Flexible-member Tool, Per Se Patents (Class 451/526)
  • Publication number: 20090170410
    Abstract: The present disclosure relates to a polishing pad including a chemical agent present in an amount sufficient to be released and dissolving into an aqueous abrasive particle polishing medium during chemical mechanical planarization and reducing abrasive particle agglomeration and a binder. The pad includes a surface such that as the pad is abraded the surface is renewed exposing at least a portion of the chemical agent.
    Type: Application
    Filed: December 31, 2008
    Publication date: July 2, 2009
    Applicant: INNOPAD, INC.
    Inventors: Oscar K. Hsu, Paul Lefevre, Marc C. Jin, John Erik Aldeborgh, David Adam Wells
  • Patent number: 7553346
    Abstract: The invention provides a method and apparatus for making an abrasive product comprising providing a substantially horizontally deployed flexible backing having a first surface bearing an at least partially cured primer coating and an opposite second surface; providing a dry flowable particle mixture comprising abrasive particles and particulate curable binder material; depositing a temporary layer comprising said particle mixture on the at least partially cured primer coating of the first surface of the backing; softening said particulate curable binder material to provide adhesion between adjacent abrasive particles; embossing the layer comprising softened particulate curable binder material and abrasive particles to provide a pattern of raised areas and depressed areas and curing the softened particulate curable binder material to convert the embossed layer into a permanent embossed layer comprised of cured particulate binder material and abrasive particles and cure the at least partially cured primer coati
    Type: Grant
    Filed: October 11, 2005
    Date of Patent: June 30, 2009
    Assignee: 3M Innovative Properties Company
    Inventors: Dennis G. Welygan, Jason A. Chesley, Louis S. Moren
  • Publication number: 20090163118
    Abstract: An apparatus for polishing an optical surface, in particular an optical surface of a spectacle lens, is disclosed. The apparatus comprises a polishing head having a polishing tool, the polishing tool being provided along a common axis, one behind another, with a first preferably rigid member, a second elastic member, and a polishing lining, each extending essentially radially relative to the axis. The second elastic member is configured to be increasingly soft in a radial outward direction. Moreover, a method of polishing an optical surface, in particular a surface of a spectacle lens, an optical component manufactured according to that method, in particular a spectacle lens, as well as a method of manufacturing a polishing tool are disclosed.
    Type: Application
    Filed: February 24, 2009
    Publication date: June 25, 2009
    Inventors: Christoph KUEBLER, Hexin WANG
  • Publication number: 20090142989
    Abstract: A chemical mechanical polishing pad. The pad includes a surface and a polymer matrix capable of transmitting at least a portion of incident radiation. In addition, at least one embedded structure in the polymer matrix, including a portion of the pad where the embedded structure is not present, and a window integral to the pad defined by the portion of the pad where the embedded structure is not present.
    Type: Application
    Filed: July 24, 2008
    Publication date: June 4, 2009
    Applicant: INNOPAD, INC.
    Inventors: Paul LEFEVRE, Oscar K. HSU, David Adam WELLS, John Erik ALDEBORGH, Marc C. JIN
  • Publication number: 20090137188
    Abstract: A polishing pad provides excellent optical detection accuracy properties over a broad wavelength range (particularly at the short-wavelength side). A method for manufacturing a semiconductor device includes a process of polishing the surface of a semiconductor wafer with this polishing pad. The polishing pad has a polishing layer containing a polishing region and a light-transmitting region, wherein the light-transmitting region includes a polyurethane resin having an aromatic ring density of 2 wt % or less, and the light transmittance of the light-transmitting region is 30% or more in the overall range of wavelengths of 300 to 400 nm.
    Type: Application
    Filed: May 15, 2007
    Publication date: May 28, 2009
    Inventors: Takeshi Fukuda, Junji Hirose, Yoshiyuki Nakai, Tsuyoshi Kimura
  • Publication number: 20090137187
    Abstract: A system for in-situ monitoring at least one aspect of a chemical mechanical planarization process can include a CMP pad, CMP pad dresser with at least a translucent portion, and an optical sensor. The optical sensor can be configured to optically engage the CMP pad through the translucent portion of the CMP pad dresser. Methods of monitoring chemical mechanical planarization processes can include using such CMP pad dresser to view a performance characteristic through the CMP pad dresser.
    Type: Application
    Filed: November 21, 2008
    Publication date: May 28, 2009
    Inventor: Chien-Min Sung
  • Patent number: 7537511
    Abstract: Devices, systems and methods for monitoring characteristics of semiconductor substrates and workpieces during planarization and for endpointing planarization processes are provided. The invention utilizes a fiber optic contact sensor incorporated into a planarizing pad or pad-subpad assembly for process monitoring of mechanical energy (e.g., mechanical vibration) and acoustical energy (e.g., ultrasonic vibration) that allows an operator to determine status and/or an endpoint of a planarizing or polishing process. In another embodiment, the invention utilizes a fiber optic contact sensor incorporated into a table support for a planarizing pad.
    Type: Grant
    Filed: March 14, 2006
    Date of Patent: May 26, 2009
    Assignee: Micron Technology, Inc.
    Inventor: Rodney C. Kistler
  • Publication number: 20090104850
    Abstract: An object of the present invention is to provide a polishing pad excellent in polishing rate and superior in longevity without generating center slow. Another object of the present invention is to provide a method of manufacturing a semiconductor device with the polishing pad. Disclosed is a polishing pad having a polishing layer consisting of a polyurethane foam having fine cells, wherein a high-molecular-weight polyol component that is a starting component of the polyurethane foam contains a hydrophobic high-molecular-weight polyol A having a number-average molecular weight of 550 to 800 and a hydrophobic high-molecular-weight polyol B having a number-average molecular weight of 950 to 1300 in an A/B ratio of from 10/90 to 50/50 by weight.
    Type: Application
    Filed: August 22, 2006
    Publication date: April 23, 2009
    Applicant: TOYO TIRE & RUBBER CO., LTD.
    Inventors: Kazuyuki Ogawa, Tetsuo Shimomura, Yoshiyuki Nakai, Masahiko Nakamori, Takatoshi Yamada
  • Publication number: 20090077899
    Abstract: Provided is a polyurethane polishing pad. More specifically, the present invention provides a polyurethane polishing pad having an interpenetrating network structure of a vinyl polymer with a polyurethane matrix via radical polymerization and having no pores and gas bubbles. The polyurethane polishing pad having an interpenetrating network structure of a vinyl polymer exhibits uniform dispersibility and reduced changes in hardness of the urethane pad due to heat and slurry, thereby resulting in no deterioration of polishing efficiency due to abrasion heat and solubility in the slurry upon polishing, and also enables a high-temperature polishing operation. Further, according to the present invention, the interpenetrating network structure leads to an improved polishing rate and abrasion performance, thereby significantly increasing the service life of the polishing pad.
    Type: Application
    Filed: July 19, 2006
    Publication date: March 26, 2009
    Inventors: In-Ha Park, Ju-Yeol Lee, Sung-Min Jun
  • Publication number: 20090075573
    Abstract: An abrasive disk assembly is provided for a floor resurfacing machine wherein the floor machine has at least one shaft configured to rotate about an axis substantially orthogonal to a work surface, the abrasive disk assembly including a head assembly of predetermined dimension configured to be coupled to one end of the shaft of the floor machine proximate the work surface, the head assembly including a central portion to be coupled to the shaft and a carrier portion for receiving at least one abrasive pad thereon, the carrier portion including at least one coupler in the form of a hook, a tab, a finger, a flange, and a tab extending from a peripheral edge of the carrier portion. At least one abrasive pad assembly is detachably coupled to one of the central portion and the carrier portion, and includes a first end received over the coupler and an opposite end to be attached to one of the central portion and the carrier portion.
    Type: Application
    Filed: September 13, 2007
    Publication date: March 19, 2009
    Inventor: BRUCE MICHAEL WILLIAMS, SR.
  • Patent number: 7503834
    Abstract: An apparatus for polishing an optical surface, in particular an optical surface of a spectacle lens, is disclosed. The apparatus comprises a polishing head having a polishing tool, the polishing tool being provided along a common axis, one behind another, with a first preferably rigid member, a second elastic member, and a polishing lining, each extending essentially radially relative to the axis. The second elastic member is configured to be increasingly soft in a radial outward direction. Moreover, a method of polishing an optical surface, in particular a surface of a spectacle lens, an optical component manufactured according to that method, in particular a spectacle lens, as well as a method of manufacturing a polishing tool are disclosed.
    Type: Grant
    Filed: July 12, 2006
    Date of Patent: March 17, 2009
    Assignee: Carl Zeiss Vision GmbH
    Inventors: Christoph Kuebler, Hexin Wang
  • Patent number: 7497765
    Abstract: A drywall sander includes a replaceable sanding pad having a layer of resilient material, and an abrasive surface. The sanding pad includes one or more edge portions that project beyond the edges of a sander head. The edges of the sanding pad can be deformed during use when the sander is used in a corner or the like to thereby prevent scuffing or other damage to adjacent orthogonal surfaces.
    Type: Grant
    Filed: December 8, 2006
    Date of Patent: March 3, 2009
    Assignee: EC Sander, L.L.C.
    Inventors: Craig M. Field, Jeffrey L. Trudeau
  • Publication number: 20090047872
    Abstract: To provide a polishing pad which is insusceptible to clogging of groove with abrasive particles and grinding dusts during polishing, and leads to little decrease in polishing rate even after long-term continuous use. A polishing pad of the present invention has a polishing layer formed of polyurethane resin foam having fine-cells, and asperity structure formed in a polishing surface of the polishing layer, and is featured in that the polyurethane resin foam is a reaction cured product between isocyanate-terminated prepolymer containing high-molecular-weight polyol component and isocyanate component, and a chain extender, and contains a silicon-based surfactant having combustion residue of not less than 8 wt %.
    Type: Application
    Filed: January 9, 2007
    Publication date: February 19, 2009
    Applicant: Too Tire & Rubber Co., Ltd.
    Inventors: Takeshi Fukuda, Junji Hirose, Masato Doura
  • Publication number: 20090042480
    Abstract: A polishing pad forms a planar surface on glass, semiconductors, dielectric material/metal composites and integrated circuits, as well as a polishing apparatus where it is difficult for the surface of the substrate to be scratched, the state of polishing can be accurately measured optically during polishing, and whether or not the entire surface of the workpiece is uniformly polished can be measured.
    Type: Application
    Filed: January 29, 2007
    Publication date: February 12, 2009
    Applicant: Toray Industries, Inc., a corporation of Japan
    Inventors: Kuniyasu Shiro, Tomoyuki Honda, Miyuki Hanamoto
  • Publication number: 20090017729
    Abstract: A method of improving a removal rate of a pad includes producing a body of a pad of polyurethane from a mix; and introducing into the mix an additive which decreases an elastic rebound of the pad so as to increase a chemical-mechanical planarization removal rate; and using as the additive a substance which at least contains starch. In another embodiment, in a CMP process that includes removing a barrier and buffing a polyurethane after a bulk copper removal process, a polishing pad is used having a shore D hardness less than 35% and having at least one layer made from a mix composed of at least one of a prepolymer with an isocyanate concentration of between 6.5% and 11.0% to achieve a molal concentration, and a monomer in combination with an addition of isocyanate to achieve the substantially same molal concentration.
    Type: Application
    Filed: August 24, 2005
    Publication date: January 15, 2009
    Applicant: JH RHODES COMPANY, INC.
    Inventors: Dwaine Halberg, Peter Renteln
  • Publication number: 20090017732
    Abstract: An apparatus and method for micro-machining a surface of a workpiece having a complex surface profile including desired profile features and finer undesired profile features to be removed, including shaping a formable polishing tool using either the workpiece itself or a replica of the workpiece to have at least said desired profile features, and using said formable polishing tool to micro-machine said surface to remove said finer undesired profile features while maintaining said desired profile features. The formable polishing tool can be shaped to have at least said desired profile features by pressing the formable polishing tool against either the workpiece itself or the replica of the workpiece when the formable polishing tool is in a formable state, and the formable polishing tool can be used for micro-machining when the formable polishing tool is in a solid state.
    Type: Application
    Filed: July 13, 2007
    Publication date: January 15, 2009
    Applicant: UNIVERSITE LAVAL
    Inventors: Alain Curodeau, Louis Brault, Julie Guay
  • Publication number: 20090011682
    Abstract: An abrasive has a plate shape with a flat surface, in which a maximum diameter of the flat surface thereof is in the range of 0.05 mm to 10 mm, and 1.5 to 100 times as the maximum diameter as thick of the adhesive, and the blast processing method is one in which this abrasive is ejected by being inclined at an incident angle with respect to a surface of a product to be treated. The ejected plate-shaped abrasive slides along the surface of the product to be treated while having the flat surface in slidable contact with the surface of the product to be treated which is an object surface to be treated, so that the surface of the product to be treated is flattened by removing the peaks only, without increasing the depth of the valleys of the roughness curve.
    Type: Application
    Filed: June 23, 2008
    Publication date: January 8, 2009
    Inventor: Keiji MASE
  • Publication number: 20080287047
    Abstract: The present invention mainly relates to a polishing pad that comprises a buffer sheet, a polishing sheet and adhesive for adhering the buffer sheet to the polishing sheet. The buffer sheet comprises fibers. The polishing sheet comprises a first elastomer. The adhesive comprises a second elastomer. A method of polishing a substrate comprising using the polishing pad and a method for manufacturing the polishing pad described above are also provided.
    Type: Application
    Filed: May 18, 2007
    Publication date: November 20, 2008
    Applicant: SANG FANG CHEMICAL INDUSTRY CO., LTD.
    Inventors: CHUNG-CHIH FENG, I-PENG YAO, CHEN-HSIANG CHAO, YUNG-CHANG HUNG
  • Publication number: 20080280541
    Abstract: An abrasive filament including a matrix of thermoplastic polymer; and a plurality of abrasive particles such as eutectic alumina zirconia particles interspersed throughout at least a portion of the matrix. Abrasive brushes including such abrasive filaments are also disclosed. Methods of deburring a substrate having at least one burr, with a brush, the brush having bristles including eutectic alumina zirconia particles and a matrix of thermoplastic polymer, wherein the method includes the steps of: contacting the substrate with at least one bristle of the brush in a contact region; and inducing relative motion between the substrate and the at least one bristle.
    Type: Application
    Filed: April 29, 2008
    Publication date: November 13, 2008
    Inventors: Yeun-Jong Chou, Dean S. Holmes
  • Patent number: 7445847
    Abstract: The invention provides a polishing pad suitable for planarizing at least one of semiconductor, optical and magnetic substrates. The polishing pad includes a polymeric matrix having a top polishing surface. The top polishing surface has polymeric polishing asperities or forms polymeric polishing asperities upon conditioning with an abrasive. The polymeric polishing asperities are from a polymeric material having at least 45 weight percent hard segment and a bulk ultimate tensile strength of at least 6,500 psi (44.8 MPa). And the polymeric matrix has a two phase structure, a hard phase and a soft phase with an average area of the hard phase to average area of the soft phase ratio of less than 1.6.
    Type: Grant
    Filed: May 25, 2006
    Date of Patent: November 4, 2008
    Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventor: Mary Jo Kulp
  • Publication number: 20080268760
    Abstract: A pad for CMP operations includes a guide plate having a plurality of holes therein and being affixed to a compressible under-layer; and a plurality of pressure-sensing and process monitoring polishing elements each affixed to the compressible under-layer and passing through a corresponding hole in the guide plate so as to be maintained in a substantially vertical orientation with respect to the compressible under-layer but being translatable in a vertical direction with respect to the guide plate.
    Type: Application
    Filed: October 5, 2005
    Publication date: October 30, 2008
    Inventors: Rajeev Bajaj, Natraj Narayanswami, Bang C. Nguyen
  • Patent number: 7442116
    Abstract: A chemical mechanical polishing pad having a face for polishing an object to be polished, a non-polishing face opposite to the face and a side face for interconnecting these faces and including the pattern of recessed portions which are formed on the non-polishing face and are open to the non-polishing face but not on the side face.
    Type: Grant
    Filed: November 2, 2004
    Date of Patent: October 28, 2008
    Assignee: JSR Corporation
    Inventors: Hiroyuki Miyauchi, Hiroshi Shiho, Nobuo Kawahashi
  • Patent number: 7438631
    Abstract: It is an object of the present invention to provide a surface protective sheet and a method for grinding a semiconductor wafer, by the use of which any dimple is not formed, nor occurs breakage and fouling of a wafer even when a wafer having high bumps which are highly densely arranged is ground to an extremely small thickness, and besides, no adhesive is left at the roots of the bumps after the surface protective sheet is peeled. The surface protective sheet of the invention is used for grinding a back surface of a semiconductor wafer, and in the surface protective sheet, one surface of a base sheet is provided with an opening portion having a diameter smaller than an outer diameter of a semiconductor wafer to be stuck, on said opening portion no adhesive layer being formed, and a portion which is provided around the opening portion and on which an adhesive layer is formed.
    Type: Grant
    Filed: October 14, 2004
    Date of Patent: October 21, 2008
    Assignee: Lintec Corporation
    Inventors: Koichi Nagamoto, Hitoshi Ohashi, Kazuhiro Takahashi
  • Patent number: 7435165
    Abstract: The invention is directed to a chemical-mechanical polishing pad substrate comprising a porous material having an average pore size of about 0.01 microns to about 1 micron. The polishing pad substrate has a light transmittance of about 10% or more at at least one wavelength of about 200 nm to about 35,000 nm. The invention is further directed to a polishing pad comprising the polishing pad substrate, a method of polishing comprising the use of the polishing pad substrate, and a chemical-mechanical apparatus comprising the polishing pad substrate.
    Type: Grant
    Filed: October 28, 2002
    Date of Patent: October 14, 2008
    Assignee: Cabot Microelectronics Corporation
    Inventor: Abaneshwar Prasad
  • Publication number: 20080248728
    Abstract: There is disclosed a method for manufacturing a polishing pad that is formed of a urethane foam pad and attached to a turn table to polish a wafer, the method comprising at least steps of: slicing a urethane foam cake to provide the urethane foam pad; and performing press processing with respect to the urethane foam pad with a pressure of 15000 g/cm2 or above, a polishing pad manufactured by this method, and a method for polishing a wafer by using this polishing pad. There can be provided a method for manufacturing a polishing pad that can stably obtain a wafer with high flatness, etc.
    Type: Application
    Filed: April 1, 2008
    Publication date: October 9, 2008
    Applicant: SHIN-ETSU HANDOTAI CO., LTD.
    Inventors: Koichi Kanaya, Masayoshi Sekizawa, Naotaka Toyama
  • Publication number: 20080248726
    Abstract: Disclosed is a polishing method which is effective to prevent lowering of the polishing efficiency in the later stage of polishing. The polishing method is characterized in that polishing is performed while so adjusting a polishing liquid as to have a pH of not less than 2 and less than 7.
    Type: Application
    Filed: December 9, 2004
    Publication date: October 9, 2008
    Applicant: BANDO CHEMICAL INDUSTRIES, LTD.
    Inventors: Masataka Nakahara, Katsuaki Maeyama, Shigeki Inoue
  • Publication number: 20080233850
    Abstract: An abrasive article comprises a porous abrasive member, a nonwoven filter medium, a second nonwoven filter medium, and optionally a porous attachment layer. A plurality of openings in the porous abrasive member cooperates with the first nonwoven filter medium to allow the flow of particles from an outer abrasive surface of the porous abrasive member to the second nonwoven filter medium. Methods of making and using the abrasive articles are included.
    Type: Application
    Filed: March 20, 2007
    Publication date: September 25, 2008
    Inventors: Edward J. Woo, Thomas W. Rambosek, Seyed A. Angadjivand, Mary B. Donovan, Rufus C. Sanders, Yeun-Jong Chou
  • Patent number: 7422513
    Abstract: A bonded abrasive tool, having a structure permeable to fluid flow, comprises sintered agglomerates of a plurality of abrasive grains and a binding material, the binding material being characterized by a melting temperature between 500 and 1400° C., and the sintered agglomerates having a loose packing density of ?1.6 g/cc and three-dimensional shape; a bond material; and about 35-80 volume % total porosity, including at least 30 volume % interconnected porosity. Methods for making the sintered agglomerates and abrasive tools containing the sintered agglomerates are described.
    Type: Grant
    Filed: January 12, 2006
    Date of Patent: September 9, 2008
    Assignee: Saint-Gobain Abrasives Technology Company
    Inventors: Eric Bright, Mianxue Wu
  • Patent number: 7414080
    Abstract: The polishing pad is suitable for planarizing at least one of semiconductor, optical and magnetic substrates. The polishing pad includes a cast polyurethane polymeric material formed with an isocyanate-terminated reaction product formed from a prepolymer reaction of a prepolymer polyol and a polyfunctional isocyanate. The isocyanate-terminated section product has 4.5 to 8.7 weight percent unreacted NCO; and the isocyanate-terminated reaction product is cured with a curative agent selected from the group comprising curative polyamines, curative polyols, curative alcoholamines and mixtures thereof. The polishing pad contains at least 0.1 volume percent filler or porosity.
    Type: Grant
    Filed: January 13, 2005
    Date of Patent: August 19, 2008
    Assignee: Materials CMP Holdings, Inc.
    Inventor: Mary Jo Kulp
  • Patent number: 7399330
    Abstract: An abrasive agglomerate includes a plurality of abrasive grains bonded together in a three-dimensional structure by a substantially continuous, non-porous inorganic binder, wherein the abrasive grains have an average size of between about 0.5 microns and about 1500 microns, the inorganic binder is less than about 75 percent, by weight, of the abrasive agglomerate, and the bulk density of the abrasive agglomerate is less than about 90 percent of the bulk density of the abrasive grains.
    Type: Grant
    Filed: October 18, 2005
    Date of Patent: July 15, 2008
    Assignee: 3M Innovative Properties Company
    Inventors: Mark G. Schwabel, Dwight D. Erickson
  • Publication number: 20080164153
    Abstract: A polishing pad includes a guide plate having a plurality of holes therein and being affixed to a compressible under-layer; and a plurality of conducting polishing elements each affixed to the compressible under-layer and passing through a sealed contact with a proton exchange membrane and corresponding hole in the guide plate so as to be maintained in a substantially vertical orientation with respect to the compressible under-layer but being translatable in a vertical direction with respect to the guide plate. The polishing pad may also include a slurry distribution material fastened to the guide plate by an adhesive. Pad wear sensors may also be provided in the polishing pad.
    Type: Application
    Filed: October 5, 2005
    Publication date: July 10, 2008
    Inventor: Rajeev Bajaj
  • Patent number: 7396497
    Abstract: The present invention provides a method of forming a chemical mechanical polishing pad, comprising providing a tank with polymeric materials and providing a storage hopper with microspheres having an initial bulk density, wherein the storage hopper further comprises a porous membrane provided over a plenum. The method further provides the steps of connecting a fluidizing gas source to the plenum through a gas inlet line and fluidizing the microspheres and reducing the initial bulk density by feeding gas into the plenum. In addition, the method further provides the steps of providing a delivery system for delivering the polymeric materials and the microspheres to a mixer, forming a mixture of the polymeric materials and the microspheres, pouring the mixture into a mold to form a molded product and cutting the molded product into the polishing pad.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: July 8, 2008
    Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventors: Joseph P. Koetas, Alan E. Leviton, Kari-Ell Norton, Samuel J. November, Malcolm W. Robertson, Alan H. Saikin
  • Patent number: 7381121
    Abstract: Disclosed is a base pad of polishing pad, which is used in conjunction with polishing slurry during a chemical-mechanical polishing or planarizing process, and a multilayer pad using the same. Since the base pad according to the present invention does not have fine pores, it is possible to prevent permeation of polishing slurry and water and to avoid non uniformity of physical properties. Thereby, it is possible to lengthen the lifetime of the polishing pad.
    Type: Grant
    Filed: February 16, 2005
    Date of Patent: June 3, 2008
    Assignee: SKC Co., Ltd.
    Inventors: Eu-Gene Song, Ju-Yeol Lee, Sung-Min Kim, Jae-Seok Kim, Hyun-Woo Lee
  • Patent number: 7374476
    Abstract: A planarizing pad for planarizing a microelectronic substrate, and a method and apparatus for forming the planarizing pad. In one embodiment, planarizing pad material is mixed with compressed gas to form a plurality of discrete elements that are distributed on a film support material. The film support material is supported by a liquid and is drawn from the liquid with a backing layer. At least a portion of the discrete elements are spaced apart from each other on the film support material to form a textured surface for engaging a microelectronic substrate and removing material from the microelectronic substrate. The discrete elements can be uniformly or randomly distributed on the film support material.
    Type: Grant
    Filed: December 13, 2006
    Date of Patent: May 20, 2008
    Assignee: Micron Technology, Inc.
    Inventor: Scott G. Meikle
  • Publication number: 20080113513
    Abstract: A Chemical Mechanical Planarization (CMP) Pad. The CMP pad may be hydrophobic due to the incorporation of metal complexing agents. The CMP pad substantially retaining planarization characteristics throughout planarization applications. Shearing, hardness, wearing, water absorption and electrical characteristics of the CMP pad remain substantially constant during CMP applications.
    Type: Application
    Filed: November 13, 2007
    Publication date: May 15, 2008
    Inventor: Thomas H. Baum
  • Patent number: 7371160
    Abstract: The chemical mechanical polishing pad is suitable for polishing at least one of semiconductor, optical and magnetic substrates. The polishing pad includes a polymeric matrix with an elastomeric polymer distributed within the polymeric matrix. The polymeric matrix has a glass transition above room temperature; and the elastomeric polymer has an average length of at least 0.1 ?m in at least one direction, represents 1 to 45 volume percent of polishing pad and has a glass transition temperature below room temperature. The polishing pad has an increased diamond conditioner cut rate in comparison to a polishing pad formed from the polymeric matrix without the elastomeric polymer.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: May 13, 2008
    Assignee: Rohm and Haas Electronic Materials CMP Holdings Inc.
    Inventors: Carlos A. Cruz, David B. James, Mary Jo Kulp
  • Patent number: 7357703
    Abstract: A chemical mechanical polishing pad of the present invention has the following two groups of grooves on the polishing surface: (i) a group of first grooves intersect a single virtual straight line extending from the center toward the periphery of the polishing surface and have a land ratio represented by the following equation of 6 to 30: Land ratio=(P?W)÷W (where P is the distance between adjacent intersections between the virtual straight line and the first grooves, and W is the width of the first grooves); and (ii) a group of second grooves extend from the center portion toward the peripheral portion of the polishing surface and consist of second grooves which are in contact with one another in the area of the center portion and second grooves which are not in contact with any other second grooves in the areas of the center portion.
    Type: Grant
    Filed: December 27, 2006
    Date of Patent: April 15, 2008
    Assignee: JSR Corporation
    Inventors: Hideki Nishimura, Takafumi Shimizu, Keisuke Kuriyama, Shoei Tsuji
  • Patent number: 7354334
    Abstract: A polishing system can have a polishing pad with a polishing surface and a bottom surface that includes a recess with a thickness less than the thickness of the polishing pad. An in-situ monitoring module can be positioned in a cavity formed in part by the recess. A vent path is provided with an opening to the cavity.
    Type: Grant
    Filed: May 6, 2005
    Date of Patent: April 8, 2008
    Assignee: Applied Materials, Inc.
    Inventors: Manoocher Birang, Boguslaw A. Swedek, Doyle E. Bennett
  • Publication number: 20080064310
    Abstract: The invention relates to a polishing pad having hollow fibers and a method for making the same. The polishing pad comprises a body and a plurality of hollow fibers. The body has a polishing surface. The hollow fibers are located within the body and have an opening on the polishing surface, wherein the hollow area of the section of each hollow fiber is larger than the sectional area of polishing particles in a polishing slurry. Therefore, the polishing slurry and polishing particles achieve a thorough circulation on the polishing pad via the hollow fibers.
    Type: Application
    Filed: September 8, 2006
    Publication date: March 13, 2008
    Inventors: Chung-Chih Feng, I-Peng Yao, Chao-Yuan Tsai
  • Patent number: 7329174
    Abstract: The present invention relates to a method of manufacturing a chemical mechanical polishing pad which provides a chemical mechanical polishing pad which fully suppresses the occurrence of a scratch on the polished surface and has an excellent polishing rate.
    Type: Grant
    Filed: September 15, 2006
    Date of Patent: February 12, 2008
    Assignee: JSR Corporation
    Inventors: Yukio Hosaka, Hiroyuki Tano, Hideki Nishimura, Hiroshi Shiho
  • Patent number: 7329170
    Abstract: A method of producing a polishing pad having a polishing layer is characterized in that the polishing layer is produced by a photolithographic method including: forming a sheet molding from a curing composition containing at least an initiator and an energy ray-reactive compound to be cured with energy rays; exposing the sheet molding to energy rays to induce modification thereof, to change the solubility of the sheet molding in a solvent; and developing the sheet molding after irradiation with energy rays, to partially remove the curing composition with a solvent thereby forming a concave and convex pattern at least one surface.
    Type: Grant
    Filed: March 2, 2006
    Date of Patent: February 12, 2008
    Assignee: Toyo Tire & Rubber Co., Ltd.
    Inventors: Koichi Ono, Tetsuo Shimomura, Masahiko Nakamori, Takatoshi Yamada, Shigeru Komai, Masayuki Tsutsumi
  • Publication number: 20080003934
    Abstract: The present invention relates to a sheet for mounting a polishing workpiece. The sheet comprises a substrate and a surface layer. The substrate has a surface. The surface layer is located on the surface of the substrate, with no hole structure existing in the interior thereof, and has a plurality of through holes. Accordingly, when the polishing workpiece contacts the surface layer, the air therebetween is vented to the substrate via the through holes and then is easily vented out, without the phenomenon of air wrapping, which increases the adsorption force between the polishing workpiece and the sheet, thereby improving the polishing effect of the polishing workpiece.
    Type: Application
    Filed: March 19, 2007
    Publication date: January 3, 2008
    Inventors: Chung-Chih Feng, I-Peng Yao, Chen-Hsiang Chao
  • Patent number: 7311590
    Abstract: A rotational chemical mechanical polishing pad designed for use with a polishing medium. The polishing pad includes a polishing layer having a polishing surface containing a plurality of grooves. At least a portion of each of the plurality of grooves has a shape and orientation determined as a function of the trajectory of the polishing medium during use of the pad.
    Type: Grant
    Filed: January 31, 2007
    Date of Patent: December 25, 2007
    Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventor: Gregory P. Muldowney
  • Publication number: 20070287366
    Abstract: An abrasive article having an apertured coated abrasive member, filter media, and an attachment interface member is formed by an ultrasonic welding process. The abrasive article is useful for abrading a workpiece.
    Type: Application
    Filed: June 13, 2006
    Publication date: December 13, 2007
    Inventors: Rufus C. Sanders,, Timothy J. Rowell, Satinder K. Nayar
  • Patent number: 7306507
    Abstract: Methods and apparatus for providing a chemical mechanical polishing pad. The pad includes a polishing layer having a top surface and a bottom surface. The pad includes an aperture having a first opening in the top surface and a second opening in the bottom surface. The top surface is a polishing surface. The pad includes a window that includes a first portion made of soft plastic and a crystalline or glass like second portion. The window is transparent to white light. The window is situated in the aperture so that the first portion plugs the aperture and the second portion is on a bottom side of the first portion, wherein the first portion acts a slurry-tight barrier.
    Type: Grant
    Filed: August 26, 2005
    Date of Patent: December 11, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Dominic J. Benvegnu, Jeffrey Drue David, Bogdan Swedek
  • Patent number: 7303662
    Abstract: Systems and methods for electrochemically processing. A contact element defines a substrate contact surface positionable in contact a substrate during processing. In one embodiment, the contact element comprises a wire element. In another embodiment the contact element is a rotating member. In one embodiment, the contact element comprises a noble metal.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: December 4, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Rashid Mavliev, Stan Tsai, Yongqi Hu, Paul Butterfield, Antoine Manens, Liang-Yuh Chen
  • Patent number: 7297170
    Abstract: The invention provides a method and apparatus for making an abrasive product comprising providing a substantially horizontally deployed flexible backing having a first surface bearing an at least partially cured primer coating and an opposite second surface; providing a dry flowable particle mixture comprising abrasive particles and particulate curable binder material; depositing a temporary layer comprising said particle mixture on the at least partially cured primer coating of the first surface of the backing; softening said particulate curable binder material to provide adhesion between adjacent abrasive particles; embossing the layer comprising softened particulate curable binder material and abrasive particles to provide a pattern of raised areas and depressed areas and curing the softened particulate curable binder material to convert the embossed layer into a permanent embossed layer comprised of cured particulate binder material and abrasive particles and cure the at least partially cured primer coati
    Type: Grant
    Filed: October 11, 2005
    Date of Patent: November 20, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: Dennis G. Welygan, Jason A. Chesley, Louis S. Moren
  • Patent number: 7294048
    Abstract: An abrasive article includes a substrate having opposed first and second surfaces, a make coat on at least a portion of the first surface, abrasive mineral particles on at least a portion of the make coat to provide an abrasive surface and a size coat arranged over at least a portion of the abrasive surface, wherein the size coat has a Young's modulus of less than 100,000 psi.
    Type: Grant
    Filed: June 18, 2004
    Date of Patent: November 13, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: Eric W. Nelson, Chris A. Minick
  • Patent number: 7294038
    Abstract: In one embodiment, a pad assembly for electro-processing a substrate is provided which includes a first conductive layer having a working surface adapted to contact the substrate during a polishing process, an intermediate layer coupled to the first conductive layer, and a second conductive layer coupled to the intermediate layer. The second conductive layer may have a plurality of independently electrically biasable zones and is configured to be coupled with a power delivery arrangement. The intermediate layer may contain a polymer material support disk, a backing layer, or combinations thereof. Generally, the first conductive layer, the second conductive layer, and the intermediate layer are adhered or secured together and removable as a unitary replaceable body. In one example, the intermediate layer may contain a plurality of perforations or cannels that have a diameter within a range from about 0.5 mm to about 10 mm.
    Type: Grant
    Filed: June 20, 2006
    Date of Patent: November 13, 2007
    Assignee: Applied Materials, Inc.
    Inventors: Antoine P. Manens, Liang-Yuh Chen
  • Patent number: 7294158
    Abstract: The invention provides a method and apparatus for making an abrasive product comprising providing a substantially horizontally deployed flexible backing having a first surface bearing an at least partially cured primer coating and an opposite second surface; providing a dry flowable particle mixture comprising abrasive particles and particulate curable binder material; depositing a plurality of temporary shaped structures comprised of said particle mixture on the at least partially cured primer coating of the first surface of the backing; softening said particulate curable binder material to provide adhesion between adjacent abrasive particles; and curing the softened particulate curable binder material to convert said temporary shaped structures into permanent shaped structures and cure the at least partially cured primer coating on the first surface of the backing. The invention also provides an abrasive product made by the method.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: November 13, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: Dennis G. Welygan, Jason A. Chesley, Louis S. Moren