Processes Of Growth From Liquid Or Supercritical State Patents (Class 117/11)
  • Patent number: 8304241
    Abstract: The present disclosure provides a method to allow a user to pre-screen numerous crystallization conditions in the crystallization space to identify those conditions with the highest probability of yielding crystals and high quality diffracting crystals. In one embodiment, the dilute solution thermodynamic virial coefficient, termed B, is used to aid in the determination crystallization conditions that increase the probability of producing crystals for the crystallant of interest. The present disclosure also provide methods for predicting solution conditions that generate beneficial solubility and/or stability conditions for a polypeptide of interest using the B parameter. Devices for use in the described methods are also described.
    Type: Grant
    Filed: November 30, 2011
    Date of Patent: November 6, 2012
    Assignees: The UAB Research Foundation, Colorado State University Research Foundation, Mississippi State University
    Inventors: Lawrence J DeLucas, Wilbur W Wilson, Charles S Henry, Lisa Nagy, David Johnson
  • Patent number: 8293007
    Abstract: A ribbon crystal pulling furnace has a base insulation and a liner insulation removably connected to the base insulation. At least a portion of the liner insulation forms an interior for containing a crucible.
    Type: Grant
    Filed: June 13, 2008
    Date of Patent: October 23, 2012
    Assignee: Max Era, Inc.
    Inventors: Richard Wallace, David Harvey, Weidong Huang, Scott Reitsma, Christine Richardson
  • Patent number: 8287644
    Abstract: In a method for growing a silicon carbide single crystal on a silicon carbide single crystal substrate by contacting the substrate with a solution containing C by dissolving C into the melt that contains Si, Cr and X, which consists of at least one element of Sn, In and Ga, such that the proportion of Cr in the whole composition of the melt is in a range of 30 to 70 at. %, and the proportion of X is in a range of 1 to 25 at. %, and the silicon carbide crystal is grown from the solution.
    Type: Grant
    Filed: January 14, 2009
    Date of Patent: October 16, 2012
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Yukio Terashima, Yasuyuki Fujiwara
  • Patent number: 8277558
    Abstract: Disclosed are a czochralski apparatus for growing crystals and a purification method of waste salts using the same. More particularly, the present invention provides a czochralski apparatus for growing crystals comprising screw thread for fixing salt crystals mounted on a pulling bar of the apparatus in order to prevent desorption of crystals caused by load thereof during a crystal growing process without requiring alternative seed crystals and, in addition, a method for purification of waste salts, which can isolate impurities from molten waste salts using a czochralski crystal growing process without alternative adsorption medium, does not generate secondary wastes and may continuously purify the waste salts.
    Type: Grant
    Filed: April 3, 2008
    Date of Patent: October 2, 2012
    Assignees: Korea Atomic Energy Research Institute, Korea Hydro & Nuclear Power Co., Ltd.
    Inventors: Jong-Hyeon Lee, Han-Soo Lee, In-Tae Kim, Yoon-Sang Lee, Eung-Ho Kim
  • Patent number: 8268077
    Abstract: An upper heater for use in the production of a single crystal, the upper heater having electrodes to which a current is supplied and a heat generating section which generates heat by resistance heating are provided, the upper heater being used when a single crystal is produced by a Czochralski method, the upper heater being placed above a graphite heater which is placed so as to surround a crucible containing silicon melt, wherein the heat generating section is ring-shaped and is placed so as to surround the crucible, and has slits formed from the inside and the outside of the heat generating section in a horizontal direction. As a result, the upper heater controls a crystal defect of the single crystal efficiently and improves the oxygen concentration controllability.
    Type: Grant
    Filed: October 8, 2009
    Date of Patent: September 18, 2012
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventor: Kiyotaka Takano
  • Patent number: 8257492
    Abstract: A method for purifying silicon bearing materials for photovoltaic applications includes providing metallurgical silicon into a crucible apparatus. The metallurgical silicon is subjected to at least a thermal process to cause the metallurgical silicon to change in state from a first state to a second state, the second stage being a molten state not exceeding 1500 Degrees Celsius. At least a first portion of impurities is caused to be removed from the metallurgical silicon in the molten state. The molten metallurgical silicon is cooled from a lower region to an upper region to cause the lower region to solidify while a second portion of impurities segregate and accumulate in a liquid state region. The liquid state region is solidified to form a resulting silicon structure having a purified region and an impurity region. The purified region is characterized by a purity of greater than 99.9999%.
    Type: Grant
    Filed: November 16, 2010
    Date of Patent: September 4, 2012
    Inventors: Masahiro Hoshino, Cheng C. Kao
  • Patent number: 8236104
    Abstract: A single-crystal manufacturing apparatus comprising at least: a main chamber configured to accommodate a crucible; a pulling chamber continuously provided above the main chamber, the pulling chamber into which a grown single crystal is pulled and accommodated; a gas inlet provided in the pulling chamber; a gas flow-guide cylinder downwardly extending from a ceiling of the main chamber; and a heat-insulating ring upwardly extending from a lower end portion of the gas flow-guide cylinder with a diameter of the heat-insulating ring increased so as to surround an outside of the gas flow-guide cylinder, wherein at least one window is provided in a region between 50 and 200 mm from a lower end of the gas flow-guide cylinder, and an opening area of the window accounts for 50% or more of a surface area of the region between 50 and 200 mm from the lower end of the gas flow-guide cylinder.
    Type: Grant
    Filed: May 8, 2009
    Date of Patent: August 7, 2012
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Satoshi Soeta, Toshifumi Fujii
  • Patent number: 8216373
    Abstract: A temperature gradient is established in a crystallization crucible by means of a heat source and a cooling system. The cooling system comprises a heat exchanger and an adjustable additional heat source. The cooling system is preferably formed by an induction coil cooled by a coolant liquid circulating in the induction coil and by an electrically conductive induction susceptor positioned between the crucible and induction coil. The fabrication process comprises heating the crucible via the top and controlling heat extraction from the crucible downwards by means of the heat exchanger and by means of regulation of the adjustable additional heat source.
    Type: Grant
    Filed: December 6, 2006
    Date of Patent: July 10, 2012
    Assignees: Apollon Solar, Cyberstar, EFD Induction SA
    Inventors: Roland Einhaus, Francois Claude Lissalde, Pascal Rivat
  • Patent number: 8211228
    Abstract: The present invention is a method for producing a single crystal that is a multi-pulling method for pulling a plurality of single crystals from a raw material melt in a same crucible in a chamber by a Czochralski method, comprising steps of: pulling a single crystal from a raw material melt ; then additionally charging polycrystalline raw material in a residual raw material melt without turning off power of a heater, and melting the polycrystalline raw material; then pulling a next single crystal; and repeating the steps and thereby pulling the plurality of single crystals.
    Type: Grant
    Filed: October 21, 2005
    Date of Patent: July 3, 2012
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Ryoji Hoshi, Takahiro Yanagimachi
  • Patent number: 8210906
    Abstract: A wafer slicing method includes winding a wire around rollers and pressing the wire against an ingot while supplying slurry to the rollers. A previously conducted experiment provides a supply temperature profile of the slurry during the slicing process and the relationship to the axial displacement of the rollers. This relationship is used to implement slurry delivery during the slicing process. The resultant wafers are bowed in a uniform direction. This slicing method provides excellent reproducibility in addition to producing wafers that are bowed in a uniform direction.
    Type: Grant
    Filed: August 22, 2007
    Date of Patent: July 3, 2012
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Hiroshi Oishi, Daisuke Nakamata
  • Publication number: 20120160153
    Abstract: To suppress 3D or convex growth and ensure a high flatness, an apparatus for producing an SiC single crystal includes: a container which holds an SiC solution, a portion for maintaining the solution in the container at a suitable temperature, a shaft having a lower end part acting as a portion for holding an SiC seed crystal in planar contact with an overall back surface of a crystal growth face and acting as a portion for cooling the SiC seed crystal, and a portion of the holding shaft for enabling an SiC single crystal to continuously grow at the crystal growth face by maintaining the crystal growth face brought into contact with the solution, a lower end part of the shaft having a portion for obtaining a uniform in-plane temperature distribution of the crystal growth face brought into planar contact, and a method for the same.
    Type: Application
    Filed: December 15, 2011
    Publication date: June 28, 2012
    Inventors: Tomokazu ISHII, Hidemitsu Sakamoto, Kazuhiko Kusunoki, Kazuhito Kamei
  • Patent number: 8202788
    Abstract: Disclosed is a method for fabrication of a semiconductor of gallium nitride arsenide antimonide (GaNAsSb) on a substrate wherein the fabrication is performed at a fabrication temperature followed by annealing at an annealing temperature for an annealing time; wherein at least one of: the fabrication temperature, annealing temperature and annealing time, is controlled for controlling defect formation in the semiconductor so as to achieve predetermined performance characteristics of the semiconductor.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: June 19, 2012
    Assignee: Nanyang Technological University
    Inventors: Soon Fatt Yoon, Kian Hua Tan, Wan Khai Loke, Satrio Wicaksono, Tien Khee Ng
  • Patent number: 8197595
    Abstract: A method for producing thin silicon rods using a floating zone crystallization process includes supplying high frequency (HF) current to a flat induction coil having a central opening, a plurality of draw openings and a plate with a slot as a current supply of the HF current so as to provide a circumfluent current to the central opening. An upper end of a raw silicon rod is heated by induction using the flat induction coil so as to form a melt pool. A thin silicon rod is drawn upwards through each of the plurality of draw openings in the flat induction coil from the melt pool without drawing a thin silicon rod through the central opening having the circumfluent current.
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: June 12, 2012
    Assignee: PV Silicon Forschungs und Produktions GmbH
    Inventors: Helge Riemann, Friedrich-Wilhelm Schulze, Joerg Fischer, Matthias Renner
  • Patent number: 8187378
    Abstract: An object of the present invention is to provide a silicon single crystal pulling method of accurately controlling the diameter of a silicon single crystal, thereby obtaining a high-quality silicon single crystal with little crystal defect. According to an aspect of the present invention, the pulling step includes: capturing an image of the silicon single crystal using an imaging device; measuring the brightness distribution of a fusing ring generated in the vicinity of a solid-liquid interface between the silicon melt and the silicon single crystal for each image scan line in the image captured by the imaging device; detecting the liquid level of the silicon melt and the position of the solid-liquid interface; and controlling the diameter of the silicon single crystal on the basis of a meniscus height, which is a difference between the liquid level and the position of the solid-liquid interface.
    Type: Grant
    Filed: August 27, 2008
    Date of Patent: May 29, 2012
    Assignee: Sumco Corporation
    Inventor: Keiichi Takanashi
  • Patent number: 8172942
    Abstract: The arc discharge apparatus comprises a plurality of carbon electrodes connected to respective phases of a power supply for heating a silica powder and causing it to fuse by generating arc discharge between the carbon electrodes. All of the carbon electrodes have a density in a range from 1.30 g/cm3 to 1.80 g/cm3, and variability in density among the carbon electrodes is 0.2 g/cm3 or less. The carbon particles that constitute the carbon electrodes preferably have a particle diameter of 0.3 mm or less.
    Type: Grant
    Filed: October 17, 2008
    Date of Patent: May 8, 2012
    Assignees: Japan Super Quartz Corporation, Sumco Corporation
    Inventors: Masanori Fukui, Koichi Suzuki, Takeshi Fujita
  • Patent number: 8163083
    Abstract: A silica glass crucible causing fewer pinholes in silicon single crystals is provided by a method of preventing pinholes by performing the pulling up of a silicon single crystal while restraining the dissolution rate of the crucible inner surface to 20 ?m/hr or less, using a silica glass crucible for the pulling up of silicon single crystals, wherein the area of crystalline silica formed by crystallization of amorphous silica is restricted to 10% or less of the crucible inner surface area, or the density of pits formed from open bubbles on the crucible inner surface is restricted to 0.01 to 0.2 counts/mm2.
    Type: Grant
    Filed: July 9, 2008
    Date of Patent: April 24, 2012
    Assignees: Japan Super Quartz Corporation, Sumco Corporation
    Inventors: Hiroshi Kishi, Minoru Kanda
  • Publication number: 20120080645
    Abstract: Disclosed are a method of growing a rare-earth oxyorthosilicate crystal and a crystal grown using the method. A melt is prepared by melting a first substance including at least one rare-earth element and a second substance including at least one element from group 7 of the periodic table. A seed crystal is brought into contact with the surface of the melt and withdrawn to grow the crystal.
    Type: Application
    Filed: September 30, 2010
    Publication date: April 5, 2012
    Applicant: SIEMENS MEDICAL SOLUTIONS USA, INC.
    Inventors: Mark S. Andreaco, A. Andrew Carey, Piotr Szupryczynski
  • Patent number: 8137457
    Abstract: A method of forming monodisperse metal chalcogenide nanocrystals without precursor injection, comprising the steps of: combining a metal source, a chalcogen oxide or a chalcogen oxide equivalent, and a fluid comprising a reducing agent in a reaction pot at a first temperature to form a liquid comprising assembly; increasing the temperature of the assembly to a sufficient-temperature to initiate nucleation to form a plurality of metal chalcogenide nanocrystals; and growing the plurality of metal chalcogenide nanocrystals without injection of either the metal source or the chalcogen oxide at a temperature equal to or greater than the sufficient-temperature, wherein crystal growth proceeds substantially without nucleation to form a plurality of monodisperse metal chalcogenide nanocrystals. Well controlled monodispersed CdSe nanocrystals of various sizes can be prepared by choice of the metal source and solvent system.
    Type: Grant
    Filed: October 10, 2008
    Date of Patent: March 20, 2012
    Assignee: University of Florida Research Foundation, Inc.
    Inventors: Yunwei Charles Cao, Ou Chen
  • Patent number: 8123855
    Abstract: A device and method for producing Ga doped silicone single crystal with a diameter between 150 and 165 mm and a narrow resistivity distribution range (from 3 ?·cm to 0.5 ?·cm). The device is characterized by the use of a shorter heater and a funnel shaped gas flow guide capable of blowing an inert gas such as Ar straight to the crystallization frontier at the interface between outer surface of the nascent single crystal ingot and the surface of the melt of polycrystalline silicone raw materials in a quartz crucible.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: February 28, 2012
    Inventors: Bing Yan Ren, Li Ren
  • Patent number: 8114215
    Abstract: The present invention reports a defect that has not been reported, and discloses a defect-controlled silicon ingot, a defect-controlled wafer, and a process and apparatus for manufacturing the same. The new defect is a crystal defect generated when a screw dislocation caused by a HMCZ (Horizontal Magnetic Czochralski) method applying a strong horizontal magnetic field develops into a jogged screw dislocation and propagates to form a cross slip during thermal process wherein a crystal is cooled. The present invention changes the shape and structure of an upper heat shield structure arranged between a heater and an ingot above a silicon melt, and controls initial conditions or operation conditions of a silicon single crystalline ingot growth process to reduce a screw dislocation caused by a strong horizontal magnetic field and prevent the screw dislocation from propagating into a cross slip.
    Type: Grant
    Filed: October 23, 2008
    Date of Patent: February 14, 2012
    Assignee: Siltron, Inc.
    Inventors: Do-Won Song, Young-Hun Kim, Eun-Sang Ji, Young-Kyu Choi, Hwa-Jin Jo
  • Patent number: 8114218
    Abstract: A single crystal pull apparatus has a multilayer crucible wherein the crucible has an outer crucible, an insertable layer intimately fitted thereon, and a wire frame positioned between the insertable layer and an inner crucible. The insertable layer, wire frame and inner crucible are preferably composed of platinum. Furthermore the insertable layers have thin walls and the frame has a small diameter such that they can be easily reshaped after any deformation occurring as a result of the single crystal growth process.
    Type: Grant
    Filed: September 2, 2008
    Date of Patent: February 14, 2012
    Assignee: Siemens Medical Solutions USA, Inc.
    Inventors: Olexy V. Radkevich, Keith Ritter
  • Publication number: 20120025146
    Abstract: The present application provides nitride semiconductor nanoparticles, for example nanocrystals, made from a new composition of matter in the form of a novel compound semiconductor family of the type group II-III-N, for example ZnGaN, ZnInN, ZnInGaN, ZnAlN, ZnAlGaN, ZnAlInN and ZnAlGaInN. This type of compound semiconductor nanocrystal is not previously known in the prior art. The invention also discloses II-N semiconductor nanocrystals, for example ZnN nanocrystals, which are a subgroup of the group II-III-N semiconductor nanocrystals. The composition and size of the new and novel II-III-N compound semiconductor nanocrystals can be controlled in order to tailor their band-gap and light emission properties. Efficient light emission in the ultraviolet-visible-infrared wavelength range is demonstrated.
    Type: Application
    Filed: July 22, 2011
    Publication date: February 2, 2012
    Applicant: SHARP KABUSHIKI KAISHA
    Inventors: Peter Neil Taylor, Jonathan Heffernan, Stewart Edward Hooper, Tim Michael Smeeton
  • Patent number: 8105436
    Abstract: A single crystal silicon wafer for use in the production of insulated gate bipolar transistors is made of single crystal silicon grown by the Czochralski method and has a gate oxide with a film thickness of from 50 to 150 nm. The wafer has an interstitial oxygen concentration of at most 7.0×1017 atoms/cm3, a resistivity variation within the plane of the wafer of at most 5% and, letting tox (cm) be the gate oxide film thickness and S (cm2) be the electrode surface area when determining the TZDB pass ratio, a density d (cm?3) of crystal originated particles (COP) having a size at least twice the gate oxide film thickness which satisfies the formula d??ln(0.9)/(S·tox/2). The wafers have an increased production yield and a small resistivity variation.
    Type: Grant
    Filed: September 22, 2008
    Date of Patent: January 31, 2012
    Assignee: Sumco Corporation
    Inventor: Shigeru Umeno
  • Patent number: 8101019
    Abstract: In the method of making a monocrystalline or polycrystalline semiconductor material semiconductor raw material is introduced into a melting crucible and directionally solidified using a vertical gradient freeze method. The molten material trickles downward, so that the raw material that has not yet melted gradually slumps in the melting crucible. The semiconductor raw material is replenished from above onto a zone of semiconductor raw material which has not yet melted or is not completely melted to at least partly compensate for shrinkage of the raw material and to raise the filling level. To reduce the melting time and influence the thermal conditions in the system as little as possible, the semiconductor raw material to be replenished is heated to a temperature below its melting temperature and introduced into the crucible in the heated state.
    Type: Grant
    Filed: December 15, 2008
    Date of Patent: January 24, 2012
    Assignee: Schott AG
    Inventors: Uwe Sahr, Matthias Mueller, Ingo Schwirtlich, Frank-Thomas Lentes, Frank Buellesfeld
  • Patent number: 8088220
    Abstract: In accordance with various embodiments, crystalline structures are formed by providing, at a growth temperature, a liquid comprising AlN and having a quality factor greater than approximately 0.14 and forming solid AlN from the liquid, the growth temperature being lower than the melting point of AlN.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: January 3, 2012
    Assignee: Crystal IS, Inc.
    Inventors: Glen A. Slack, Sandra B. Schujman
  • Patent number: 8080421
    Abstract: The present disclosure provides a method to allow a user to pre-screen numerous crystallization conditions in the crystallization space to identify those conditions with the highest probability of yielding crystals and high quality diffracting crystals. In one embodiment, the dilute solution thermodynamic virial coefficient, termed B, is used to aid in the determination crystallization conditions that increase the probability of producing crystals for the crystallant of interest. The present disclosure also provide methods for predicting solution conditions that generate beneficial solubility and/or stability conditions for a polypeptide of interest using the B parameter. Devices for use in the described methods are also described.
    Type: Grant
    Filed: November 13, 2007
    Date of Patent: December 20, 2011
    Assignees: The UAB Research Foundation, Mississippi State University, Colorado State University Research Foundation
    Inventors: Lawrence J. DeLucas, Wilbur W. Wilson, Lisa Nagy, David Johnson, Charles S. Henry
  • Patent number: 8043428
    Abstract: In growing a silicon monocrystal from a silicon melt added with an N-type dopant by Czochralski method, the monocrystal is grown such that a relationship represented by a formula (1) as follows is satisfied. In the formula (1): a dopant concentration in the silicon melt is represented by C (atoms/cm3); an average temperature gradient of the grown monocrystal is represented by Gave(K/mm); a pulling-up speed is represented by V (mm/min); and a coefficient corresponding to a kind of the dopant is represented by A. By growing the silicon monocrystal under a condition shown in the left to a critical line G1, occurrence of abnormal growth due to compositional supercooling can be prevented.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: October 25, 2011
    Assignee: Sumco Techxiv Corporation
    Inventors: Shinichi Kawazoe, Toshimichi Kubota, Yasuhito Narushima, Fukuo Ogawa
  • Publication number: 20110232564
    Abstract: In a method of growing GaN crystal in one aspect, the following steps are performed. An underlying substrate is prepared. Then, a mask layer having an opening portion and composed of SiO2 is formed on the underlying substrate. Then, GaN crystal is grown on the underlying substrate and the mask layer. The mask layer has surface roughness Rms not greater than 2 nm or a radius of curvature not smaller than 8 m. In a method of growing GaN crystal in one aspect, the following steps are performed. An underlying substrate is prepared. Then, using a resist, a mask layer having an opening portion is formed on the underlying substrate. Then, the underlying substrate and the mask layer are cleaned with an acid solution. Then, after of cleaning with an acid solution, the underlying substrate and the mask layer are cleaned with an organic solvent. Then, GaN crystal is grown on the underlying substrate and the mask layer.
    Type: Application
    Filed: November 26, 2009
    Publication date: September 29, 2011
    Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.
    Inventor: Tomoharu Takeyama
  • Publication number: 20110226324
    Abstract: A process and the required technical arrangement has been developed to produce single crystal solar panels or otherwise used semiconductors, which starts with the raw material to produce single crystal copper ribbons, extruded directly from the melt, with unharmed and optical surfaces onto which in the next unit a silicon or germanium film will be deposited. In the next unit the copper ribbon will be removed from the silicon film, whilst a hard plastic support or ceramic support is mounted, leaving copper contours on the silicon film to be used as electrical conductors or contacts. In the next unit a thin film is deposited of II-VI-compounds that enhance the infrared sensitivity of the base film of silicon or germanium up to 56% of the incoming light. This technology guarantees the lowest possible cost in production of the highest possible efficiency of materials for infrared applications and also for electronic applications.
    Type: Application
    Filed: February 12, 2011
    Publication date: September 22, 2011
    Applicant: GRAIN FREE PRODUCTS, INC.
    Inventor: Fritz Jürgen Wisotzki
  • Patent number: 8016942
    Abstract: A metal fluoride single crystal pulling apparatus that upward pulling initiation through termination, in the state of shallow melt capable of highly effective inhibition of scatterer formation, can perform stable growth of single crystal and can suppress any mixing of air bubbles and occurrence of crystal break during crystal growth, etc; and a process for producing a metal fluoride single crystal therewith. As a crucible for accommodating a melt of raw metal fluoride, use is made of a double structured crucible composed of an outer crucible and an inner crucible. In the upward pulling of single crystal, the accommodation depth of inner crucible relative to the outer crucible is increased in accordance with any decrease of melt accommodated in the inner crucible according to the growth of single crystal, so that the melt accommodated in the outer crucible is fed into the inner crucible to thereby maintain the amount of melt accommodated in the inner crucible within a given range.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: September 13, 2011
    Assignee: Tokuyama Corporation
    Inventors: Teruhiko Nawata, Ken Yasumura, Hiroyuki Yanagi, Eiichi Nishijima
  • Patent number: 8016941
    Abstract: A method and apparatus for crystallizing a semiconductor that includes a first layer having a first crystal lattice orientation and a second layer having a second crystal lattice orientation, comprising amorphizing at least a portion of the second layer, applying a stress to the second layer and heating the second layer above a recrystallization temperature.
    Type: Grant
    Filed: February 5, 2007
    Date of Patent: September 13, 2011
    Assignees: Infineon Technologies AG, Samsung Electronics Co., Ltd.
    Inventors: Matthias Hierlemann, Ja-Hum Ku
  • Patent number: 8012255
    Abstract: An improvement to a method and an apparatus for growing a monocrystalline silicon ingot from silicon melt according to the CZ process. The improvement performs defining an error between a target taper of a meniscus and a measured taper, and translating the taper error into a feedback adjustment to a pull-speed of the silicon ingot. The conventional control model for controlling the CZ process relies on linear control (PID) controlling a non-linear system of quadratic relationship defined in the time domain between the diameter and the pull-speed. The present invention transforms the quadratic relationship in the time domain between the diameter and the pull-speed into a simile, linear relationship in the length domain between a meniscus taper of the ingot and the pull-speed.
    Type: Grant
    Filed: July 31, 2008
    Date of Patent: September 6, 2011
    Assignees: Sumco Phoenix Corporation, Sumco Corporation
    Inventors: Benno Orschel, Joel Kearns, Keiichi Takanashi, Volker Todt
  • Patent number: 8002891
    Abstract: The present invention relates to molecules and molecular complexes which comprise the active site binding pockets of JNK3 or close structural homologues of the active site binding pockets.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: August 23, 2011
    Assignee: Vertex Pharmaceuticals Incorporated
    Inventors: Xiaoling Xie, Yong Gu, William Markland, Michael S. Su, Paul R. Caron, Edward Fox, Keith P. Wilson
  • Patent number: 7981215
    Abstract: Single crystal MoO3 nanowires were produced using an electrospinning technique. High resolution transmission electron microscopy (HRTEM) revealed that the 1-D nanostructures are from 10-20 nm in diameter, on the order of 1-2 ?m in length, and have the orthorhombic MoO3 structure. The structure, crystallinity, and sensoric character of these electrostatically processed nanowires are discussed. It has been demonstrated that the non-woven-network of MoO3 nanowires exhibits higher sensitivity and an n-type response to NH3 as compared to the response of a sol-gel based sensor.
    Type: Grant
    Filed: May 22, 2007
    Date of Patent: July 19, 2011
    Assignee: The Research Foundation of State University of New York
    Inventors: Pelagia-Irene Gouma, Aisha Suzette Haynes, Krithika Kalyanasundaram
  • Publication number: 20110147589
    Abstract: In one embodiment, a method for producing a high-purity single crystal of aluminum antimonide (AlSb) includes providing a growing environment with which to grow a crystal, growing a single crystal of AlSb in the growing environment which comprises hydrogen (H2) gas to reduce oxide formation and subsequent incorporation of oxygen impurities in the crystal, and adding a controlled amount of at least one impurity to the growing environment to effectively incorporate at least one dopant into the crystal. In another embodiment, a high energy radiation detector includes a single high-purity crystal of AlSb, a supporting structure for the crystal, and logic for interpreting signals obtained from the crystal which is operable as a radiation detector at a temperature of about 25° C. In one embodiment, a high-purity single crystal of AlSb includes AlSb and at least one dopant selected from a group consisting of selenium (Se), tellurium (Te), and tin (Sn).
    Type: Application
    Filed: May 5, 2010
    Publication date: June 23, 2011
    Inventors: Vincenzo Lordi, Kuang Jen J. Wu, Daniel Aberg, Paul Erhart, Arthur W. Coombs, III, Benjamin W. Sturm
  • Publication number: 20110134509
    Abstract: A wavelength conversion element having an improved property-maintaining life and a method for manufacturing the wavelength conversion element are provided. A wavelength conversion element 10a has an optical waveguide 13. The wavelength of incoming light 101 input from one end 13a of the optical waveguide 13 is converted and outgoing light 102 is output from the other end 13b of the optical waveguide 13. The wavelength conversion element includes a first crystal 11 composed of AlxGa(1-x)N (0.5?x?1); and a second crystal 12 having the same composition as that of the first crystal. The first and second crystals 11 and 12 form a domain-inverted structure in which a polarization direction is periodically reversed along the optical waveguide 13, and the domain-inverted structure satisfies quasi phase matching conditions with respect to the incoming light 101. At least one of the first and second crystals has a dislocation density of 1×103 cm?2 or more and less than 1×107 cm?2.
    Type: Application
    Filed: July 28, 2009
    Publication date: June 9, 2011
    Applicant: SUMITOMO ELECTRIC INDUSTRIES ,LTD.
    Inventors: Issei Satoh, Michimasa Miyanaga, Yoshiyuki Yamamoto, Hideaki Nakahata
  • Patent number: 7955433
    Abstract: Techniques for the formation of a silicon ingot using a low-grade silicon feedstock include forming within a crucible device a molten silicon from a low-grade silicon feedstock and performing a directional solidification of the molten silicon to form a silicon ingot within the crucible device. The directional solidification forms a generally solidified quantity of silicon and a generally molten quantity of silicon. The method and system include removing from the crucible device at least a portion of the generally molten quantity of silicon while retaining within the crucible device the generally solidified quantity of silicon. Controlling the directional solidification of the generally solidified quantity of silicon, while removing the more contaminated molten silicon, results in a silicon ingot possessing a generally higher grade of silicon than the low-grade silicon feedstock.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: June 7, 2011
    Assignee: Calisolar, Inc.
    Inventors: Fritz Kirscht, Vera Abrosimova, Matthias Heuer, Dieter Linke, Jean Patrice Rakotoniana, Kamel Ounadjela
  • Publication number: 20110128610
    Abstract: The invention concerns Phenolic Configurationally Locked Polyene Single Crystals, which are especially suited as highly efficient nonlinear optical organic material. The invention also concerns methods for growth of crystalline thin films or bulk crystals from melt and/or solution. The compounds are suited and the methods may be used for manufacturing optical elements for several bulk and integrated applications, e.g. electro-Optics and THz-Wave applications.
    Type: Application
    Filed: May 5, 2009
    Publication date: June 2, 2011
    Inventors: Peter Gunter, Mojca Jazbinsek, O-Pil Kwon, Seong-Ji Kwon, Christoph Hunziker, Harry Figi
  • Publication number: 20110100291
    Abstract: A method of operating a high pressure system for growth of gallium nitride containing materials. The method comprises providing a high pressure apparatus comprising a growth region and feedstock region. The high pressure reactor comprises a high pressure enclosure and is configured within a primary containment structure. The method includes operating an exhaust system coupled to the primary containment structure. The exhaust system is configured to remove ammonia gas derived from at least 0.3 liters of ammonia liquid.
    Type: Application
    Filed: January 29, 2010
    Publication date: May 5, 2011
    Applicant: SORAA, INC.
    Inventor: MARK P. D'EVELYN
  • Patent number: 7935325
    Abstract: Rare earth-activated aluminum nitride powders are made using a solution-based approach to form a mixed hydroxide of aluminum and a rare earth metal, the mixed hydroxide is then converted into an ammonium metal fluoride, preferably a rare earth-substituted ammonium aluminum hexafluoride ((NH4)3Al1-xRExF6), and finally the rare earth-activated aluminum nitride is formed by ammonolysis of the ammonium metal fluoride at a high temperature. The use of a fluoride precursor in this process avoids sources of oxygen during the final ammonolysis step which is a major source of defects in the powder synthesis of nitrides. Also, because the aluminum nitride is formed from a mixed hydroxide co-precipitate, the distribution of the dopants in the powder is substantially homogeneous in each particle.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: May 3, 2011
    Assignees: OSRAM SYLVANIA Inc., The Regents of the University of California
    Inventors: Bing Han, Jonathan H. Tao, Madis Raukas, Keith A. Klinedinst, Jan B. Talbot, Kailash A. Mishra
  • Patent number: 7935550
    Abstract: The object of this invention is to provide a high-output type nitride light emitting device. The nitride light emitting device comprises an n-type nitride semiconductor layer or layers, a p-type nitride semiconductor layer or layers and an active layer therebetween, wherein a gallium-containing nitride substrate is obtained from a gallium-containing nitride bulk single crystal, provided with an epitaxial growth face with dislocation density of 105/cm2 or less, and A-plane or M-plane which is parallel to C-axis of hexagonal structure for an epitaxial face, wherein the n-type semiconductor layer or layers are formed directly on the A-plane or M-plane. In case that the active layer comprises a nitride semiconductor containing In, an end face film of single crystal AlxGa1-xN (0?x?1) can be formed at a low temperature not causing damage to the active layer.
    Type: Grant
    Filed: January 4, 2008
    Date of Patent: May 3, 2011
    Assignees: AMMONO Sp. z o.o., Nichia Corporation
    Inventors: Robert Dwilinski, Roman Doradzinski, Jerzy Garczynski, Leszek Sierzputowski, Yasuo Kanbara
  • Patent number: 7909930
    Abstract: A method for producing a silicon single crystal by the Czochralski method with carbon-doping comprising: charging a polycrystalline silicon material and any one of a carbon dopant selected from the group consisting of an organic compound, an organic compound and a silicon wafer, carbon powder and a silicon wafer, an organic compound and carbon powder, and an organic compound and carbon powder and a silicon wafer into a crucible and melting the polycrystalline silicon material and the carbon dopant; and then growing a silicon single crystal from the melt of the polycrystalline silicon material and the carbon dopant. And a carbon-doped silicon single crystal produced by the method. Thereby, there is provided a method for producing a silicon single crystal with carbon-doping in which the crystal can be doped with carbon easily at low cost, and carbon concentration in the crystal can be controlled precisely.
    Type: Grant
    Filed: March 31, 2005
    Date of Patent: March 22, 2011
    Assignee: Shin-Etsu Handotai Co., Ltd.
    Inventors: Ryoji Hoshi, Naoki Nagai, Izumi Fusegawa
  • Publication number: 20110036395
    Abstract: A method for creating a nanostructure according to one embodiment includes depositing material in a template for forming an array of nanocables; removing only a portion of the template such that the template forms an insulating layer between the nanocables; and forming at least one layer over the nanocables. A nanostructure according to one embodiment includes a nanocable having a roughened outer surface and a solid core. A nanostructure according to one embodiment includes an array of nanocables each having a roughened outer surface and a solid core, the roughened outer surface including reflective cavities; and at least one layer formed over the roughened outer surfaces of the nanocables, the at least one layer creating a photovoltaically active p-n junction. Additional systems and methods are also presented.
    Type: Application
    Filed: October 25, 2010
    Publication date: February 17, 2011
    Applicants: The Regents Of The University Of California, Q1 Nanosystems, Inc.
    Inventors: Brian Argo, Ruxandra Vidu, Pieter Stroeve, John Argo, Saif Islam, Jie-Ren Ku, Michael Chen
  • Publication number: 20110026103
    Abstract: An efficient broadband crystal for wavelength conversion, the crystal being a quasi-phase matched non-linear crystal, having an aperiodic poled structure, each period being tuned, and wherein said tuning varies adiabatically along a length of said crystal from a first end wherein said tuning is a strong negative mismatch to a second end wherein said tuning is a strong positive mismatch or vice versa. The crystal is able to provide efficient wavelength conversion over a range of frequencies.
    Type: Application
    Filed: March 25, 2009
    Publication date: February 3, 2011
    Applicant: Yeda Research And Development Co., Ltd. at the Weizmann Institute of Science
    Inventors: Haim Suchowski, Yaron Silberberg
  • Patent number: 7875790
    Abstract: A method of preparing a thermoelectric material includes the following steps. A thermoelectric raw material can be filled into a cavity of a first mold so that the thermoelectric raw material filled in the cavity has first and second dimensions. The first dimension can be defined in a first direction. The second dimension can be defined in a second direction. The second direction can be perpendicular to the first direction. The first dimension can be equal to or greater than the second dimension. The thermoelectric raw material filled in the cavity can be cooled in a uniaxial direction that is parallel to the second direction at a cooling rate of at least 600° C./min.
    Type: Grant
    Filed: August 23, 2006
    Date of Patent: January 25, 2011
    Assignee: Yamaha Corporation
    Inventor: Takahiro Hayashi
  • Patent number: 7858181
    Abstract: The present invention provides nanowires which are substantially straight and substantially free of nanoparticles and methods for making the same The nanowires can be made by seeded approaches, wherein nanocrystals bound to a substrate are used to promote growth of the nanowire. Nanocrystals in solution may also be used to make the nanowires of the present invention. Supercritical fluid reaction conditions can be used in a continuous or semi-batch process.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: December 28, 2010
    Inventors: Tobias Hanrath, Xianmao Lu, Keith Johnston, Brian Korgel
  • Publication number: 20100301358
    Abstract: The present invention provides a method for producing a semiconductor substrate, the method including reacting nitrogen (N) with gallium (Ga), aluminum (Al), or indium (In), which are group III elements, in a flux mixture containing a plurality of metal elements selected from among alkali metals and alkaline earth metals, to thereby grow a group III nitride based compound semiconductor crystal. The group III nitride based compound semiconductor crystal is grown while the flux mixture and the group III element are mixed under stirring. At least a portion of a base substrate on which the group III nitride based compound semiconductor crystal is grown is formed of a flux-soluble material, and the flux-soluble material is dissolved in the flux mixture, at a temperature near the growth temperature of the group III nitride based compound semiconductor crystal, during the course of growth of the semiconductor crystal.
    Type: Application
    Filed: March 15, 2007
    Publication date: December 2, 2010
    Inventors: Naoki Shibata, Koji Hirata, Shiro Yamazaki, Katsuhiro Imai, Makoto Iwai, Takatomo Sasaki, Yusuke Mori, Fumio Kawamura
  • Patent number: 7815733
    Abstract: A method of growing hexagonal boron nitride single crystal is provided. Hexagonal boron nitride single crystal is grown in calcium nitride flux by heating, or heating and then slowly cooling, boron nitride and a calcium series material in an atmosphere containing nitrogen. Bulk hexagonal boron nitride single crystal can thereby successfully be grown.
    Type: Grant
    Filed: August 13, 2007
    Date of Patent: October 19, 2010
    Assignees: NGK Insulators, Ltd.
    Inventors: Makoto Iwai, Katsuhiro Imai, Takatomo Sasaki, Fumio Kawamura, Minoru Kawahara, Hiroaki Isobe
  • Patent number: 7815736
    Abstract: An apparatus for supporting a single crystal during Czochralski crystal pulling below a thickened crystal neck has lower bearing surface(s) with a central opening inscribable with a horizontal circle of diameter D1, centered on a vertical axis, the bearing surface(s) connected by connecting element(s) to minimally one securing element for securing to a crystal pulling lifting device, the connecting elements arranged to provide a clear-space in the region above the bearing surface(s) in which a circle of diameter D2 centered on the vertical axis (D2>D1) is inscribable over a length of the vertical axis. The unitary apparatus is useful for crystal ingot growth by immersion into the semiconductor melt prior to growth of a Dash neck and a thickening of the Dash neck. The apparatus is then raised to support the crystal by bearing against the bottom of the thickening.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: October 19, 2010
    Assignee: Siltronic AG
    Inventor: Dieter Knerer
  • Patent number: 7815732
    Abstract: The invention relates to a device for the partial crystallization of a phase in a solution, comprising at least one pump for circulation of the solution in a circuit of a heat exchanger formed from at least one tube in contact with a cooling circuit, characterized in that the circuit of the exchanger includes static means to mix the solution, so that the crystallized particles of the phase are continuously mixed with the solution during the circulation of said solution. The invention also relates to an assembly including several devices according to the invention or several parts of such a device. The invention also relates to a method to use such a device.
    Type: Grant
    Filed: January 5, 2005
    Date of Patent: October 19, 2010
    Assignee: Centre National de la Recherche Scientifique (CNRS)
    Inventor: Alain Michel Daniel Le Bail