphane Melen
  • Patent number: 7144245
    Abstract: A ball grid array assembly includes a package cover that encapsulates a die and a portion of a substrate to which the die is attached, including an edge of the substrate. Encapsulation of the substrate edge by the cover reduces penetration of moisture or other contaminants into the substrate. The cover includes a rib that extends to contact a circuit board to which the ball grid array assembly is connected. With such a rib, planarity between the circuit board and the substrate is maintained during soldering.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: December 5, 2006
    Assignee: Micron Technology, Inc.
    Inventors: Todd O. Bolken, Cary J. Baerlocher, David J. Corisis, Chad A. Cobbley
  • Patent number: 7144237
    Abstract: An injection unit for an injection molding machine includes a barrel and a plasticizing screw received in the barrel. An electromotive rotary drive causes the plasticizing screw to rotate and is supported for joint movement with the plasticizing screw in relation to the barrel in direction of an injection stroke. The plasticizing screw and the rotary drive are moved by an electromechanical injection stroke drive to execute the injection stroke. A linear guide is connected to a machine bed for guiding a longitudinal movement of the injection stroke drive and the plasticizing screw. Misalignment of the coaxial disposition of the plasticizing screw, the rotary drive and the injection stroke drive is eliminated by providing a housing shell which is torsionally stiff and moveably accommodates the rotary drive, wherein the plasticizing barrel and the injection stroke drive are connected by the housing shell in a tension-proof manner and supported via the housing shell on the linear guide for longitudinal movement.
    Type: Grant
    Filed: February 4, 2004
    Date of Patent: December 5, 2006
    Assignee: Demag Ergotech GmbH
    Inventor: Georg Michael Ickinger
  • Patent number: 7128857
    Abstract: A mould tool for use in resin transfer moulding operations is provided, the tool comprising one or more shape-defining portions which together define the shape of a component to be manufactured within the tool, and an inlet path for allowing resin to be injected into the mould tool. The mould tool further comprises at least one bleed cavity and a removable closure member, the closure member being capable of closing the bleed cavity and, in use, substantially sealing the bleed cavity to prevent fluid egress from the bleed cavity. A method of resin transfer moulding is also provided.
    Type: Grant
    Filed: November 1, 2002
    Date of Patent: October 31, 2006
    Assignee: BAE Systems plc
    Inventors: Philip J Acklam, Paul Ainsworth, Craig D Carr
  • Patent number: 7125513
    Abstract: A process for controlling the shrinkage behavior during the original shaping of plastics during the manufacture of a plastic shell, especially a bearing shell for a ball-and-socket joint, wherein liquefied plastic is introduced between an inner mold (3) and an outer mold (2) in order to be cured therein, wherein the plastic is partially fixed on the outer mold (2) during the curing. This process can be preferably used in a device for controlling the shrinkage behavior during the original shaping of plastics, which has a casting mold, which accommodates at least one outer mold (2) and an inner mold (3) inserted into same, wherein the liquefied plastic (1) to be molded can be introduced between the mold parts (2, 3), wherein means for fixing the liquid plastic (1) are formed on the outer mold (2).
    Type: Grant
    Filed: January 16, 2003
    Date of Patent: October 24, 2006
    Assignee: ZF Lemforder Metallwaren AG
    Inventors: Olaf Abels, Martin Rechtien
  • Patent number: 7125242
    Abstract: A sprue bushing includes a melt channel for receiving a melt stream of moldable material from a source. The melt channel includes a first portion, a second portion and a decompression cavity located between the first portion and the second portion. A manifold having a manifold channel receives the melt stream from the melt channel of the sprue bushing and delivers the melt stream through the nozzle channels of several hot runner nozzles towards at least one mold cavity. A decompression device, which includes a rod having an enlarged head, is movable by an actuator to reciprocate within the decompression cavity between a retracted position and an extended position. Movement of the enlarged head from the extended position to the retracted position causes the suck back of the molten material in the hot runner nozzle and causes a portion of the molten material to be drawn toward the decompression cavity.
    Type: Grant
    Filed: August 11, 2003
    Date of Patent: October 24, 2006
    Assignee: Mold-Masters Limited
    Inventor: Neil Dewar
  • Patent number: 7114946
    Abstract: An injection mold includes a sliding member having a partial cavity surface which forms part of a cavity surface, and an adjacent member having a partial cavity surface which forms part of the cavity surface. A sliding surface of the sliding member is guided by a sliding surface of the adjacent member and is linearly movable by a relative sliding distance. A portion from the partial cavity surface to the sliding surface of at least one of the sliding member and adjacent member is continuously coated with a heat insulating coat, and a range over which the sliding surface is coated with the heat insulating coat is so set as to exceed an end of the relative sliding distance, where an edge of the partial cavity surface of the adjacent member contacts with the sliding surface of the sliding member.
    Type: Grant
    Filed: August 28, 2003
    Date of Patent: October 3, 2006
    Assignee: Canon Kabushiki Kaisha
    Inventors: Yasushi Mizuta, Takashi Arai
  • Patent number: 7114947
    Abstract: An optical disk exhibiting no detrimental thickness increase (edge wedge effect) that arises at the outer diameter of an optical disk substrate during an injection molding manufacturing process, and an apparatus and method for making such a disk. The optical disk of the present invention is designed for use with an optical disk player, especially where the data on the optical disk is stored air incident. This optical disk includes a disk substrate made from a molded polymeric material. The disk substrate has a first major surface, a second major surface, and an outer edge. The first major surface of the optical disk includes a data region having an intermediate portion and an outer portion. The outer portion extends to the outer edge of the optical disk. The disk substrate has a thickness defined by the distance between the first major surface and the second major surface. The optical disk also includes an information layer covering the data region.
    Type: Grant
    Filed: May 7, 2004
    Date of Patent: October 3, 2006
    Assignee: Imation Corp.
    Inventors: Chad R. Sandstrom, Douglas R. Plourde, Dean E. Sitz, Donald J. Kerfeld, John R. Johnson
  • Patent number: 7112056
    Abstract: An actuating drive for a plasticizing unit of an injection molding machine is disclosed. The actuating drive includes a spindle drive with an electric motor and a control mechanism. An energy storage device is coupled with the spindle drive for force transmission therebetween. The energy storage device is loaded by the spindle drive in a return stroke phase and is unloaded in a forward feed phase, boosting the power of an electric motor. The actuator drive can be used, for example, for pulsating actuation of a mold ejector of the injection molding machine, significantly reducing the electrical energy consumption compared to conventional drives.
    Type: Grant
    Filed: October 20, 2003
    Date of Patent: September 26, 2006
    Assignee: Demag Ergotech GmbH
    Inventor: Georg Michael Ickinger
  • Patent number: 7104781
    Abstract: An injection molding apparatus has a die having a fixed mold and a moveable mold disposed to face with each other. A frame structure is detachably provided on the outer surfaces of the fixed mold and the moveable mold, that is, opposite to the surface of the cavity defined by the fixed mold and the moveable mold. Each frame that constitutes the frame structure has a shape that can be combined together. One of frames provided on the fixed mold or the moveable mold is fixed thereto in a die clamping direction or a direction perpendicular thereto. The frame is fixed to the fixed mold of the die, leaving a predetermined gap in the direction perpendicular to that for fixing the frame structure to the die. The pressurizing mechanism that applies a pressing force in the direction other than for fixing the frame structure to the die. The hydraulic control mechanism is employed as the pressurizing mechanism.
    Type: Grant
    Filed: September 9, 2004
    Date of Patent: September 12, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yukio Iwata, Yoshiharu Isoshima
  • Patent number: 7101171
    Abstract: A resin ring 51 is press-fitted into a grove portion formed in an inner periphery surface of an interlocking ring 4. The resin ring 51 is made of a hard resin such as Teflon. The resin ring 51 as a low frictional lubricative member is interposed between the interlock ring 4 and an outer periphery ring 3. In addition, a cavity 6 as a closed space is formed between a stamper 1b as a molding surface of a fixed side mirror 1 and a mirror side molding surface 2b of a moving side mirror 2. While the moving side mirror 2 is being press-contracted to the fixed side mirror 1, when a resin material is filled into the cavity 6, the outer periphery ring 3 is slidably held in a groove of the moving side mirror 2 with predetermined clearances. In the interlock ring 4, a plurality of openings 4a which relieve gas produced by the disc resin material filled into the cavity 6 are formed.
    Type: Grant
    Filed: April 26, 2002
    Date of Patent: September 5, 2006
    Assignee: Sony Disc & Digital Solutions Inc.
    Inventors: Osamu Matsuura, Kazuhiro Miura, Hideaki Yoshimura, Shinsuke Kishi
  • Patent number: 7074031
    Abstract: The present invention aims at increasing service life of an inner circumferential stamper holder in a die for molding disc substrates that is used when the disc substrates are injection molded. To that end, in the die for molding the disc substrates in which a stamper 3 is supported by at least one of a stationary die 6 and a movable die 1, an abrasion resistant treatment is applied to at least a portion, which abuts against a side surface 3a of a center opening of the stamper 3, of an outer circumferential surface 4a of the inner circumferential stamper holder 4 supporting the stamper 3.
    Type: Grant
    Filed: December 29, 2004
    Date of Patent: July 11, 2006
    Assignee: Kabushiki Kaisha Meiki Seisakusho
    Inventor: Toshiyuki Ebina
  • Patent number: 7052269
    Abstract: It is an object of the present invention to provide a die assembly for molding optical disc substrates, wherein formation of a burr perpendicular to a reading surface that is opposite to a signal surface of each optical disc substrate can be prevented and two signal surfaces can be bonded together satisfactorily. To that end, in a die assembly for molding optical disc substrates that comprises an outer circumferential stamper holder 25 having: a stamper holding portion 34 that holds an outer circumferential edge portion 26E of a stamper 26 disposed on a specular plate 24; and an inner circumferential portion 33 that defines an outer circumferential end 27E of a molding cavity 27, the inner circumferential portion 33 of the outer circumferential stamper holder is provided with a projecting portion 35 having an acute cross-section that consists of a smooth surface projecting into the molding cavity 27 toward the stamper holding portion 34.
    Type: Grant
    Filed: December 29, 2004
    Date of Patent: May 30, 2006
    Assignee: Kabushiki Kaisha Meiki Seisakusho
    Inventor: Toshiyuki Ebina
  • Patent number: 7052268
    Abstract: A device, preferably a micro-device, is molded from a plastic material by injection molding, compression molding or embossing. A microabrader can be molded having microneedles for abrading the stratum corneum of the skin to form an abraded site in the tissue for enhancing drug delivery. The micro-device is molded using a mold assembly having a silicon molding surface. The silicon molding surface can include a recess corresponding to the desired shape and length of the microneedles. The silicon molding surface enables micron and submicron size features to be molded from polymeric materials without the polymeric material adhering to the mold surface. Micro-devices having molded features having micron and submicron dimensions can be rapidly produced without the use of a release agent.
    Type: Grant
    Filed: July 24, 2003
    Date of Patent: May 30, 2006
    Assignee: Becton, Dickinson and Company
    Inventors: Kenneth G. Powell, Larry A. Monahan, Burton H. Sage, Jr.
  • Patent number: 7044726
    Abstract: There is provided a mold component which makes it possible to mold a substrate for an optical recording medium which enables a functional layer having a uniform thickness to be formed thereon without using a resin-coating assisting member. A stamper holder holds a stamper thereon, and has a generally hollow cylindrical shape. An insertion hole formed through a central portion of the stamper has a diameter which is larger than an outer diameter of a cavity-side end of the stamper holder at a higher temperature of the holder than a normal temperature, and is slightly smaller than the outer diameter at the normal temperature of the holder. The cavity-side end inserted into the insertion hole at the higher temperature of the stamper is grasped by a rim of the insertion hole which is reduced in diameter at the normal temperature of the stamper.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: May 16, 2006
    Assignee: TDK Corporation
    Inventors: Atsushi Koyama, Mamoru Usami, Kenji Yamaga, Mikio Domon, Kazuki Suzawa
  • Patent number: 7017434
    Abstract: A sensor includes a sensor body with a head having a cavity, a sensor element in the cavity, and a base at a foot of the sensor body. The base has a flange and a protective element of the flange. A thickness of the base, including the protective element, is greater than a width of the cavity.
    Type: Grant
    Filed: December 2, 2002
    Date of Patent: March 28, 2006
    Assignee: Epcos AG
    Inventor: Wolfgang Grundmann
  • Patent number: 7018193
    Abstract: A die for molding disc substrates, includes, in a stamper, a to-be-held surface that diverges continuously from an inner circumferential surface of a center hole. An inner stamper holder holding the inner circumferential side of the stamper includes a cylindrical body and a claw including a cavity forming surface substantially parallel to the inner circumferential side head surface, and a holding surface diverging tapered toward the cavity holding the to-be-held surface. In the cylindrical body portion, a cylindrical surface that is opposed to the inner circumferential surface of the stamper. The die prevents the claw of the inner stamper holder from projecting from a transfer surface of the stamper and solves a problem of insufficient strength of the inner circumferential side of the stamper.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: March 28, 2006
    Assignee: Kabushiki Kaisha Meiki Seisakusho
    Inventor: Toshiyuki Ebina
  • Patent number: 7008208
    Abstract: In one embodiment, the invention is directed to an injection molding tool that has improved grounding. The injection molding process creates significant amounts of static electricity in the molten thermoplastic. This static electricity can be more adequately dissipated from the system through the addition of one or more paths to ground. In this manner, a significant reduction in charge passing between the stamper and the mirror block can be achieved. By reducing or eliminating the amount of charge passing between the stamper and the mirror block, erosion of the mirror block can be reduced or avoided.
    Type: Grant
    Filed: January 17, 2002
    Date of Patent: March 7, 2006
    Assignee: Imation Corp.
    Inventors: Anthony O. Banal, Gordon L. Hall, Loryn D. Klumper, Kraig A. Kohout
  • Patent number: 6988882
    Abstract: A method, mold and apparatus for encapsulating and underfilling an integrated circuit chip assembly. The mold has a first portion and a second portion with the first portion having first and second cavities and at least one channel interconnecting the first and second cavities. The first cavity is adapted to enclose the integrated circuit chip on the substrate. A clamping force is applied to the first and second portions of the mold to clamp the substrate between them with the integrated circuit chip located in the first cavity. Vents exhaust air from the first cavity. Encapsulant is injected into the first cavity of the first portion at a location in the first portion remote from the point of connection of the channel such that encapsulant flows around and underneath the integrated circuit chip and through the channel into the second cavity to thereby underfill and encapsulate the integrated circuit assembly.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: January 24, 2006
    Assignee: International Business Machines Corporation
    Inventors: Marie-France Boyaud, Catherine Dufort, Marie-Claude Paquet, Real Tetreault
  • Patent number: 6971866
    Abstract: The present invention provides a stamper holding mechanism that is stable, cannot be loosened, that does not use frictional forces and is not affected by vibration and temperature variations. To that end, there is provided a die, for molding disc substrates, that forms a cavity 23 by providing a stamper 10 on either one or both of a stationary mirror plate 8 of a stationary die 1 and a movable mirror plate 16 of a movable die 11, including: rotation mechanism for allowing a holding member, which holds the stamper 10 on the mirror plate and which can be removable, to advance or retreat; and engagement mechanism for abutting on the rotation mechanism to be engaged therewith in a direction to remove the holding member when the rotation mechanism is rotated in the direction.
    Type: Grant
    Filed: April 23, 2004
    Date of Patent: December 6, 2005
    Assignee: Kabushiki Kaisha Meiki Seisakusho
    Inventors: Toshiyuki Ebina, Kazuki Nishi
  • Patent number: 6942481
    Abstract: A disk production apparatus has a movable-side metal mold and a fixed-side metal mold provided as facing the movable-side metal mold, the fixed-side metal mold having a center hole. Inserted into the center hole is a retainer to attach a stamper on the fixed-side metal mold. The center of an inner diameter of the retainer and the center of an outer diameter of the retainer are eccentric with each other. The retainer may be inserted into a center hole of the movable-side metal mold for attaching the stamper on the movable-side metal mold. A disk has a substrate having a center hole; a first zone formed on the substrate, data being recorded on the first zone; and a second zone formed on the substrate but outside the first zone. Labeled on the second zone is a marker indicating an amount of eccentricity applied to the retainer used in production of the disk by injection molding.
    Type: Grant
    Filed: May 14, 2003
    Date of Patent: September 13, 2005
    Assignee: Victor Company of Japan, Ltd.
    Inventors: Akira Nishizawa, Takayuki Onizawa, Shinji Ohta
  • Patent number: 6923635
    Abstract: The invention comprises an adjustable frame for a the concave mold of a pre formed two piece mold having a convex mold and a concave mold adapted to be closed to mold a product. The adjustable frame has surrounding sides and a bottom with an open top to removably receive and support the preformed concave mold of the two piece mold, said surrounding sides and bottom with the surrounding sides have a plurality of elongated pins extending inward toward one another, and with the bottom having a plurality of pins extending upward to thereby support the surrounding sides and bottom of a concave mold, with the pins being adjustable along their length inward toward one another and upward to enable the same frame to support different concave molds of different shapes and sizes therein in connection with the convex molds to form products of different sizes and shapes.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: August 2, 2005
    Assignee: VEC Industries, L.L.C.
    Inventor: Jeffrey S. Burgess