Iron(fe) Or Iron Base Alloy Patents (Class 148/579)
  • Patent number: 8518194
    Abstract: A magnetic article comprises, in total, elements in amounts capable of providing at least one (La1-aMa)(Fe1-b-cTbYc)13-dXe phase and less than 0.5 Vol % impurities, wherein 0?a?0.9, 0?b?0.2, 0.05?c?0.2, ?1?d?+1, 0?e?3, M is one or more of the elements Ce, Pr and Nd, T is one or more of the elements Co, Ni, Mn and Cr, Y is one or more of the elements Si, Al, As, Ga, Ge, Sn and Sb and X is one or more of the elements H, B, C, N, Li and Be. The magnetic article comprises a permanent magnet.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: August 27, 2013
    Assignee: Vacuumschmelze GmbH & Co. KG
    Inventors: Matthias Katter, Joachim Gerster, Ottmar Roth
  • Publication number: 20130174946
    Abstract: A method for manufacturing such steel sheet includes continuous annealing of a steel sheet which includes, in terms of mass %, C at 0.01 to 0.18%, Si at 0.4 to 2.0%, Mn at 1.0 to 3.0%, Al at 0.001 to 1.0%, P at 0.005 to 0.060% and S at ?0.01%, the balance being represented by Fe and inevitable impurities, in such a manner that the dew point of the atmosphere is controlled to become not more than ?45° C. during the course of soaking when the annealing furnace inside temperature is in the range of not less than 820° C. and not more than 1000° C. as well as that the dew point of the atmosphere is controlled to become not more than ?45° C. during the course of cooling when the annealing furnace inside temperature is in the range of not less than 750° C.
    Type: Application
    Filed: September 22, 2011
    Publication date: July 11, 2013
    Inventors: Yusuke Fushiwaki, Yoshitsugu Suzuki
  • Publication number: 20130174945
    Abstract: The present invention provides bearing steel, comprising a chemical composition including by mass %, C: 0.56%?[% C]?0.70%, Si: 0.15%?[% Si]<0.50%, Mn: 0.60%?[% Mn]?1.50%, Cr: 0.50%?[% Cr]?1.10%, Mo: 0.05%?[% Mo]?0.5%, P: [% P]?0.025%, S: [% S]?0.025%, Al: 0.005%?[% Al]?0.500%, O: [% O]?0.0015%, N: 0.0030%?[% N]?0.015%, and remainder as Fe and incidental impurities.
    Type: Application
    Filed: May 24, 2011
    Publication date: July 11, 2013
    Applicants: NTN CORPORATION, JFE STEEL CORPORATION
    Inventors: Minoru Honjo, Kazukuni Hase, Tatsumi Kimura, Shinji Mitao
  • Patent number: 8460484
    Abstract: A shaped part with different microstructures is made by continuously conveying a succession of hardenable steel blanks having first and second regions through a furnace such that the blanks reach an outlet of the furnace each with both of the respective first and second regions heated to an austenitization temperature. Then the blanks are positioned with the second regions thereof in a chamber of a holding unit and the first regions outside the chamber, and, while holding the second regions in the chamber and the first regions outside the chamber the second regions are heated and maintained at the austenitization temperature and the first regions are cooled with air to a temperature at which their microstructures become ferritic-pearlitic. Thereafter the blanks are transferred from the holding unit to a press where they are hardened and finish shaped.
    Type: Grant
    Filed: March 4, 2011
    Date of Patent: June 11, 2013
    Assignee: Kirchoff Automotive Deutschland GmbH
    Inventors: Markus Loecker, Marc Horlacher
  • Patent number: 8419869
    Abstract: The present disclosure is directed and formulations and methods to provide non-stainless steel alloys having relative high strength and ductility. The alloys may be provided in sheet or pressed form and characterized by their particular alloy chemistries and identifiable crystalline grain size morphology. The alloys are such that they include boride pinning phases. In what is termed a Class 1 Steel the alloys indicate tensile strengths of 630 MPa to 1100 MPa and elongations of 10-40%. Class 2 Steel indicates tensile strengths of 875 MPa to 1590 MPa and elongations of 5-30%. Class 3 Steel indicates tensile strengths of 1000 MPa to 1750 MPa and elongations of 0.5-15%.
    Type: Grant
    Filed: July 24, 2012
    Date of Patent: April 16, 2013
    Assignee: The NanoSteel Company, Inc.
    Inventors: Daniel James Branagan, Brian E. Meacham, Jason K. Walleser, Andrew T. Ball, Grant G. Justice, Brendan L. Nation, Sheng Cheng, Alla V. Sergueeva
  • Patent number: 8394209
    Abstract: A high-strength steel sheet according to the present invention not only is suitably adjusted in its chemical elements composition, but also has a DE value defined by the following Equation (1) of 0.0340% or more, and a carbon equivalent Ceq defined by the following Equation (2) of 0.45% or less: DE value=[Ti]+[Nb]+0.3[V]+0.0075[Cr]??(1) where, [Ti], [Nb], [V], and [Cr] represent contents (mass %) of Ti, Nb, V, and Cr, respectively; Ceq=[C]+[Mn]/6+([Cr]+[Mo]+[V])/5+([Cu]+[Ni])/15 ??(2) where, [C], [Mn], [Cr], [Mo], [V], [Cu], and [Ni] represent contents (mass %) of C, Mn, Cr, Mo, V, Cu, and Ni, respectively. A high-strength steel sheet resistant to strength reduction and good in low-temperature toughness of HAZ even when subjected for a long time to a stress-relief annealing process after being processed by welding, is provided.
    Type: Grant
    Filed: January 26, 2009
    Date of Patent: March 12, 2013
    Assignee: Kobe Steel, Ltd.
    Inventors: Manabu Izumi, Makoto Kariyazaki
  • Publication number: 20130048157
    Abstract: A method for manufacturing high-Si cold rolled steel sheets includes heating a cold rolled steel sheet with a direct flame burner (A) having an air ratio of not more than 0.89 when the temperature of the cold rolled steel sheet that is being increased is in the temperature range of not less than 300° C. and less than Ta° C., subsequently heating the cold rolled steel sheet with a direct flame burner (B) having an air ratio of not less than 0.95 when the temperature of the cold rolled steel sheet is in the temperature range of not less than Ta° C. and less than Tb° C., and subsequently soak-annealing the cold rolled steel sheet in a furnace having an atmospheric gas composition which has a dew point of not more than ?25° C. and contains 1 to 10 volume % of H2 and the balance of N2.
    Type: Application
    Filed: March 28, 2011
    Publication date: February 28, 2013
    Applicant: JFE STEEL CORPORATION
    Inventors: Shinji Ootsuka, Junichiro Hirasawa, Hideyuki Takahashi, Naoto Yoshimi, Hideki Nagano
  • Publication number: 20130032256
    Abstract: The invention relates to a method for manufacturing a ferritic-austenitic stainless steel having good formability and high elongation. The stainless steel is heat treated so that the microstructure of the stainless steel contains 45-75% austenite in the heat treated condition, the remaining microstructure being ferrite, and the measured Md30 temperature of the stainless steel is adjusted between 0 and 50° C. in order to utilize the transformation induced plasticity (TRIP) for improving the formability of the stainless steel.
    Type: Application
    Filed: April 18, 2011
    Publication date: February 7, 2013
    Applicant: OUTOKUMPU OYJ
    Inventors: James Oliver, Jan Y. Jonsson, Juho Talonen
  • Publication number: 20120312781
    Abstract: The present invention relates to a method of manufacturing a bearing component, in which a visually undetectable identification mark is created on a surface of the component by means of laser marking performed in a protective gas environment. The protective gas environment prevents the formation of a visible oxide layer, while the temperatures induced at the component surface and below the component surface, due to the laser marking, are sufficient to alter the microstructure of the bearing steel from which the component is made. The altered microstructure is revealable by applying an etchant to the visually undetectable mark, thereby allowing authentication of the bearing component.
    Type: Application
    Filed: December 22, 2009
    Publication date: December 13, 2012
    Inventors: John Van de Sanden, Hendrik Johannes Krock, Hendrik Anne Mol
  • Publication number: 20120312783
    Abstract: The present invention relates to a method of manufacturing a bearing component, in which a visible identification mark is created on a surface of the component using a laser beam. The laser marking creates an oxidised layer on the component surface and, in an underlying region, alters the microstructure of the bearing steel from which the component is made. According to the invention, the mark is then rendered visually undetectable with the naked eye, by removing at least the oxidised surface layer of the mark. This exposes the altered microstructure, which is revealable by applying an etchant to the visually undetectable mark.
    Type: Application
    Filed: December 22, 2009
    Publication date: December 13, 2012
    Inventors: John Van de Sanden, Hendrik Johannes Krock, Hendrik Anne Mol
  • Publication number: 20120279616
    Abstract: The present invention provides a steel material for hardening, including chemical components, by mass %, of: C: 0.15 to 0.60%; Si: 0.01 to 1.5%; Mn: 0.05 to 2.5%; P: 0.005 to 0.20%; S: 0.001 to 0.35%; Al: over 0.06 to 0.3%; and total N: 0.006 to 0.03%, with a balance including Fe and inevitable impurities including B of not more than 0.0004%, in which a hardness R at a position 5 mm away from a quenching end measured through a Jominy-type end-quenching method specified in JIS G 0561, and a calculation hardness H at a position 4.763 mm away from the quenching end satisfy the following Equation (1). H×0.948?R?H×1.
    Type: Application
    Filed: May 17, 2011
    Publication date: November 8, 2012
    Inventors: Kei Miyanishi, Manabu Kubota, Shuji Kozawa
  • Patent number: 8257512
    Abstract: The present disclosure is directed at formulations and methods to provide new steel alloys having relatively high strength and ductility. The alloys may be provided in sheet or pressed form and characterized by their particular alloy chemistries and identifiable crystalline grain size morphology. The alloys are such that they include boride grains present as pinning phases. Mechanical properties of the alloys in what is termed a Class 1 Steel indicate yield strengths of 300 MPa to 840 MPa, tensile strengths of 630 to 1100 MPa and elongations of 10% to 40%. In what is termed a Class 2 steel, the alloys indicate yield strengths of 300 MPa to 1300 MPa, tensile strengths of 720 MPa to 1580 MPa and elongations of 5% to 35%.
    Type: Grant
    Filed: January 20, 2012
    Date of Patent: September 4, 2012
    Assignee: The Nanosteel Company, Inc.
    Inventors: Daniel James Branagan, Brian E. Meacham, Jason K. Walleser, Andrew T. Ball, Grant G. Justice, Brendan L. Nation, Sheng Cheng, Alla V. Sergueeva
  • Publication number: 20120199254
    Abstract: An alloy composition of Fe(100-X-Y-Z)BXPYCuz, where 4?X?14 atomic %, 0<Y?10 atomic %, and 0.5?Z?2 atomic %. This alloy composition has an amorphous phase as a main phase. This alloy composition is used as a starting material and exposed to a heat-treatment so that nanocrystals comprising no more than 25 nm of bccFe can be crystallized. Thus, an Fe-based nano-crystalline alloy having superior magnetic properties can be obtained.
    Type: Application
    Filed: July 20, 2010
    Publication date: August 9, 2012
    Applicants: TOHOKU UNIVERSITY, NEC TOKIN CORPORATION
    Inventors: Akiri Urata, Yasunobu Yamada, Hiroyuki Matsumoto, Shigeyoshi Yoshida, Akihiro Makino
  • Patent number: 8157930
    Abstract: A martensitic stainless steel comprising C: 0.01-0.10%, Si: 0.05-1.0%, Mn: 0.05-1.5%, P: not more than 0.03%, S: not more than 0.01%, Cr: 9-15%, Ni: 0.1-4.5%, Al: not more than 0.05% and N: not more than 0.1% in mass %, and further comprising at least one of Cu: 0.05-5% and Mo: 0.05-5%, the residual being Fe and impurities, is provided, wherein the contents of Cu and Mo satisfy the following formula (a) or (b), 0.2%?Mo+Cu/4?5%??(a) 0.55%?Mo+Cu/4?5%??(b) and wherein the hardness is 30-45 in HRC and the carbide amount in grain boundaries of the prior austenite is not more than 0.5 volume %. The marensitic stainless steel has excellent properties regarding the sulfide stress cracking resistance, the resistance to corrosive wear and the localized corrosion.
    Type: Grant
    Filed: March 12, 2004
    Date of Patent: April 17, 2012
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Hisashi Amaya, Kunio Kondo, Masakatsu Ueda, Keiichi Nakamura, Takahiro Kushida, Kazuyo Kushida, legal representative
  • Patent number: 8142576
    Abstract: A clutch member and a process for manufacturing the same. In the clutch member, a steel sheet has an initial composition of 0.32 to 0.38% of C, 0.15% or less of Si, 0.3 to 0.5% of Mn, and 0.16 to 0.60% of Cr, by mass; and has an initial uniformly dispersed structure of carbide with an average particle diameter of 0.1 to 1.2 ?m; and is subjected to punch and subsequent heat treatment for the main body to have a tensile strength of 1307 to 1633 MPa, hardness of 400 to 500 HV, impact value of 70 J/cm2 or more, and degree of flatness of 0.15% or less which is obtained by a formula of F=d/D where d is camber of the flat portion and D is a diameter of a circumscribed circle of the main body.
    Type: Grant
    Filed: February 27, 2006
    Date of Patent: March 27, 2012
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventor: Yuji Yamamoto
  • Patent number: 8133333
    Abstract: The present disclosure relates to an iron alloy sheet comprising ?-Fe, and/or ?-Fe phases wherein the alloy has a melting point in the range of 800 to 1500° C., a critical cooling rate of less than 105 K/s and structural units in the range of about 150 nm to 1000 nm.
    Type: Grant
    Filed: October 18, 2007
    Date of Patent: March 13, 2012
    Assignee: The NanoSteel Company, Inc.
    Inventors: Daniel James Branagan, Joseph Buffa, Michael Breitsameter, David Paratore
  • Patent number: 8048367
    Abstract: The present invention provides high strength thick-gauge steel plate superior in weldability and having a tensile strength of 780 MPa or more and provides a method of production of the high strength thick-gauge steel plate by omitting tempering heat treatment in the production. The high strength thick-gauge steel plate of the present invention is high strength thick-gauge steel plate containing, by mass %, C: 0.030 to 0.055%, Mn: 2.4 to 3.5%, P: 0.01% or less, S: 0.0010% or less, Al: 0.06 to 0.10%, B: 0.0005 to 0.0020%, and N: 0.0015 to 0.0060%, having a weld cracking susceptibility parameter Pcm of 0.18% to 0.24%, and comprised mainly of martensite. The method of production of high strength thick-gauge steel plate of the present invention comprises heating a steel slab or cast slab having a predetermined composition of ingredients to 950 to 1100° C., rolling it at 820° C. or more, then starting accelerated cooling from 700° C. or more by a cooling rate of 8 to 80° C.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: November 1, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Manabu Hoshino, Masaaki Fujioka, Youichi Tanaka, Masanori Minagawa
  • Publication number: 20110253270
    Abstract: Gun barrel for firearms made from a deformed material and method for producing the gun barrel material. The material has a chemical composition in % by weight of: Content C Si Mn P S Cr Mo Min 0.28 0.08 0.15 3.6 1.2 Max 0.36 0.26 0.35 0.005 0.002 4.4 1.8 Content Ni V W Ti As + Sn + Sb Fe Min 0.42 Rest Max <0.5 0.5? 0.15 0.08 0.007 and impurities due to smelting. The material has a hardness of at least 46 to 48 HRC.
    Type: Application
    Filed: April 5, 2011
    Publication date: October 20, 2011
    Applicant: BOEHLER EDELSTAHL GMBH & CO. KG
    Inventors: Devrim CALISKANOGLU, Herbert SCHWEIGER, Ingo SILLER
  • Publication number: 20110174419
    Abstract: A system for heat treating an alloy steel component includes a first enclosure and a second enclosure opposed to the first enclosure. The first and second enclosures define a chamber around only a portion of the alloy steel component. The system further includes a heating element in the chamber to heat the portion of the alloy steel component. A method for heat treating an alloy steel component includes placing a first enclosure against a first side of the alloy steel component and placing a second enclosure against a second side of the alloy steel component. The method further includes creating a substantially airtight chamber around only a portion of the alloy steel component between the first and second enclosures and heating the portion of the alloy steel component inside the substantially airtight chamber.
    Type: Application
    Filed: January 18, 2010
    Publication date: July 21, 2011
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: JASON ROBERT PAROLINI, JOHN RANDOLPH WOOD
  • Patent number: 7972452
    Abstract: A method continuously creates a bainite structure in a carbon steel, especially a strip steel by austenitizing the carbon steel; introducing the austenitized carbon steel into a bath containing a quenching agent; adjusting the carbon steel to the transformation temperature for bainite and maintaining the transformation temperature for a certain period of time; and then cooling the carbon steel. The carbon steel stays in the bath until a defined percentage of the bainite structure relative to the total structure of the carbon steel has formed. Residues of the quenching agent are removed from the surface of the carbon steel by blowing the same off when the carbon steel is discharged from the bath, and the remaining structure components of the carbon steel are then transformed into bainite in an isothermal tempering station without deflecting the carbon steel at all.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: July 5, 2011
    Assignees: C.D. Wälzholz GmbH, Ebner Industrieofenbau GmbH
    Inventors: Werner Kaiser, Heinz Höfinghoff, Hans-Toni Junius, Michael Hellmann, Peter Ebner, Heribert Lochner
  • Patent number: 7938917
    Abstract: A method for controlling the cooling of a steel sheet characterized by controlling the end-of-cooling temperature in a cooling process from the Ae3 or above temperature of the steel sheet, during which; preliminarily obtaining enthalpies (H? and H?) of an austenite phase and ferrite phase respectively at some temperature, obtaining a gynamic enthalpy (Hsys) defined by formula (1) with an untransformed fraction (X?) of austenite in accordance with a target temperature pattern, predicting the temperature by using a gradient of this dynamic enthalpy with respect to temperature as a dynamic specific heat and controlling the cooling of the steel sheet: Hsys=H?(X?)+H?(1?X?).
    Type: Grant
    Filed: December 8, 2005
    Date of Patent: May 10, 2011
    Assignee: Nippon Steel Corporation
    Inventors: Riki Okamoto, Noriyuki Hishinuma, Hidenori Miyata, Hirokazu Taniguchi
  • Publication number: 20110005645
    Abstract: The present invention focuses on diffusible hydrogen and non-diffusible hydrogen that cause hydrogen embrittlement in an austenitic stainless steel, and provides the austenitic stainless steel having diffusible hydrogen and non-diffusible hydrogen removed therefrom, and a method for removing hydrogen therefrom. In order to remove diffusible hydrogen and non-diffusible hydrogen, which cause hydrogen embrittlement in the austenitic stainless steel, an aging treatment is performed to the austenitic stainless steel at a temperature ranging from 200 to 1100° C. while being kept in an air atmosphere. As a result, the hydrogen (H) content in the austenitic steel is removed to 0.001 wt % (1 wt ppm) or less.
    Type: Application
    Filed: February 9, 2009
    Publication date: January 13, 2011
    Applicant: NATIONAL INSTITUTE OF ADVANCED INDUSTRIAL SCIENCE AND TECHNOLOGY
    Inventors: Yukitaka Murakami, Saburo Matsuoka, Yoji Mine, Toshihiko Kanezaki
  • Publication number: 20110001594
    Abstract: A magnetic article comprises, in total, elements in amounts capable of providing at least one (La1-aMa) (Fe1-b-cTbYc)13-dXe phase and less than 0.5 Vol % impurities, wherein 0?a?0.9, 0?b?0.2, 0.05?c?0.2, ?1?d?+1, 0?e?3, M is one or more of the elements Ce, Pr and Nd, T is one or more of the elements Co, Ni, Mn and Cr, Y is one or more of the elements Si, Al, As, Ga, Ge, Sn and Sb and X is one or more of the elements H, B, C, N, Li and Be. The magnetic article comprises a permanent magnet.
    Type: Application
    Filed: September 30, 2009
    Publication date: January 6, 2011
    Applicant: Vacuumschmelze GmbH & Co. KG
    Inventors: Matthias Katter, Joachim Gerster, Ottmar Roth
  • Publication number: 20100258216
    Abstract: A method for annealing a strip of steel having a variable thickness in its length direction with at least thicker and thinner sections, wherein the strip has been cold rolled to form the thicker and thinner sections, one thicker and one thinner section having a length of at most a few meter. The annealing is performed by continuous annealing.
    Type: Application
    Filed: March 19, 2008
    Publication date: October 14, 2010
    Applicant: CORUS STAAL BV
    Inventors: Hai Wu, Camile Wilbert Josè Hol, Pieter Jacob Van Popta, Willem Cornelis Verloop
  • Publication number: 20100193089
    Abstract: Disclosed is a hot-working tool steel having improved toughness and high-temperature strength. Also disclosed is a method for producing the hot-working tool steel. The hot-working tool steel comprises the following components (by mass): C: 0.34-0.40%, Si: 0.3-0.5%, Mn: 0.45-0.75%, Ni: 0-0.5% (exclusive), Cr: 4.9-5.5%, (Mo+1/2W): 2.5-2.9% (provided that Mo and W are contained singly or in combination), and V: 0.5-0.7%, with the remainder being Fe and unavoidable impurities. Preferably, the cross-sectional structure of the hot-working tool steel upon quenching contains a granular structure and an acicular structure, wherein the granular structure (A %) accounts for 45 area % or less, the acicular structure (B %) accounts for 40 area % or less, and the remaining austenite (C %) accounts for 5 to 20 volume %.
    Type: Application
    Filed: September 14, 2007
    Publication date: August 5, 2010
    Applicant: Hitachi Metals, Ltd.
    Inventors: Kouta Kataoka, Hideshi Nakatsu, Yasushi Tamura, Masayuki Nagasawa
  • Patent number: 7763117
    Abstract: A method for the manufacture of extended steel products. The steel product is initially contaminated by oils and by at least one of organic and inorganic particles that are suspended or dissolved in the oils. Following the shaping of the steel product by working but before the subsequent treatment of the steel product, burners emit exhaust gases that interact directly with the surface of the steel product. The burners are driven by an oxidant that contains at least 80% oxygen by weight, whereby oils that are present on the product are vaporized and combusted. The exhaust gases interact with the surface of the steel product with a speed that is sufficiently high to blow away organic and/or inorganic particles from the surface of the steel product.
    Type: Grant
    Filed: October 19, 2005
    Date of Patent: July 27, 2010
    Assignee: AGA AB
    Inventors: Ola Ritzén, Tomas Ekman, Lennart Rangmark
  • Publication number: 20100166149
    Abstract: A mechanism to which a liquid-repellent structure hard to be exfoliated is applied. The tip of each of microprojections has a generally spherical surface. When a liquid metal (8) comes into contact with such a surface, the liquid metal (8) cannot enter the spaces among microprojections and is supported by the surfaces of the tips only with point contact. Therefore, the liquid metal (8) neither wets the surface of the base material nor spread over the surface. The liquid-repellent surface (11) has a structure such that the liquid metal (8) is supported by point contact of the many microprojections and repelled by the surface (11), and does not wet the surface (11).
    Type: Application
    Filed: June 12, 2008
    Publication date: July 1, 2010
    Applicant: HITACHI MEDICAL CORPORATION
    Inventor: Hidefumi Okamura
  • Publication number: 20100158744
    Abstract: The present invention has as its object the production of high strength electrical steel sheet, having a high strength of a tensile strength TS of for example 500 MPa or more, having wear resistance, and having superior magnetic properties of magnetic flux density and iron loss, that is, provides a method of production of high strength electrical steel sheet containing, by mass %, C: 0.060% or less, Si: 0.2 to 6.5%, Mn: 0.05 to 3.0%, P: 0.30% or less, S or Se: 0.040% or less, Al: 2.50% or less, N: 0.020% or less, and further one or more of Cu: 0.001 to 30.0% and Nb: 0.03 to 8.
    Type: Application
    Filed: June 16, 2006
    Publication date: June 24, 2010
    Inventor: Hidekuni Murakami
  • Publication number: 20100147423
    Abstract: A machine component or part for alternating mechanical stresses up to a temperature of at most 160° C. The component or part comprises a thermally quenched and tempered steel alloy which comprises carbon, silicon, manganese, chromium, molybdenum and vanadium in certain concentrations, the remainder being iron (Fe) and accompanying elements and contaminants due to smelting. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.
    Type: Application
    Filed: November 24, 2009
    Publication date: June 17, 2010
    Applicant: BOEHLER EDELSTAHL GMBH & CO. KG
    Inventors: Ingo SILLER, Herbert SCHWEIGER, Devrim CALISKANOGLU, Silvia ZINNER
  • Patent number: 7718018
    Abstract: A method of cooling both surfaces of steel plate, which stably secures precision of cooling control from a start of cooling to an end so as to uniformly cool the top and bottom surfaces of the steel plate and thereby stably secures the steel plate quality and cools the steel plate down to a target temperature with a good precision. The method comprises dividing a steel plate cooling region into at least a spray impact part region and a spray non-impact part region, predicting a heat transfer coefficient for each divided region in advance, computing a predicted temperature history of the steel plate based on this predicted value, and setting and controlling amounts of sprayed coolant on the spray impact part regions by top and bottom surface nozzles.
    Type: Grant
    Filed: July 25, 2007
    Date of Patent: May 18, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Yoshihiro Serizawa, Ryuji Yamamoto, Shigeru Ogawa
  • Patent number: 7704338
    Abstract: This invention relates to a method of manufacturing a martensitic stainless steel. The method comprises the following steps (a) to (c): (a) preparing a steel having a chemical composition consisting of, by mass %, C: 0.003 to 0.050%, Si: 0.05 to 1.00%, Mn: 0.10 to 1.50%, Cr: 10.5 to 14.0%, Ni: 1.5 to 7.0%, V: 0.02 to 0.20%, N: 0.003 to 0.070%, Ti: not more than 0.300% and the balance Fe and impurities, and P and S among impurities are not more than 0.035% and not more than 0.010% respectively, and that it also satisfies the following equation: ([Ti]?3.4×[N])/[C]>4.5 wherein [C], [N] and [Ti] mean the content (mass %) of C, N and Ti, respectively, (b) heating the steel at a temperature between 850 and 950° C., (c) quenching the steel, and (d) tempering the steel at a temperature between Ac1?35° C. and Ac1+35° C. and in a condition of not more than 0.5 of the value of variation ?LMP1 in the softening characteristics LMP1, which is defined by the following equation: LMP1=T×(20+1.
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: April 27, 2010
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventor: Mutsumi Tanida
  • Patent number: 7695824
    Abstract: A reinforced member which is made from a steel product having a strain aging characteristic and has a closed section at a cross section perpendicular to an axis of the reinforced member. The reinforced member includes a reinforced area which is produced by press-forming the steel product so as to generate a compression strain in the press-formed steel product due to the application of a compression stress to the steel product along the direction from a surface of the steel product to an inside of the steel product, and by giving a strain aging treatment to the press-formed member.
    Type: Grant
    Filed: September 1, 2004
    Date of Patent: April 13, 2010
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Fumihiko Gejima, Hiroshi Sakurai, Masaki Kuno
  • Publication number: 20100065165
    Abstract: Illustrative embodiments provide systems, methods, apparatuses, and applications related to annealing nuclear fission reactor materials.
    Type: Application
    Filed: November 3, 2008
    Publication date: March 18, 2010
    Inventors: Charles E. Ahlfeld, John Rogers Gilleland, Roderick A. Hyde, David G. McAlees, Jon David McWhirter, Ashok Odedra, Clarence T. Tegreene, Joshua C. Walter, Kevan D. Weaver, Charles Whitmer, Lowell L. Wood, JR., George B. Zimmerman
  • Publication number: 20100065164
    Abstract: Illustrative embodiments provide systems, methods, apparatuses, and applications related to annealing nuclear fission reactor materials.
    Type: Application
    Filed: September 18, 2008
    Publication date: March 18, 2010
    Inventors: Charles E. Ahlfeld, John Rogers Gilleland, Roderick A. Hyde, David G. McAlees, Jon David McWhirter, Ashok Odedra, Clarence T. Tegreene, Joshua C. Walter, Kevan D. Weaver, Charles Whitmer, Lowell L. Wood, JR., George B. Zimmerman
  • Publication number: 20100043927
    Abstract: An alloy composition of FeaBbSicPxCyCuz. Parameters meet the following conditions: 79?a?86 atomic %; 5?b?13 atomic %; 0?c?8 atomic %; 1?x?8 atomic %; 0?y?5 atomic %, 0.4?z?1.4 atomic %; and 0.08?z/x?0.8. Or, parameters meet the following conditions: 81?a?86 atomic %; 6?b?10 atomic %; 2?c?8 atomic %; 2?x?5 atomic %; 0?y?4 atomic %; 0.4?z?1.4 atomic %, and 0.08?z/x?0.8.
    Type: Application
    Filed: August 20, 2009
    Publication date: February 25, 2010
    Inventor: Akihiro MAKINO
  • Publication number: 20100043928
    Abstract: An iron or iron-base alloy sheet having high proportion of {100} texture and a method of manufacturing the same. A method of forming grains having {100} plane parallel to the sheet surface is disclosed. A Fe or Fe-base alloy sheet is annealed at austenite (?) temperature while minimizing an effect of oxygen in the sheet or on surfaces of the sheet or a heat treatment atmosphere, and then the above sheet is subject to phase transformation to ferrite (?). On surfaces of the resulting sheet, a high proportion of {100} texture develops. A method of manufacturing electrical steel sheet is disclosed. The grains with {100} texture on surfaces grow to have a grain size of at least half the thickness of the sheet by a ??? transformation. By adopting the above disclosed methods, an iron or iron-base alloy sheet with excellent texture can be simply manufactured within short time.
    Type: Application
    Filed: December 21, 2007
    Publication date: February 25, 2010
    Inventor: Jin Kyung Sung
  • Publication number: 20100043926
    Abstract: A method for preventing carbon steel from intergranular cracking utilizing a reducing gas instead of nitrogen gas for a heat treatment of feeder pipes for a pressurized heavy water reactor (PHWR) nuclear power plant. This heat treatment protects carbon from oxidation to prevent the formation of decarburized layers so that the feeder pipes can be prevented from intergranular cracking. In addition, intergranular segregation of impurities is inhibited and intergranular strength of the carbon steel is enhanced. Therefore, no intergranular cracking occurs despite the concentration of stress.
    Type: Application
    Filed: October 28, 2008
    Publication date: February 25, 2010
    Inventors: Nam Hoe HEO, Hong Deok Kim, Ki Tae Kim, Jung Kuk Lee, Yong Chan Jung
  • Patent number: 7666519
    Abstract: A high temperature sliding alloy has a matrix 1 of a Ni-base alloy or a heat resistant Fe-base alloy, and contains, by mass, 1 to 35% hard particles consisting of a Co-base intermetallic compound dispersed therein, wherein 0.1 to 10% Ag is dispersed in the matrix. Ag is a soft metal, forms an ultrathin film on a sliding surface caused by sliding with a mating member, and presents a lubricating effect. When Ag forms the ultrafine film and spreads on the sliding surface, it works little as a frictional force against the mating member due to its low shear resistance, and accordingly can achieve a low coefficient of friction.
    Type: Grant
    Filed: April 25, 2006
    Date of Patent: February 23, 2010
    Assignee: Daido Metal Company Ltd.
    Inventor: Kouki Ozaki
  • Publication number: 20090288742
    Abstract: Method for increasing the fatigue strength of a mechanical part of a wind turbine and/or for reducing the tendency to form what are called “white etching cracks” or “brittle flakes” in such a bearing, which includes making one or several of the bearing rings and/or roller elements concerned of the bearing at least partly of a hardened steel having a carbon content between 0.4 and 0.8 percent by weight.
    Type: Application
    Filed: May 8, 2009
    Publication date: November 26, 2009
    Applicant: HANSEN TRANSMISSIONS INTERNATIONAL
    Inventors: Luyckx Johan, Broeders Ward, Van Geertsom Jan
  • Publication number: 20090277542
    Abstract: The present invention provides a steel material for automobile chassis parts which has high fatigue characteristics, does not require much cost for heat treatment, and further is superior in shapeability and a method of production of automobile chassis parts using this steel material, that is, one being a steel material to which Nb and Mo have been compositely added and having a difference 50 to 150 points between a Vicker's hardness of the center of plate thickness and a maximum value of Vicker's hardness within 0.5 mm from the surface after bending by a bending R of the plate outer surface of 2 to 5 times the plate thickness. The surface is high in hardness and the center part is low in hardness, so the fatigue characteristics and shapeability are superior. Note that if annealing under conditions giving a tempering parameter ? defined by ?=T(20+log(t)) of 14000 to 19000 (where T is the absolute temperature, t is the time (h), and the temperature rise is 660° C.
    Type: Application
    Filed: August 8, 2007
    Publication date: November 12, 2009
    Inventors: Hideyuki Nakamura, Isao Anai, Yasushi Yamamoto, Takaaki Fukushi, Izuru Yamamoto, Masaaki Kondo, Satoru Shimazu
  • Publication number: 20090266454
    Abstract: In a method for the coating of a surface of at least one substrate with zinc in which the at least one substrate to be coated is heat treated together with zinc as the coating agent at a temperature between 200 and 500° C., wherein, before the start of the heat treatment in the reaction space in which the substrate to be coated is heat treated, the oxygen content in the atmosphere contained in the reaction space is set to less than/equal to 5 volume percent and the heat treatment is then started in the atmosphere obtained in this manner in the reaction space and the heat treatment is carried out in the reaction space, with no gas being supplied into the reaction space during the heat treatment or with no gas containing oxygen being supplied or with gas being supplied which has been pretreated so that it has an oxygen content of a maximum of 100 ppm.
    Type: Application
    Filed: April 21, 2009
    Publication date: October 29, 2009
    Applicants: Bodycote Warmebehandlung GmbH, Benteler Automobiltechnik GmbH
    Inventors: Wolfram Graf, Frank Natrup, Martin Pohl
  • Publication number: 20090260721
    Abstract: A method of restrained-quenching of an annular member, that can readily ensure a sufficient effect of restraint, increase treatment efficiency of a quench hardening treatment, and suppress production cost of the annular member, includes a heating step, a first cooling step, a restraint step, and a second cooling step. In the heating step, a bearing ring formed as the annular member is heated to a temperature not lower than an A1 point. In the first cooling step, the bearing ring is cooled to a first cooling temperature not higher than an MS point. In the restraint step, the bearing ring is restrained with a restraint member. In the second cooling step, the bearing ring is cooled to a second cooling temperature lower than a restraint start temperature while it remains restrained.
    Type: Application
    Filed: August 21, 2007
    Publication date: October 22, 2009
    Applicant: NTN CORPORATION
    Inventor: Chikara Ohki
  • Publication number: 20090263269
    Abstract: By focusing on the non-diffusible hydrogen that causes hydrogen embrittlement of austenitic stainless steel, the present invention provides an austenitic stainless steel in which the non-diffusible hydrogen is removed by maintaining the austenitic stainless steel in a vacuum of 0.2 Pa or less and heating at a heating temperature of 200° C. to 500° C. for 460 hours or less to remove the hydrogen (H) contained therein to a level of 0.00007 mass % (0.7 mass ppm) or less.
    Type: Application
    Filed: October 5, 2007
    Publication date: October 22, 2009
    Applicant: National Institute of Advanced Industrial Science and Technology
    Inventors: Yukitaka Murakami, Saburo Matsuoka, Yoji Mine, Toshihiko Kanezaki
  • Publication number: 20090194207
    Abstract: A cooling method of steel plate able to raise a cooling uniformity in a steel plate conveyance direction comprising, at a front stage part of a cooling apparatus, not spraying while a front end region of steel plate is passing, spraying by successively increasing the cooling water rate from 80 to 95 vol % (Qfront) of a standard water density when the front part region passes so that the amount of cooling water becomes the standard water density when a boundary part of the front part region and a center part region arrives, and continuing spraying by the standard water density while the center part region is passing, then, at a rear stage part of the cooling apparatus, spraying by making the amount of cooling water 80 to 95 vol % of the standard water density while the front end region of the steel plate is passing, successively increasing the amount of cooling water rate from 80 to 95 vol % of the standard water density when the front part region passes so that the amount of cooling water becomes the standard
    Type: Application
    Filed: July 31, 2007
    Publication date: August 6, 2009
    Inventor: Tomoya Oda
  • Publication number: 20090188591
    Abstract: The invention provides a process for the heat treatment of steel products, in particular of steel strips or sheets, in which the product is brought from a starting temperature to a target temperature in a booster zone having at least one burner; the burner is operated with a fuel, in particular a fuel gas, and an oxygen-containing gas which contains more than 21% oxygen; and the product is brought into direct contact with the flame generated by the burner, the air ratio ? within the flame being set as a function of the starting temperature and/or the target temperature.
    Type: Application
    Filed: January 11, 2007
    Publication date: July 30, 2009
    Inventors: Herbert Eichelkrauth, Hans-Joachim Heiler, Werner Högner, Fred Jindra, Paul Rainhard, Ola Ritzen
  • Publication number: 20090169413
    Abstract: The present invention relates to a process for the recycling of steel industry iron bearing by-products into a shape suitable for feeding into a direct reduction furnace, comprising the steps of mixing and grinding 50 to 99 wt % of ore and pellet fines and 1 to 50 wt % of slurry, mill scale and/or bag house dust, pelletizing the mixture and indurating the pellets so obtained by heating for 5-60 minutes at a temperature in the range of 1100-1350° C.; and a pellet produced from Iron bearing waste material and having compression strength of at least 2.8 kN and/or a drop number of at least 3.
    Type: Application
    Filed: May 24, 2007
    Publication date: July 2, 2009
    Inventors: Syed Niaz Ahsan, Fazal-Ur-Rehman Awan, Ali Al-Hazemi, Fawzi Al-Dulaijan
  • Patent number: 7553383
    Abstract: A martensitic steel metallic article (20) made of metallic constituent elements is fabricated from a mixture of nonmetallic precursor compounds of the metallic constituent elements. The mixture of nonmetallic precursor compounds is chemically reduced to produce a metallic martensitic steel, without melting the metallic martensitic steel. The metallic martensitic steel is consolidated to produce a consolidated metallic article (20), without melting the metallic martensitic steel and without melting the consolidated metallic article (20).
    Type: Grant
    Filed: April 25, 2003
    Date of Patent: June 30, 2009
    Assignee: General Electric Company
    Inventors: Clifford Earl Shamblen, Andrew Philip Woodfield, Eric Allen Ott, Michael Francis Xavier Gigliotti
  • Publication number: 20090158587
    Abstract: A system and method of redimensioning a ferrous object includes applying a localized heat source to a portion of the object and raising the portion to a temperature sufficient to cause a local expansion via the formation of martensite. Subsequently, the object is quenched while in a locally expanded state to cause a selective expansion of the object that persists at room temperature. The object may be cast iron or hardened steel in an embodiment. In a further embodiment, heat is applied via an inductive heater. In an embodiment the method includes machining the object after quenching.
    Type: Application
    Filed: December 19, 2007
    Publication date: June 25, 2009
    Applicant: CATERPILLAR INC.
    Inventors: Marvin Grendel McKimpson, Narendra Pal Singh, Candice A. Lundy, Michael Lynn Johnson
  • Publication number: 20090151821
    Abstract: Compared to conventional steel products, polyphase steels have a significantly improved combination of resistance and ductility and are therefore becoming more and more important—especially for the automobile industry. The currently most important steel groups for the automobile industry are dual phase steels and TRIP steels. The production of different polyphase steel resistance categories, carried out directly on a hot strip, for meeting various requirements, requires a highly extensive know-how and firstly a corresponding adaptation of the alloy elements. According to the invention, a heat treatment (30) with a variable heating temperature and heating duration is carried out following the actual production of polyphase steels with a standard analysis and a standard process execution, whereby almost any combination of different materials or combination of properties (height of yield stress, level of tensile strength) can be adjusted.
    Type: Application
    Filed: December 11, 2006
    Publication date: June 18, 2009
    Inventors: Christian Bilgen, Wolfgang Henning, Ingo Schuster
  • Patent number: 7540993
    Abstract: The interior of a furnace is partitioned into two longitudinally extending and transversely adjacent zones, and one of the zones is heated to a substantially higher treatment temperature than the other of the zones, which may or may not be heated. A steel workpiece is conveyed longitudinally through the furnace with a region of the workpiece moving exclusively through the one zone and another region of the workpiece moving exclusively through the other of the zones such that the regions are heated to different temperatures. The treatment temperature in one of the zone is above the AC1 point for the workpiece and the temperature in the other of the zones is close to or below the AC1 point for the workpiece.
    Type: Grant
    Filed: December 2, 2003
    Date of Patent: June 2, 2009
    Assignee: Benteler Automobiltechnik GmbH
    Inventors: Patrick Reinhold, Jürgen Krogmeier, Johannes Böke