Abstract: Reticulated vitrified carbon compositions which contain particles of Cu, Sn, Zn, Pb, Ni, Fe, or alloys or mixtures thereof dispersed therein and reticulated vitreous carbon compositions wherein some or all of said metal or alloy particles have been converted into salts or mixtures of salts thereof. Processes for the preparation of such compositions.

Abstract: It is MPPE based polymeric carbon materials with high electric and gas conductivity, large surface area with narrow pore size distribution, good mechanical strength, versatile applications and ease of manufacturing. The carbon material can be in the form of carbon powder, carbon fiber reinforced sheets or other types of carbon/carbon composites. This carbon material can be readily utilized in/as base materials for catalysts, adsorbent, water treatment materials, electrodes for double layer capacitors, fuel gas storage materials and fuel cell gas diffusion electrodes. The carbon is produced by oxidation of poly(phenylene ether) (PPE) in air or other oxygen containing atmospheres at temperatures near the glass transition temperature of PPE, followed by carbonization of the oxidized material in an inert atmosphere at elevated temperatures (400-3000° C.) and activating the carbon materials with steam, carbon dioxide, oxygen containing gases, organic or inorganic bases and organic or inorganic acids.

Abstract: A method and apparatus for controlling or removing mercury, mercury compounds and high molecular weight organics, if present, from a resource recovery exhaust stream by separately adding a carbonaceous char to the flue gas while it is still within the unit. The char can be produced in situ by adding a carbonaceous material and allowing it to thermally decompose.

Abstract: The present invention provides an activated carbon produced by a process, which includes: activating a carbonaceous material, to obtain an activated carbonaceous material; and contacting the activated carbonaceous material with an acid. Another embodiment of the present invention provides an electrode for an electric double-layer capacitor, which includes the above-described activated carbon. Another embodiment of the present invention provides a filter, which includes the above-described activated carbon. Another embodiment of the present invention provides a shaped article, which includes the above-described activated carbon. Another embodiment of the present invention provides a method for producing activated carbon, which includes activating a carbonaceous material, to obtain an activated carbonaceous material; and contacting the activated carbonaceous material with an acid, to obtain the activated carbon.

Abstract: Disclosed is a carbon molecular sieve material. It is prepared by a method comprising the step of adsorbing a mixture of an aqueous carbohydrate solution and an acid or a polymer precursor into pores of an inorganic molecular sieve material; drying and polymerizing the adsorbates; re-adsorbing a mixture of an aqueous carbohydrate solution and an acid or a polymer precursor onto the resultant mixture obtained in the previous steps, and drying and polymerizing the adsorbates; carbonizing the adsorbates through thermal decomposition; and removing the framework of the inorganic molecular sieve from the carbonized adsorbates by use of a fluoric acid or a sodium hydroxide solution. With uniformity in pore size and regularity in structure, the carbon molecular sieve is suitable for use in catalysts, adsorbents, supports, sensors, electrodes, etc.

Abstract: A new shaped activated carbon and the method of its manufacture are disclosed. The invention resides in the crosslinking of a polymeric cellulose, such as sodium carboxymethylcellulose (CMC), within the carbon bodies after they are shaped, employing the CMC as a binder for the activated carbon. The approach to attain product mechanical strength and water stability by crosslinking rather than high temperature heat treatment is not obvious from the prior art teaching. The crosslinking reaction occurs at temperatures below 270° C. In addition, this new binder technology produces shaped carbon bodies having key properties beyond the best level that has been accomplished with other binders.

Abstract: A process for removing vapor phase contaminants from a gas stream includes the step of adding a raw carbonaceous starting material into a gas stream having an activation temperature sufficient to convert the raw carbonaceous starting material into an activated material in-situ. The raw carbonaceous starting material can be either a solid-phase, liquid phase or vapor-phase material. The activated material then adsorbs the vapor phase contaminants, and the activation material containing the vapor phase contaminants is removed from the gas stream using a particulate collection device. The process is particularly suited for the removal of vapor phase air toxics, such as mercury, from the flue gas of a combustion process. An apparatus for the removal of vapor phase contaminants from a gas stream is also described.

Abstract: An improved process for producing bonded activated carbon structures utilizing microwave radiation is provided. The structures are produced by exposing a particulate mixture comprised of activated carbon particles and polyolefin resin binder particles in a microwave transparent mold to increase the temperature of the activated carbon particles 3 to 30° C. above the crystalline melting point of the polyolefin resin binder and thereafter compressing the mixture to increase contact between the particles and lowering the temperature of the particulate mixture below the melting point of the polyolefin while maintaining point bond formation conditions. The bonded structures may be separated from the container and used as such or the bonded structure and container in which it is formed may be retained and used as a unit.

Abstract: An activated carbon for an electric double layer capacitor electrode, which comprises a stacking structure having 2 layers or less of in a proportion stacking of from 25 to 80% and a stacking structure having 5 layers or more in a proportion of from 2 to 30% in the distribution of a stacking structure as obtained by analysis of the X-ray diffraction pattern of (002) plane, and which has a specific surface area of from 500 to 2,800 m2/g and a total pore volume of from 0.5 to 1.8 cm3/g.

Abstract: The invention provides new olefin(s) polymerization catalyst systems, including graphite support. The invention also provides methods of preparing the catalyst system, and to the catalyst system's use in a gas or slurry polymerization process upon scan exposure.

Abstract: The method comprises the steps consisting in making a preform of the piece to be manufactured out of a coherent fabric of carbon precursor fibers, by using a manufacturing process such as knitting, stitching the two-dimensional fabric, or braiding; and performing carbonization and activation treatment to obtain directly the desired shaped piece made of activated carbon fibers; the preform being dimensioned so as to take account of shrinkage during the carbonization and activation treatment. The method can be used in particular for making pieces of clothing to provide protection against attack such as nuclear, biological, or chemical attack.

Abstract: A thin, flat, and porous carbon gas diffusion electrode having a side in contact with a supply of gas and a side in contact with an electrolyte, comprises a pyrolysis product of a composite of an organic aerogel or xerogel and a reinforcing skeleton consisting at least in part of organic material. The porosity of the carbon gas diffusion electrode according to the invention can be regulated at will while the surface of the electrode is smooth.

Abstract: The invention concerns a composite material comprising activated carbon and expanded graphite. The material is a block wherein the activated carbon is homogeneously and uniformly distributed in the form of microporous particles. The texture of said particles is characterised by a microporous volume W0 ranging between 0.1 cm3g−1and 1.5 cm3g−1 and a mean pore dimension L0 ranging between 2 Å and 30 Å, the activated carbon particles have substantially the same texture wherever they are located in the composite material, the thermal conductivity levels of the material range between 1 and 100 Wm−1K−1. Said material is obtained by heat treatment of a mixture of expanded graphite and an activated carbon precursor in the presence of an activating temperature and for a time interval sufficient to obtain a wear rate of the activated carbon precursor ranging between 5 and 70 % by mass.

Abstract: A method of making carbon foam is described which involves pyrolizing a mixture containing at least one pyrolizable substance and at least one unpyrolizable material and then removing the unpyrolizable material to obtain the carbon foam. Carbon foam made by this process is also described. Incorporating the carbon foam in a variety of end use applications including electrodes, thermal insulation material, polymers, and the like is also described.

Abstract: The present invention provides a carbon molecular sieve prepared by forming carbon nanorods or carbon nanotubes with a uniform diameter inside pores of siliceous mesoporous molecular sieve and a process for preparing the same. The process for preparing a carbon molecular sieve of the present invention comprises the steps of; adsorbing a mixture of an aqueous carbohydrate solution and an acid or a precursor of carbon polymer into pores of mesoporous silica molecular sieve template, and polymerizing; heating the mesoporous molecular sieve including polymeric material at 400 to 1400° C. under vacuum condition or without oxygen to accomplish thermal decomposition of the polymeric material included in the pores; and, reacting the heated mesoporous molecular sieve with hydrofluoric acid or aqueous sodium hydroxide solution and removing the template to obtain a carbon molecular sieve.

Abstract: An molded product of activated carbon produced by molding a kneaded mixture containing an activated carbon, a solvent, and a phenol-aldehyde type resin being solid in a normal temperature and containing 50 to 95% by weight of components soluble in the solvent used, drying and curing the molding, and then carbonizing the molding in an inert gas has a high adsorption capability and a high mechanical strength, e.g., a compressive strength, especially the strength after being contacted with an acid or water.

Abstract: A process for removing vapor phase contaminants from a gas stream includes the step of adding a raw carbonaceous starting material into a gas stream having an activation temperature sufficient to convert the raw carbonaceous starting material into an activated material in-situ. The activated material then adsorbs the vapor phase contaminants, and the activation material containing the vapor phase contaminants is removed from the gas stream using a particulate collection device. The process is particularly suited for the removal of vapor phase air toxics, such as mercury, from the flue gas of a combustion process. An apparatus for the removal of vapor phase contaminants from a gas stream is also described.

Abstract: A method and apparatus for controlling or removing mercury, mercury compounds and high molecular weight organics, if present, from a waste incineration apparatus exhaust stream by separately adding a carbonaceous char to the flue gas while the flue gas is still within the unit. The char can be produced in situ by adding a carbonaceous material and allowing the carbonaceous material to thermally decompose.

Abstract: The invention is directed to an adsorbent comprising: a) 20-30% porous carbon with incorporated organic nitrogen species; and b) 70-80% inorganic matter. The invention is directed to a method of making an adsorbent which comprises: a) thermally drying dewatered sewage sludge to form granulated organic fertilizer; and b) pyrolyzing said the organic fertilizer at temperatures between 600 and 1000° C. The invention is additionally directed to the process of removing acidic gases from wet air streams comprising putting an adsorbent in contact with the wet air stream and allowing the adsorbent to adsorb the acidic gases.

Abstract: An activated carbon-metal oxide matrix is disclosed. The activated carbon-metal oxide matrix may by obtained by a method including the steps of: preoxidizing a carbon material, grinding the preoxidized carbon material; mixing the ground preoxidized material with a metal oxide to form a carbon mixture; extruding the carbon mixture; carbonizing and activating the extrudate. The activated carbon-metal oxide matrix may be used to remove odorous compounds, acidic gases, and volatile organic compounds from a gas.

Abstract: A bead is provided which comprises or consists essentially of activated carbon immobilized by crosslinked poly(carboxylic acid) binder, sodium silicate binder, or polyamine binder. The bead is effective to remove metal and other ionic contaminants from dilute aqueous solutions. A method of making metal-ion sorbing beads is provided, comprising combining activated carbon, and binder solution (preferably in a pin mixer where it is whipped), forming wet beads, and heating and drying the beads. The binder solution is preferably poly(acrylic acid) and glycerol dissolved in water and the wet beads formed from such binder solution are preferably heated and crosslinked in a convection oven.

Abstract: An activated carbon which is prepared from granular isotropic pitch.

Abstract: A gas diffusion electrode made of carbon, a process for producing an electrode and a carbonizable composite are provided. Thin, flat, porous gas diffusion electrodes made of carbon, which have a smooth surface and in which the porosity can be regulated at will, are obtained by pyrolysis of a composite of an organic polymer having a spatial globular structure (SGS polymer) and a reinforcing skeleton formed at least in part of organic material.

Abstract: Disclosed is a solid activated carbon and a process for manufacturing the solid activated carbon which is particularly suitable for electrode materials used in an electric double layer capacitor and various batteries. The use of the solid activated carbon makes it possible to prepare an activated carbon substrate having high mechanical strength and practical capacitance while the content of activated carbon is high. The solid activated carbon comprises an activated carbon powder and/or an activated carbon fiber, a carburized substance of a PVA or a resin derived from PVA, and a PVA or a resin derived from PVA. The process for manufacturing the solid activated carbon comprises, molding a molding material consisting of an activated carbon powder and/or an activated carbon fiber, a PVA or a resin derived from PVA or a mixture of a PVA or a resin derived from PVA and a mesophase using a known molding method, aging the molded compact in air and heat-treating the aged compact in a non-oxidizing atmosphere.

Abstract: The invention relates to a process for the manufacture of improved active charcoal exhibiting a high resistance to sulphur-comprising products, such as H2S, COS and mercaptans; to the improved active charcoal thus obtained; and to a process for the purification of a gas stream comprising sulphur-comprising compounds. The gas to be treated is air, nitrogen, hydrogen produced by reforming or cracking of alcohols, of ammonia or of hydrocarbons, natural gas, combustion gas or fermentation gas.

Abstract: The invention relates to a process for the production of shaped activated carbon by steam activation in an continuously operating rotary tunnel kiln, by continuously drying spherically preformed raw materials in a rotary tunnel dryer with 6-fold product turnover per kiln rotation, with a product temperature of from 250 to 300° C. in the 50 to 80% kiln length range and a residence time of from 30 to 6O minutes by means of a hot gas in countercurrent, then, in an indirectly heated rotary tunnel kiln, which is subdivided into a carbonising zone and activating zone, continuously carbonising the material with 8-fold product turnover per kiln rotation and with a product temperature profile in the carbonising zone of from 850 to 900° C. and a residence time of from 120 to 180 minutes, and activating the material with a product temperature profile in the activating zone of from 910 to 920° C. and a residence time of from 480 to 720 minutes with the addition of steam in an inert-gas flow.

Abstract: Activated carbon having a specific surface area of 700 to 1,500 m2/g, a pore volume of pores having a pore diameter of 10 nm or less of 0.20 to 0.8 cc/g, a proportion of a pore volume of pores having a pore diameter of 0.6 to 0.8 nm to a pore volume of pores having a pore diameter of 10 nm or less of 75% by volume or more, a grain bulk density of 0.4 to 1.1 g/cc, a packing density of 0.30 to 0.70 g/cc, an ash content of 1.0% or less, and a tensile strength of activated carbon grains of 30 kg/cm2 or more.

Abstract: A carbon dioxide adsorbent comprises a carbonized, shaped precursor material, with such material being characterized by a total micropore volume of at least about 0.525 cm3/g and a median pore diameter of at least about 0.439 nm, whereby the material has a carbon dioxide capacity of at least about 28.6% g/g at a carbon dioxide partial pressure of about 6 mm Hg and a temperature of about 196° K. Also provided is a method of making a carbon dioxide adsorbent, which includes the steps of polymerizing a monomer to produce a precursor material; shaping the precursor material to produce a shaped precursor material; and carbonizing the shaped precursor material to produce the adsorbent, whereby the adsorbent is characterized by a carbon dioxide capacity of at least about 28.6% g/g at a carbon dioxide partial pressure of about 6 mm Hg and a temperature of about 196° K.

Abstract: An oxygen storage adsorbent at cryogenic temperatures that will remove carbon dioxide and water comprises a carbonized precursor material having functional sites that adsorb and store oxygen and that evolve oxygen upon adsorbing carbon dioxide and water. The adsorbent is characterized by a total pore volume of between about 0.5 to 0.6 cm3/g, a median pore diameter between about 0.42 to 0.46 nm, and a BET surface area between about 1000 to 1200 m2/g.

Abstract: An alumina solid, obtainable by a process comprising the step of contacting in a liquid medium at least one alumina precursor with at least one template comprising a dendrimeric molecular nanosystem a mixture of two or more thereof.

Abstract: A method for preparing a modified optically isotropic pitch comprising, preparing a synthetic pitch by reacting a member selected from the group consisting of a conjugated polycyclic hydrocarbon containing a low molecular weight alkyl group or a material containing such a substituted hydrocarbon in the presence of hydrofluoric acid/boron trifluoride, and treating the synthetic pitch by passing an oxidizing gas through the synthetic pitch at elevated temperatures.

Abstract: A process is disclosed for the recovery of gold and/or silver values from activated carbon, wherein they are adsorbed as cyanide complexes. The process uses an eluant containing sugar. The process allows the eluant to pass through fresh carbon twice, thereby reducing the volume of the gold-loaded eluant. This, in turn, reduces the size of the electrowinning or zinc precipitation circuits. The process also improves elution efficiency when barren electrowinning solution is recycled in the elution process.

Abstract: A process for the preparation of a high-softening-point pitch rich in mesopores having a softening point measured by temperature gradient method of 150° C. or higher, a weight loss by heating up to 300° C. of 5 wt. % or less and mesopores of 100 mm3/g or greater, in terms of minute pore volume calculated by the Dollimore-Heal method, and a process for making carbonaceous materials carrying metal thereon are disclosed. The high-softening-point pitch rich in mesopores can easily provide carbonaceous material carrying metal thereon by using no oxidizing agent such as nitric acid, and, therefore, the high-softening-point pitch rich in mesopores is especially suitable for the production of carbonaceous materials carrying metal thereon or highly crystalline graphitized carbonaceous materials in a short heating time.

Abstract: Mesophase pitch-based activated carbon fibers which are obtained by milling infusibilized mesophase pitch fibers, as they are or after carbonizing at a temperature of 350 to 1,000.degree. C., to an average particle diameter of 5 to 50 .mu.m and then activating in the presence of an alkali metal compound. The activated carbon fibers have a pore distribution suitable for forming a electric double layer and is excellent as the material for an electrode of an electric double layer capacitor. The electric double layer capacitor having the electrode using the activated carbon fiber exhibits high discharge capacity.

Abstract: An improved process is provided for the removal of sulfur oxides from gas or vapor media containing oxygen and H.sub.2 O by contacting the media with a catalytically-active carbonaceous char. The improvement is provided by the use of a catalytically-active carbonaceous char prepared by low-temperature carbonization and oxidation of a bituminous coal or bituminous material at temperatures below 700.degree. C., followed by contact of the carbonized, oxidized char with one or more nitrogen-containing compounds at a temperature which is stable at, or is increasing to, temperatures less than 700.degree. C., and then increasing the temperature of the resultant material to or above 700.degree. C.

Abstract: Regenerative adsorption of mercury on activated carbons derived from scrap tires enables the removal and recovery of mercury from combustion/incineration flue gas, with concurrent control of SO.sub.2 and NO.sub.x. Flue gas is used for regeneration of the activated carbon, and mercury stripped from the activated carbon is recovered downstream of the regenerator.

Abstract: A carbon-reinforced electrode is disclosed. The electrode is formed from a high surface area absorptive material ("HSAAM electrode") made from resorcinol, formaldehyde, a carbon reinforcing agent, a catalyst, and reaction products thereof, and is in a carbonized form. This electrode removes ions from a liquid when an electric current is applied. The liquid may be passed through a thickness of the electrode, or may be passed by the surface of the electrode. A method of making the HSAAM electrodes is also disclosed. The HSAAM electrodes are formed from setting a polymerized mixture of resorcinol, formaldehyde and a carbon reinforcing agent supplied in the form of carbon fibers, carbon felt or cellulose under controlled temperature and time constraints, and subsequently firing the resulting product so as to carbonize the electrode.

Abstract: There is provided a cellulosic-based fiber granule with added non self-associating particulates or fibers. The resulting granule is free-flowing with a densified outer surface and is capable of removing substantially all oil or other fluids from a flat surface such as a floor. The granule is also capable of being incinerated by being formed substantially of organic materials. Cellulosic plant fibers form at least 10 percent up to 99 percent of the granule. There is also provided a method for forming the incineratable absorbent, free-flowing granules.

Abstract: A method for making an activated carbon-supported catalyst involves providing an inorganic support having a continuous coating of activated carbon, activated carbon being derived from a synthetic carbon precursor, introducing a catalyst precursor into the pore structure of the activated carbon, and thermally treating the catalyst precursor to form an activated carbon-supported catalyst.

Abstract: An apparatus for deionization of a liquid is disclosed. The apparatus has a number of deionization cells, each cell having two different types of electrodes. The first type of electrode is formed from a high surface area absorptive material ("HSAAM electrode") made from resorcinol, formaldehyde, a carbon reinforcing agent, a catalyst, and reaction products thereof, and is in a carbonized form. This electrode removes ions when an electric current is applied. The second type of electrode, which does not remove ions, is formed from a non-HSAAM material. Each deionization cell has a single HSAAM electrode bordered on either side by a non-HSAAM electrode, and adjacent deionization cells do not share any electrodes of either type. The non-HSAAM electrodes are formed from carbon cloth or carbon felt fixed to one side of a plexiglass sheet, and two such sheets are needed to form a cell.

Abstract: Granulated activated carbon is produced by an improved process which involves carbonizing pellets of a styrene-divinyl benzene copolymer matrix with concentrated sulfuric acid at temperatures up to at least 750.degree. C., followed by activation at temperatures of 800.degree. C. to 900.degree. C.

Abstract: The present invention discloses an adsorbent comprising a densified carbon black. The densified carbon black comprising the adsorbent preferably has an increase in density of from about 100% to about 500% above the undensified form of the adsorbent. The densified carbon black adsorbent has an increase in adsorption capacity per unit volume over the undensified form of the adsorbent in excess of 100%. The densified carbon blacks are particularly useful as adsorbents for gases.

Abstract: This pertains to the general field of gels, foams, and aerogels, particularly, to low density open cell organic foams and low density open cell carbon foams, and methods for preparing them. These low density open cell organic foams are derived from organic gels which may be prepared from hydroxylated benzenes (such as phenol, catechol, resorcinol, hydroquinone, and phloroglucinol) and aldehydes (such as formaldehyde and furfural) using lower than conventional catalyst concentrations (e.g, an R/C value of greater than about 1000, yielding an initial room temperature pH typically lower than about 6.0). These organic foams are characterized by relatively large particle and pore sizes, high porosity, and high surface area. Low density open cell carbon foams derived from such organic foams are also shown, as are methods for preparing same. These carbon foams are also characterized by relatively large particle and pore sizes, high porosity, high surface area, and high electrical capacitance.

Abstract: An improved process is provided for the manufacture of N-phosphonomethylglycine from N-phophonomethyliminodiacetic acid in the presence of a molecular-oxygen containing gas utilizing a catalytically active carbonaceous char produced at low temperature. The improvement is provided by the use of a carbonaceous char capable of rapidly decomposing hydrogen peroxide in an aqueous solution.

Abstract: An alumina solid is obtainable by a process comprising the step of contacting in a liquid medium at least one alumina precursor with at least one template comprising a membrane lipid or a mixture of two or more thereof.

Abstract: Organic aerogel microspheres which can be used in capacitors, batteries, thermal insulation, adsorption/filtration media, and chromatographic packings, having diameters ranging from about 1 micron to about 3 mm. The microspheres can be pyrolyzed to form carbon aerogel microspheres. This method involves stirring the aqueous organic phase in mineral oil at elevated temperature until the dispersed organic phase polymerizes and forms nonsticky gel spheres. The size of the microspheres depends on the collision rate of the liquid droplets and the reaction rate of the monomers from which the aqueous solution is formed. The collision rate is governed by the volume ratio of the aqueous solution to the mineral oil and the shear rate, while the reaction rate is governed by the chemical formulation and the curing temperature.

Abstract: Active carbon having a pore size distribution obtained from a nitrogen adsorption isothermal line such that the volume of pores having a pore diameter of less than 15 .ANG. is at least 0.25 ml/g and constitutes at least 40% of the total volume of pores having a pore diameter of at most 300 .ANG., and the volume of pores having a pore diameter of from 100 to 300 .ANG. constitutes at least 10% of the total volume of pores having a pore diameter of at most 300 .ANG..

Abstract: An active carbon suitable for use in electrodes for an organic solvent type electric double layer capacitor, which is obtained by calcining an easily graphitizable organic substance and then activating the resultant carbonized product with an alkali, wherein a mode in the pore size distribution of the active carbon according to a transmission electron microscope (TEM) image analysis method falls within a range of 10-20 angstroms, and an conjunctive pore rate, which is expressed by a proportion of the total area of pores having an area not smaller than 500 square angstroms to the whole pore area in the TEM image, is at least 20%.

Abstract: Disclosed herewith is a process of forming an aerogel composite which comprises introducing a gaseous material into a formed aerogel monolith or powder, and causing decomposition of said gaseous material in said aerogel in amounts sufficient to cause deposition of the decomposition products of the gas on the surfaces of the pores of the said aerogel.Also disclosed are the composites made by the process.

Abstract: A method for removing vapor phase contaminants from a gas stream. Sorbent particles are injected into the gas stream to react with vapor phase contaminants in the gas stream. Each sorbent particle is made from a support particle of a material coated with a layer of sorbent material different than the material of the support particle. The gas stream is directed through a particulate control device to remove the sorbent particles from the gas stream. A sorbent particle for use in the method and a method for manufacture of the sorbent particle are provided.