Group Viii Or Ib Metal-base Component Patents (Class 428/668)
  • Patent number: 8309232
    Abstract: A running-in coating for gas turbines and a method for production of a running-in coating are provided. The running-in coating serves to seal a radial gap between a housing (11) of the gas turbine and the rotating blades (10) themselves, whereby the running-in coating (13) is applied to the housing. The running-in coating is made from a CoNiCrAIY-hBN material. The CoNiCrAIY-hBN material can be applied by thermal spraying, in particular plasma spraying.
    Type: Grant
    Filed: November 12, 2004
    Date of Patent: November 13, 2012
    Assignee: MTU Aero Engines GmbH
    Inventors: Manfred A. Daeubler, Klaus Schweitzer
  • Publication number: 20120270068
    Abstract: A method for making a coated article includes the steps of: providing a substrate; forming a copper-cobalt target by a hot isostatic pressing process using copper powder and cobalt powder; forming a copper-cobalt alloy layer on the substrate by vacuum sputtering using the copper-cobalt target. A coated article is also described.
    Type: Application
    Filed: September 15, 2011
    Publication date: October 25, 2012
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD
    Inventors: HSIN-PEI CHANG, WEN-RONG CHEN, HUANN-WU CHIANG, CHENG-SHI CHEN, SHUN-MAO LIN
  • Publication number: 20120231295
    Abstract: A method of fabricating a component and a component are disclosed. The method includes beam brazing a pre-sintered preform to the component to form a beam-brazed portion. The component includes a beam-brazed portion formed by a pre-sintered preform.
    Type: Application
    Filed: March 8, 2011
    Publication date: September 13, 2012
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Srikanth Chandrudu KOTTILINGAM, Gene MURPHY, Yan CUI
  • Patent number: 8216691
    Abstract: Metal, ceramic and cermet articles produced from low viscosity suspensions. The articles include micro diameter hollow fibers, meshes and open cell foams. The articles are useful for filters, catalyst media, fuel cell electrodes, body implantation devices, structural materials, vibration and noise control, heat exchangers, heat sinks, heat pipes, heat shields and other applications.
    Type: Grant
    Filed: September 2, 2010
    Date of Patent: July 10, 2012
    Inventors: Alexander Lobovsky, Mohammad Behi
  • Patent number: 8202627
    Abstract: The invention provides a method and system for electrolytically coating an article. The method includes providing an article to be coated and disposing the article in an electrolytic cell. The cell includes an anode, a cathode in operable communication with the article, and an electrolyte bath. During electrolysis, the electrolyte bath comprises cobalt ions, phosphorous acid, and tribological particles selected from the group consisting of refractory materials, solid lubricants and mixtures thereof dispersed therein. The method further includes applying steady direct electric current through the anode, the electrolyte bath and the cathode to coat the article with cobalt, phosphorous and the tribological particles. An improved composition of matter is also provided that may be used as a coating, or the composition may be electroformed on a mandrel to form an article made from the composition of matter.
    Type: Grant
    Filed: May 19, 2011
    Date of Patent: June 19, 2012
    Assignee: USC, LLC
    Inventors: Robert Z. Reath, Amitava Datta, John D. Carpenter
  • Publication number: 20120111929
    Abstract: A metallic solder rod is provided. The solder rod includes a stop-off at the end so that the solder cannot drip from an opening. The solder rod includes an inner region and an outer region which at least partially surrounds the inner region wherein the inner region includes a different alloy than the outer region. A process for applying solder to a hole in a substrate is also provided.
    Type: Application
    Filed: June 26, 2009
    Publication date: May 10, 2012
    Inventors: Francis-Jurjen Ladru, Gerhard Reich, Adrian Wollnik
  • Patent number: 8153271
    Abstract: The invention relates to a coated article which has (i) at least one electrically non-conducting base layer, (ii) at least one layer of copper and/or a copper alloy, and (iii) a layer which contains at least one electrically conductive polymer, wherein the copper or copper alloy layer (ii) is positioned between the base layer (i) and the layer containing the conductive polymer (iii), and which is characterized in that the layer (iii) contains at least one precious metal or at least one semiprecious metal or a mixture thereof. The invention also relates to a process for its production and also its use for the prevention of corrosion and to preserve the solderability of printed circuit boards.
    Type: Grant
    Filed: August 24, 2007
    Date of Patent: April 10, 2012
    Assignee: Ormecon GmbH
    Inventor: Bernhard Wessling
  • Publication number: 20120006522
    Abstract: Disclosed are amorphous, ductile brazing foils with a composition consisting essentially of FeRestNiaCrbSicBdPe, wherein 0 atomic %?a<25 atomic %; 0 atomic %?b?15 atomic %; 1 atomic %?c?10 atomic %; 4 atomic %?d?15 atomic %; 1 atomic %?e?9 atomic %; any impurities?0.5 atomic %; rest Fe, wherein 2 atomic %?c+e?10 atomic % and 15 atomic %?c+d+e?22 atomic %, or consisting essentially of FeRestNiaCrbMofCugSicBdPe, wherein 0 atomic %?a<25 atomic %; 0 atomic %?b?15 atomic %; 1 atomic %<c?10 atomic %; 4 atomic %?d?15 atomic %; 1 atomic %?e?9 atomic %; 0 atomic %<f?3 atomic %; 0 atomic %?g?3 atomic %; any impurities?0.5 atomic %; rest Fe, wherein 2 atomic %?c+e?10 atomic % and 15 atomic %?c+d+e?22 atomic %. Also disclosed are brazed objects formed using these foils, particularly exhaust gas recirculation coolers and oil coolers, and methods for making the brazing foils and for making the brazed parts.
    Type: Application
    Filed: September 21, 2011
    Publication date: January 12, 2012
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventors: Thomas HARTMANN, Dieter Nuetzel
  • Patent number: 8094315
    Abstract: An article, process, and method for surface plasmon resonance plates are described. A substrate is covered with a thin metal film onto which a second thin metal film is deposited. The surface of the second thin metal film is converted to the metal oxide which is used to covalently bond organosilanes to the surface. Reactive organosilanes containing terminal bonding groups are arranged in a plurality of spots that are surrounded by inert organosilanes. Biomolecule attachment to the binding group is detected or measured from surface plasmon signals from the first thin metal film.
    Type: Grant
    Filed: December 8, 2008
    Date of Patent: January 10, 2012
    Assignee: Plexera LLC
    Inventors: Nicholas Adam Wolf, Danliang Jin, Anna Barklund, Raluca Dinu
  • Publication number: 20110314718
    Abstract: Firearms and firearm components are constructed from bonded multi-metallic base materials comprising at least two dissimilar metallic materials having different properties, such as weight, density, wear resistance, durability, hardness, and the like, bonded to one another. The components are fabricated such that the metallic material having higher impact- and wear-resistance is positioned at areas that experience impact, or that include bearing points, wear points, and interfaces with other components, while a lighter weight metallic material is positioned at component locations that don't have rigorous material property requirements. The bonded multi-metallic materials may be explosively bonded multi-metallic materials.
    Type: Application
    Filed: June 25, 2010
    Publication date: December 29, 2011
    Applicant: PACIFIC AEROSPACE & ELECTRONICS, INC.
    Inventor: Nelson Clare SETTLES
  • Publication number: 20110305922
    Abstract: The present invention relates to a method for applying a coating to workpieces and/or materials containing at least one readily oxidizable nonferrous metal or an alloy containing at least one readily oxidizable nonferrous metal. The method comprises the following steps: b) Pretreating the workpiece and/or material by plasma reduction c) Applying a cover layer by plasma coating in a plasma coating chamber (FIG. 4a).
    Type: Application
    Filed: February 12, 2010
    Publication date: December 15, 2011
    Applicant: Surcoatec GmbH
    Inventor: Oliver Nöll
  • Patent number: 8057914
    Abstract: A method of fabricating a medical implant component. The method may comprise producing a substrate from a first material in which the substrate has a bearing portion, and causing particles of a second material to be formed onto at least the bearing portion of the substrate. The second material may be formed from a biocompatible material and a carbide source, in which the carbide source is 6.17% or more of the second material by weight. The particles of the second material may be formed onto at least the bearing portion of the substrate by a predetermined spraying technique, a CVD process, a PVD process, or a carburization process. The biocompatible material may be cobalt chrome and the carbide source may be graphite.
    Type: Grant
    Filed: March 26, 2007
    Date of Patent: November 15, 2011
    Assignee: Howmedica Osteonics Corp.
    Inventors: Daniel E. Lawrynowicz, Aiguo Wang, Zongtao Zhang
  • Publication number: 20110269051
    Abstract: A coated product for use in an electrochemical device including a metal sheet substrate provided with a coating system. The coating system including a first metal layer as an outer layer and a second metal coating layer as a layer between the first metal layer and the substrate. An alloy diffusion layer including the first metal and the second metal is present to provide the substrate with a corrosion resistant coating system. A method for producing the coated product and the use thereof in fuel cells or electrolysers are also disclosed.
    Type: Application
    Filed: December 23, 2009
    Publication date: November 3, 2011
    Inventors: Jacques Hubert Olga Joseph Wijenberg, Anke Marja Berends, Arnoud Cornells Adriaan De Vooys, Joost Freek Cees-Jan Martijn Reijerse
  • Publication number: 20110268989
    Abstract: A cobalt-nickel alloy composition is disclosed comprising, by weight about 30% to about 50% cobalt, about 20% to about 40% nickel, at least about 10% chromium, aluminum; and at least one refractory metal. Moreover, the alloy composition comprises an L12-structured ?? phase having the formula (Co, Ni)3(Al,Z), wherein Z is at least one refractory metal. Various components made from, or cladded with, the cobalt-nickel alloy compositions are also described.
    Type: Application
    Filed: April 29, 2010
    Publication date: November 3, 2011
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Akane Suzuki, Martin Matthew Morra, Michael Larsen
  • Patent number: 8029922
    Abstract: Methods and associated structures of forming microelectronic devices are described. Those methods may include forming a magnetic material on a substrate, wherein the magnetic material comprises rhenium, cobalt, iron and phosphorus, and annealing the magnetic material at a temperature below about 330 degrees Celsius, wherein the coercivity of the annealed magnetic material is below about 1 Oersted.
    Type: Grant
    Filed: December 31, 2007
    Date of Patent: October 4, 2011
    Assignee: Intel Corporation
    Inventors: Paul McCloskey, Donald S. Gardner, Brice Jamieson, Saibal Roy, Terence O'Donnell
  • Patent number: 7964290
    Abstract: A magnetic materials construct and a method to produce the construct are disclosed. The construct exhibits large magnetic-field-induced deformation through the magnetic-field-induced motion of crystallographic interfaces. The construct is a porous, polycrystalline composite structure of nodes connected by struts wherein the struts may be monocrystalline or polycrystalline. If the struts are polycrystalline, they have a “bamboo” microstructure wherein the grain boundaries traverse the entire width of the strut. The material from which the construct is made is preferably a magnetic shape memory alloy, including polycrystalline Ni—Mn—Ga. The construct is preferably an open-pore foam. The foam is preferably produced with a space-holder technique. Space holders may be dissolvable ceramics and salts including NaAlO2.
    Type: Grant
    Filed: September 2, 2008
    Date of Patent: June 21, 2011
    Assignees: Boise State University, Northwestern University
    Inventors: Peter Mullner, Markus Chmielus, David C. Dunand, Yuttanant Boonyongmaneerat
  • Patent number: 7955721
    Abstract: A method of processing an article having a substrate and a cobalt-phosphorous coating disposed on the substrate includes heat treating the article. At least one physical characteristic of the cobalt-phosphorous coating is altered using the heat treating to thereby change a performance characteristic of the article. For example, the article may be an actuator component having a bore or a shaft that is movably disposed at least partially within the bore.
    Type: Grant
    Filed: January 16, 2008
    Date of Patent: June 7, 2011
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Blair A. Smith, Aaron T. Nardi
  • Patent number: 7931874
    Abstract: Herein is a three-layered catalyst system in which layers including predetermined precious metal components are sequentially layered on a substrate, and thus the conversion ratio of HC and CO is increased, thereby improving purification efficiency. The three-layered catalyst system includes a substrate, a lower layer containing a precious metal component of only platinum, an intermediate layer containing a precious metal component of only palladium, and an upper layer containing a precious metal component of only platinum, all of which are sequentially layered.
    Type: Grant
    Filed: August 24, 2007
    Date of Patent: April 26, 2011
    Assignee: Heesung Catalysts Corporation
    Inventors: Hyun-Sik Han, Tae-Woo Lee, Eun-Seok Kim
  • Publication number: 20110086239
    Abstract: The invention provides a method and system for electrolytically coating an article. The method includes providing an article to be coated and disposing the article in an electrolytic cell. The cell includes an anode, a cathode in operable communication with the article, and an electrolyte bath. During electrolysis, the electrolyte bath comprises cobalt ions, phosphorous acid, and tribological particles selected from the group consisting of refractory materials, solid lubricants and mixtures thereof dispersed therein. The method further includes applying steady direct electric current through the anode, the electrolyte bath and the cathode to coat the article with cobalt, phosphorous and the tribological particles. An improved composition of matter is also provided that may be used as a coating, or the composition may be electroformed on a mandrel to form an article made from the composition of matter.
    Type: Application
    Filed: December 16, 2010
    Publication date: April 14, 2011
    Inventors: Amitava Datta, John D. Carpenter
  • Publication number: 20110080164
    Abstract: The magneto-sensitive wire of the invention has a vortex-spin structure and hence includes no magnetic domain walls, so that the magneto-sensitive wire of the invention has an excellent hysteresis characteristic exhibiting nearly zero hysteresis. Therefore, the linearity related to the output voltage characteristic for the applied magnetic field in the determination range of an MI sensor is significantly improved as compared to MI sensors using the conventional magneto-sensitive wires. Using the magneto-sensitive wire of the invention makes it possible to provide a magneto-impedance (MI) element exhibiting a higher precision than the conventional ones and further provide a sensor using such an MI element.
    Type: Application
    Filed: March 25, 2009
    Publication date: April 7, 2011
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode
  • Patent number: 7897265
    Abstract: A coating which improves the wear performance of a part is described. The coating is applied over an article such as a part or a workpiece using an electroplating process. The coating broadly includes a cobalt material matrix with a hardness of at least 550 HV and a plurality of carbide particles distributed throughout the cobalt material matrix. The cobalt material matrix may be a cobalt-phosphorous alloy. The particles interspersed throughout the matrix may be chrome carbide or silicon carbide particles.
    Type: Grant
    Filed: January 16, 2007
    Date of Patent: March 1, 2011
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Aaron T. Nardi, Blair A. Smith
  • Patent number: 7892655
    Abstract: An ultrathin copper foil with a carrier not causing blistering at a release layer interface, having a low carrier peeling force, friendly to the environment, and enabling easy peeling of a carrier foil and an ultrathin copper foil even under a high temperature environment and a printed circuit board enabling a stable production quality of a base of a printed circuit board for fine pattern applications using the ultrathin copper foil with the carrier, that is, an ultrathin copper foil with a carrier comprising a carrier foil, a release layer, and an ultrathin copper foil, wherein the release layer is formed by a metal A for retaining a release property and a metal B for facilitating plating of the ultrathin copper foil, a content a of the metal A and a content b of the metal B forming the release layer satisfying an equation: 10?a/(a+b)*100?70 and a printed circuit board prepared by using such an ultrathin copper foil with a carrier.
    Type: Grant
    Filed: December 14, 2006
    Date of Patent: February 22, 2011
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Yuuji Suzuki, Takami Moteki, Kazuhiro Hoshino, Satoshi Fujisawa, Akira Kawakami
  • Publication number: 20100304182
    Abstract: Free standing articles or articles at least partially coated with substantially porosity free, fine-grained and/or amorphous Co-bearing metallic materials optionally containing solid particulates dispersed therein, are disclosed. The electrodeposited metallic layers and/or patches comprising Co provide, enhance or restore strength, wear and/or lubricity of substrates without reducing the fatigue performance compared to either uncoated or equivalent thickness chromium coated substrate. The fine-grained and/or amorphous metallic coatings comprising Co are particularly suited for articles exposed to thermal cycling, fatigue and other stresses and/or in applications requiring anti-microbial properties.
    Type: Application
    Filed: August 27, 2009
    Publication date: December 2, 2010
    Applicant: INTEGRAN TECHNOLOGIES, INC.
    Inventors: Diana Facchini, Francisco Gonzalez, Jonathan McCrea, Mike Uetz, Gino Palumbo, Klaus Tomantschger
  • Patent number: 7833637
    Abstract: Food cooking surface for a kitchen utensil or cooking appliance, constituted by the surface of a compound fabricated starting from an alloy whose two principal components are zirconium and cobalt.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: November 16, 2010
    Assignee: SEB S.A.
    Inventors: Stéphane Tuffe, Alain Coudurier
  • Patent number: 7833631
    Abstract: A multi metal base thermal resistance alloy and a mold with the multi metal base thermal resistance alloy layer are provided. The weight percent of each element in this alloy is less than 45%. The structure of the alloy is an amorphous structure and the phonon thermal conductivity of the amorphous structure is intrinsically low. Therefore, the alloy is a metal material with low thermal conductivity coefficient and high thermal stability, which can increase the heat retaining property of the die casting mold, enhance the forming yield and stability of a metal sheet with a low fusion point, and is suitable to be used as a thermal-resistance coating material on die casting molds.
    Type: Grant
    Filed: December 22, 2006
    Date of Patent: November 16, 2010
    Assignee: Industrial Technology Research Institute
    Inventors: Chi-San Chen, Chih-Chao Yang, Chih-Jung Weng, Chao-Ming Chen
  • Publication number: 20100279146
    Abstract: A tool for friction stir welding or forming is provided. The tool comprises a shoulder portion (40b) and optionally a pin portion (5Ob)l the shoulder portion (40b) comprised of at least 60% by weight and up to 100% by weight of tungsten, molybdenum, tantalum, niobium or hafnium, the balance being alloying materials, if used. The tool has at least one surface treatment or coating. Articles welded by the tools are also provided.
    Type: Application
    Filed: August 15, 2007
    Publication date: November 4, 2010
    Applicant: H.C. Starck Ltd.
    Inventors: Charles E.D. Rowe, Jonathan R. Tuck, David George Staines, Wayne Morris Thomas
  • Patent number: 7825355
    Abstract: A ceramic block with a built in electrode, including a first insulating ceramic sheet having a bearing surface, a sheet electrode having an inner edge and extending generally parallel to the bearing surface, a second insulating ceramic sheet disposed to enclose the sheet electrode between the second insulating ceramic sheet and the first insulating ceramic sheet, and a cylindrical, thin film shaped drawn-out conductor perpendicularly connected to the inner edge of the sheet electrode to supply voltage to the sheet electrode. The drawn-out conductor is attached to the inner wall of a through hole of the second insulating ceramic sheet, and an insulating ceramic shaft is packed into the through hole.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: November 2, 2010
    Assignee: Sodick Co., Ltd.
    Inventors: Shigemi Suzuki, Kazuyuki Deguchi, Yoshiharu Ishimi
  • Publication number: 20100255342
    Abstract: A seed film and methods incorporating the seed film in semiconductor applications is provided. The seed film includes one or more noble metal layers, where each layer of the one or more noble metal layers is no greater than a monolayer. The seed film also includes either one or more conductive metal oxide layers or one or more silicon oxide layers, where either layer is no greater than a monolayer. The seed film can be used in plating, including electroplating, conductive layers, over at least a portion of the seed film. Conductive layers formed with the seed film can be used in fabricating an integrated circuit, including fabricating capacitor structures in the integrated circuit.
    Type: Application
    Filed: June 17, 2010
    Publication date: October 7, 2010
    Applicant: MICRON TECHNOLOGY, INC.
    Inventor: Eugene P. Marsh
  • Patent number: 7771841
    Abstract: An ultrathin copper foil with a carrier not causing blistering at a release layer interface, having a low carrier peeling force, friendly to the environment, and enabling easy peeling of a carrier foil and an ultrathin copper foil even under a high temperature environment and a printed circuit board enabling a stable production quality of a base of a printed circuit board for fine pattern applications using the ultrathin copper foil with the carrier, that is, a ultrathin copper foil with a carrier comprising a carrier foil, a diffusion prevention layer, a release layer, and an ultrathin copper foil, wherein the release layer is formed by a metal A for retaining a release property and a metal B for facilitating plating of the ultrathin copper foil, a content a of the metal A and a content b of the metal B forming the release layer satisfying an equation: 10?a/(a+b)*100?70 and a printed circuit board prepared by using such a ultrathin copper foil with a carrier.
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: August 10, 2010
    Assignee: Furukawa Electric Co., Ltd.
    Inventors: Yuuji Suzuki, Takami Moteki, Kazuhiro Hoshino, Satoshi Fujisawa, Akira Kawakami
  • Patent number: 7754350
    Abstract: A coating suitable for use as a wear-resistant coating for a gas turbine engine component comprises titanium chrome carbonitride and nickel cobalt.
    Type: Grant
    Filed: May 2, 2006
    Date of Patent: July 13, 2010
    Assignee: United Technologies Corporation
    Inventors: Melvin Freling, Paul Henry Zajchowski
  • Publication number: 20100173172
    Abstract: A method of forming a wear-resistant coating on a metal substrate includes depositing a metal alloy onto the metal substrate to form a cladding, rough finishing the cladding to thereby provide the cladding with an average roughness, Ra, of from about 50 micro-inches to about 150 micro-inches, and work hardening the cladding to thereby form the wear-resistant coating and a hardened zone thereof, wherein the hardened zone has a hardness greater than a hardness of the metal substrate. A wear-resistant coating system includes the metal substrate and the wear-resistant coating disposed on the metal substrate. The wear-resistant coating is substantially resistant to corrosion from sea water at an ambient temperature of from about ?40° C. to about 50° C.
    Type: Application
    Filed: January 8, 2010
    Publication date: July 8, 2010
    Applicant: Eaton Corporation
    Inventors: Michael Lee Killian, Aquil Ahmad, Clifton Higdon
  • Patent number: 7691442
    Abstract: Embodiments of the invention provide a method for depositing materials on substrates. In one embodiment, the method includes depositing a barrier layer containing tantalum or titanium on a substrate, depositing a ruthenium layer or a cobalt layer on the barrier layer, and depositing a tungsten bulk layer thereover. In some examples, the barrier layer may contain tantalum nitride deposited by an atomic layer deposition (ALD) process, the tungsten bulk layer may be deposited by a chemical vapor deposition (CVD) process, and the ruthenium or cobalt layer may be deposited by an ALD process. The ruthenium or cobalt layer may be exposed to a soak compound, such as hydrogen, diborane, silane, or disilane, during a soak process prior to depositing the tungsten bulk layer. In some examples, a tungsten nucleation layer may be deposited on the ruthenium or cobalt layer, such as by ALD, prior to depositing the tungsten bulk layer.
    Type: Grant
    Filed: August 22, 2008
    Date of Patent: April 6, 2010
    Assignee: Applied Materials, Inc.
    Inventors: Srinivas Gandikota, Madhu Moorthy, Amit Khandelwal, Avgerinos V. Gelatos, Mei Chang, Kavita Shah, Seshadri Ganguli
  • Patent number: 7670673
    Abstract: A heat-resistant, light-shielding film having high light shielding capacity, high heat resistance, high sliding characteristics, low surface gloss and high electroconductivity, and useful for optical device parts, e.g., shutter or aperture blades for digital cameras and digital video cameras, and aperture blades for adjusting light intensity for projectors; method for producing the film; and aperture and light intensity adjusting device using the film. The heat-resistant, light-shielding film comprising a heat-resistant resin film base (A) resistant to 200° C. or higher, coated, on one or both sides, with an Ni-base metallic film (B) having a thickness of 50 nm or more by sputtering and then with a low-reflectivity film (C) of Ni-base oxide also by sputtering, and having a surface roughness (arithmetic average height Ra) of 0.1 to 0.7 ?m.
    Type: Grant
    Filed: November 26, 2007
    Date of Patent: March 2, 2010
    Assignee: Sumitomo Metal Mining Co., Ltd.
    Inventors: Katsushi Ono, Yoshiyuki Abe, Yukio Tsukakoshi
  • Publication number: 20100034661
    Abstract: A component is provided for use in a turbine comprising: a substrate formed from an alloy, and an erosion resistant protective structure mechanically coupled to a portion of the substrate for protecting the substrate portion from erosion caused by a fluid. The erosion resistant protective structure may be formed from a shape memory alloy.
    Type: Application
    Filed: August 8, 2008
    Publication date: February 11, 2010
    Inventor: Sudhir Rajagopalan
  • Patent number: 7648775
    Abstract: A ceramic substrate comprising a metallic layer on its surface, wherein said metallic layer includes: a silver layer containing silver; a gold layer containing gold; and a nickel layer containing nickel, in this order from an outermost layer of said metallic layer.
    Type: Grant
    Filed: December 2, 2005
    Date of Patent: January 19, 2010
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Hisashi Wakako, Makoto Nagai, Atsushi Uchida, Masahito Morita, Kazuo Kimura
  • Publication number: 20090208775
    Abstract: A composition and process for forming an electrodeposited coating comprising a co-deposit of a metal and MCrAlY particles. The composition includes a metal and a MCrAlY particles, and the electrodeposited coating comprises a metal matrix and MCrAlY particles dispersed in the matrix. In one aspect, a coating is provided that exhibits excellent oxidation resistance and tribological characteristics at high temperatures, including up to at least about 1350° F. A high temperature coating may comprise a nickel/cobalt alloy matrix comprising MCrAlY particles and chromium carbide particles dispersed in the nickel/cobalt matrix.
    Type: Application
    Filed: February 19, 2009
    Publication date: August 20, 2009
    Inventors: Jeremy M. Payne, James E. Beach, Amitava Datta, Kenneth W. Cornett, Dominick G. More
  • Patent number: 7547479
    Abstract: A coated article, which contains (i) at least one electrically non-conductive base layer, (ii) at least one layer of copper and/or a copper alloy, and (iii) a tin-containing layer, wherein the layer (ii) is positioned between the layer (i) and the layer (iii). The article is characterized in that the tin-containing layer (iii) contains at least one other metal.
    Type: Grant
    Filed: June 23, 2005
    Date of Patent: June 16, 2009
    Assignee: Ormecon GmbH
    Inventor: Bernhard Wessling
  • Patent number: 7544424
    Abstract: A coating process and system for an article having a substrate formed of a metal alloy that is prone to the formation of a secondary reaction zone (SRZ). The coating system includes an aluminum-containing overlay coating and a stabilizing layer between the overlay coating and the substrate. The overlay coating contains aluminum in an amount greater by atomic percent than the metal alloy of the substrate, such that there is a tendency for aluminum to diffuse from the overlay coating into the substrate. The stabilizing layer is predominantly or entirely formed of at least one platinum group metal (PGM), namely, platinum, rhodium, iridium, and/or palladium. The stabilizing layer is sufficient to inhibit diffusion of aluminum from the overlay coating into the substrate so that the substrate remains essentially free of an SRZ that would be deleterious to the mechanical properties of the alloy.
    Type: Grant
    Filed: November 30, 2006
    Date of Patent: June 9, 2009
    Assignee: General Electric Company
    Inventors: Mark Daniel Gorman, Brian Thomas Hazel, Brett Allen Rohrer Boutwell, Ramgopal Darolia
  • Patent number: 7514157
    Abstract: A reaction control turbine blade is formed by applying a reaction control material to the surface of an Ni-base superalloy before applying aluminum diffusion coating to the Ni-base superalloy. The reaction control material is Co, Cr or Ru, or an alloy of which main component is selected from a group consisting of Co, Cr, Ru. Thereby, it is possible to enhance the oxidation resistance of the Ni-base superalloy, and to control formation of a secondary reaction zone.
    Type: Grant
    Filed: February 25, 2004
    Date of Patent: April 7, 2009
    Assignee: IHI Corporation
    Inventors: Yasuhiro Aoki, Akihiro Sato
  • Patent number: 7510739
    Abstract: An assembled hematin is formed by depositing hematin on an electrically charged substrate in one or more layers alternating with one or more layers of polyelectrolyte, preferably a cationic polymer. In a method for polymerizing an aromatic monomer, the assembled hematin is contacted with the monomer and a template, preferably an anionic polymer. In a method for polymerizing aniline, the aniline, sulfonated multi walled carbon nano tubes, PEG hematin and a reaction initiator are dispersed in water.
    Type: Grant
    Filed: April 21, 2005
    Date of Patent: March 31, 2009
    Assignee: The United States of America as represented by the Secretary of the Army
    Inventors: Ferdinando Bruno, Lynne A. Samuelson, Ramaswamy Nagarajan, Jayant Kumar, Michael Sennett
  • Patent number: 7510780
    Abstract: The invention provides a structured material composed by including a noble metal, in which an oriented layer is formed on a layer containing a Group 4A metal. The invention enables to form an oriented layer, which has required a high temperature for formation, by a low temperature process.
    Type: Grant
    Filed: October 22, 2003
    Date of Patent: March 31, 2009
    Assignee: Canon Kabushiki Kaisha
    Inventors: Nobuhiro Yasui, Tohru Den
  • Publication number: 20090068494
    Abstract: A metal strip member (1) comprising a metal strip (2) having a thickness of less than 3 mm, and at least adjacent one side (3) consists of a substrate alloy with a chromium content of at least 10 wt %. The substrate alloy is on at least one side of the metal strip provided with a surface layer (4) of nickel, ruthenium, cobalt, palladium or an alloy thereof. Carbon and/or nitrogen atoms (5) are dissolved in the substrate alloy adjacent the surface layer providing compressive stresses, and essentially no carbides and/or nitrides are present in the substrate alloy. The invention also relates to resilient electrical contact spring member made of such a metal strip member and a method of manufacturing such a metal strip member.
    Type: Application
    Filed: May 24, 2006
    Publication date: March 12, 2009
    Inventors: Finn T. Petersen, Thomas Christiansen, Rasmus B. Frandsen, Marcel A.J. Somers
  • Patent number: 7479329
    Abstract: Hematin, a hydroxyferriprotoporphyrin, is derivatized with one or more non-proteinaceous amphipathic groups. The derivatized hematin can serve as a mimic of horseradish peroxidase in polymerizing aromatic monomers, such as aromatic compounds. These derivatized hematins can also be used as catalysts in polymerizing aromatic monomers, and can exhibit significantly greater catalytic activity than underivatized hematin in acidic solutions. In one embodiment, polymerization is in the presence of a template, along which aromatic monomers align. An assembled hematin includes alternating layers of hematin and a polyelectrolyte, which are deposited on an electrically charged substrate. Assembled hematin can also be used to polymerize aromatic monomers.
    Type: Grant
    Filed: September 26, 2007
    Date of Patent: January 20, 2009
    Assignees: University of Massachusetts/Lowell, The United States of America as represented by the Secretary of the Army
    Inventors: Susan Tripathy, legal representative, Lynne A. Samuelson, Ferdinando F. Bruno, Sucharita Roy, Ramaswamy Nagarajan, Jayant Kumar, Bon-Cheol Ku, Soo-Hyoung Lee, Sukant Tripathy
  • Patent number: 7463358
    Abstract: An article, process, and method for surface plasmon resonance plates are described. A substrate is covered with a thin metal film onto which a second thin metal film is deposited. The surface of the second thin metal film is converted to the metal oxide which is used to covalently bond organosilanes to the surface. Reactive organosilanes containing terminal bonding groups are arranged in a plurality of spots that are surrounded by inert organosilanes. Biomolecule attachment to the binding group is detected or measured from surface plasmon signals from the first thin metal film.
    Type: Grant
    Filed: December 6, 2005
    Date of Patent: December 9, 2008
    Assignee: Lumera Corporation
    Inventors: Nick Wolf, Danliang Jin, Anna M. Barklund, Raluca Dinu
  • Patent number: 7449251
    Abstract: A thermal barrier coating comprises a bond coating 12 made of high temperature corrosion resistance superior to a substrate 11 and a thermal barrier coating 13 made of ZrO2 series ceramics formed on the bond coating. The thermal barrier coating has cracks extending in the direction of the thickness of the barrier coat. Substantially all of the tips of the cracks have a distance between the tips and the boundary at the substrate side.
    Type: Grant
    Filed: December 8, 2004
    Date of Patent: November 11, 2008
    Assignee: Hitachi, Ltd.
    Inventors: Hideyuki Arikawa, Akira Mebata, Yoshitaka Kojima, Kunihiro Ichikawa
  • Publication number: 20080233428
    Abstract: The present invention relates to wear-resistant mechanical parts.
    Type: Application
    Filed: March 21, 2008
    Publication date: September 25, 2008
    Applicant: Skaff Corporation of America, Inc.
    Inventor: Habib Skaff
  • Patent number: 7416790
    Abstract: A coating process and system suitable for use on components subjected to high temperatures. The coating system includes an overlay coating of predominantly B2 phase rhodium aluminide (RhAl) intermetallic compound containing about 25 to about 90 atomic percent rhodium, about 10 to about 60 atomic percent aluminum, optionally up to a combined total of about 25 atomic percent of one or more platinum group metals chosen from the group consisting of platinum, palladium, ruthenium, and iridium, and up to about 20 atomic percent of the base metal and alloying constituents of the substrate. The RhAl intermetallic coating may serve as an environmental coating, a diffusion barrier layer for an overlying environmental coating, or both, with or without an outer ceramic coating.
    Type: Grant
    Filed: December 8, 2006
    Date of Patent: August 26, 2008
    Assignee: General Electric Company
    Inventors: Liang Jiang, Michael Francis Xavier Gigliotti, Jr., Mark Daniel Gorman, Ramgopal Darolia
  • Patent number: 7416789
    Abstract: A substrate for semiconductor and integrated circuit components including: a core plate containing a Group VIB metal from the periodic table of the elements and/or an anisotropic material, having a first major surface and a second major surface and a plurality of openings extending, at least partially, from the first major surface to the second major surface; and a Group IB metal from the periodic table of the elements or other high thermally conductive material filling at least a portion of the space encompassed by at least some of the openings; and optionally, a layer containing a Group IB metal from the periodic table or other high thermally conductive material disposed over at least a portion of the first major surface and at least a portion of the second major surface. The substrate can be used in electronic devices, which can also include one or more semiconductor components.
    Type: Grant
    Filed: November 1, 2004
    Date of Patent: August 26, 2008
    Assignee: H.C. Starck Inc.
    Inventors: Henry F. Breit, Rong-Chein Richard Wu, Prabhat Kumar
  • Publication number: 20080176097
    Abstract: A turbine engine component is provided which has a substrate, a yttria-stabilized zirconia coating applied over the substrate, and a molten silicate resistant outer layer. The molten silicate resistant outer layer is formed from gadolinia or gadolinia-stabilized zirconia. A method for forming the coating system of the present invention is described.
    Type: Application
    Filed: January 20, 2006
    Publication date: July 24, 2008
    Inventors: Kevin W. Schlichting, Michael J. Maloney, David A. Litton, Melvin Freling, John G. Smeggil, David B. Snow
  • Patent number: 7360991
    Abstract: Methods and apparatus of fabricating a gas turbine engine component are provided. The method includes selecting a surface of a component to apply a wear-resistant material, applying a formed wear pad fabricated from a wear-resistant alloy and a braze material, and vacuum brazing the component and applied wear pad wherein the wear-resistant alloy is bonded to the component surface using the braze material.
    Type: Grant
    Filed: June 9, 2004
    Date of Patent: April 22, 2008
    Assignee: General Electric Company
    Inventors: Gregory M. Ford, Eric Keith, Joshua Miller, David E. Budinger, Glenn H. Nichols