Component A Metal Is Group Ia, Iia Or Iiia And Component B Metal Is Group Ivb To Viib Or Viii (i.e., Alkali Metal, Alkaline Earth Metal, Be, Mg, Al, Ga, In Or Tl And Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Mn, Tc, Re, Iron Group Or Platinum Group) (e.g., Ziegler Catalyst, Etc.) Patents (Class 502/103)
  • Publication number: 20070179046
    Abstract: Provided is catalyst composition including a transition metal complex precatalyst represented by Formula 1; a first cocatalyst represented by Formula 2 which is an alkylaluminum compound; and a second cocatalyst represented by Formula 3 which is a salt compound comprising a Bronsted acid cation and a noncoordinating, compatible anion. Here, R1, R2, R3, R4, E, Q1, Q2 and M are defined in the specification. Al(R6)3 Formula 2 Here, R6 is defined in the specification. [L-H]+[ZA4]? Here, L, [L-H]+, Z and A are defined in the specification. A catalyst composition including binuclear transition metal complexes, an alkylaluminum compound, and a salt compound including a Bronsted acid cation, and a noncoordinating, compatible anion, and a method of preparing the catalyst composition are provided. The activity of the catalyst composition has been improved.
    Type: Application
    Filed: February 1, 2007
    Publication date: August 2, 2007
    Applicant: LG CHEM, LTD.
    Inventors: Eunjung LEE, Choong Hoon LEE, Seungwhan JUNG, Jung A LEE, Boram LEE
  • Patent number: 7250478
    Abstract: The present invention refers to a metallocene catalyst component for producing polyolefins according to formula (I) R?s (CpRn)g (CpRn) M Q3-g (I) or according to formula (II) R?(CpRn)MeXQ (II) wherein—each Cp is a substituted or unsubstituted cyclopentadienyl ring with the bridge-head position of at least one of the cyclopentadienyl rings being occupied by a silicon atom;—each R is the same or different and is hydrogen or a hydrocarbyl radical such as alkyl, alkenyl, aryl, alkylaryl or arylalkyl radical containing from 1 to 20 carbon atoms or two carbon atoms are joined together to form a C4-C6 ring; —R? is a structural bridge between two Cp rings;—M is a group IIIB, IVB, VB or VIB metal;—Q is a hydrocarbyl radical such as aryl, alkyl, alkenyl, alkylaryl or arylalkyl radical having from 1 to 20 carbon atoms, a hydrocarboxy radical having from 1 to 20 carbon atoms or a halogen and can be the same or different from each other;—s is 0 or 1, g is 0, 1 or 2 and s is 0 when g is 0, n is 4 when s is 1 and n is 5 whe
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: July 31, 2007
    Assignee: TOTAL Petrochemicals Research Feluy
    Inventor: Abbas Razavi
  • Patent number: 7247686
    Abstract: A solid cocatalyst for olefin polymerization in which an ion-containing compound comprising a cation expressed by [R4M]+, wherein the group R are each individually selected from the group consisting of hydrogen atom and a substituted or non-substituted hydrocarbon group having from 1 to 30 carbon atoms with the exception of an aryl group; two or more groups R may form a ring by bonding with one another; at least one of the groups R is a hydrocarbon group having from 1 to 30 carbon atoms with the exception of an aryl group; and M represents nitrogen or sulfur, and a non-coordinating anion expressed by [A] said ion-containing compound is chemically bonded to a fine particulate carrier is used.
    Type: Grant
    Filed: October 17, 2002
    Date of Patent: July 24, 2007
    Assignees: Basell Polyolefine GmbH, SunAllomer Ltd.
    Inventors: Satoru Ishigaki, Shinji Hinokuma
  • Patent number: 7247595
    Abstract: A metallocene compound represented by the following Chemical Formula 1: wherein M is a transition metal of Group 4; Cp denotes a cyclopentadienyl ring unsubstituted or substituted by hydrogen, alkyl, cycloalkyl, aryl, alkenyl, alkylaryl, arylalkyl or arylalkenyl radicals; Qs, which are the same or different, are halogen radicals, alkyl, alkenyl, aryl, alkylaryl, or arylakyl radicals having 1 to 20 carbon atoms, or alkylidene radicals having 1 to 20 carbon atoms; A? is methoxymethyl, t-butoxymethyl, tetrahydropyranyl, tetrahydrofuranyl, 1-ethoxyethyl, 1-methyl-1-methoxyethyl, or t-butyl; and a is an integer of 4 to 8. The metallocene compounds in this invention can be strongly supported on the inorganic support, and the supported catalyst of this invention allows for an olefin polymerization process without any fouling in the reactor, and produces a polymer with better morphology and bulk density.
    Type: Grant
    Filed: November 30, 2005
    Date of Patent: July 24, 2007
    Assignee: LG Chem, Ltd.
    Inventors: Bun-Yeoul Lee, Jae-Seung Oh, Joo-Eun Lee, Do-Hoon Lee
  • Patent number: 7247594
    Abstract: This invention relates to the field of olefin polymerization catalyst compositions, and methods for the polymerization and copolymerization of olefins, including polymerization methods using a catalyst composition. One aspect of this invention is the formation and use of a catalyst composition comprising a transition metal compound and an activator for olefin polymerization processes.
    Type: Grant
    Filed: April 13, 2005
    Date of Patent: July 24, 2007
    Assignee: Chevron Phillips Chemical Co. LP
    Inventors: Kumi C. Jayaratne, Michael D. Jensen, Matthew G. Thorn, Max P. McDaniel, Paul Barbee, Qing Yang
  • Patent number: 7247687
    Abstract: This invention relates to a transition metal compound represented by the formula LMX wherein M is a Group 3 to 11 metal L is a bulky bidentate or tridentate neutral ligand that is bonded to M by two or three heteroatoms and at least one heteroatom is nitrogen; X is a substituted or unsubstituted catecholate ligand provided that the substituted catecholate ligand does not contain a 1,2-diketone functionality.
    Type: Grant
    Filed: July 17, 2003
    Date of Patent: July 24, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Vladimir Kuzunich Cherkasov, Michael Paviovich Bubnov, Nikolay Olegovich Druzhkov, Valentina Nikolavena Glushakova, Irina Alexandrovna Teplova, Nina Aleksandrovna Skorodumova, Gleb Arsent′evich Abakumov, Cynthia A. Ballinger, Kevin R. Squire, Jo Ann Marie Canich, Enock Berluche, Lisa Saunders Baugh, Donald Norman Schulz, Baiyi Zhao
  • Publication number: 20070158236
    Abstract: Bimetallic catalyst precursors are manufactured from a plurality of molybdenum atoms and a plurality of atoms of a secondary transition metal (e.g., one or more of cobalt, iron, or nickel). The molybdenum atoms and the secondary transition metal atoms are each bonded with a plurality of organic anions (e.g., 2-ethyl hexanoate) to form a mixture of an oil-soluble molybdenum salt and an oil-soluble secondary transition metal salt. The molybdenum and/or the secondary transition metals are preferably reacted with the organic agent in the presence of a strong reducing agent such as hydrogen. To obtain this mixture of metal salts, an organic agent is reacted with the molybdenum at a temperature between about 100° C. and about 350° C. The secondary transition metal is reacted with the organic agent at a different temperature, preferably between 50° C. and 200° C. The metal salts are capable of forming a hydroprocessing metal sulfide catalyst in heavy oil feedstocks.
    Type: Application
    Filed: August 1, 2006
    Publication date: July 12, 2007
    Applicant: Headwaters Nanokinetix, Inc.
    Inventors: Bing Zhou, Zhenhua Zhou, Zhihua Wu
  • Patent number: 7241715
    Abstract: New ligands and compositions with bridged bis-aromatic ligands are disclosed that catalyze the polymerization of monomers into polymers. These catalysts with metal centers have high performance characteristics, including higher comonomer incorporation into ethylene/olefin copolymers, where such olefins are for example, 1-octene, propylene or styrene. The catalysts also polymerize propylene into isotactic polypropylene.
    Type: Grant
    Filed: May 16, 2006
    Date of Patent: July 10, 2007
    Assignee: Symyx Technologies, Inc.
    Inventors: Thomas R. Boussie, Oliver Brümmer, Gary M. Diamond, Christopher Goh, Anne M. LaPointe, Margarete K. Leclerc, James A. W. Shoemaker
  • Patent number: 7241849
    Abstract: The present invention discloses a metallocene catalyst component of formula (Flu-R?-Cp)M(?3-C3R?5)(ether)n (I) wherein Cp is a cyclopentadienyl, substituted or unsubstituted, Flu is a fluorenyl, substituted or unsubstitutted, R? is a structural bridge between Cp and Flu imparting stereorigidity to the component, M is a metal Group III of the Periodic Table, each R? is the same or different and is hydrogen or a hydrocarbyl having from 1 to 20 carbon atoms and n is 0, 1 or 2. It further discloses a process for preparing said catalyst component and its used in the controlled polymerisation of polar or non polar monomers.
    Type: Grant
    Filed: January 6, 2004
    Date of Patent: July 10, 2007
    Assignee: Total Petrochemicals Research Feluy
    Inventors: Jean-François Carpentier, Evgueni Kirillov, Abbas Razavi
  • Patent number: 7241714
    Abstract: Ligands, compositions, metal-ligand complexes and arrays with substituted bridged bis-biaromatic ligands, and methods of making and using the same, are disclosed that are useful in the catalysis of transformations such as the polymerization of monomers into polymers. The catalysts have high performance characteristics, including higher comonomer incorporation into ethylene/olefin copolymers, where such olefins are for example, 1-octene, propylene or styrene. The catalysts also polymerize propylene into isotactic polypropylene.
    Type: Grant
    Filed: May 16, 2006
    Date of Patent: July 10, 2007
    Assignee: Symyx Technologies, Inc.
    Inventors: Thomas R. Boussie, Oliver Brümmer, Gary M. Diamond, Anne M. LaPointe, Margarete K. Leclerc, Cynthia Micklatcher, Pu Sun, Xiaohong Bei
  • Patent number: 7238818
    Abstract: A new class of heterocyclic metallocenes, a catalytic system containing them and a process for polymerizing addition polymerizable monomers using said catalytic system are disclosed; the heterocyclic metallocenes correspond to the formula (I): YjR?iZjjMeQkPl wherein Y is a coordinating group containing a six ? electron central radical directly coordinating Me, to which are associated one or more radicals containing at least one non-carbon atom selected from B, N, O, Al, Si, P, S, Ga, Ge, As, Se, In, Sn, Sb and Te; R? is a divalent bridge between the Y and Z groups; Z is a coordinating group, optionally being equal to Y; Me is a transition metal; Q is halogen or hydrocarbon substituents; P is a counterion; i is 0 or 1; j is 1–3; jj is 0–2; k is 1–3; and l is 0–2.
    Type: Grant
    Filed: March 24, 2003
    Date of Patent: July 3, 2007
    Assignee: Basell Polyolefine GmbH
    Inventors: John A. Ewen, Michael J. Elder, Robert L. Jones, Jr., Yuri A. Dubitsky
  • Patent number: 7238637
    Abstract: The invention provides a process for producing an olefin polymerization catalyst comprising a catalyst component formed by contacting at least (a) a compound of Group 1 to 3 of the Periodic Table (IUPAC) with (b) a transition metal compound of Group 4 to 10 of the Periodic Table (IUPAC) or a compound of an actinide or lanthanide, in the form of solid catalyst particles, said process comprising: (1) preparing a solution from said compounds; (2) dispersing said solution to a solvent immiscible therewith and inert in relation to said compounds, to obtain an emulsion in which said solution forms the dispersed phase; and (3) solidifying the catalyst component in the dispersed droplets.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: July 3, 2007
    Assignee: Borealis Technology Oy
    Inventors: Thomas Garoff, Kari Pesonen, Päivi Waldvogel, Timo V. Laine, Peter Denifl, Jarmo Lindroos
  • Patent number: 7238758
    Abstract: The invention has an object to provide a catalyst for polymerizing or copolymerizing an ?-olefin, catalyst constituent thereof, and method of polymerizing ?-olefins with the catalyst, for production of ?-olefin polymers or copolymers with high hydrogen response, high polymarization reaction rate, high stereoregularity and excellent melt fluidity. The invention discloses a catalyst constituent of the catalyst for polymerizing or copolymerizing an ?-olefin, represented by Formula 37 or 38: Si(OR1)3(NR2R3)Formula 37 (where in Formula 37, R1 is a hydrocarbon group with 1 to 6 carbon atoms; R2 is a hydrocarbon group with 1 to 12 carbon atoms or hydrogen; and R3 is a hydrocarbon group with 1 to 12 carbon atoms) RNSi(OR1)3Formula 38 (where in Formula 38, R1 is a hydrocarbon group with 1 to 6 carbon atoms; and RN is a cyclicl amino group).
    Type: Grant
    Filed: August 19, 2003
    Date of Patent: July 3, 2007
    Assignee: Ube Industries, Ltd.
    Inventors: Motozo Yoshikiyo, Toshifumi Fukunaga, Hiroshi Sato, Toshikazu Machida, Hiroyuki Ikeuchi, Takefumi Yano, Yasuhiro Tanaka
  • Patent number: 7235703
    Abstract: An improved catalytic composition for oligomerization, in particular dimerization, of monoolefins comprises the product resulting from bringing the following three constituents into contact in any order: a) at least one divalent nickel compound; b) at least one hydrocarbylaluminium dihalide, optionally enriched with an aluminium trihalide; and c) at least one organic Bronsted acid; the catalytic composition being pre-conditioned in a solvent before using it for oligomerization.
    Type: Grant
    Filed: April 18, 2005
    Date of Patent: June 26, 2007
    Assignee: Institut Francais Du Petrole
    Inventors: Dominique Commereuc, Alain Forestiere, François Hugues, Hélène Olivier
  • Patent number: 7232785
    Abstract: The present invention relates to a new solid catalytic component, which can be used in combination with an aluminum compound as co-catalyst and optionally an external electron donor as additional co-catalyst to form a catalytic system of the Ziegler-Natta-catalyst-type. The solid catalytic system comprises titanium or vanadium compound, a compound of magnesium containing at least one halogen, a particulate porous support, and optionally an internal electron donor.
    Type: Grant
    Filed: January 28, 2003
    Date of Patent: June 19, 2007
    Assignee: ABB Lummus Global, Inc.
    Inventors: Wolf Spaether, John Lynch, Joachim Rösch, Rainer Hemmerich
  • Patent number: 7232869
    Abstract: A process for the preparation of a catalyst system includes the steps of combining a Lewis base, an organic compound having at least one functional group containing active hydrogen, and an organometallic component with a particulate support material to provide an intermediate composition, and then combining the intermediate composition with one or more metallocene compound. The catalyst system is advantageously used for olefin polymerization.
    Type: Grant
    Filed: May 17, 2005
    Date of Patent: June 19, 2007
    Assignee: Novolen Technology Holdings, C.V.
    Inventors: Thorsten Sell, Joerg Schottek, Nicola Stefanie Paczkowski, Andreas Winter
  • Patent number: 7230128
    Abstract: Fluorenyl-containing metallocenes are disclosed along with methods for making the metallocenes. Also disclosed are methods for using the metallocenes as polymerization catalysts. In addition, polymers resulting from such polymerizations are disclosed.
    Type: Grant
    Filed: May 10, 2002
    Date of Patent: June 12, 2007
    Assignee: Phillips Potroleum Company
    Inventors: Helmut G. Alt, Syriac J. Palackal, Konstantinos Patsidis, M. Bruce Welch, Rolf L. Geerts, Eric T. Hsieh, Max P. McDaniel, Gil R. Hawley, Paul D. Smith
  • Patent number: 7229943
    Abstract: A polymerisation catalyst comprising (1) a transition metal compound of Formula A, and optionally (2) an activating quantity of a Lewis acid activator. Z is a five-membered heterocyclic group containing at least one carbon atom, at least one nitrogen atom and at least one other hetero atom selected from nitrogen, sulphur and oxygen, the remaining atoms in the ring being nitrogen or carbon; M is a metal from Group 3 to 11 of the Periodic Table or a lanthanide metal; E1 and E2 are divalent groups from (i) aliphatic hydrocarbon, (ii) alicyclic hydrocarbon, (iii) aromatic hydrocarbon, (iv) alkyl substituted aromatic hydrocarbon (v) heterocyclic groups and (vi) heterosubstituted derivatives of groups (i) to (v); D1 and D2 are donor groups; X is an anionic group, L is a neutral donor group; n=m=zero or 1; y and z are zero or integers. The catalysts are useful for polymerising or oligomerising 1-olefins.
    Type: Grant
    Filed: March 18, 2004
    Date of Patent: June 12, 2007
    Assignee: Innovene Europe Limited
    Inventors: Vernon Charles Gibson, Atanas Kostadinov Tomov
  • Patent number: 7226886
    Abstract: Catalyst compositions comprising a first metallocene compound, a second metallocene compound, an activator-support, and an organoaluminum compound are provided. An improved method for preparing cyclopentadienyl complexes used to produce polyolefins is also provided.
    Type: Grant
    Filed: September 15, 2005
    Date of Patent: June 5, 2007
    Assignee: Chevron Phillips Chemical Company, L.P.
    Inventors: Kumudini C. Jayaratne, Michael D. Jensen, Qing Yang
  • Patent number: 7223878
    Abstract: A process for separating inorganic and organometallic by-products from a mixture comprising at least one organometallic transition metal compound as product and at least one organometallic by-product and at least one inorganic by-product as by-products comprises the steps A) admixing the mixture comprising the product, the organometallic by-product and the inorganic by-product with a mixture comprising at least one polar organic extractant and water and separating off the undissolved residue, B) washing the residue from step A) with a nonpolar organic extractant or a mixture comprising at least one nonpolar organic extractant and at least one aprotic polar organic solvent and C) drying the residue which has been washed in step B) and comprises the organometallic transition metal compound.
    Type: Grant
    Filed: May 18, 2002
    Date of Patent: May 29, 2007
    Assignee: Basell Polyolefine GmbH
    Inventors: Jörg Schulte, Jörg Schottek
  • Patent number: 7223711
    Abstract: Catalyst components for the preparation of ethylene (co)polymers capable to produce polymers with high bulk density, to avoid the problems of formation of fines and that have a high activity are provided. Said catalyst components are characterized by comprising a non-stereospecific solid catalyst component, comprising a titanium compound and a magnesium dihalide, which is pre-polymerized with an alpha olefin CH2?CHR1 wherein R is a C1–C8 alkyl group, to such an extent that the amount of the ?-olefin pre-polymer is up to 100 g per g of said solid catalyst component.
    Type: Grant
    Filed: May 7, 2001
    Date of Patent: May 29, 2007
    Assignee: Basell Polyolefine GmbH
    Inventors: Mario Sacchetti, Diego Brita, Gianni Collina
  • Patent number: 7223824
    Abstract: A multinuclear transition metal compound which has two or more catalytic active sites, and is useful in preparing the olefin polymer and copolymer, is disclosed. The multinuclear transition metal compound for olefin polymerization includes two or more metals, and at least one ligand having a cyclopentadienyl moiety, which connects the two or more metals. The preferable multinuclear transition metal catalyst for olefin polymerization includes the first transition metal, the first ? ligand having a cyclopentadienyl moiety, which is coordinated to the first transition metal, and the second transition metal to which the second ? ligand having a cyclopentadienyl moiety is coordinated, wherein the second transition metal is bonded to the first ?-ligand via a sigma (?) bond.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: May 29, 2007
    Assignee: Daelim Industrial Co., Ltd.
    Inventors: Sah-Mun Hong, Sung-Woo Kang, Young-Jae Jun, Jin-Sook Oh, Hyun-Ki Yoon
  • Patent number: 7223712
    Abstract: An internal electron-donor compound selected from the 1,3-diethers of formula (I) in which R is a C1–C10 alkyl group, R1 is a linear or branched primary alkyl radical having at least three carbon atoms, optionally containing a heteroatom, and R2 is a secondary alkyl or cycloalkyl radicals different from i-propyl, optionally containing a heteroatom.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: May 29, 2007
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Giampiero Morini, Giulio Balbontin, Ronald R. Andrea, Van Loon Jan Dirk
  • Patent number: 7220695
    Abstract: This invention relates to supported activators comprising the product of the combination of an ion-exchange layered silicate, an organoaluminum compound, and a heterocyclic compound, which may be substituted or unsubstituted. This invention further relates to catalyst systems comprising catalyst compounds and such activators, as well as processes to polymerize unsaturated monomers using the supported activators. For the purposes of this patent specification and the claims thereto, the term “activator” is used interchangeably with the term “co-catalyst”, the term “catalyst” refers to a metal compound that when combined with an activator polymerizes olefins, and the term “catalyst system” refers to the combination of a catalyst and an activator with or without a support. The terms “support” or “carrier”, for purposes of this patent specification, are used interchangeably and are any ion-exchange layered silicates.
    Type: Grant
    Filed: January 7, 2004
    Date of Patent: May 22, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gary L. Casty, Smita Kacker, Jack W. Johnson, Murielle V. Scott, Steven L. Hegwood, Robert R. Simpson, Robert P. Reynolds
  • Patent number: 7220694
    Abstract: The invention relates to a magnesium compound effective in producing olefin polymers having an increased bulk density and a narrowed particle size distribution, not lowering the stereospecificity of the polymers produced and not lowering the polymerization activity in producing the polymers, to an olefin polymerization catalyst comprising the compound, and to a method for producing such olefin polymers. The olefin polymerization catalyst comprises (A) a solid catalyst component prepared by contacting a magnesium compound having a specific particle size distribution index (P), a titanium compound and an electron donor compound with each other, (B) an organometallic compound, and (C) an electron donor. The olefin polymerization method comprises polymerizing an olefin in the presence of the catalyst to give olefin polymers.
    Type: Grant
    Filed: April 26, 2004
    Date of Patent: May 22, 2007
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Shohjiroh Tanase, Takehiro Tsuda, Tsuyoshi Ota, Hideo Funabashi
  • Patent number: 7214747
    Abstract: This invention relates to a metallocene compounds represented by formula: wherein M is a group 3, 4, 5 or 6 transition metal atom, or a lanthanide metal atom, or actinide metal atom; E is an indenyl ligand that is substituted with a PR2 group in the two position of the indenyl ligand, where each R is, independently a hydrocarbyl, substituted hydrocarbyl, halocarbyl, or substituted halocarbyl substituent, and additionally, E may be substituted with 0, 1, 2, 3, 4, 5 or 6 Rn where each Rn is, independently, a hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, silylcarbyl, substituted silylcarbyl, germylcarbyl, or substituted germylcarbyl substituent, and optionally, two or more adjacent Rn substituents may join together to form a substituted or unsubstituted, saturated, partially unsaturated, or aromatic cyclic or polycyclic substituent; A is a substituted or unsubstituted cyclopentadienyl ligand, a substituted or unsubstituted heterocyclopentadienyl ligand, a substituted or unsubstit
    Type: Grant
    Filed: March 11, 2005
    Date of Patent: May 8, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Alexander Z. Voskoboynikov, Denis N. Kazyulkin, Vyatcheslav V. Izmer, Alexey N. Ryabov, Jo Ann M. Canich
  • Patent number: 7214744
    Abstract: A catalyst system comprising (i) a bulky ligand catalyst compound; and (ii) a novel borate activator is active for olefin polymerization. The novel borate contains at least one chelating (divalent) ligand and contains at least one fluorine atom. Preferred borate activators are provided as anilinium or carbonium salts. Highly preferred borate salts contain two perfluorinated alkoxy chelating ligands. The catalyst system may be used to produce polyethylene for “end use” applications such as polyethylene film and molded polyethylene goods.
    Type: Grant
    Filed: June 22, 2005
    Date of Patent: May 8, 2007
    Assignee: Nova Chemicals (International) S.A.
    Inventors: Xiaoliang Gao, Isam Jaber
  • Patent number: 7214748
    Abstract: The present invention relates to a process for the production of a catalyst by reacting metal compounds with azo ligands, the catalyst, the use of this catalyst as a polymerization catalyst, a process for olefin (co)polymerization with the aid of these catalysts, reaction products of these catalysts with co-catalysts, the olefin (co)polymer, the use of this olefin (co)polymer for the production of molded parts and also molded parts produced from the olefin (co)catalyst.
    Type: Grant
    Filed: March 4, 2004
    Date of Patent: May 8, 2007
    Assignee: Lanxess Deutschland GmbH
    Inventor: Thomas Weiss
  • Patent number: 7214746
    Abstract: This invention relates to metallocene compounds represented by formula: wherein M is a group 3, 4, 5 or 6 transition metal atom, or a lanthanide metal atom, or actinide metal atom; E is a substituted or unsubstituted indenyl ligand that is bonded to Y through the two position of the indenyl ring; A is bonded to Y, and is a substituted or unsubstituted cyclopentadienyl ligand, a substituted or unsubstituted heterocyclopentadienyl ligand, a substituted or unsubstituted indenyl ligand, a substituted or unsubstituted heteroindenyl ligand, a substituted or unsubstituted fluorenyl ligand, a substituted or unsubstituted heterofluorenyl ligand, or other mono-anionic ligand, or A may, independently, be defined as E; Y is a phosphorus containing group that is bonded to both E and A, and is bonded via the phosphorus atom to E; and X are, independently, univalent anionic ligands, or both X are joined and bound to the metal atom to form a metallocycle ring, or both X join to form a chelating ligand, a diene ligand, o
    Type: Grant
    Filed: March 11, 2005
    Date of Patent: May 8, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Alexander Z. Voskoboynikov, Denis N. Kazyulkin, Vyatcheslav V. Izmer, Alexey N. Ryabov, Jo Ann M. Canich
  • Patent number: 7211538
    Abstract: Catalyst component for the polymerization of alpha-olefins in solution, in suspension, in gas phase at low and high pressure and temperature or in mass at high pressures and high or low temperatures, characterized in that is defined by general formulas I or II wherein: R, equal to or different from each other, is hydrogen or a radical which contains from 1 to 20 carbon atoms; this group optionally contains heteroatoms of groups 14 to 16 of the periodic table of the elements and boron; at least one group R contains a group OSiR?3, Q is selected from a group comprising: boron or an element from groups 14 or 16 of the periodic table; m value can change from 1 to 4 and it preferably is 1 or 2; L, equal to or different from each other, is a cyclic organic group united to M through a ? bond, or it is an atom from groups 15 or 16 of the periodic table; L1 and L2, equal to or different from each other, have the same meaning of L; M is a metal from groups 3, 4, 10 of the periodic table, lanthanide or actinide.
    Type: Grant
    Filed: July 16, 2004
    Date of Patent: May 1, 2007
    Assignee: Repsol Quimica S.A.
    Inventors: Jose Sancho Royo, Gerardo Hidalgo Llinás, Antonio Muñoz-Escalona Lafuente, Francisca Martínez Núñez, Carlos Martín Marcos, Pilar Lafuente Cañas, Begoña Peña García
  • Patent number: 7211537
    Abstract: A modified aluminum oxy compound (A) obtained by reacting an aluminum oxy compound (a), water (b) and a compound having a hydroxyl group (c); a polymerization catalyst component comprising the modified aluminum oxy compound; a polymerization catalyst obtained by contacting said modified aluminum oxy compound (A), a transition metal compound (B) and optionally an organoaluminum compound (C) and a specified boron compound; and a process for producing an olefin polymer or an alkenyl aromatic hydrocarbon polymer with the polymerization catalyst.
    Type: Grant
    Filed: April 26, 2005
    Date of Patent: May 1, 2007
    Assignee: Sumitomo Chemical Company Limited
    Inventors: Masayuki Fujita, Tatsuya Miyatake, Yoshinori Seki, Nobuo Oi
  • Patent number: 7208435
    Abstract: A solid catalyst component for polymerization of olefins prepared by contacting (a) a dialkoxy magnesium compound, (b) a tetra-valent titanium halide, and (c) an electron donor compound of the formula R1R2C(COOR3)2 suspended in (d) an aromatic hydrocarbon having a boiling point in the range of 50–150° C. The catalyst containing the catalyst component is excellent in the olefin polymerization catalyst activity to hydrogen and can produce a polymer with a high stereoregularity in a high yield.
    Type: Grant
    Filed: August 26, 2003
    Date of Patent: April 24, 2007
    Assignee: Toho Catalyst Co., Ltd.
    Inventors: Motoki Hosaka, Maki Sato
  • Patent number: 7208642
    Abstract: A production process and a catalyst are provided, which can be less decreased in activity of the catalyst even when CO2, water and the like are present in the starting material and/or the reaction system, and which can produce a formic ester or a methanol at a low temperature and a low pressure. The present invention relates to a process for producing methanol, comprising reacting carbon monoxide with an alcohol in the presence of an alkali metal-type catalyst, and/or an alkaline earth metal-type catalyst to produce a formic ester, wherein a hydrogenolysis catalyst of formic ester and hydrogen are allowed to be present together in the reaction system to hydrogenate the produced formic ester and thereby obtain a methanol.
    Type: Grant
    Filed: February 23, 2001
    Date of Patent: April 24, 2007
    Assignee: Nippon Steel Corporation
    Inventors: Kaoru Fujimoto, Noritatsu Tsubaki, Kenichiro Fujimoto
  • Patent number: 7208436
    Abstract: Catalyst components for the polymerization of olefins CH2?CHR, wherein R is hydrogen or a hydrocarbon radical having 1–12 carbon atoms, comprising Mg, Ti, Cl, OR groups, where R is a C1–C10 alkyl group optionally containing heteroatoms, and an ether having two or more ether groups, characterized by the fact that the Mg/Ti weight ratio is lower than 3 from 2 to 6.5 the Cl/Ti weight ratio is from 1.5 to 6, the OR/Ti weight ratio is from 0.5 to 3.5 and at least 50% of the Titanium atoms are in a valence state lower than 4. The said catalyst components allow the preparation of ethylene copolymers with a low content of xylene soluble fractions.
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: April 24, 2007
    Assignee: Basell Poliolenfine Italia s.r.l.
    Inventors: Tiziano Dall'Occo, Gianfrancesco Margelli
  • Patent number: 7205364
    Abstract: The invention is a catalyst system including a Group IV B transition metal component and an alumoxane component which may be employed to polymerize olefins to produce a high molecular weight polymer.
    Type: Grant
    Filed: March 28, 1991
    Date of Patent: April 17, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Jo Ann Marie Canich
  • Patent number: 7202314
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2?CHR in which R is hydrogen or a hydrocarbon radical with 1–12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from succinates, said catalyst component being obtainable by a process comprising the following steps: (a) dissolving a halide of magnesium in a solvent system comprising an organic epoxy compound or an organic phosphorus compound and optionally an inert diluent to form a solution; (b) mixing the obtained solution with a titanium compound to form a mixture; (c) precipitating a solid from the mixture obtained in step (b) in the presence of a succinate and/or an auxiliary precipitant; (d) if a succinate is not used in step (c), contacting the solid obtained in (c) with a succinate, and (e) treating the solid obtained in (c) or (d) with a titanium compound optionally in the presence of an inert diluent.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: April 10, 2007
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Giampiero Morini, Giulio Balbontin, Gianni Vitale
  • Patent number: 7202373
    Abstract: Monocyclopentadienyl complexes in which the cyclopentadienyl system bears at least one uncharged donor bound via a boron-containing bridge and comprising one or more atoms of group 15 and/or 16 of the Periodic Table of the Elements and is bound to a metal selected from the group consisting of titanium in the oxidation state 3, vanadium, chromium, molybdenum and tungsten, a catalyst system comprising at least one of the monocyclopentadienyl complexes, the use of the catalyst system for the polymerization or copolymerization of olefins and a process for preparing polyolefins by polymerization or copolymerization of olefins in the presence of the catalyst system and polymers obtainable in this way.
    Type: Grant
    Filed: August 18, 2003
    Date of Patent: April 10, 2007
    Assignee: Basell Polyolefine GmbH
    Inventor: Shahram Mihan
  • Patent number: 7202191
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G?) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: April 10, 2007
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael R. Wallace
  • Patent number: 7199071
    Abstract: The present invention relates to a catalyst component suitable for olefin (co)polymerization, which comprises an aluminoxane supported on magnesium halide and contains more than 5% by weight of aluminum. The catalyst component according to the present invention is obtained by contacting an aluminoxane compound and a magnesium compound in the presence of a multifunctional organic compound. The catalyst comprising said component and metallocene shows good activity and consumes less amount of aluminoxane in the process of olefin polymerization. The polymer prepared by using said catalyst has an improved particle morphology and a narrow particle distribution.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: April 3, 2007
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute Of Chemical Industry
    Inventors: Ying Zheng, Zhe Guan, Shuke Jiao, Bo Qiu, Xi Wang
  • Patent number: 7199212
    Abstract: A novel polymerization catalyst for polyesters, which does not contain any germanium or antimony compound as the main component; polyesters produced with the catalyst; and a process for producing polyesters. This polymerization catalyst is excellent in catalytic activity, little causes thermal degradation of polyesters in melt molding even when neither deactivated nor removed, and can give thermally stable polyesters which little generate foreign matter and are excellent in transparency and color. The polymerization catalyst is one which contains as the first metal-containing component at least one member selected from the group consisting of aluminum and aluminum compounds and which gives polyethylene terephthalate (PET) having a thermal stability parameter (TS) satisfying the relationship: (1) TS<0.3.
    Type: Grant
    Filed: December 25, 2000
    Date of Patent: April 3, 2007
    Assignee: Toyo Boseki Kabushiki Kaisha
    Inventors: Takahiro Nakajima, Kenichi Tsukamoto, Shoichi Gyobu, Maki Sato
  • Patent number: 7199201
    Abstract: The neodymium catalyst system prepared by the technique of this invention can be used in the polymerization of isoprene monomer into synthetic polyisoprene rubber having an extremely high cis-microstructure content and high stereo regularity. This polyisoprene rubber will crystallize under strain and can be compounded into rubber formulations in a manner similar to natural rubber. This invention more specifically discloses a process for the synthesis of polyisoprene rubber which comprises polymerizing isoprene monomer in the presence of a neodymium catalyst system, wherein the neodymium catalyst system is prepared by a process that comprises (1) reacting a neodymium carboxylate with an organoaluminum compound in an organic solvent to produce neodymium-aluminum catalyst component, and (2) subsequently reacting the neodymium-aluminum catalyst component with an elemental halogen to produce the neodymium catalyst system, wherein the neodymium catalyst system is void of nickel-containing compounds.
    Type: Grant
    Filed: November 23, 2005
    Date of Patent: April 3, 2007
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Adel Farhan Halasa, Wen-Liang Hsu, Aaron Michael Ryba, Jin-Ping Zhou, Chad Aaron Jasiunas, Paul Harry Sandstrom
  • Patent number: 7196031
    Abstract: A catalyst composition for polymerization of a conjugated diene or copolymerization of a conjugated diene and an aromatic vinyl compound, which comprises the following components: (A) a metallocene-type complex of a rare earth metal compound (samarium complex etc.), and (B) an ionic compound composed of a non-coordinate anion and a cation (triphenylcarbonium tetrakis(pentafluorophenyl)borate etc.) and/or an aluminoxane. The catalyst composition is useful for producing a polymer having a high cis-1,4-configuration content in the microstructure and a narrow molecular weight distribution.
    Type: Grant
    Filed: September 4, 2002
    Date of Patent: March 27, 2007
    Assignee: Riken
    Inventors: Shojiro Kaita, Zhaomin Hou, Yasuo Wakatsuki
  • Patent number: 7196152
    Abstract: The invention relates to a modified Ziegler catalyst for preparing a poly-1-olefin in suspension, in solution or in the gas phase, which catalyst comprises the reaction product of a magnesium alkoxide (component a) with a transition metal compound (component b) and an organometallic compound (component c) together with an additional component (d) comprising a compound of the chemical formula M?Rx where M is an element of main group IV of the Periodic Table, R is halogen or an organic radical such as alkyl having from 1 to 10 carbon atoms, oxyalkyl having from 1 to 10 carbon atoms, cycloalkyl having from 4 to 8 carbon atoms in the ring and, if desired, from 1 to 6 substituents R? on the ring, aryl having from 6 to 10 carbon atoms in the aromatic and, if desired, from 1 to 6 substituents R? on the aromatic, where R? is a halogen or an alkyl radical having from 1 to 4 carbon atoms or an OH group or an NO2 group or an oxyalkyl radical having from 1 to 4 carbon atoms, and x is an integer from 1 to 4.
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: March 27, 2007
    Assignee: Basell Polyolefine GmbH
    Inventors: Frank Alt, Ludwig Böhm, Friedhelm Gundert
  • Patent number: 7192901
    Abstract: This invention relates to a method of preparing a supported catalyst comprising the steps of contacting a solid titanium or solid aluminum compound with a supported catalyst compound, and heating the combination to at least 150° C.
    Type: Grant
    Filed: September 9, 2005
    Date of Patent: March 20, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Stanley J. Katzen, Anthony N. Speca
  • Patent number: 7193099
    Abstract: The invention relates to a process for preparing racemic metallocene biphenoxide complexes by reacting bridged transition metal complexes with cyclopentadienyl derivatives of alkali metals or alkaline earth metals and heating the reaction mixture obtained in this way to a temperature in the range from ?78 to 250° C., to the corresponding metallocene biphenoxide complexes and to their use as catalysts or as constituents of catalysts for the polymerization of olefinically unsaturated compounds or as reagents or catalysts in stereoselective synthesis.
    Type: Grant
    Filed: October 22, 2003
    Date of Patent: March 20, 2007
    Assignee: Basell Polyolefine GmbH
    Inventors: Hans-Robert-Hellmuth Damrau, Patrik Müller, Valerie Garcia, Christian Sidot, Christian Tellier, Jean-François Lelong
  • Patent number: 7189790
    Abstract: To develop a catalyst component for olefin polymerization, a metallocene catalyst for olefin polymerization and a process for the production of an olefin polymer capable of producing an olefin polymer having a high molecular weight and a high melting point which can be extruded or injection-molded in a high yield and a novel transition metal compound to be used in these catalyst components a catalyst component for olefin polymerization is made of a transition metal compound represented by formula (I) shown below; a metallocene catalyst for olefin polymerization comprises the catalyst component for olefin polymerization; and a process for the production of an olefin polymer is performed in the presence of the metallocene catalyst for olefin polymerization:
    Type: Grant
    Filed: September 15, 2004
    Date of Patent: March 13, 2007
    Assignee: Japan Polypropylene Corporation
    Inventors: Naoshi Iwama, Takao Tayano, Hisashi Ohtaki
  • Patent number: 7189674
    Abstract: Supported catalyst composition for polymerization of olefins comprising: (i) a titanium compound, a magnesium compound and at least one electron donor compound; (ii) an oxygen containing polymer support; and (iii) a cocatalyst comprising at least one aluminum compound.
    Type: Grant
    Filed: February 7, 2002
    Date of Patent: March 13, 2007
    Assignee: Saudi Basic Industries Corporation
    Inventors: Mansour I. Taftaf, Serajudin F. Ahmed
  • Patent number: 7189791
    Abstract: This invention relates to a transition metal catalyst compound represented by the formula: LMX2 or (LMX2)2 wherein each M is independently a Group 7 to 11 metal, preferably a Group 7, 8, 9, or 10 metal; each L is, independently, a tridentate or tetradentate neutrally charged ligand that is bonded to M by three or four nitrogen atoms, (where at least one of the nitrogen atoms is a central nitrogen atom and at least two of the nitrogen atoms are terminal nitrogen atoms), and at least two terminal nitrogen atoms are substituted with one C3–C50 hydrocarbyl and one hydrogen atom or two hydrocarbyls wherein at least one hydrocarbyl is a C3–C50 hydrocarbyl, and the central nitrogen atom is bonded to three different carbon atoms or two different carbon atoms and one hydrogen atom; X is independently a monoanionic ligand, or two X may join together to form a bidentate dianionic ligand.
    Type: Grant
    Filed: May 27, 2004
    Date of Patent: March 13, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gregory Adam Solan, Christopher James Davies
  • Patent number: 7186782
    Abstract: A process for hydrogenation of an unsaturated polymer. The conjugated diene polymer in an inert organic solvent is brought into contact with hydrogen in the presence of a hydrogenation catalyst composition to selectively hydrogenate the unsaturated double bonds in the conjugated diene units of the conjugated diene polymer. The hydrogenation catalyst composition includes: (a) a titanium compound; (b) a compound represented by formula (II) or formula (III): wherein L1 is a Group IVA element, L2 is a Group IVA element, R3 is C1–C12 alkyl or C1–C12 cycloalkyl, R4 is C2–C12 alkyl or C3–C12 cycloalkyl, and X1, X2, and X3 can be the same or different and are C1–C12 alkyl, C1–C12 alkoxy, C1–C12 cycloalkoxy, phenyl, or phenoxy; and (c) a trialkylaluminum compound.
    Type: Grant
    Filed: March 23, 2005
    Date of Patent: March 6, 2007
    Assignee: TSRC Corporation
    Inventors: Fu Lin, Jing-Cherng Tsai, Chih-Kuang Tsai, Shun-An Liu
  • Patent number: 7172987
    Abstract: Bimetallic catalysts, and methods of producing a bimetallic catalyst comprising a modified Ziegler-Natta catalyst and a metallocene are provided, in one embodiment the method including combining: (a) a Ziegler-Natta catalyst comprising a Group 4, 5 or 6 metal halide and/or oxide, optionally including a magnesium compound, with (b) a modifier compound (“modifier”), wherein the modifier compound is a Group 13 alkyl compound, to form a modified Ziegler-Natta catalyst. Also provided is a method of olefin polymerization using the bimetallic catalyst of the invention. The modified Ziegler-Natta catalyst is preferably non-activated, that is, it is unreactive towards olefin polymerization alone. In one embodiment, the molar ratio of the Group 13 metal (of the modifier) to the Group 4, 5 or 6 metal halide and/or oxide is less than 10:1 in one embodiment.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: February 6, 2007
    Assignee: Univation Technologies, LLC
    Inventors: Sun-Chueh Kao, Michael D. Awe