Melting Iron(fe) Or Treating Molten Iron Patents (Class 75/507)
  • Publication number: 20100263488
    Abstract: With the production of the secondary steel based on scrap, wherein the scrap (10) is fed in a scrap preheater (2) through a charging device (1), is preheated there and, finally, is brought into a smelting unit (3) and is melted there with primary energy only, the process gases (19), which leave the smelting unit (3), are not used for directly preheating the scrap (10) but are rather used indirectly by heating a gaseous preheatable medium, e.g., air (18) or inert gas, so that energetic, fluidic, and spatial decoupling of preheating and melting and of post-combustion and preheating is achieved.
    Type: Application
    Filed: April 1, 2010
    Publication date: October 21, 2010
    Inventor: Matthias Meyn
  • Publication number: 20100258217
    Abstract: A nanocarbide precipitation strengthened ultrahigh-strength, corrosion resistant, structural steel possesses a combination of strength and corrosion resistance comprising in combination, by weight, about: 0.1 to 0.3% carbon (C), 8 to 17% cobalt (Co), 0 to 10% nickel (Ni), 6 to 12% chromium (Cr), less than 1% silicon (Si), less than 0.5% manganese (Mn), and less than 0.15% copper (Cu), with additives selected from the group comprising about: less than 3% molybdenum (Mo), less than 0.3% niobium (Nb), less than 0.8% vanadium (V), less than 0.2% tantalum (Ta), less than 3% tungsten (W), and combinations thereof, with additional additives selected from the group comprising about: less than 0.2% titanium (Ti), less than 0.2% lanthanum (La) or other rare earth elements, less than 0.15% zirconium (Zr), less than 0.005% boron (B), and combinations thereof, impurities of less than about: 0.02% sulfur (S), 0.012% phosphorus (P), 0.015% oxygen (O) and 0.
    Type: Application
    Filed: January 9, 2007
    Publication date: October 14, 2010
    Applicant: QUESTEK INNOVATIOANS LLC
    Inventors: Charles J. Kuehmann, Gregory B. Olson, Herng-Jeng Jou
  • Publication number: 20100122607
    Abstract: A metallurgical process involves providing an ingredient enclosure and placing a plurality of granules of a first material in the ingredient enclosure. The first material contains a first ingredient in a metallurgical process. A metallurgical process furnace having a chamber in which ingredients for the metallurgical process are added is provided and the ingredient enclosure and the first material are added to the chamber. The chamber is heated after the addition of the ingredient enclosure and the first material to the chamber, although it may also be heated prior to such addition. In one form, the granules comprise mill scale and the metallurgical process furnace is a blast furnace.
    Type: Application
    Filed: January 19, 2010
    Publication date: May 20, 2010
    Inventor: Leonard Reiffel
  • Publication number: 20100018348
    Abstract: A method is provided for influencing the properties of cast iron by adding magnesium to the cast iron melt and measuring the oxygen content of the cast iron melt. Magnesium is added to the cast iron melt until the oxygen content of the cast iron melt is approximately 0.005 to 0.2 ppm at a temperature of approximately 1,420° C. A sensor for measuring the oxygen content in cast iron melts contains an electrochemical measuring cell containing a solid electrolyte tube.
    Type: Application
    Filed: January 14, 2008
    Publication date: January 28, 2010
    Applicant: HERAEUS ELECTRO-NITE INTERNATIONAL N.V.
    Inventor: Danny Habets
  • Patent number: 7618582
    Abstract: A process for continuous refining of steel via multiple distinct reaction vessels for melting, oxidation, reduction, and refining for delivery of steel continuously to, for example, a tundish of a continuous caster system, and associated apparatus.
    Type: Grant
    Filed: May 5, 2006
    Date of Patent: November 17, 2009
    Assignees: The Curators of the University of Missouri, The Board of Trustees of the University of Illinois
    Inventors: Kent D. Peaslee, Jörg J. Peter, David G. C. Robertson, Brian G. Thomas, Lifeng Zhang
  • Publication number: 20090274574
    Abstract: A forging steel has a dissolved Mg concentration within the range of 0.04-5 ppm by mass and a dissolved Al concentration within the range of 50-500 ppm.
    Type: Application
    Filed: April 24, 2007
    Publication date: November 5, 2009
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)
    Inventors: Tetsushi Deura, Motohiro Nagao, Atsushi Tomioka, Shogo Fukaya
  • Publication number: 20080145685
    Abstract: [Object] To provide a lump object which is easily handled and for which a magnetic material of various forms can be used, and a method of producing the lump object. [Solving means] A briquette 32 has a structure in which an outer circumference of a cylindrical member 41, in which an iron powder 34 is mixed into waste plastic 33, is surrounded by an outer covering member 42 obtained by melting the waste plastic 33 and then solidifying it. As a result, it is possible to provide a lump object which is easily handled and for which a magnetic material of various forms can be used, and a method of producing the lump object.
    Type: Application
    Filed: February 7, 2005
    Publication date: June 19, 2008
    Applicant: HOEI SHOKAI CO., LTD.
    Inventor: Yasuo Mishima
  • Publication number: 20080115625
    Abstract: At the production of the secondary steel based on scrap, wherein the scrap (10) is fed in a scrap preheater (2) through a charging device (1), is preheated there and, finally, is brought into a smelting unit (3) and is melted there with primary energy only, the process gases (19), which leave the smelting unit (3), are not used any more for directly preheating the scrap (10) but are rather used indirectly by heating a gaseous preheatable medium, e.g., air (18) or inert gas, whereby energetic, fluidic, and spatial decoupling of preheating and melting and of post-combustion and preheating is achieved. (Drawings FIG. 2).
    Type: Application
    Filed: December 2, 2005
    Publication date: May 22, 2008
    Inventor: Matthias Meyn
  • Patent number: 7226493
    Abstract: The present invention relates to a method for grain refining of steel. A grain refining alloy having a composition FeXY where X is one or more elements selected from the group consisting of Cr, Mn, Si, Ni, and Mo and where Y is one or more oxide and/or sulphide and or nitride and/or carbide forming elements selected from the group consisting of Ce, La, Nd, Pr, Ti, Al, Zr, Ca, Ba, Sr, Mg, C and N where X is between 0.001 and 99% by weight based on the weight of the alloy and where Y is between 0.001 and 50% by weight of the alloy, said alloy additionally containing between 0.001 and 2% by weight of oxygen and/or between 0.001 and 2% by weight of sulphur, said alloy containing at least 103 inclusion particles per mm3 consisting of oxides and/or sulphides and/or carbides and/or nitrides of one or more of the Y elements and/or one or more of the X elements Cr, Mn and Si in addition to Fe, said inclusion particles having a mean diameter of less than 10 ?m, is added to molten steel in an amount of between 0.
    Type: Grant
    Filed: January 29, 2001
    Date of Patent: June 5, 2007
    Assignee: Elkem ASA
    Inventors: Oystein Grong, Ole Svein Klevan
  • Patent number: 6855188
    Abstract: The invention pertains to the art of ferrous metallurgy, and more particularly, to a multichambered steelmaking apparatus and to a method of steelmaking. A multichambered steelmaking apparatus contains smelting chambers communicating with each other through their upper portions. Process input ports are provided in the chamber side wall, and the smelting chambers are provided with gas-oxygen burners installed on the walls of the smelting chambers facing each other. A method of steel making employs the apparatus in a unique manner. During operation, the smelting chambers are tilted in the direction of the input port and during the discharge of steel they are tilted in the direction of the outlet. During the melting stage carbon monoxide (CO) is afterburned by gas-oxygen burners forming carbon dioxide (CO) in the exit gasses supplied to the gas exhaust system through the coaxial chamber. A portion of a slag from the previous heat is retained.
    Type: Grant
    Filed: December 9, 1999
    Date of Patent: February 15, 2005
    Inventor: Vladimir Maximovich Lomakin
  • Patent number: 5993508
    Abstract: Silicon-containing residues, as they accumulate especially during the synthesis of organosilanes out of metallic silicon, and especially methyl chloride, are processed according to the invention to briquettes, being additives for the quality adjustment of cast iron being produced in a cupola furnace in order to avoid either costly regeneration for the recovering of the valuable components or the total dumping of said silicon-containing residues. Besides the silicon-containing residue the briquettes contain 1-10 percent by weight of cardboard fiber, 5-40 percent by weight of hydraulic cement and 0-20 percent by weight of additional additives having influence on the quality of the cast iron. The cement- and cardboard fiber-containing briquettes are mechanically and thermally sufficiently stable with respect to the operation of the melting furnace. The yielding rate of the inserted small-sized silicon in the cast iron is about 85% and reaches thereby the same range of lumpy ferrosilicon.
    Type: Grant
    Filed: January 23, 1997
    Date of Patent: November 30, 1999
    Assignee: Elkem ASA
    Inventor: Lutz Stephan
  • Patent number: 5968661
    Abstract: A steel sheet for a heat-shrink band, which is to be thermally expanded and fitted over the outer periphery of the panel portion of a cathode ray tube, which has at least a 20% elongation at an ambient temperature and at least a 40 kg/mm.sup.2 stress of yielding point after the heating and cooling, in particular one comprised by a dual phase cold rolled steel sheet comprising a ferrite phase and a martensite phase or a cold rolled steel sheet containing a retained austenite.
    Type: Grant
    Filed: June 24, 1997
    Date of Patent: October 19, 1999
    Assignees: Sony Corporation, NKK Corporation
    Inventors: Ichiro Saito, Shiro Kenmotsu, Tomio Aoki, Kunikazu Tomita, Yasuyuki Takada
  • Patent number: 5902374
    Abstract: The present invention relates to a molten steel refining method for refining molten steel, the carbon content of which is not more than 0.1 weight %, by blowing oxygen gas for decarburization at a blowing speed so that a cavity, the depth of which is 150 to 400 mm, can be formed on the surface of molten steel in a straight barrel type vacuum refining apparatus in which a straight barrel type vacuum vessel having no vessel bottom and a ladle are arranged.
    Type: Grant
    Filed: March 28, 1997
    Date of Patent: May 11, 1999
    Assignee: Nippon Steel Corporation
    Inventors: Shinya Kitamura, Kimitoshi Yonezawa, Kenichiro Miyamoto, Shinji Sasakawa, Kunihiko Fujiwara
  • Patent number: 5873924
    Abstract: A desulfurization composition contains from about 3% to about 20% particulate metallic aluminum, about 5% to about 30% particulate alumina, about 0.5% to about 12% particulate hydrocarbon material or other gas generating composition and the balance lime plus impurities. Preferably aluminum dross is the source of aluminum and alumina. The desulfurization composition is injected into molten iron from a blast furnace preferably in an amount of 4 to 20 pounds desulfurizer per ton of hot metal. The desulfurizing composition can be injected as a blend or co-injected into the hot metal through a lance using a carrier gas or dumped into the hot metal as it is being poured into the ladle. At least for torpedo ladles, the desulfurization composition can be placed in the ladle before the hot metal is poured into it.
    Type: Grant
    Filed: April 7, 1997
    Date of Patent: February 23, 1999
    Assignees: Reactive Metals & Alloys Corporation, USX Corporation
    Inventors: Brian Mark Kinsman, Leon A. Luyckx, James H. Young, Jr., Robert V. Branion, Jr.
  • Patent number: 5868817
    Abstract: The present invention provides a process for efficiently dephosphorizing, dephosphorizing and decarbonizing, or desulfurizing, dephosphorizing and decarbonizing a hot metal in a converter. The amount of flux to be charged and the amount of bottom-blown gas are adjusted so that the bottom-blowing agitation power and the CaO/SiO.sub.2 ratio subsequent to the treatment become at least 0.1 kW/ton and from 0.7 to 2.5, respectively and the hot metal temperature at the treatment end point becomes from 1,200.degree. to 1,450.degree. C. Furthermore, the operation of the process is controlled so that the sum of a T.Fe concentration and a MnO concentration in the slag subsequent to the treatment becomes from 10 to 35% by weight by adjusting the top-blown oxygen feed rate, the flow rate of bottom-blown gas or the top-blowing lance height.
    Type: Grant
    Filed: July 15, 1996
    Date of Patent: February 9, 1999
    Assignee: Nippon Steel Corporation
    Inventors: Masataka Yano, Yuji Ogawa, Masayuki Arai, Fumio Koizumi, Noriyuki Masumitsu, Hideaki Sasaki, Hiroshi Hirata, Yoshiaki Kusano, Hirobumi Maede, deceased, by Noriko Kawai, by Keiko Ikemizu
  • Patent number: 5749939
    Abstract: A multiple stage process for obtaining Ni units from Ni laterite ores and sulfur-bearing Ni concentrates during production of nickel-alloyed iron, nickel-alloyed steel or nickel-alloyed stainless steel in a reactor equipped with top- and bottom-blowing means. Dried Ni laterite ore is charged into an iron/slag bath mixture containing dissolved carbon and a metalloid reductant such as aluminum or silicon. The laterite ore is melted while heat is generated by oxidation of the metalloid and carbon in the reactor. After the laterite ore is melted, top-blowing of pure oxygen and bottom-blowing of an oxygen-containing gas are ceased. Bottom injection of an inert stirring gas is begun. A sulfur-bearing Ni concentrate and aluminum are added to the bath.
    Type: Grant
    Filed: December 4, 1996
    Date of Patent: May 12, 1998
    Assignee: Armco Inc.
    Inventor: David M. Kundrat
  • Patent number: 5366897
    Abstract: A process for controlling the conversion of reactor feed to iron carbide is disclosed. The reactor feed is subjected to a process gas in a fluidized bed reactor (10), and the off-gas from this reaction is analyzed (56) to determine its composition and the temperature (64) and pressure (66). A stability phase diagram is generated based on the temperature. Different regions of the stability phase diagram are representative of different products being formed by the conversion of the reactor feed. Based on relative concentrations of the individual gases in the off-gas and the total pressure, a point is plotted on the stability phase diagram indicative of the favored reaction product. The process parameters can then be adjusted to insure that iron carbide can be produced from the reactor feed based on the stability phase diagram. In one embodiment, the rate of conversion of the reactor feed into iron carbide is controlled.
    Type: Grant
    Filed: January 27, 1993
    Date of Patent: November 22, 1994
    Assignee: Iron Carbide Holdings, Ltd.
    Inventors: John P. Hager, Frank A. Stephens, Frank M. Stephens, Jr.
  • Patent number: 5242483
    Abstract: A process for production of vanadium-containing agglomerate, includes the steps of providing a spent, vanadium-containing, iron based hydroconversion catalyst; incinerating the spent catalyst in the presence of an oxidizer until a sulfur content of the spent catalyst is reduced to 2% or less by weight; grinding the spent catalyst to a particle size suitable for a desired use; and mixing the spent catalyst with an iron mineral and a binder to form a vanadium-containing agglomerate; and pyroconsolidating the vanadium-containing agglomerate. Agglomerates so obtained exhibit a solid solution structure of ferric oxide and vanadium pentoxide.
    Type: Grant
    Filed: August 5, 1992
    Date of Patent: September 7, 1993
    Assignee: Intevep, S.A.
    Inventors: Maria M. Ramirez de Agudelo, Carlos Seaton, Maria I. Specht
  • Patent number: 5137566
    Abstract: A novel process for the conversion of reactor feed to iron carbide is provided. The process includes the step of preheating the reactor feed in an oxidizing atmosphere. The iron carbide produced by the process is particularly useful in the production of steel.
    Type: Grant
    Filed: August 1, 1990
    Date of Patent: August 11, 1992
    Assignee: Iron Carbide Holdings, Limited
    Inventors: Frank M. Stephens, Jr., John P. Hager, Frank A. Stephens
  • Patent number: 5073194
    Abstract: A method of controlling product quality in a conversion of reactor feed to an iron carbide-containing product in a fluidized bed reactor. A Mossbauer analysis is performed on product samples leaving the fluidized bed reactor, and a regression analysis is performed on the Mossbauer data. Depending upon the results of the regression analysis, process parameters are adjusted in order to obtain a product having a desired composition. Adjustments are made to the temperature and pressure in the fluidized bed reactor, rate of feed to the fluidized bed reactor, and the composition of the process gas which reacts with the reactor feed in the fluidized bed reactor, dependent upon the analysis results.
    Type: Grant
    Filed: August 1, 1990
    Date of Patent: December 17, 1991
    Assignee: Iron Carbide Holdings, Limited
    Inventors: Frank A. Stephens, John P. Hager, Frank M. Stephens, Jr.
  • Patent number: 5007958
    Abstract: A lime-based injection powder for use in steel-refining, having excellent waterproofing and desulphurization effects, consists of (a) more than 65% by weight of calcium oxide, (b) less than 30% by weight of fluorite, and 5-10% by weight of Al powder, 5%-7% by weight of the calcium oxide being converted into CaCO3 by reacting the calcium oxide with carbon dioxide in a multi-stage fluidized bed reactor.
    Type: Grant
    Filed: February 8, 1990
    Date of Patent: April 16, 1991
    Assignee: China Steel Corporation
    Inventors: Yeong-Huei Chung, Der-Shyang Cheng