Ferrous (i.e., Iron Base) Patents (Class 420/8)
  • Publication number: 20090087336
    Abstract: A high-carbon steel wire rod of high ductility for steel cord and the like is provided that experiences little breakage during drawing. The high-carbon steel wire rod of high ductility is a high-carbon steel wire rod fabricated by hot rolling that that has a carbon content of 0.7 mass % or greater, wherein 95% or greater of the wire rod metallographic structure is pearlite structure and the maximum pearlite block size of pearlite at the core of the hot-rolled wire rod is 65 ?m or less. The high-carbon steel wire rod of high ductility has a tensile strength in a range of {248+980×(C mass %)}±40 MPa} and a reduction of area of {72.8?40×(C mass %) %} or greater. The high-carbon steel wire rod of high ductility is characterized in that the average pearlite block size at the core of the hot-rolled wire rod constituted by ferrite grain boundaries of an orientation difference of 9 degrees or greater as measured with an EBSP analyzer is 10 ?m or greater and 30 ?m or less.
    Type: Application
    Filed: May 31, 2007
    Publication date: April 2, 2009
    Inventors: Seiki Nishida, Shingo Yamasaki, Hitoshi Demachi, Nariyasu Muroga, Shouichi Ohashi, Kenichi Nakamura, Makoto Kosaka, Nobuyuki Komiya, Susumu Sahara
  • Patent number: 7501030
    Abstract: A hot-rolled steel strip having superior low temperature toughness and weldability, which is suitably used as a starting material for high strength electric resistance welding pipe, is provided at a low cost without constructing new production facilities and increasing cost. The hot-rolled steel strip is low carbon steel containing at least one of about 0.5.% or less of Cu, about 0.5% or less of Ni, and about 0.5% or less of Mo, wherein Pcm represented by the following equation (1) is 0.17 or less: Pcm=(% C)+(% Si)/30+((% Mn)+(% Cu))/20+(% Ni)/60+(% Mo)/7+(% V)/10??Equation (1), (where (% M) indicates the content of element M on a mass percent basis), and the balance includes Fe and incidental impurities. In addition, in the entire microstructure, the ratio of bainitic ferrite, which is a primary phase, is controlled to be about 95 percent by volume or more.
    Type: Grant
    Filed: March 24, 2004
    Date of Patent: March 10, 2009
    Assignee: JFE Steel Corporation
    Inventors: Hiroshi Nakata, Nobuyuki Kageyama, Koji Iwata, Tetsuo Shimizu, Chikara Kami
  • Patent number: 7501029
    Abstract: A high-strength, high-permeability steel sheet for picture tube band comprises, in mass percent, C: 0.003-0.010%, Si: 0.5-1.0%, Mn: 1.0-2.0%, P: 0.04-0.15%, S: not more than 0.02%, Al: not more than 0.030%, N: not more than 0.004% and the balance of Fe and unavoidable impurities, has a chemical composition satisfying C×Mn×P?2.5×10?4, and has a ferrite crystal grain diameter of 10-100 ?m and a yield stress of 300 N/mm2 or higher, and preferably has a specific permeability ?0.35 in a DC magnetic field of 0.35 Oe of 400 or higher. The steel sheet can be produced by regulating the hot-rolling coiling temperature to 600-700° C. and selecting an appropriate combination of the cold rolling reduction ratio and a final annealing temperature in the range of 750-900° C.
    Type: Grant
    Filed: April 12, 2004
    Date of Patent: March 10, 2009
    Assignee: Nisshin Steel Co., Ltd.
    Inventors: Tsunetoshi Suzaki, Kentaro Hirata, Yuichi Higo
  • Patent number: 7501031
    Abstract: The invention provides a steel sheet for hard tinplate and a TFS steel sheet each having an excellent formability and a temper grade of T4 to DR9, and an efficient manufacturing method capable of selectively manufacturing these steel sheets by using raw materials having the same composition, wherein, the steel sheet for hard tinplate and a TFS steel sheet having a temper grade of T4 to DR9 is manufactured from raw materials having the same composition by changing a reduction ratio of temper rolling or double reduce rolling for ultra-low carbon aluminum killed steel C and P contents of which are so regulated as to satisfy a specific formula <1>: 1.6×C×104+0.93×P×103?70 . . . ??<1>.
    Type: Grant
    Filed: June 17, 2005
    Date of Patent: March 10, 2009
    Assignee: Nippon Steel Corporation
    Inventors: Satoshi Takeuchi, Riki Okamoto, Kazuhito Ito
  • Publication number: 20090054229
    Abstract: A decomposer of organic halogenated compounds comprises iron powder constituted of flat iron particles of a planar ratio of 2 or greater. Further, a decomposer of organic halogenated compounds comprises a copper salt-containing iron particle powder constituted of copper salt-carrying iron particles having a flat shape with a planar ratio of 2 or greater whose surfaces have adhered thereto copper salt particles that are finer than the iron particles.
    Type: Application
    Filed: March 22, 2006
    Publication date: February 26, 2009
    Inventors: Masami Kamada, Taishi Uehara
  • Publication number: 20090035852
    Abstract: Stable atomic quantum clusters, AQCs, characterized by being composed of at least 500 metal atoms, its production process characterized by having a kinetic control and by maintaining a low concentration of reagents in the reaction medium, as well as the uses of these clusters as sensors (fluorescent, magnetic or chemical), electrocatalysts and as cytostatics and/or cytotoxics.
    Type: Application
    Filed: July 28, 2006
    Publication date: February 5, 2009
    Applicant: UNIVERSIDADE DE SANTIAGO DE COMPOSTELA
    Inventors: Manuel Arturo Lopez Quintela, Jose Rivas Rey
  • Patent number: 7485196
    Abstract: A steel product with a high austenite grain coarsening temperature having less than 0.4% carbon, less than 0.06% aluminium, less than 0.01% titanium, less than 0.01% niobium, and less than 0.02% vanadium by weight, and having fine oxide particles containing silicon and iron distributed through the steel microstructure having an average particle size less than 50 nanometers and may be between 5 and 30 nanometers. The steel product may have fine oxide particles distributed through the microstructure capable of restricting ferrite recrystallisation for strain levels up to at least 10.0%, for temperatures up to 750° C. with holding times up to 20 minutes. The steel product may be made by continuous casting of steel strip introduced between the casting rolls to form a casting pool of molten carbon steel having a total oxygen content of at least 70 ppm usually less than 250 ppm, and a free oxygen content 20 and 60 ppm, counter rotating the casting rolls.
    Type: Grant
    Filed: October 20, 2005
    Date of Patent: February 3, 2009
    Assignee: Nucor Corporation
    Inventors: Walter N. Blejde, Rama Ballav Mahapatra, James Geoffrey Williams, Frank Barbaro, Philip John Renwick, Harold Roland Kaul, Andrew Phillips, Christopher Ronald Killmore, Lazar Strezov
  • Publication number: 20090016925
    Abstract: There are provided a high silicon stainless steel with a high elongation at break, a spring made thereof, and a process for manufacturing the high silicon stainless steel. The high silicon stainless steel of the invention is characterized in: mainly comprising a microstructure with a grain size of 15 ?m or less and having an elongation at break of 12% or higher; mainly comprising a microstructure with a grain size of 7 ?m or less and having an elongation at break of 14% or higher; or having an elongation at break of 7% or higher after thermal aging. The process of the invention for manufacturing the high silicon stainless steel is characterized in comprising a load application step for applying an impact load and/or a static load to the high silicon stainless steel or the master alloy, wherein the surface temperature is in a temperature range of 950° C. or below and not so low as to break the high silicon stainless steel or the master alloy.
    Type: Application
    Filed: May 18, 2005
    Publication date: January 15, 2009
    Applicant: HOHWA CO., LTD.
    Inventor: Toshiro Oda
  • Publication number: 20080296354
    Abstract: The present invention relates to stainless steel sheets which would be useful in semiconductor processing and in other applications which require high purity fluid handling. The invention also relates to a method of selecting and processing such sheets.
    Type: Application
    Filed: May 31, 2007
    Publication date: December 4, 2008
    Inventors: MARK CROCKETT, John W. Lane, Vincent Kirchhoff, Marcel E. Josephson, Hong P. Gao, Bhaswan Manjunath
  • Patent number: 7455736
    Abstract: A high tensile strength steel sheet excellent in processibility which can satisfy a strength, a total elongation, and stretch-flanging property (hole enlarging rate) at a further high level. and comprises a matrix microstructure of tempered martensite or tempered bainite and, if necessary, ferrite, and a second phase of retained austenite, wherein (1) the steel comprising C: 0.10 to 0.6 mass %, Si: 1.0 mass % or smaller, Mn: 1.0 to 3 ,mass %, Al: 0.3 to 2.0 mass %, P: 0.02 mass % or smaller, S: 0.03 mass % or smaller, (2) a volume rate of retained austenite obtained by a saturated magnetization measuring method is 5 to 40% by area (whole field is 100%), and (3) a relationship of a carbon amount (C: weight %) in the steel, a volume rate (f?R) of retained austenite and a carbon concentration (C?R) of the retained austenite satisfies the equation: (f?R×C?R)/C?50 .
    Type: Grant
    Filed: August 30, 2004
    Date of Patent: November 25, 2008
    Assignees: Kabushiki Kaisha Kobe Seiko Sho, Shinshu University
    Inventors: Takahiro Kashima, Koichi Sugimoto
  • Publication number: 20080257008
    Abstract: The present invention provides a high strength welded steel pipe superior in weld zone embrittlement crack characteristics and a method of production of the same, that is, a method of production of a welded steel pipe superior in hydrogen embrittlement cracking resistance of weld metal characterized by seam welding from the inner and outer surfaces by a tensile strength of 850 MPa or more, then expanding or reducing the size of the pipe for correction, which method of production of welded steel pipe characterized in that the hydrogen concentration of the preceding weld metal is 0.2 cc or less per 100 g at ordinary temperature.
    Type: Application
    Filed: February 22, 2006
    Publication date: October 23, 2008
    Inventors: Eiji Tsuru, Takuya Hara, Hitoshi Asahi, Hiroshi Morimoto, Yoshio Terada, Tatsuya Yoshida, Kouichi Shinada
  • Publication number: 20080253917
    Abstract: A soft magnetic material used for producing a powder compact has a plurality of iron particles having a Vickers hardness HV of less than 800 and satisfying the relationship of ?/??2.5, where ? represents the specific surface area of the iron particles measured by a gas adsorption method (Brunauer-Emmett-Teller (BET) method) and ? represents the apparent specific surface area of the iron particles calculated from the average particle diameter measured by a laser diffraction/scattering method.
    Type: Application
    Filed: March 29, 2005
    Publication date: October 16, 2008
    Applicant: Sumitomo Electric Industries, Ltd.
    Inventors: Kazuhiro Hirose, Haruhisa Toyoda, Takao Nishioka
  • Publication number: 20080199345
    Abstract: Austenitic lightweight steel with a characteristic value of the cold formability higher than 30,000 MPa %, with tensile strengths between 600 and 800 MPa, and fracture strains over 50% has a chromium content of >2.0%<18%, a silicon content of >1.0%<4%, a manganese content of >2.0%<20%, an aluminum content of >0.05%<4%, wherein the steel is within an alloying range determined by (Crequ=14; Niequ=14.5); (Crequ=14; Niequ=17.5) (Crequ=20; Niequ=10) (Crequ=20; Niequ=13), wherein the chromium and nickel equivalents are calculated based on the following relations (1) and (2): Crequ=% Cr+% Mo+1.5% Si+0.5% W+0.9% Nb+4% Al+4% Ti+1.5% V??(1) Niequ=% Ni+30% C+18% N+0.5% Mn+0.3% Co+0.2% Cu?0.2% Al??(2) from the chemical composition of the steel, wherein the values represent wt. % and the balance is largely iron and other steel accompanying elements.
    Type: Application
    Filed: May 8, 2006
    Publication date: August 21, 2008
    Inventors: Piotr R. Scheller, Andreas Weiss, Heiner Gutte
  • Publication number: 20080190865
    Abstract: A stabilized, chemically reactive, metallic nano-material effective for degradation of chlorinated organic compounds in soils, sediments and groundwater. The nano-material is composed of a magnetic metal nanoparticle and a carbohydrate stabilizer bound to the nanoparticle. The preferred metal nanoparticle is iron and the preferred carbohydrate stabilizer is either a starch or a water soluble cellulose such as sodium carboxymethyl cellulose. The nanoparticle may be either mono-metallic, bi-metallic or multi-metallic in nature, but is preferably bi-metallic wherein it is coated with a secondary catalytic metal coating, preferably palladium. A method of making the metallic nano-material is further disclosed wherein a solution of the metal nanoparticle and carbohydrate stabilizer is prepared, and the nanoparticle is then reduced under inert conditions.
    Type: Application
    Filed: June 30, 2005
    Publication date: August 14, 2008
    Inventors: Dongye Zhao, Feng He
  • Publication number: 20080131305
    Abstract: A high-strength steel sheet has a metal structure consisting of a ferrite phase in which a hard second phase is dispersed and has 3 to 30% of an area ratio of the hard second phase. In the ferrite phase, the area ratio of nanograins of which grain sizes are not more than 1.2 ?m is 15 to 90%, and dS as an average grain size of nanograins of which grain sizes are not more than 1.2 ?m and dL as an average grain size of micrograins of which grain sizes are more than 1.2 ?m satisfy an equation (dL/dS?3).
    Type: Application
    Filed: November 30, 2005
    Publication date: June 5, 2008
    Inventor: Yoshitaka Okitsu
  • Patent number: 7381478
    Abstract: An exemplary hot rolled steel sheet for processing can include, in terms of percent by mass, C of 0.01 to 0.2%; Si of 0.01 to 0.3%; Mn of 0.1 to 1.5%; P of ?0.1%; S of ?0.03%; Al of 0.001 to 0.1%; N of ?0.006%; and as a remainder, Fe and unavoidable impurities. The microstructure may include a main phase in the form of polygonal ferrite and a hard second phase, a volume fraction of the hard second phase is 3 to 20%, a hardness ratio (hardness of the hard second phase/hardness of the polygonal ferrite) is 1.5 to 6, and a grain size ratio (e.g., grain size of the polygonal ferrite/grain size of the hard second phase) is 1.5 or more.
    Type: Grant
    Filed: September 22, 2004
    Date of Patent: June 3, 2008
    Assignee: Nippon Steel Corporation
    Inventors: Tatsuo Yokoi, Tetsuya Yamada, Osamu Kawano
  • Publication number: 20080099109
    Abstract: Disclosed is a high-strength ferrite-martensite steel sheet with excellent formability comprising: 0.05-0.15 weight % of C; 0.15 weight % or less of Si; 0.5-2.7 weight % of Mn; 0.1-0.7 weight % of Al; 0.005-0.03 weight % of P; 0.01-0.3 weight % of Sb; 0.002-0.02 weight % of S; at least one element selected from the group consisting of 0.01-0.6 weight % of Mo and 0.0005-0.0035 weight % of B; and the balance Fe and incidental impurities.
    Type: Application
    Filed: December 11, 2006
    Publication date: May 1, 2008
    Applicant: Hyundai Motor Company
    Inventor: Chel Min Park
  • Publication number: 20080081213
    Abstract: An amorphous alloy member including an irregular region having a center line average roughness Ra of about 0.1 ?m to about 1000 ?m on a surface, at least the irregular region including an amorphous alloy having an amorphous phase at a volume ratio of about 50% to about 100%. A process for manufacturing the amorphous alloy member, and an authenticity determination device and an authenticity determination method using the amorphous alloy member.
    Type: Application
    Filed: April 26, 2007
    Publication date: April 3, 2008
    Applicants: FUJI XEROX CO., LTD., YKK CORPORATION
    Inventors: Kensuke Ito, Takashi Nagayasu, Tomonari Sugata, Tadashi Shimizu, Tetsuya Kimura
  • Publication number: 20080081763
    Abstract: Crosslinked polymer compositions have backbones with first and second divalent saturated aliphatic moieties, a divalent saturated aliphatic secondary alcohol moiety, and a trivalent saturated aliphatic moiety. Hydrolytically labile ester bonds joined together these moieties. These polyesters may be polycondensation reaction products of a diol, a triol and a diacid. A molar ratio of the first divalent saturated aliphatic moiety, the divalent saturated aliphatic secondary alcohol moiety, and the trivalent saturated aliphatic moiety to the second divalent saturated aliphatic moiety is in the range of about 0.85 to about 1.5. Preferably, these polyesters are non-cytotoxic, biocompatible, bioabsorbable, or exhibit shape memory behavior with at least one transition temperature of greater than about 30° C. and less than about 100° C. and most preferably exhibit each of these qualities. The compositions may be adapted for a wide variety of uses, including medical applications.
    Type: Application
    Filed: February 26, 2007
    Publication date: April 3, 2008
    Inventors: Brian J. Swetlin, Kenneth A. Mazich
  • Patent number: 7347969
    Abstract: Provided is an iron-based sintered body with a rustproof function comprising a layer containing 0.01 to 5 at % of indium on the surface of the iron-based sintered body, or an iron-based sintered body with a rustproof function containing 0.01 to 5 at % of indium throughout the sintered body, and the iron-based sintered body having iron as its principal component is manufactured by performing sintering in a gas atmosphere containing indium vapor or indium. Thereby obtained is an iron-based sintered body, as well as the manufacturing method thereof, capable of easily improving the rustproof effect without having to hardly change the conventional process.
    Type: Grant
    Filed: September 1, 2003
    Date of Patent: March 25, 2008
    Assignee: Nippon Mining & Metals Co., Ltd
    Inventors: Masataka Yahagi, Toru Imori, Atsushi Nakamura
  • Patent number: 7259124
    Abstract: The present invention discloses a hydrogen storage medium including a composite of an alloy and a catalyst/expandable graphite. The expandable graphite can be replaced by activated carbon. The catalyst content is 1-50% based on the weight of the medium, which can be Pd, Pt, Cu, Co or Ni. The alloy can be a Mg-based alloy, Ti-based alloy, La-based alloy, Mn-based alloy or Fe-based alloy. The present invention also discloses a process for preparing a hydrogen storage composite.
    Type: Grant
    Filed: February 7, 2005
    Date of Patent: August 21, 2007
    Assignee: Industrial Technology Research Institiute
    Inventors: Pei-Shan Yen, Ching-Sung Hsiao, Kong-Wei Cheng, Jau-Chyn Huang
  • Patent number: 7056599
    Abstract: A steel sheet for a magnetic shield comprising less than 0.005% by weight of C and 0.0003 to 0.01% by weight of B, and having a thickness of 0.05 to 0.5 mm and an anhysteresis magnetic permeability of 7500 or more.
    Type: Grant
    Filed: July 8, 2003
    Date of Patent: June 6, 2006
    Assignees: JFE Steel Corporation, Sony Corporation
    Inventors: Reiko Sugihara, Tatsuhiko Hiratani, Hideki Matsuoka, Yasushi Tanaka, Satoshi Kodama, Kenji Tahara, Yasuyuki Takada, Ken-ichi Mitsuzuka
  • Patent number: 6863968
    Abstract: A non-asbestos-based friction material for brakes, clutches or the like for automobiles, large-size trucks, railway cars and various industrial machines. The friction material has excellent friction and rust preventive characteristics, and attacks the plane it faces to a limited extent. The non-asbestos-based friction material is produced by forming and then curing the non-asbestos-based friction material composition comprising a fibrous base, binder and filler as the major ingredients. The composition contains at least one type of steel fibers selected from the group consisting of iron, special dead soft steel and dead soft steel, containing carbon (C) at 0.13% or less at specific contents, in the fibrous base at 1 to 50% by volume of the whole friction material.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: March 8, 2005
    Assignee: Nisshinbo Industries, Inc.
    Inventors: Takeo Nagata, Jun Nagashima
  • Patent number: 6841123
    Abstract: The composition of inclusions and the S concentration in steel are controlled in a manner such that, among the CaO-containing oxide inclusions present in a Ca-containing steel, an equilibrium S soluble amount (% S inc.) of at least 80% of the oxide inclusion particles having a particle diameter of 2 ?m or more are about 0.03 wt % or less, thereby inhibiting rust formation due to the inclusions, thus solving a problem which has long been of concern in Ca-containing steels.
    Type: Grant
    Filed: October 5, 2000
    Date of Patent: January 11, 2005
    Assignee: JFE Steel Corporation
    Inventors: Seiji Nabeshima, Yasuo Kishimoto, Shuji Takeuchi
  • Publication number: 20040265691
    Abstract: An anode material capable of improving cycle characteristics, and a battery using the anode material are provided. A disk-shaped cathode contained in a package can and a disk-shaped anode contained in a package cup are laminated with a separator in between. The anode includes an alloy or a compound including iron in addition to at least either tin or silicon. The ratio of iron in the alloy or the compound is preferably about 15% by mass or less. Moreover, it is preferable that the alloy or the compound further includes chromium in an amount of less than 1500 ppm by mass.
    Type: Application
    Filed: June 18, 2004
    Publication date: December 30, 2004
    Inventor: Hiroshi Imoto
  • Patent number: 6822831
    Abstract: An object of the present invention is to provide a recording head having a magnetic pole simultaneously possessing a high saturation magnetic flux density, a high permeability and a high electric resistivity, and the magnetic pole of the recording head is a polycrystalline film comprising Fe whose content is not less than 57.5 atomic % and not more than 94.5 atomic %; one or more kinds of elements selected from the element group of Al, B, Ga, Si, Ge, Y, Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W and Rh, whose whole content is not less than 1 atomic % and not more than 15 atomic %; N whose content is not less than 0.5 atomic % and not more than 10 atomic %; and O whose content is not less than 1.5 atomic % and not more than 22.5 atomic %.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: November 23, 2004
    Assignee: Fujitsu Limited
    Inventors: Shoji Ikeda, Yuji Uehara, Ikuya Tagawa, Naoki Takeguchi, Masahiro Kakehi
  • Patent number: 6818155
    Abstract: Coupling components to an underlying substrate using a composition of a polymer and magnetic material particles. Upon applying the composition between the component and the printed circuit board, the composition may be subjected to a magnetic field to align the magnetic material particles into a conductive path between the component and the underlying substrate. At the same time the polymer-based material may be cured or otherwise solidified to affix the conductive path formed by the magnetic material particles.
    Type: Grant
    Filed: January 2, 2002
    Date of Patent: November 16, 2004
    Assignee: Intel Corporation
    Inventors: George Hsieh, Terrance J. Dishongh, Norman J. Armendariz, David V. Spaulding
  • Patent number: 6786982
    Abstract: A casting includes a heat transfer surface having a plurality of cavities. The plurality of cavities include a density of at least about 25 cavities per square centimeter to about 1,100 cavities per square centimeter resulting in increased surface area and therefore enhanced heat transfer capability. Also disclosed is a mold for forming a pattern for molding the casting. The mold includes a surface defining a portion of a chamber to which are attached a plurality of particles having an average particle size in a range of about 300 microns to about 2,000 microns.
    Type: Grant
    Filed: October 24, 2002
    Date of Patent: September 7, 2004
    Assignee: General Electric Company
    Inventors: Ching Pang Lee, Wayne Charles Hasz, Nesim Abuaf, Robert Alan Johnson
  • Patent number: 6773829
    Abstract: A cast slab has a negative segregation zone composed of a multilayer structure of negative segregation layers disposed between dendrite or crystalline layers. The dendrite or crystalline layers are a deflection structure caused by vibration during formation of the cast slab. The negative segregation layers have a distance between them of not more than 2 mm and the number of negative segregation layers is not less than 3. The cast slab has an equi-axed crystal ratio of not less than 50% inside the multilayer negative segregation zone.
    Type: Grant
    Filed: March 7, 2002
    Date of Patent: August 10, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Katsuhiro Sasai, Eiichi Takeuchi, Hiroshi Harada, Hajime Hasegawa, Takehiko Toh, Keisuke Fujisaki
  • Patent number: 6706419
    Abstract: To provide a steel sheet excellent in painting bake hardenability and anti aging property at room temperature: containing, in mass, 0.0001 to 0.20% of C, 2.0% or less of Si, 3.0% or less of Mn, 0.15% or less of P, 0.015% or less of S, and, in addition, 010% or less of Al and 0.001 to 0.10% of N so as to satisfy the expression 0.52Al/N<5 and, further, one or more of 2.5% or less of Cr, 1.0% or less of Mo and 0.1% or less of V so as to satisfy the expression (Cr+3.5MO+39V) ≧0.1, with the balance consisting of Fe and unavoidable impurities; having the value of BH170, evaluated after applying a 2% tensile deformation and then a heat treatment at 170° C. for 20 min., being 45 MPa or more, and any of the value of BH160, evaluated after applying a 2% tensile deformation and then a heat treatment at 160° C. for 10 min., and the value of BH150, evaluated after applying a 2% tensile deformation and then a heat treatment at 150° C. for 10 min.
    Type: Grant
    Filed: April 4, 2002
    Date of Patent: March 16, 2004
    Assignee: Nippon Steel Corporation
    Inventors: Naoki Yoshinaga, Manabu Takahashi, Natsuko Sugiura, Akihiro Miyasaka, Masaaki Sugiyama
  • Patent number: 6699335
    Abstract: Machine part is constituted with steel with the carbon content of 0.2% or more and reduced with the hydrogen content after hardening by a heat treatment to 0.04 ppm or less. Further, hardness after hardening by the heat treatment is made to Hv 450 or more. Since such a machine part is excellent in the super long life fatigue characteristics, it can be used suitably as a bearing ring or a rolling element of a rolling bearing.
    Type: Grant
    Filed: August 14, 2002
    Date of Patent: March 2, 2004
    Assignees: NSK Ltd.
    Inventors: Yukitaka Murakami, Yasuo Murakami
  • Patent number: 6695985
    Abstract: An electromagnetic wave suppressor sheet formed into a sheet-like shape out of a material made of synthetic resin in which powder of conjugated magnetic particles surface-treated with an insulating inorganic material has been dispersed.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: February 24, 2004
    Assignees: Nitto Denko Corporation, Sony Corporation
    Inventors: Kazumasa Igarashi, Junichi Toyoda, Katsumi Okayama
  • Patent number: 6690759
    Abstract: Disclosed herein are zirconium-base alloys excellent in both corrosion resistance and hydrogen absorption property, useful as materials for nuclear reactors. Such a zirconium-base alloy for nuclear reactors comprises 0.5-2 wt. % Sn, 0.07-0.6 wt. % Fe, 0.03-0.2 wt. % Ni, 0.05-0.2 wt. % Cr, and the balance being zirconium and unavoidable impurities, wherein the Fe content (X wt. %) of the zirconium-base alloy and the mean size (Y nm) of precipitates in the zirconium-base alloy are present in a region on the x (Fe content X) and y (mean precipitate size) rectangular coordinates, surrounded by the following five lines: i) Y=−444×X+154, ii) Y=910×X−46, iii) Y=0, iv) Y=300, and v) X=0.6.
    Type: Grant
    Filed: October 4, 2002
    Date of Patent: February 10, 2004
    Assignee: Global Nuclear Fuel - Japan Co., Ltd.
    Inventors: Shuichi Nanikawa, Shinji Ishimoto, Toshio Kubo
  • Publication number: 20030206822
    Abstract: High purity iron with a very few content of impurities such as copper, a method of manufacturing thereof, and high purity iron targets are provided. The iron containing impurities such as copper is dissolved in a hydrochloric acid solution, and the concentration of the hydrochloric acid of the aqueous solution of iron chloride is adjusted to 0.1 kmol/m3 to 6 kmol/m3. Then, iron is added in the aqueous solution of iron chloride, and an inert gas is injected into the solution with agitating, in order to convert the trivalent iron ions and divalent copper ions contained in the aqueous solution of iron chloride respectively to divalent iron ions and monovalent copper ions. Then, the aqueous solution of iron chloride is fed into a column filled up with the anion exchange resins. The divalent iron ions are not absorbed on the anion exchange resins although the monovalent copper ions are absorbed on the anion exchange resins. Therefore, copper can be separated from the aqueous solution of iron chloride.
    Type: Application
    Filed: May 28, 2003
    Publication date: November 6, 2003
    Inventors: Masahito Uchikoshi, Norio Yokoyama, Tamas Kekesi, Minoru Isshiki
  • Publication number: 20030201263
    Abstract: In the present invention, an iron based alloy which contains by mass %: 0.20% or less of C; 6.0 to 16.0% of Cr; 6.0 to 16.0% of Ni and whose martensitic transformation starting temperature (Ms point temperature) is in the range of 0-170° C., inclusive of 0° C. and exclusive of 170° C., is used as a welding material. With respect to a weld metal, the weld metal has a iron alloy composition which contains by mass %: 0.20% or less of C; 3.0 to 13.0% of Cr; 3.0 to 13.0% of Ni and whose martensitic transformation starting temperature (Ms point temperature) is in the range of 50-360° C., inclusive of both 50° C. and 360° C.
    Type: Application
    Filed: May 5, 2003
    Publication date: October 30, 2003
    Applicants: KAWASAKI STEEL CORPORATION, NATIONAL RESEARCH INSTITUTE FOR METALS
    Inventors: Yasushi Morikage, Takahiro Kubo, Koich Yasuda, Keniti Amano, Kazuo Hiraoka, Akihiko Ohta, Chiaki Shiga
  • Publication number: 20030198567
    Abstract: An austenitic stainless steel suited for ultra supercritical boilers, which consists of C: 0.03-0.12%, Si: 0.1-1%, Mn: 0.1-2%, Cr: not less than 20% but less than 28%, Ni: more than 35% but not more than 50%, W: 4-10%, Ti: 0.01-0.3%, Nb: 0.01-1%, sol. Al: 0.0005-0.04%, B: 0.0005-0.01%, and the balance Fe and impurities; and also characterized by the impurities whose contents are restricted to P: not more than 0.04%, S: not more than 0.010%, Mo: less than 0.5%, N: less than 0.02%, and O (oxygen): not more than 0.005%.
    Type: Application
    Filed: April 16, 2003
    Publication date: October 23, 2003
    Inventors: Atsuro Iseda, Hiroyuki Semba
  • Patent number: 6635361
    Abstract: A steel sheet for magnetic shields is provided containing 0.15% by weight or less of C and having a thickness of 0.05-0.5 mm and an anhysteretic magnetic permeability of 7500 or higher.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: October 21, 2003
    Assignees: NKK Corporation, Sony Corporation
    Inventors: Reiko Sugihara, Tatsuhiko Hiratani, Hideki Matsuoka, Yasushi Tanaka, Satoshi Kodama, Kenji Tahara, Yasuyuki Takada, Ken-ichi Mitsuzuka
  • Publication number: 20030192625
    Abstract: An improved steel railroad rail, and methods for producing same, having a high-carbon content in a range from more than 0.9 to 1.1 wt % is provided that has increased wear resistance and increased fracture toughness over conventional steel rail. The high-carbon rail is characterized as having a pearlitic phase of an eutectoid nature. The average ultimate tensile strength is in a range from 204,860 to 222,120 psi, with a minimum of 174,000 psi. The average yield strength is in a range from 132,320 to 148,450 psi, with the minimum of 120,000 psi. The average percent elongation is in a range from 10.50 to 11.14, with a minimum of 10.00. The Brinell hardness on the surface at any position of the head top and upper gage corners of the rail is in a range from 390 to 440 BHN. The hardness 19 mm below the top surface is in a range from 360 to 435 BHN and 19 mm below the surface at the upper gage corners is in a range from 360 to 410 BHN.
    Type: Application
    Filed: April 10, 2002
    Publication date: October 16, 2003
    Inventor: J. Vincent Cordova
  • Publication number: 20030192626
    Abstract: A precipitation-hardened soft magnetic ferritic stainless steel comprises C: not more than 0.2 mass %, Si: 0.01-3.0 mass %, Mn: not more than 0.5 mass %, S: not more than 0.3 mass %, Cr: 12.0-19.0 mass %, Ni: 1.0-4.0 mass % and Al: 0.2-4.0 mass % and further contains at least one of Ti: less than 0.5 mass % and Zr: less than 0.3 mass % and the remainder being inevitable impurities and Fe, and has substantially a microstructure of a ferrite phase after a solution treatment and an aging treatment.
    Type: Application
    Filed: August 28, 2002
    Publication date: October 16, 2003
    Applicant: Tohoku Steel Co., Ltd.
    Inventors: Tsunemi Takiguchi, Takashi Ebata
  • Publication number: 20030190498
    Abstract: An object of the present invention is to provide an electromagnetic wave absorber which is excellent in the electromagnetic wave absorbing characteristics in the high frequency range above 1 GHz, and to provide a method of manufacturing the electromagnetic wave absorber and appliances using the electromagnetic wave absorber.
    Type: Application
    Filed: April 9, 2001
    Publication date: October 9, 2003
    Inventors: Tadashi Fujieda, Shinzou Ikeda, Sai Ogawa, Teruyoshi Abe, Yasuhisa Aono
  • Publication number: 20030165394
    Abstract: A chromium steel alloy having 0.4 to 0.75% of carbon, 0.4 to 1.6% of manganese, 12 to 19% of chromium, up to 0.2% of nickel, up to 0.7% of silicon, 0.5 to 1.5% of molybdenum, up to 1.5% of tungsten, 0.05 to 0.3% of vanadium and (% Ti/% Nb), 0.02 to 0.15% of sulfur, up to 0.1% of nitrogen and up to 0.008% of boron, remainder iron including smelting-related impurities. This steel alloy is distinguished by good processability, resistance to corrosion, resistance to abrasion, a high resistance to heat up to 300° C. and above, and a high rigidity.
    Type: Application
    Filed: July 17, 2002
    Publication date: September 4, 2003
    Inventors: Gisbert Kloss-Ulitzka, Gunter Schnabel, Oskar Pacher
  • Publication number: 20030160558
    Abstract: A low-carbon steel sheet for a mask for use in a tension type cathode ray tube with bridge, characterized in that it has a chemical composition, in mass %:C:0.001 to 0.015%, Si:0.020% or less, Mn:0.2 to 1.8%, P:0.02% or less, S:0.010% or less, ON: more than 0.010% and not more than 0.025%, Al:0.02% or less, O:0.010% or less and balance:Fe and inevitable impurities, with the proviso that (N mass %—0.52 Al mass %) is 0.005% or more. The low-carbon steel sheet can prevent the lowering of shielding capacity due to terrestrial magnetism.
    Type: Application
    Filed: March 3, 2003
    Publication date: August 28, 2003
    Inventors: Hideharu Ohmae, Toshiharu Hoshi, Hideki Matsuoka, Kenji Tahara, Kenichi Mitsuzuka, Kazuhiro Taki, Tetsuo Kawahara, Norio Yuki
  • Publication number: 20030116231
    Abstract: A steel alloy, for use in casing for oil and gas wells in low pH environments. The steel alloy has a carbon range by weight of 0.15% to 0.35%, a manganese range by weight of 0.60% to 1.10%, a molybdenum range by weight of 0.15% to 0.65%, a calcium range by weight of 0.0045% and a sulfur range by weight of less than 0.002%. The steel alloy also has, by weight, a chromium range of less than 0.50%, and an aluminum range of 0.010% to 0.080%.
    Type: Application
    Filed: October 18, 2002
    Publication date: June 26, 2003
    Inventors: Randy D. O'Hara, Richard B. Kruger, M. Milos Kostic, James C. Asante, Laurie E. Collins
  • Publication number: 20030103860
    Abstract: An iron-based corrosion resistant and wear resistant alloy is addressed. The alloy contains (in weight percent) 1.1-1.4% carbon, 11-14.25% chromium, 4.75-6.25% molybdenum, 3.5-4.5% tungsten, 0-3% cobalt, 1.5-2.5% niobium, 1-1.75% vanadium, 0-2.5% copper, up to 1.0% silicon, up to 0.8% nickel, up to 0.6% manganese, and the balance iron. The alloy is suitable for use in valve seat insert applications.
    Type: Application
    Filed: August 15, 2002
    Publication date: June 5, 2003
    Inventor: Cong Yue Qiao
  • Publication number: 20030102056
    Abstract: It is possible to generate a desirable form (soft, pliable) of sulfide inclusions in magnesium-treated case irons. Thermodynamically, MnS and MoS2 are not stable in the presence of magnesium. However, by adding magnesium to a cast iron melt containing manganese sulfide/molybdenium sulfide as late as possible, and preferably when the molten cast iron has been dispensed into the mould, such sulfide inclusions may be preserved in magnesium-treated cast iron. Alternatively, said cast iron can also be formed by adding said sulfides directly to the iron after the magnesium reaction has taken place and an in situ equillibrium has been established between magnesium, oxygen and sulfur. Another option is to begin with a sulfur content in excess of the stoichiometric amount required to combine with the added magnesium, thus ensuring an amount of left-over sulfur to promote the formation of the desired sulfide inclusion.
    Type: Application
    Filed: October 15, 2002
    Publication date: June 5, 2003
    Inventors: Wolfgang Troschel, Ralf Toller
  • Publication number: 20030098097
    Abstract: A hot-working steel article, e.g., tool, comprising a material which comprises, in % by weight, 0.451 to 0.598 C, 0.11 to 0.29 Si, 0.11 to 0.39 Mn, 4.2 to 4.98 Cr, 2.81 to 3.29 Mo, 0.41 to 0.69 V, with the balance iron, contaminants and accompanying elements, as well as an alloy and a process for making said article.
    Type: Application
    Filed: October 2, 2002
    Publication date: May 29, 2003
    Applicant: Bohler Edelstahl GmbH & Co. KG
    Inventors: Kay Fisher, Herbert Schweiger
  • Publication number: 20030099857
    Abstract: A steel for forming a high strength steel sheet contains, in mass %, C: at most 0.04%, Si: at most 0.4%, Mn: 0.5-3.0%, P: at most 0.15%, S: at most 0.03%, Al: at most 0.50%, N: at most 0.01%, and Mo: 0.01-1.0%. Steel sheet formed from the steel is suitable for use as automotive panels.
    Type: Application
    Filed: October 19, 2001
    Publication date: May 29, 2003
    Inventors: Shigeki Nomura, Hiroyuki Nakagawa, Yoshiaki Nakazawa
  • Publication number: 20030098095
    Abstract: Disclosed is a non-heat treated steel for hot forging, particularly suitable for producing connecting rods of automobile engines. The steel consists essentially of; by weight, C: 0.3-0.8%, Si: 0.1-2.0%, Mn: 0.3-1.5%, P: 0.01-0.15%, Cr: 0-1.0%, V: 0-0.4%, Al: 0-0.05%, N: 0.005-0.03% and the balance being Fe and inevitable impurities, provided that the contents of C, Mn and Cr fulfill the following condition: 1.40[C %]+0.28[Mn %1]+0.50[Cr %]≧0.75 Pearlite area fraction in this steel after hot forging is 50% or more. Notches are provided with laser beam on an intermediate part at the location from which fracture starts, and load is applied. Then, the intermediate is split to be two components (big end or cap and small end/rod for connecting rod). The components are adhered to form the parts.
    Type: Application
    Filed: March 20, 2002
    Publication date: May 29, 2003
    Inventors: Koichiro Inoue, Sadayuki Nakamura, Kouji Itakura, Yoshio Okada, Noriyuki Shiwaku, Jun Yoshida, Tomonori Miyazawa, Hideaki Ohtaka, Hidetoshi Satou, Wataru Naitou
  • Patent number: 6569220
    Abstract: A method of producing iron powder comprises the step of providing a supply of iron oxide powder of a size less than 1000 microns which is then heated in a reducing agent atmosphere to a temperature between 1000° F. and 2100° F., thus resulting in the ironoxide powder being reduced to iron powder, cooling the iron powder in an inert gas atmosphere to a temperature below 150° F. and milling to a median particle size diameter of less than or equal to 20 microns.
    Type: Grant
    Filed: September 19, 1997
    Date of Patent: May 27, 2003
    Inventors: Donald W. Clark, C. William Cornelssen
  • Publication number: 20030094216
    Abstract: Steel alloys susceptible to case and core hardening comprising 0.05 to 0.24 weight percent carbon; 15 to 28 weight percent cobalt and 1.5 to 9.5 weight percent in nickel, small percentages of one or more additives: chromium, molybdenum, and vanadium; and the balance iron.
    Type: Application
    Filed: November 25, 2002
    Publication date: May 22, 2003
    Applicant: Northwestern University
    Inventors: Charles J. Kuehmann, Gregory B. Olson, John P. Wise, Carelyn Campbell