Shaping Liquid Metal Against A Forming Surface Patents (Class 164/47)
  • Publication number: 20110226438
    Abstract: The present invention relates to a casting element (30) for a casting installation for transferring liquid metal comprising a plurality of casting elements in successive contact and forming a canal along which the metal can flow, the casting element (30) comprising a tube, notably a ladle shroud, the axis of which corresponds to the axis of the canal. The casting element is able to make contact with an upstream element of the installation and comprises means (42) for controlling the angular orientation of the tube about its axis with respect to the upstream element, these means being capable of giving the tube at least three distinct orientations.
    Type: Application
    Filed: November 19, 2009
    Publication date: September 22, 2011
    Applicant: VESUVIUS CRUCIBLE COMPANY
    Inventor: Eric Hanse
  • Publication number: 20110224039
    Abstract: A process for producing a sliding bearing bush in a cast component of lightweight metal, preferably a tensioning lever of a belt tensioner. The process includes the following steps: a die, which forms the seat for a sliding bearing bush to be pressed in and has radially outer groove drawing noses, is inserted into a lightweight metal pressure die-casting die. After the liquid lightweight metal has been injected into the lightweight metal pressure die-casting die and subsequently solidified, the die is then drawn out of the lightweight metal pressure die-casting die in such a way that an aperture, which has a groove profile, is formed as a seat for the sliding bearing bush to be pressed in.
    Type: Application
    Filed: July 3, 2008
    Publication date: September 15, 2011
    Applicant: SCHAEFFLER KG
    Inventors: Michael Huss, Hermann Stief, Thomas Kraft
  • Publication number: 20110186184
    Abstract: The present invention provides a ferritic stainless steel casting and a sheet thereof excellent in deep drawability, punch stretchability and ridging resistance and a method for producing the casting and the sheet. In the present invention, a chemical composition is controlled so that the amounts of C, N, Si, Mn, P and Ti may be reduced to the utmost for securing high workability and, on the basis of the chemical composition, the roping and ridging of a steel sheet product is reduced by adding Mg, thus dispersing Mg containing oxides that accelerate the formation of nuclei for solidification and, resultantly, suppressing the development of coarse columnar crystals in a casting. The present invention is characterized in that the average composition of the Mg containing oxides dispersing in a casting satisfies the following expressions <2> and <3>, 17.4(Al2O3)+3.9(MgO)+0.3(MgAl2O4)+18.7(CaO)?500??<2>, (Al2O3)+(MgO)+(MgAl2O4)+(CaO)?95??<3>.
    Type: Application
    Filed: April 5, 2011
    Publication date: August 4, 2011
    Applicant: NIPPON STEEL & SUMIKIN STAINLESS STEEL CORPORATION
    Inventors: Akihiko Takahashi, Junichi Hamada, Ken Kimura, Takashi Morchoshi, Yoshihito Yamada, Toyohiko Kakihara, Satoshi Hashimoto
  • Publication number: 20110186259
    Abstract: A method of forming an iron based glass forming alloy. The method may include providing a feedstock of an iron based glass forming alloy, melting the feedstock, casting the feedstock into an elongated body in an environment comprising 50% or more of a gas selected from carbon dioxide, carbon monoxide or mixtures thereof.
    Type: Application
    Filed: February 1, 2011
    Publication date: August 4, 2011
    Applicant: THE NANOSTEEL COMPANY, INC.
    Inventors: Daniel James BRANAGAN, Brian E. MEACHAM, Jason K. WALLESER, Jikou ZHOU, Alla V. SERGUEEVA
  • Publication number: 20110183155
    Abstract: A mold includes: a base; and a contact surface which is provided on the base and which comes into contact with a molten material. The contact surface is provided with a first surface portion that includes a first fiber layer in which first carbon fibers are raised, and a second surface portion having different surface characteristics from the first surface portion.
    Type: Application
    Filed: January 24, 2011
    Publication date: July 28, 2011
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Jun Yaokawa, Yasushi Iwata, Yoshio Sugiyama, Hiroaki Iwahori, Shuxin Dong, Yuichi Furukawa
  • Publication number: 20110174458
    Abstract: A molten metal is fed from a distributor provided in a molten metal introduction portion of a casting die to a cavity of the casting die so as to perform a casting operation. A portion of the distributor to be in contact with the molten metal is made of a copper or a copper alloy. The casting is performed while setting a cavity temperature of the casting die in an initial stage of casting to a predetermined temperature and setting a temperature of the distributor in the initial stage of casting to 65° C. or lower.
    Type: Application
    Filed: January 6, 2011
    Publication date: July 21, 2011
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Satoshi MATSUURA, Eiji MASUDA, Tomohiro TSUCHIYA, Akinori HIGUCHI
  • Publication number: 20110163059
    Abstract: A railcar coupler includes a coupler head portion extending from a shank portion. The coupler head portion is configured to couple to a first coupler knuckle for coupling the railcar coupler to a second railcar coupler of an adjacent railcar. The coupler head portion comprises a nose portion and a gathering face extending from the nose portion for engaging a second coupler knuckle coupled to the second railcar coupler. The coupler head portion comprises a guard arm portion extending from the nose portion towards the shank portion. The coupler head portion comprises a horn portion having a back surface. A distance between the back surface of the horn portion and a nose end of the guard arm portion is less than 11 inches. The coupler head portion comprises a locklifter shelf less than 2 inches above a bottom edge of the coupler.
    Type: Application
    Filed: September 17, 2009
    Publication date: July 7, 2011
    Applicant: McConway & Torley LLC
    Inventors: Joseph L. Gagliardino, P. Scott Mautino, Randall W. Schudalla, George S. Creighton, Richard G. McMillen
  • Publication number: 20110139318
    Abstract: In an Ag, Cu, Ge alloy containing boron as grain refiner, investment castings of a clean bright silvery appearance and/or free from cracking defects are obtained by incorporation of silicon, in some embodiments in the absence of added zinc.
    Type: Application
    Filed: February 28, 2011
    Publication date: June 16, 2011
    Applicant: ARGENTIUM INTERNATIONAL LIMITED
    Inventor: Peter Gamon Johns
  • Publication number: 20110132569
    Abstract: The present invention relates to a brass alloy having superior stress corrosion comprising: 59.0-64.0 wt % Cu, 0.6-1.2 wt % Fe, 0.6-1.0 wt % Mn, 0.4-1.0 wt % Bi, 0.6-1.4 wt % Sn, at least one element selected from Al, Cr and B, the balance being Zn and unavoidable impurities, wherein the content of Al is 0.1-0.8 wt %, the content of Cr is 0.01-0.1 wt %, the content of B is 0.001-0.02 wt %. The alloy according to the present invention does not contain toxic elements such as lead and antimony, has superior corrosion resistance and good cuttingability and is suitable for the accessories in the potable water supply systems produced by casting, forging and extruding.
    Type: Application
    Filed: December 9, 2010
    Publication date: June 9, 2011
    Inventors: Chuankai Xu, Zhenqing Hu, Siqi Zhang
  • Patent number: 7955413
    Abstract: A method for producing Transformation Induced Plasticity (TRIP) steels comprises adding a degassing step to remove hydrogen and nitrogen prior to casting, resulting in a more fluid steel that exhibits improved castability.
    Type: Grant
    Filed: April 18, 2008
    Date of Patent: June 7, 2011
    Assignee: United States Steel Corporation
    Inventors: Jeffrey J. Becker, Gerald E. Goldsmith, Simon N. Rodich, William K. Schlichting, Michael S. Wukich
  • Publication number: 20110100581
    Abstract: A molded article includes a flat plate portion and a projected portion. A molding method includes filling a cavity with the semimolten or semisolid metal in plate thickness directions of the flat plate portion starting from a surface on an opposite side of the flat plate portion from the surface from which the projected portion projects. The cavity is a casting space of the molded article formed inside a forming mold. A molding apparatus for casting the molded article includes a forming mold having the cavity, and a separate insert or slide mold disposed between the cavity and a runner in order to form the runner in plate thickness directions of the flat plate portion starting from the other surface. The runner is used to fill the cavity.
    Type: Application
    Filed: June 23, 2009
    Publication date: May 5, 2011
    Applicants: DAIKIN INDUSTRIES, LTD., KOGI CORPORATION
    Inventors: Mitsuhiko Kishikawa, Masateru Yamamoto, Satoshi Yamamoto, Toshio Ohkado, Jun Iwane, Shuichi Shikai
  • Publication number: 20110097237
    Abstract: Alloys and methods for preparing the same are provided. The alloys are represented by the general formula of ZraAlbCucNid)100-e-fYeMf, wherein a, b, c, and d are atomic fractions, in which: 0.472?a?0.568; 0.09?b?0.11; 0.27?c?0.33; 0.072?d?0.088; the sum of a, b, c, and d equals 1; e and f are atomic numbers of elements Y and M respectively, in which 0?e?5 and 0.01?f?5; and M is selected from the group consisting of Nb, Ta, Sc, and combinations thereof.
    Type: Application
    Filed: October 14, 2010
    Publication date: April 28, 2011
    Inventors: Qing Gong, Faliang Zhang, Yongxi Jian
  • Publication number: 20110089030
    Abstract: A sputtering target includes a copper indium gallium sputtering target material on a backing structure. The sputtering target material has a density of at least 100% or more as defined by the rule of mixtures applied to densities of component elements of the sputtering target material. The sputtering target material has an overall uniform composition.
    Type: Application
    Filed: October 20, 2009
    Publication date: April 21, 2011
    Inventors: Daniel R. Juliano, Bao Nguyen, A. Piers Newbery, Asit Rairkar, Johannes Vlcek, Abdelouahab Ziani
  • Publication number: 20110079329
    Abstract: A method of casting a metal ingot with a microstructure that facilitates further working, such as hot and cold rolling. The metal is cast in a direct chill casting mold, or the equivalent, that directs a spray of coolant liquid onto the outer surface of the ingot to achieve rapid cooling. The coolant is removed from the surface at a location where the emerging embryonic ingot is still not completely solid, such that the latent heat of solidification and the sensible heat of the molten core raises the temperature of the adjacent solid shell to a convergence temperature that is above a transition temperature for in-situ homogenization of the metal. A further conventional homogenization step is then not required. The invention also relates to the heat-treatment of such ingots prior to hot working.
    Type: Application
    Filed: November 16, 2010
    Publication date: April 7, 2011
    Inventors: Robert Bruce Wagstaff, Wayne J. Fenton
  • Publication number: 20110073270
    Abstract: The invention relates to a size composition (coating composition) for casting moulds and cores, comprising at least one metal additive which contains a metal or a compound of a metal, wherein the metal is selected from one of groups 7 or 9 to 12 of the Periodic Table of the Elements. The invention also relates to a process for producing a casting mould, which comprises a mould coating of the size (coating) according to the invention, and to the use of said mould for the casting of metals.
    Type: Application
    Filed: May 27, 2009
    Publication date: March 31, 2011
    Applicant: Ashland-Südchemie-Kernfest GmbH
    Inventors: Reinhard Stötzel, Matthias Schrod, Michael Kloskowski
  • Publication number: 20110073267
    Abstract: The invention relates to a casting mould for the casting of metals, wherein a layer consisting of a material which absorbs harmful substances on at least sections of gas outlet surfaces of the casting mould, in particular the top side thereof. The invention also relates to a coating composition, to a process for producing the casting mould and to the use thereof for casting of metals.
    Type: Application
    Filed: May 27, 2009
    Publication date: March 31, 2011
    Applicant: ASHLAND-SÜDCHEMIE-KERNFEST GmbH
    Inventors: Michael Kloskowski, Antoni Gieniec, Reinhard Stötzel
  • Publication number: 20110076176
    Abstract: Methods of forming a compressor article such as a cast airfoil, a stator, a blade, a gas turbine, and a gas turbine shell via casting are presented. The methods include: preparing an iron-manganese-aluminum-silicon-carbon (Fe—Mn—Al—Si—C) based alloy; casting the Fe—Mn—Al—Si—C based alloy, wherein a cast has a shape of the compressor article; and performing post-casting finishing thereby forming the compressor article.
    Type: Application
    Filed: September 28, 2009
    Publication date: March 31, 2011
    Applicant: GENERAL ELECTRIC COMPANY
    Inventor: Junyoung Park
  • Publication number: 20110061774
    Abstract: A dezincification-resistant copper alloy and a method for producing a product comprising the same are proposed by the present invention. The dezincification-resistant alloy of the present invention comprises 59.5 to 64 wt % of copper (Cu); 0.1 to 0.5 wt % of bismuth (Bi); 0.08 to 0.16 wt % of arsenic (As); 5 to 15 ppm of boron (B); 0.3 to 1.5 wt % of tin (Sn); 0.1 to 0.7 wt % of zirconium (Zr); less than 0.05 wt % of lead (Pb); and zinc (Zn) in balance. The dezincification-resistant copper alloy of the present invention has excellent casting properties, good toughness and machinability, and can be corrosion-resistant. Thus, the alloy can reduce dezincification on the surfaces thereof.
    Type: Application
    Filed: September 17, 2009
    Publication date: March 17, 2011
    Applicant: MODERN ISLANDS CO., LTD.
    Inventors: Wen Lin Lo, Xiao Rong Fang
  • Patent number: 7905432
    Abstract: An object of the invention is to provide a casting nozzle in which attachment and deposition of alumina or the like can be prevented while a drift of molten steel can be prevented. The casting nozzle according to the invention is characterized in that the casting nozzle has a molten steel flow hole portion in which “a plurality of independent protrusion portions and/or concave portions” are disposed so that each of the protrusion portions and/or concave portions has a size satisfying the expression (1): H?2 mm and the expression (2): L>2×H mm [in which “H” shows the maximum height of the protrusion portion or the maximum depth of the concave portion, and “L” shows the maximum length of a base portion of the protrusion portion or concave portion].
    Type: Grant
    Filed: July 30, 2003
    Date of Patent: March 15, 2011
    Assignee: Shinagawa Refractories Co., Ltd.
    Inventors: Osamu Nomura, Masamichi Takai, Masaru Kurisaki, Hidetaka Ogino, Toshio Horiuchi, Shinsuke Inoue
  • Publication number: 20110056644
    Abstract: The mold assembly for magnesium alloys comprises a mold and/or a core, each formed of an air permeable material. The air permeable material is any one or any combination of a network, a sheet having multiple holes, and cloth. The network, the sheet or the cloth is any one or any combination of a metal, a chemical fiber, and a ceramic material. The invention also provides a casting method for magnesium alloys, which uses that mold assembly.
    Type: Application
    Filed: March 18, 2009
    Publication date: March 10, 2011
    Inventors: Masayuki Takashima, Susumu Yonezawa, Yoshiaki Arata
  • Publication number: 20110056652
    Abstract: The invention relates to a heat exchanger, especially for cooling exhaust gases. Said heat exchanger comprises at least one first flow channel for a first medium, at least one second flow channel for a second medium, at least one bottom (1, 20, 121) that can be connected to the housing (101), said bottom (1, 20, 121) having at least one expansion element (24, 30, 40, 60, 70, 80, 81).
    Type: Application
    Filed: January 23, 2007
    Publication date: March 10, 2011
    Inventors: Stefan Neher, Johannes Pfeffer, Alexander Steck, Helmut Weiser
  • Publication number: 20110056646
    Abstract: The invention relates to a method for the production of castings made of a copper alloy comprising silicon, nickel, chromium, and zirconium, and also inter-metal primary phases, wherein an ingot is drawn by means of hot forming in only one direction at a ratio of at least 4:1, wherein a casting surface of a casting produced from the drawn ingot, said surface coming into contact with a metal melt, is substantially selected perpendicular to the drawing direction of the ingot. A casting produced in this manner is characterized by high wear resistance and increased service life, particularly when used as a block of a side bank of a double strip casting system.
    Type: Application
    Filed: March 19, 2009
    Publication date: March 10, 2011
    Applicant: KME GERMANY AG & CO. KG
    Inventors: Thomas Helmenkamp, Dirk Rode, Markus Niemann
  • Publication number: 20110049280
    Abstract: A cutting wheel for a grinder pump includes in one embodiment a monolithic disc-shaped base portion having a bottom surface having a plurality of integrally formed spaced-apart, downwardly-depending cutting elements disposed adjacent the peripheral edge of the disc-shaped based portion. In another embodiment, a cutting wheel for a grinder pump includes a monolithic disc-shaped base portion having a bottom surface having a plurality of integrally formed spaced-apart, downwardly-depending cutting elements disposed adjacent the peripheral edge of the disc-shaped based portion, and a plurality of integrally formed downwardly-depending paddle elements spaced-apart from the cutting elements.
    Type: Application
    Filed: August 25, 2010
    Publication date: March 3, 2011
    Inventors: Paul J. DALEY, George A. EARLE, III
  • Publication number: 20110030910
    Abstract: A method includes providing a mold including a molten casting material, moving the mold in a first direction, and guiding a solidification interface across the mold in a second direction in response to the moving the mold. The second direction is deviated from the first direction, and the solidification interface includes a transition to a negative heat transfer region. The mold moves in the first direction at a constant speed, and the mold includes heat transfer features such that a solidification time of the molten casting material at the conditions of the solidification interface is approximately constant as a function of the second direction.
    Type: Application
    Filed: August 9, 2010
    Publication date: February 10, 2011
    Inventors: Max Eric Schlienger, Paul Anthony Withey
  • Publication number: 20110023475
    Abstract: The invention relates to a transmission with a transmission housing and at least one hydrodynamic component, of which at least one region is arranged in an integral manner with the transmission housing of the hydrodynamic component. The transmission housing is arranged in a substantially tubular way with an opening at each end. The region of the hydrodynamic component which is arranged integrally with the transmission housing is arranged as a functional element of the hydrodynamic component and arranged between the openings. The inner cross section of the transmission housing is arranged to be constant or expanding from the functional element to the respective opening. The transmission housing can thus be demolded in a simple manner and can be cast without any lost cores in permanent molds.
    Type: Application
    Filed: February 24, 2010
    Publication date: February 3, 2011
    Applicant: VOITH PATENT GMBH
    Inventor: Jörg Busch
  • Patent number: 7875134
    Abstract: A corrosion and wear resistant iron (Fe)-based alloy is provided. The Fe-based alloy consists essentially of 14.1 to 14.7% by weight of chromium (Cr), 1.41 to 1.47% by weight of carbon (C), 1.78 to 5.46% by weight of titanium (Ti), 0.11 to 0.39% by weight of aluminum (Al), 0.07 to 0.27% by weight of vanadium (V) and the balance of iron (Fe). The Fe-based alloy is highly resistant to corrosion and wear. In addition, since the Fe-based alloy is prepared using titanium alloy scrap at reduced cost, it is economically advantageous. Furthermore, the Fe-based alloy is environmentally friendly in terms of resource recycling. Further provided is a method for preparing the Fe-based alloy.
    Type: Grant
    Filed: November 12, 2007
    Date of Patent: January 25, 2011
    Assignee: IUCF-HYU (Industry-University Cooporation Foundation Hanyang University)
    Inventors: Seon Jin Kim, Gyung Guk Kim, Ji Hui Kim, Ki Nam Kim, Ji Young Kim
  • Patent number: 7870884
    Abstract: A method for casting molded parts, comprising the following steps: The mold is prepared by forming a core packet from the cores which are made of molding sand; the metal melt is poured into the mold; the mold is thermally insulated prior to and/or after casting and the thermal process is used in a known manner inside the mold and/or insulation for controlled treatment of the cast molded part and/or the material forming the core packet.
    Type: Grant
    Filed: April 27, 2006
    Date of Patent: January 18, 2011
    Assignee: Hos Hottinger Systems GBR
    Inventor: Gelson Montero
  • Publication number: 20110005702
    Abstract: The invention relates to a molding material mixture for production of molded products for the foundry industry, comprising at least one fire-resistant base molding material and a polyurethane-based binder system comprising a polyisocyanate component and a polyol component. According to the invention, the polyurethane-based binder system comprises a portion of a carboxylic acid diester of a branched alkane diol, said portion being at least 3 weight-%, and a portion of aromatic solvent of less than 10 weight-% of the binder system. A preferable carboxylic acid diester is 2,2,4-trimethyl-1,3-pentandiol-diisobutyrate.
    Type: Application
    Filed: January 30, 2009
    Publication date: January 13, 2011
    Applicant: ASHLAND-SUDCHEMIE-KERNFEST GMBH
    Inventors: Christian Priebe, Diether Koch
  • Publication number: 20110003164
    Abstract: The invention pertains to methods for manufacturing objects in moulds, the moulds used for the manufacture and objects manufactured in accordance with the method and/or in the moulds.
    Type: Application
    Filed: June 16, 2010
    Publication date: January 6, 2011
    Applicant: KSM Castings GmbH
    Inventors: Marc Menge, Holger Oppelt, Uwe Lange, Manikandan Loganathan
  • Publication number: 20100326943
    Abstract: A railcar coupler includes a coupler head portion extending from a shank portion. The coupler head portion is configured to couple to a first coupler knuckle for coupling the railcar coupler to a second railcar coupler of an adjacent railcar. The coupler head portion comprises a nose portion and a gathering face extending from the nose portion for engaging a second coupler knuckle coupled to the second railcar coupler. The coupler head portion comprises a guard arm portion extending from the nose portion towards the shank portion. The guard arm portion comprises a minimum height less than a height of the shank portion where the guard arm portion meets the shank portion.
    Type: Application
    Filed: July 15, 2010
    Publication date: December 30, 2010
    Applicant: McConway & Torley, LLC
    Inventors: P. Scott Mautino, Joseph L. Gagliardino, Kevin S. Saeler
  • Publication number: 20100319871
    Abstract: The method casts a disk rotor which can restrain partial abrasion in a sliding ring part, particularly, in the circumferential outer surface. A mold includes a casting cavity to cast the sliding ring part, an outer circumference forming surface, an inner circumference forming surface, a gate group including a plurality of gates formed in the outer circumference forming surface at positions spaced apart from each other at predetermined intervals with respect to a circumferential direction, each of the gates having a central line P2 inclined at an angle greater than 0° and less than 90° with respect to a normal line passing through a center of the casting cavity in a radial direction, and runners. A melt is injected from the gates into the casting cavity at angles ?1, ?2 and ?3 which are greater than 0° and less than 90° with respect to the normal lines, and is solidified.
    Type: Application
    Filed: July 14, 2008
    Publication date: December 23, 2010
    Applicant: Aisin Takaoka Co., Ltd.
    Inventor: Takeshi Kamasaka
  • Publication number: 20100297531
    Abstract: Provided herein are immobilized liquid membranes for gas separation, methods of preparing such membranes and uses thereof. In one example, the immobilized membrane includes a porous metallic host matrix and an immobilized liquid fluid (such as a silicone oil) that is immobilized within one or more pores included within the porous metallic host matrix. The immobilized liquid membrane is capable of selective permeation of one type of molecule (such as oxygen) over another type of molecule (such as water). In some examples, the selective membrane is incorporated into a device to supply oxygen from ambient air to the device for electrochemical reactions, and at the same time, to block water penetration and electrolyte loss from the device.
    Type: Application
    Filed: May 21, 2009
    Publication date: November 25, 2010
    Inventors: Wei Liu, Nathan L. Canfield, Jian Zhang, Xiaohong Shari Li
  • Publication number: 20100288461
    Abstract: An aluminum-silicon alloy composition is disclosed which meets the manufacturing and performance conditions for linerless cylinder engine block casting using low-cost casting processes such as silica-sand molds. The alloy of the invention comprises in weight percent: 13%-14% Si; 2.3%-2.7% Cu; 0.1%-0.4% Fe; 0.1%-0.45% Mn; 0.1%-0.30% Mg; 0.1%-0.6% Zn; 0.05%-0.11% Ti; 0.4%-0.8% Ni; 0.01%-0.09% Sr; and and the rest being aluminum plus any remainders. This alloy has very good machining characteristics, giving a significantly improved surface finish in the cylinder bores. The manufacturing cost of engine blocks is reduced in about 40% as compared with using current commercial alloys of the prior art requiring iron liners. Any primary Si present is substantially uniformly dispersed, and copper does not segregate during solidification and cooling.
    Type: Application
    Filed: March 22, 2010
    Publication date: November 18, 2010
    Inventors: Salvador VALTIERRA-GALLARDO, José Talamantes-Silva, Andrés Fernando Rodríguez-Jasso, José Alejandro Gonazález-Villarreal
  • Publication number: 20100284849
    Abstract: An austenitic cast iron according to the present invention has Ni: from 7 to 15% by mass, and is characterized in that it comprises a base structure in which an austenite phase makes a major phase even in ordinary-temperature region by adjusting the respective compositions of Cr, Ni and Cu, excepting C and Si, so as to fall within predetermined ranges. In accordance with the present invention, it is possible to obtain an austenitic cast iron, which is excellent in terms of oxidation resistance and the like, inexpensively, while reducing the content of expensive Ni.
    Type: Application
    Filed: August 29, 2008
    Publication date: November 11, 2010
    Applicants: KABUSHIKI KAISHA TOYOTA JIDOSHOKKI, MIE PREFECTURE
    Inventors: Tomohei Sugiyama, Manabu Ishikawa, Hiroyuki Isomura, Mamoru Kojima, Naoki Yamamoto, Kyoichi Kinoshita, Takao Fujikawa
  • Publication number: 20100278683
    Abstract: A method of manufacturing improved thin-film solar cells entirely by sputtering includes a high efficiency back contact/reflecting multi-layer containing at least one barrier layer consisting of a transition metal nitride. A copper indium gallium diselenide (Cu(InXGa1-x)Se2) absorber layer (X ranging from 1 to approximately 0.7) is co-sputtered from specially prepared electrically conductive targets using dual cylindrical rotary magnetron technology. The band gap of the absorber layer can be graded by varying the gallium content, and by replacing the gallium partially or totally with aluminum. Alternately the absorber layer is reactively sputtered from metal alloy targets in the presence of hydrogen selenide gas. RF sputtering is used to deposit a non-cadmium containing window layer of ZnS. The top transparent electrode is reactively sputtered aluminum doped ZnO. A unique modular vacuum roll-to-roll sputtering machine is described.
    Type: Application
    Filed: July 13, 2010
    Publication date: November 4, 2010
    Applicant: MiaSole
    Inventor: Dennis R. Hollars
  • Patent number: 7824461
    Abstract: A method for fabricating a magnesium-based alloy includes the steps of: (a) mixing a number of carbon nanotubes with a number of magnesium particles; (b) heating the mixture in a protective gas to achieve a semi-solid-state paste; (c) stirring the semi-solid-paste using an electromagnetic stirring force to disperse the carbon nanotubes into the paste; (d) injecting the semi-solid-state paste into a die; and (e) cooling the semi-solid-state paste to achieve a magnesium-based alloy. An apparatus for fabricating the magnesium-based alloy includes a transferring device, a thixomolding machine, and an electromagnetic stirring device. The transferring device includes a feed inlet. The thixomolding machine includes a heating barrel having two ends, a nozzle disposed at a first end thereof, and an material input positioned at a second end thereof. The electromagnetic stirring device includes an electromagnetic induction coil disposed on an outer wall of the heating barrel.
    Type: Grant
    Filed: August 28, 2008
    Date of Patent: November 2, 2010
    Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.
    Inventors: Kam-Shau Chan, Cheng-Shi Chen, Li-Qing Zhang, Wen-Zhen Li
  • Publication number: 20100274309
    Abstract: Described herein is an implantable medical device and methods for making a device that includes a metal housing a molding process. In one embodiment, the housing includes a header attachment element extends from the housing. In another embodiment, the implantable medical device includes a header attachment surface comprising one or more header retaining features configured to secure a connector header to the header attachment surface. In another embodiment, the housing includes one or more structural elements extending from and integrally molded with the interior surface of the first or second portions of the housing. Also disclosed are methods of making the implantable medical device.
    Type: Application
    Filed: February 18, 2010
    Publication date: October 28, 2010
    Applicant: CARDIAC PACEMAKERS, INC.
    Inventors: Michael A. Knipfer, John M. Edgell, Robbie L. Halvorson, Lawrence D. Swanson
  • Publication number: 20100269991
    Abstract: A deflaker plate for use in a deflaker for reducing fibrous flakes in a slurry of fibers. The deflaker plate may include at least one annular ring consisting of multiple teeth, in which at least one tooth has a leading face, a trailing face, and an impact-generating side-face. The impact-generating side-face may be adapted to generate an impact force during operation, such that the force corresponds to a first vector radially pushing the slurry towards a center of the deflaker and a second vector tangentially pushing the slurry towards the leading face.
    Type: Application
    Filed: March 31, 2010
    Publication date: October 28, 2010
    Applicant: ANDRITZ INC.
    Inventor: Peter Antensteiner
  • Publication number: 20100263821
    Abstract: Embodiments of the present invention include a method for producing a component that includes melting a super-alloy or stainless steel alloy and transferring the melted alloy to a mold. The mold is mechanically vibrated while the melted alloy solidifies. The component then is removed from the mold.
    Type: Application
    Filed: April 16, 2009
    Publication date: October 21, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventor: Deepak Saha
  • Publication number: 20100258260
    Abstract: A metallic article is produced by furnishing one or more nonmetallic precursor compound comprising the metallic constituent element(s), and chemically reducing the nonmetallic precursor compound(s) to produce an initial metallic particle, preferably having a size of no greater than about 0.070 inch, without melting the initial metallic particle. The initial metallic particle is thereafter melted and solidified to produce the metallic article. By this approach, the incidence of chemical defects in the metal article is minimized. The melted-and-solidified metal may be used in the as-cast form, or it may be converted to billet and further worked to the final form.
    Type: Application
    Filed: June 28, 2010
    Publication date: October 14, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Andrew Philip Woodfield, Clifford Earl Shamblen, Eric Allen Ott
  • Patent number: 7798203
    Abstract: A method of casting a hollow golf club head includes casting the crown with a plurality of thin regions having a thickness of less than 0.030 inch separated by a plurality of ribs. The ribs act as cast-in runners that enable the thin sections to be formed without voids despite the extremely thin cross-section. The crown may have an additional region of substantially uniform thickness that is substantially the same as the thickness of the ribs.
    Type: Grant
    Filed: October 6, 2008
    Date of Patent: September 21, 2010
    Assignee: Karsten Manufacturing Corporation
    Inventors: Bradley D. Schweigert, John C. Bliss
  • Publication number: 20100212855
    Abstract: The invention relates to a casting process for an aluminum alloy containing at least about 0.1% of Mg and/or at least about 0.1% of Li in which a liquid surface of said alloy is put into contact with a dried gas including at least about 2% of oxygen by volume and with a water partial pressure lower than about 150 Pa throughout most of the solidification process. The invention makes it possible to cast the most oxidable aluminum alloys, in particular aluminum alloys containing magnesium and/or lithium, without using additives such as beryllium and/or calcium and without using expensive devices and/or gases, to obtain cast ingots free from surface defects and pollution, in complete safety.
    Type: Application
    Filed: February 16, 2010
    Publication date: August 26, 2010
    Applicants: ALCAN RHENALU, ALCAN ALUMINIUM VALAIS
    Inventors: Guillaume Bes, Robert Rey-Flandrin, Olivier Ribaud, Stephane Vernede
  • Publication number: 20100197202
    Abstract: The present disclosure relates to a wire and a method of forming a wire including an iron based glass forming alloy including iron present in the range of 43.0 to 68.0 atomic percent, boron present in the range of 12.0 to 19.0 atomic percent, nickel present in the range of 15.0 to 17.0 atomic percent, cobalt present in the range of 2.0 to 21.0 atomic percent, optionally carbon present in the range of 0.1 to 6.0 atomic percent and optionally silicon present in the range of 0.4 to 4.0 atomic percent, wherein said wire has a thickness of 140 ?m or less and wherein said wire includes spinodal glass matrix microconstituents. The wire may be used in abrading a substrate.
    Type: Application
    Filed: February 3, 2010
    Publication date: August 5, 2010
    Applicant: THE NANOSTEEL COMPANY, INC.
    Inventors: Daniel James BRANAGAN, David PARATORE
  • Publication number: 20100192895
    Abstract: The invention relates to a steel material having a high silicon content, and to a method for the production thereof, the steel material being particularly suitable for piston rings and cylinder sleeves. In addition to iron and production-related impurities, the steel material contains 0.5 to 1.2 wt. % carbon, 3.0 to 15.0 wt. % silicon and 0.5 to 4.5 wt. % nickel. Also, the steel material can contain small amounts of the following elements Mo, Mn, Al, Co Nb, Ti, V, Sn, Mg, B, Te Ta La, Bi, Zr, Sb, Ca, Sr, Cer, rare earth metals and nucleating agents such as NiMg, MiSiMg, FeMg and FeSIMg. due to the high Si content, a degree of saturation higher than 1.0 is attained, with the melting temperature of the steel material corresponding to normal cast iron. The steel material can be produced according to a conventional cast-iron technique and has a high resistance to wear and tear and a high structural strength (minimal distortion).
    Type: Application
    Filed: May 7, 2007
    Publication date: August 5, 2010
    Applicant: FEDERAL-MOGUL BURSCHEID GMBHBURGERMEISTER-SCHMIDT- STRASSE 17
    Inventor: Laszlo Pelsoeczy
  • Publication number: 20100183110
    Abstract: A packaging for the transportation and/or storage of nuclear materials, which includes a lateral body which extends along a longitudinal direction (X), where this body is equipped with a radiological protection device. The radiological protection device includes at least one radiological protection structure which includes at least one metallic reinforcement framework which extends along the direction (X) and which is hugged by a block made out of lead or of one of its alloys, cast over the framework, the latter being equipped with at least one element for retaining the cast block along the direction (X). Furthermore, the framework is embedded in the cast block over at least part of its length along this direction (X).
    Type: Application
    Filed: March 18, 2008
    Publication date: July 22, 2010
    Inventors: Rene Chiocca, Jean-Marie Lamour
  • Publication number: 20100170653
    Abstract: Systems and methods for converting a powder to a solid mass are disclosed. A furnace is provided to melt the powder and deliver a stream of resulting molten material to a bed of beads on a vibratory conveyor. Cooling gas flows through nozzles positioned above and along the conveyor to cool the beads and liquid. The liquid solidifies and forms a solid mass, incorporating beads from the bed. The conveyor can be periodically stopped to produce a plurality of discrete solid masses. Masses and unincorporated beads fall into a collection container. Unincorporated beads pass through a screening device and are returned to the bed of beads. A make-up bead system adds beads to the bed as needed to maintain a suitable bed depth. In some embodiments, the powder and beads consist essentially of silicon, and the solid masses formed are suitable for preparing silicon ingots.
    Type: Application
    Filed: January 7, 2010
    Publication date: July 8, 2010
    Inventor: Robert J. Geertsen
  • Publication number: 20100166596
    Abstract: The invention relates to a method for producing articles in moulds, the moulds themselves and articles produced by the method and/or in the moulds.
    Type: Application
    Filed: December 4, 2007
    Publication date: July 1, 2010
    Inventors: Marc Menge, Holger Oppelt, Uwe Lange
  • Patent number: 7743492
    Abstract: A method for forming an electronic device provides a casting master having a casting surface, and deposits a substrate material onto the casting surface to form a flexible substrate sheet of predetermined thickness, wherein the flexible substrate sheet has a circuit-side surface that is formed against the casting surface. The flexible substrate sheet is released from the master and secured against a carrier, with the circuit-side surface facing outward. An electronic device is then formed on the circuit-side surface.
    Type: Grant
    Filed: February 8, 2008
    Date of Patent: June 29, 2010
    Assignee: Carestream Health, Inc.
    Inventors: Roger Stanley Kerr, Timothy John Tredwell, Yongtaek Hong
  • Publication number: 20100158701
    Abstract: A cast turbine blade is disclosed and includes an internal cooling passage that passes (e.g., zig-zags or meanders) through the blade from an inlet in the blade root to an outlet in the blade tip. The cooling passage can have a zone at a bend that is at a distance which is remote from the inlet of the cooling passage when the distance from the inlet is measured around the passage, but that is closer to the inlet when the distance from the inlet is measured in a straight line. During casting of the blade, the cooling passage can be defined by a core or cores having a leachable material, the cores being removed after casting by a chemical leaching process. A supplementary passage is also provided for connecting the remote zone to the inlet during the leaching process. The supplementary passage can likewise be defined by a leachable core, or it may be machined into the blade after casting.
    Type: Application
    Filed: December 15, 2009
    Publication date: June 24, 2010
    Applicant: ALSTOM Technology Ltd
    Inventors: Alexander KHANIN, Edouard SLOUTSKI, Andrey MOROZOV
  • Publication number: 20100158746
    Abstract: A method of producing an extremely low carbon steel cast slab characterized by casting molten steel obtained by reducing the carbon concentration of the molten steel to 0.005 mass % or less, then adding Cu, Nb, and B to the molten steel, furthermore, and adjusting the concentration of dissolved oxygen in the molten steel to 0.01 mass % to 0.06 mass % and extremely low carbon steel plate comprised of steel containing C: 0.005 mass % or less, acid soluble Al: 0.005 mass % or less, and further Cu, Nb, and B, characterized in that the steel has fine oxides of a diameter of 0.5 ?m to 30 ?m dispersed in it in an amount of 1000 particles/cm2 to 1,000,000 particles/cm2.
    Type: Application
    Filed: February 16, 2006
    Publication date: June 24, 2010
    Inventors: Katsuhiro Sasai, Wataru Ohashi