Abstract: A corrosion-inhibiting composition for application to a metal substrate, such as aluminum or steel, and in connection with a paint, and the synthesis of the composition. The active inhibitor constituent of the composition can be selected from the group consisting of 2,5-dimercapto-1,3,4 thiadiazole (DMTD), 2,4-dimercapto-s-triazolo-[4,3-b]-1,3-4-thiadiazole, trithiocyanuric acid (TMT), and derivatives of DMTD and TMT, including various N— or S— and N, N—, S— and N—,S-substituted derivatives of DMTD, including salts of DMTD of the general formula: M(DMTD)n, where n=1,2 or 3, and M is a metal cation and preferably M=Zn(II), Bi(III), Co(II), Ni(II), Cd(II), Pb(II), Ag(I), Sb(III), Cu(II), Li(I), Ca(II), Sr(II), Mg(II), La(III), Ce(III), Pr(III), Al(III) or Zr(IV). DMTD, TMT, and their derivatives may also be combined with phosphates, molybdates, borates, silicates, tungstates, phosphotungstates, phosphomolybdates, cyanamides, carbonates, SiO2 and mixtures thereof.

Abstract: An implantable medical device is made more durable and long-lasting by providing a passivating layer or film on at least a portion of a metal or metal alloy outer surface of an electrically conducting device. An insulating layer is placed on the passivating layer or film. The passivation can be a chemical passivation, and is preferably an acid treatment.

Abstract: Disclosed is an aqueous solution of a chromium salt, in which the oxalic acid content is 8% by weight or less relative to chromium. In the aqueous solution of the chromium salt, the total organic carbon content is 4% by weight or less relative to chromium. The chromium salt is preferably a chromium chloride, a chromium phosphate, or a chromium nitrate. The chromium chloride preferably contains a basic chromium chloride represented by the composition formula Cr(OH)xCly (wherein 0<x?2, 1?y<3, and x+y=3). The chromium phosphate is preferably one represented by the composition formula Cr(H3-3/nPO4)n (wherein n is a number satisfying 2?n?3). The chromium nitrate is preferably a basic chromium nitrate represented by the composition formula Cr(OH)x(NO3)y (wherein 0<x?2, 1?y<3, and x+y=3).

Abstract: Methods and compositions that serve to both darken a zinc or other active! metal surface and impart corrosion-resistant properties thereto, are disclosed. The compositions include an aqueous solution containing about 0.1 percent to about 5 percent ammonium chloride and about 0.1 percent to about 5 percent ammonium molybdate. The compositions utilize particular ratios of concentrations of ammonium chloride and ammonium molybdate.

Abstract: A method for superfinishing a high density carbide steel component using chemically accelerated finishing is provided. The high density carbide steel component is vibrated in a vessel containing a plurality of media, with active chemistry being added to the vessel at a low flow rate. An active chemistry composition is also provided, consisting of one or more conversion coating agents having preferably a phosphate radical, and one or more chelating agents preferably including citric acid.

Abstract: A surface treatment method for aluminum parts to improve adhesion of organic finishes to be applied to the aluminum parts is described. The method includes cleaning the aluminum part, deoxidizing the aluminum part, applying a conversion coating to the part, and rinsing the part in hot de-ionized water.

Abstract: A rust inhibitor which ensures the simplicity of application typical for a coating process and can demonstrate excellent characteristics similar to those obtained with a metal spraying method. The rust inhibitor is manufactured by admixing zinc and aluminum as fine powders of inorganic metals, which are manufactured with a stamping mill to have a flaky shape, to a modified silicone resin solution. A silane-type silicone resin is used for the modified silicone resin solution. For example, a mixed solution of an organosilane-type silicone resin and an oligomer-type silane coupling agent and the like is used.

Abstract: The ferrous metal chemical conversion coating is comprised of mixed oxides and organometallic compounds of aluminum and iron. A ferrous metal substrate is immersed for a period of time in a bath composition, at a temperature, at a pH, and at a concentration for each constituent of the bath composition, that will form a coating with the desired characteristics. The bath composition comprises water, aluminum salt, oxalic acid, and an oxidizer. The conversion coating is amorphous in nature and can be formed as thin as 1 micron with a coating weight in the range of about 40-250 milligrams per square foot. When sealed with an appropriate rust preventive material, the coating enhances corrosion resistance of the ferrous metal substrate. It is an effective absorbent base for paint finishes. When top coated with a lubricant, the conversion coating aids (a) assembly of parts, (b) break-in of sliding surfaces, and (c) anti-galling.

Abstract: An aqueous conversion coating composition for treating metal substrates such as aluminum, aluminum alloys, zinc, zinc alloys, magnesium, magnesium alloys and steel to provide a conversion coating thereon. The conversion coating composition comprises a) a source of aluminum ions; b) a fluoro compound; c) at least one pH adjuster; d) a source of Group VIB metal ions selected from the group consisting of tungstate ions and trivalent chromium ions; and e) optionally, a preservative. The conversion coating composition provides a corrosion resistant coating on the metal surface and improves the adhesion of subsequently applied layers.

Abstract: Provided is a chromium-free surface treatment method which imparts practical rust inhibitive performance to a metal product having a zinc surface to which it was difficult to impart rust inhibitive performance of practical level. A conversion-coated film of zinc phosphate etc. is formed on the zinc surface of the metal product as pretreatment, and the silica-based film is formed by applying a chromium-free surface treatment agent which uses alcohol or mixture of water and alcohol as a solvent to the conversion-coated film. As a result, when an aqueous surface treatment agent containing alcohol is applied, it is possible to suppress the formation of white rusting for 72 hours or longer in the salt spray test.

Abstract: A baking finishing formula comprise metallic zinc, metallic nickel, metallic aluminum, polyethylene glycol, a silane, fluoride-containing surfactants, corrosion inhibitors and a mixed-type additive.

Abstract: A corrosion-inhibiting coating, process, and system that provides a tight, adherent zinc- or zinc-alloy coating that is directly deposited onto steel or cast iron surfaces for enhanced corrosion protection. A process for applying the coating is also provided. The process includes the application of two sequential aqueous baths. The first bath contains a precursor zinc compound while the second bath contains a reducing agent to deposit the zinc directly upon the steel or cast iron.

Abstract: The present invention is the method for surface treatment of a metal material containing iron and/or zinc, containing component (A) and component (B); where (A) is a compound containing at least one metal element selected from the group consisting of Ti, Zr, Hf and Si, (B) is a compound containing fluorine as a supplying source of HF, wherein the ratio K=A/B between the total mole weight A of metal elements of Ti, Zr, Hf and Si in the compound of component (A) and the mole weight B which when the total fluorine atoms in the fluorine-containing compound of component (B) is converted to HF is within the range of 0.06?K?0.18, and the concentration of component (A) indicated by the total mole concentration of metal elements of Ti, Zr, Hf and Si is within the region of 0.05 to 100 m mol/L. To the treating solution for surface treatment, at least one compound containing at least one metal element selected from the group consisting of Ag, Al, Cu, Fe, Mn, Mg, Ni, Co and Zn can be blended.

Abstract: A method and system for passivating a processing chamber is provided, whereby the processing chamber is exposed to one or more cycles of citric acid, or nitric acid. The processing chamber is fabricated, for example, from stainless steel. Each cycle may be performed at a pressure greater than atmospheric pressure, or a temperature greater than 20 degrees centigrade, or both.

Abstract: The examples described herein provide methods and equipment for an anti-oxidation spraying on a steel billet. In some examples, when the billet at the temperature of 400° C.-1000° C. enters the predetermined spraying region, a plurality of anti-oxidation spraying devices are used to perform an anti-oxidation spray on the billet in two or more directions, thereby forming directly an anti-oxidation coating on the steel billet at 400° C.-1000° C. By using the example method and equipment described herein, on-line spraying of anti-oxidation coating on the steel billet can be performed under high-temperature condition, thereby reducing an oxidation burning loss rate of the steel billet.

Abstract: The present invention disclosure provides a chemical conversion coating agent which places a less burden on the environment and can apply good chemical conversion treatment to all metals such as iron, zinc and aluminum, and a surface-treated metal obtained using the same.

Abstract: A conversion coating composition for coating a metal substrate is provided which imparts corrosion resistance to the underlying metal substrate. The conversion coating composition comprises an aqueous carrier and first and second rare earth element salts. A complete coating system employing the conversion coating composition is also provided as well as methods for conversion coating a metal substrate with the rare earth element conversion coating compositions of the present invention.

Abstract: Disclosed are methods for treating metal substrates, including ferrous substrates, such as cold rolled steel and electrogalvanized steel. The methods include contacting the substrate with a pretreatment composition that includes: (a) a group IIIB and/or IVB metal; (b) free fluorine; (c) a metal fluoride salt formed from a metal which forms a fluoride salt having a pKsp of at least 11; and (d) water.

Abstract: ABSTRACT OF THE DISCLOSURE The present invention is directed to a high protection coating process that is particularly useful for substrates in need of corrosion protection. The invention provides methods of applying a non-chrome passivating layer or conversion coating to a substrate and optionally, a secondary conversion or passivating layer to the non-chrome passivating layer or conversion coating, and articles having said coatings thereon.

Abstract: The invention relates to a method and coating agents used in the method which provide good adherence to and good corrosion protection of metal substrates; the coating coating agents are cross-linkable via radical polymerization. Adhesion promoting compounds are present in the conversion layer in a quantity of about 0.01 to 40 weight percent and contain, on average, one reactive unsaturated group and at least one H-active group per molecule.

Abstract: A conversion coating composition for coating a metal substrate is provided which imparts corrosion resistance to the underlying metal substrate. The conversion coating composition comprises an aqueous carrier and first and second rare earth element salts. A complete coating system employing the conversion coating composition is also provided as well as methods for conversion coating a metal substrate with the rare earth element conversion coating compositions of the present invention.

Abstract: To provide a method which allows the combination of rapid formation of a chemical adsorption film with the preparation of the film which is reduced in the content of impurities and having a dense structure. A method for preparing a chemical adsorption film on the surface of a substrate containing an active hydrogen, characterized in that it includes treating a metal based surfactant having at least one hydrolyzable group with a metal oxide or a partially hydrolyzed product from a metal alkoxide and water in an organic solvent to form a solution, and contacting the solution with the surface of the substrate.

Abstract: An aqueous composition for pretreating and depositing a coating on metal substrates is provided. The coating composition includes from about 1,500 to about 55,000 ppm based on the aqueous composition of a Group IIA dissolved metal ion, from about 100 to about 200,000 ppm based on the aqueous composition of a dissolved complex metal fluoride ion wherein the metal atom is selected from Group IIIA, Group IVA, Group IVB metals, Group VA, Group VB metals; and water. The composition is free of Group IIA metal fluoride precipitate achieved by including in the composition a complex metal salt different than the salt associated with the complex metal fluoride ion, with the complex metal salt being capable of complexing free fluoride ions to prevent a precipitation reaction. A process for coating a metal substrate with such an aqueous composition is further provided.

Abstract: Niobium silicide articles are described. They include a surface region enriched with at least about 25 atom % germanium, which can enhance the properties of the article. Methods for preparing these articles are described as well. According to one method, an article is formed from a niobium silicide composite material which contains a selected amount of germanium. The article is then heat-treated under conditions sufficient to increase the level of germanium in the surface region to at least about 25 atom %, based on the total composition of the surface region. In another embodiment, a germanium-containing material is applied over a niobium-silicide article, and then diffused into the surface region of the article by way of a heat treatment.

Abstract: A method of surface-treating a metal member involves heating, or heating under pressure, the metal member in an aqueous alkaline solution having a pH of 9 or more and containing a manganese compound and a chelating agent dissolved in water, whereby a mold release agent or dirt is removed from the metal member without any pre-cleaning process. The surface treatment forms on the metal member a surface treatment layer providing excellent corrosion resistance. Paint, which adheres well to the surface treatment layer, can provide additional corrosion protection.

Abstract: Chromate-free treatments and compositions, for applying a conversion or passivation coating to zinc coated metal surfaces. The compositions comprise a polyamidoamine/epihalohydrin polymer or cationic polyamine/epihalohydrin polymer component, fluoacid, H3PO4, and a film forming polymer latex component. The requisite metal surfaces are contacted by the compositions and dried. Rinsing is optional.

Abstract: Alkyl-substituted hydroxylamines are useful as aids in the phosphating of metal substrates. In particular, the rate of phosphating and the rate at which manganese compounds are dissolved into aqueous phosphoric acid solutions may be accelerated by alkyl-substituted hydroxylamines.

Abstract: Conversion coatings based on cobalt are described for substrate metals such as aluminum, zinc, magnesium, titanium, cadmium, silver, copper, tin, lead, cobalt, zirconium, beryllium, or indium, their alloys, or items coated with these metals. The conversion coating contains a trivalent or tetravalent cobalt/valence stabilizer complex. The coating bath may also contain a preparative agent or solubility control agent. The oxidized cobalt is present in the coating in a “sparingly soluble” form. The valence stabilizers can be either inorganic or organic in nature. Cobalt/valence stabilizer combinations are chosen based on the well-founded principles of cobalt coordination chemistry. A number of cobalt/valence stabilizer combinations that match the performance of conventional hexavalent chromium systems are presented.

Abstract: An adhesion promotion process and composition for enhancing adhesion between a copper conducting layer and a dielectric material during manufacture of a printed circuit board. The composition contains a corrosion inhibitor, an inorganic acid, and an alcohol which is effective to increase copper-loading in the composition.

Abstract: The surface treatment agent for copper and copper alloys contains hydrogen peroxide, a mineral acid, an azole compound, silver ion and a halide ion. The surface treatment agent for copper and copper alloys is useful in the production of printed wiring boards in electronics industry. The surface treatment agent roughens the surface of copper and copper alloys. Particularly, the surface treatment agent can form a uniform and undulation-free roughened surface on copper-clad substrates having plated mirror surface, this having been difficult in conventional techniques, thereby significantly improving the adhesion to etching resists, solder resists, in addition, to prepregs and a resin for mounting electronic parts.

Abstract: A concentrated solution (liquid concentrate) for preparing a surface conditioner, a surface conditioner (a treatment solution for preparing a surface), which have the excellent stability of dispersion and a method of a surface conditioning using this surface conditioner are provided. The concentrated solution for preparing a surface conditioner contains zinc phosphate particles and has a pH of 3 to 12. The zinc phosphate particles are of D50 3 ?m or less and the concentrated solution for preparing a surface conditioner contains a laminar clay mineral.

Abstract: Metallic surfaces are coated with an aqueous, acidic phosphate solution containing 10 to 60 g/l zinc, 0.5 to 40 g/l manganese, 50 to 300 g/l phosphate ions calculated as P2O5, and optionally other components.

Abstract: A process for forming a coating on a metal substrate includes contacting the substrate with a molybdate solution having a pH of between 3.5 and 5 inclusive containing an acid with the proviso that the acid is not nitric acid. The substrate is contacted with the solution at a temperature between 30 and 75 degrees Celsius and results in a yellow coating that is kinetically stable from 20 seconds to 300 seconds before the coating darkens to a final black coloration. Water washing of the yellow coating precludes further color development. The resulting yellow coating is amenable to overlayering with a seal coat.

Abstract: An aqueous solution for depositing an inorganic corrosion resistant coating on a metal substrate is disclosed. The aqueous solution comprises a film-forming agent, a supplemental anion, and a substrate activator. The film-forming agent is a vanadate salt that forms the corrosion resistant coating. The supplemental anion accelerates the rate at which the corrosion resistant coating is formed. The substrate activator serves to remove any existing oxides from the metal substrate prior to the formation of the corrosion resistant coating. The present invention additionally covers objects so coated and methods of application.

Abstract: A method employing oxide film conversion coatings prepared using ferrate (VI) as the oxidizing agent is disclosed. Metal substrates or surfaces, such as aluminum, aluminum alloys or other metals, are contacted with an aqueous solution comprising ferrate (VI) anions to form a corrosion resistant conversion coating on the surface thereof. The ferrate anion concentration is preferably between about 0.0166% and about 1.66% by weight. The coating process is carried out by dipping, spraying, or painting at temperatures ranging from 25° C. to 100° C. for a period of time ranging from about 1 second to about 5 minutes.

Abstract: A composition for treating the surface of a ferrous metal. The composition comprises aluminum sulfate, boric acid or a boric acid precursor, and polycarboxylic acid or salt thereof. Treatment of the ferrous metal with an aqueous solution of the composition at elevated temperature and low pH provides a coating that imparts lubricity to the metal, thereby facilitating metalworking processes such as drawing for wire production.

Abstract: An acidic aqueous solution containing a water soluble trivalent chromium compound is provided with a additive for improving corrosion resistance and reducing precipitation of trivalent chromium over time. A suitable additive is nitrilotris (methylene) triphosphonic acid (NTMP).

Abstract: A method for inhibiting corrosion, e.g., pitting corrosion, of alloys is provided. Particularly, the method comprises contacting at least a portion of a surface of the alloy with an aqueous solution comprising a salt of one or more rare earth elements selected from the group consisting of yttrium, gadolinium, cerium, europium, terbium, samarium, neodymium, praseodymium, lanthanum, holmium, ytterbium, dysprosium and erbium; and establishing a voltage differential between an anode comprising the alloy and a cathode in the solution at an effective level and for a sufficient period of time wherein a rare earth element oxide-containing coating is formed on the surface of the alloy to inhibit corrosion thereof.

Abstract: A method for forming a zinc oxalate coating on the surface of a strip or sheet of metal covered with a zinc or zinc alloy coating other than zinc/iron coatings, with the aid of an aqueous solution consisting of oxalic acid having a concentration of between 5.10?3 and 0.1 mole/l, and at least one compound and/or ion of an oxidant zinc metal having a concentration of between 10?6 and 10?2 mole/l, and possibly a wetting agent. The inventive method enables sheet metal to be treated at very high speeds without using large amounts of oxidant. It facilitates management of treatment baths. The invention can be used in the lubrication of sheet metal, especially for die stamping.

Abstract: The present invention relates to metallic sheets having an improved antimicrobial property and also related to a method of manufacturing such sheets. More particularly, it relates to the continuous coating on metallic sheets with a resin composition containing antimicrobial additives. The surface of the metallic article is afforded antimicrobial properties by coating a liquid dispersion or solution of fine particles made of an antimicrobial ingredient on the surface of the metallic sheet dispersed in a uniform layer and cured or dried to affix to the metallic surface. The inorganic antibacterial particles are metal component-supporting oxides and zeolite powders. The inorganic antibacterial core particles have at least a primary surface coating of at least one metal or metal compound having antimicrobial properties. Roll coaters apply the coating.

Abstract: The invention relates to the production of protective coatings with a dark color by pickling rolled flat objects, made from titanium zinc, for use in construction. The flat objects are pickled in an aqueous pickling bath containing a mixed acid of sulphuric acid and nitric acid and passivated after rinsing by application of a protective layer. Rolled flat objects such as those made from a titanium zinc alloy are used. The alloy comprises mainly zinc of high purity with additionally a copper content of 1.0 to 2.0 wt. %, a titanium content of 0.06 to 0.2 wt. % and a maximum aluminum contant of 0.015 wt. %.

Abstract: This invention is a method for forming a chemical conversion coating on ferrous metal substrates, the chemical solutions used in the coating and the articles coated thereby. By modifying and combining the features of two existing, but heretofore unrelated, coating technologies, a hybrid conversion coating is formed. Specifically, a molecular iron/oxygen-enriched intermediate coating, such as a dicarboxylate or phosphate, is applied to a ferrous substrate by a first oxidation. The intermediate coating pre-conditions the substrate to form a surface rich in molecular iron and oxygen in a form easily accessible for further reaction. This oxidation procedure is followed by a coloring procedure using a heated (about 120-220 F) oxidizing solution containing alkali metal hydroxide, alkali metal nitrate, alkali metal nitrite or mixtures thereof, which reacts with the iron and oxygen enriched intermediate coating to form magnetite (Fe3O4).

Abstract: This invention includes improvements to a method for forming a chemical conversion coating on ferrous metal substrates, to the chemical solutions used in the coating and to the articles coated thereby. A first oxidation applies a molecular iron/oxygen-enriched intermediate coating, such as a dicarboxylate or phosphate, to a ferrous substrate. A coloring procedure (a second oxidation) follows the first oxidation procedure, using a heated oxidizing solution that reacts with the iron and oxygen enriched intermediate coating to form magnetite (Fe3O4). The result is the formation of a brown or black finish. An appropriate rust preventive topcoat may seal the substrate. The finish affords protection, a degree of lubricity to aid assembly, break-in of sliding surfaces, provides anti-galling protection and an adherent base for paint finishes.

Abstract: A chemically and thermally stable chromate free aqueous liquid treatment for metals, especially aluminum, that imparts corrosion resistance as good as that from conventional chromate containing treatments, contains water and a fluoroacid selected from the group consisting of H2TiF6, H2 ZrF6, H2HfF6, H2SiF6, H2GeF6, H2SnF6, HBF4, and mixtures thereof; a water soluble organic carboxylic acid that contains at least two hydroxyl groups, exclusive of the hydroxyl groups that are part of any carboxyl groups, per carboxyl group in each acid molecule, the water soluble salts of such acids, and mixtures thereof; a source of phosphate ions; and an organic component selected from the group consisting of tannins and amino-phenolic polymers.

Abstract: The chemical conversion film containing, at least as the constituent components thereof, (a) at least one of the metals selected from molybdenum, zirconium, vanadium, and tungsten; (b) a rare earth metal constituting the magnet; and (c) oxygen, which is formed on the surface of a rare earth metal-based permanent magnet according to the present invention, contains a composite metal oxide provided on the surface of the R-rich phase having a lower oxidation-reduction potential through a preferential reaction of the metallic ions that are present in the form of complex ions or oxide ions, such as of molybdenum, contained in the treatment solution, with the rare earth metals that elute from the magnet. Thus formed composite metal oxide reduces the difference in corrosion potential as to realize a uniform surface potential, and effectively suppresses the corrosion based on potential difference.

Abstract: Methods for preventing dissolution of solid substrates, such as metal leaching from coal or corrosion of metal surfaces, are provided. The method comprises coating the solid substrate with a chelate ligand having the general structure: where n is an integer from 1-4, and X is selected from the group consisting of hydrogen, lithium, sodium, potassium, rubidium, cesium, and francium. A method for preventing metal leaching from coal, such as acid mine drainage or metal leachate in runoff from coal refuse piles, is also provided.

Abstract: A corrosion-inhibiting coating, process, and system that provides a tight, adherent zinc- or zinc-alloy coating that is directly deposited onto steel or cast iron surfaces for enhanced corrosion protection. A process for applying the coating is also provided. The process includes the application of two sequential aqueous baths. The first bath contains a precursor zinc compound while the second bath contains a reducing agent to deposit the zinc directly upon the steel or cast iron.

Abstract: An aqueous solution for depositing an inorganic corrosion resistant coating on a metal substrate is disclosed. The aqueous solution comprises a film-forming agent, a supplemental anion, and a substrate activator. The film-forming agent is a vanadate salt that forms the corrosion resistant coating. The supplemental anion accelerates the rate at which the corrosion resistant coating is formed. The substrate activator serves to remove any existing oxides from the metal substrate prior to the formation of the corrosion resistant coating. The present invention additionally covers objects so coated and methods of application.

Abstract: An article made of magnesium or its alloys, some or all of whose surface has a conversion coating, the conversion coating comprising MgO, Mn2O3 and MnO2 plus at least one oxide from the group consisting of vanadium, molybdenum and tungsten; and also a process for producing such an article, and its use.

Abstract: A composition and method for coating and touching up a metal surface is provided. The composition contains from about 0.5 to about 240 millimoles per kilogram of a fluorometallate ion, from about 0.5 grams/liters to about 10 grams/liter of phosphorous-containing inorganic oxy anions calculated at their stoichiometric equivalent as H3PO4; from about 0.05 g/l to about 3.5 g/l of hexavalent chromium and from about 0.10 g/l to about 2.20 g/l of trivalent chromium ions and a surfactant.