Abstract: A method is provided which includes forming a metal layer and converting at least a portion of the metal layer to a hydrated metal oxide layer. Another method is provided which includes selectively depositing a dielectric layer upon another dielectric layer and selectively depositing a metal layer adjacent to the dielectric layer. Consequently, a microelectronic topography is formed which includes a metal feature and an adjacent dielectric portion comprising lower and upper layers of hydrophilic and hydrophobic material, respectively. A topography including a metal feature having a single layer with at least four elements lining a lower surface and sidewalls of the metal feature is also provided herein. The fluid/s used to form such a single layer may be analyzed by test equipment configured to measure the concentration of all four elements. In some cases, the composition of the fluid/s may be adjusted based upon the analysis.

Abstract: A coated article is described. The coated article includes a substrate and an alloy layer formed on the substrate. The alloy layer contains iron, silicon, boron, and phosphor. The iron within the alloy layer has an atomic percentage of about 60%-90%, the silicon has an atomic percentage of about 1%-20%, the boron has an atomic percentage of about 1%-10%, and the phosphor has an atomic percentage of about 1%-10%. A method for making the coated article is also described.

Abstract: A coated article is described. The coated article includes a substrate and an alloy layer formed on the substrate. The alloy layer contains iron, silicon, boron, and carbon. The iron within the alloy layer has an atomic percentage of about 60%-95%, the silicon has an atomic percentage of about 1%-20%, the boron has an atomic percentage of about 1%-10%, and the carbon has an atomic percentage of about 1%-10%. A method for making the coated article is also described.

Abstract: A welded component, a welded gas turbine component, and a process of welding a component are disclosed. The welded component includes a first alloy, a second alloy, and a weld positioned between the first alloy and the second alloy. The weld is formed by a first shim and a second shim being beam welded.

Abstract: The invention concerns an under-roof screen (100) comprising: a first layer (102) produced from a first metallic or metallized material forming a thermal reflection barrier; a second layer (108) produced from a second woven material bonded to the first layer (102); a third layer (106) produced from a third insulating material and bonded to the second layer (108); and a fourth layer (104) produced from a fourth metallic or metallized material forming a thermal reflection barrier and bonded to the third layer (106); the first layer (102) and the second layer (108) being provided with micro-perforations (110) providing permeability to water vapor and impermeability to water and the fourth layer (104) being provided with perforations (112) providing permeability to water vapor.

Abstract: To form a coating film having an excellent wear-resistant property in a temperature range from low temperature to high temperature a coating-film forming method includes a metal-powder producing step of producing a metal powder containing an element exhibiting a lubricating property when oxidized; an oxidizing step of oxidizing the metal powder so that an amount of oxygen contained in the metal powder is within 6 weight % to 14 weight %; and a coating-film forming step of forming a coating film on a material subject to a treatment, the coating film having such a composition that an area where an oxygen content is 3 weight % or less and an area where an oxygen content is 8 weight % or more are distributed in a unit area of the coating film when the metal powder is in a melted state or a semi-melted state, and an oxygen content of the entire coating film after the metal powder is melted or semi-melted being within 5 weight % to 9 weight %.

Abstract: A method of welding dissimilar metal materials, wherein a high melting-point material and a low melting-point material which are dissimilar metal materials having melting points different from each other are positioned to a planned welding position, and a rotatable tool is pressed to and then inserted into the high melting-point material to thereby perform a friction-stir-welding between the high melting-point material and the low melting-point material to each other. The friction-stir-welding between the high melting-point material and the low melting-point material is performed by disposing an intervening piece made from a same material as the high melting-point material between the rotatable tool and the high melting-point material.

Abstract: A plated product made of a substrate having formed thereon an alloy barrier thin film for preventing copper diffusion contains metal B, which has barrier properties in relation to copper and enables displacement plating with the copper ions contained in an electroless copper plating solution, and metal A, which tends to have less ionization than metal B in an electroless copper plating solution at a pH of 10 or higher; the alloy barrier thin film for preventing copper diffusion has a composition wherein metal A constitutes between 15 and 35 at % of the atoms; and a copper thin film is formed on the alloy barrier thin film by electroless plating using an electroless copper plating solution at a pH of 10 or higher.

Abstract: Method of making a composite casting involves providing a reinforcement insert with a ceramic coating, positioning the coated insert in a mold, and casting the molten metallic material into the mold where the metallic material is solidified. The composite casting produced includes the reinforcement insert disposed in a solidified metallic matrix with a ceramic coating between the reinforcement insert and the matrix.

Abstract: A part of composite material having a wedge between two zones, the second zone being shorter than the first zone, whose structure includes from its outer surface to its inner surface: a first section formed from at least two continuous sheets extending parallel to its outer surface, the gradient of the wedge being between 20% and 50%; a wedge in the shape of a triangular prism with its larger surface dimensioned in such a way that it forms a wedge having a gradient of less than 20%; a second section formed by a plurality of continuous sheets extending parallel to the surface bounded by the first section with the wedge placed upon it. The invention also relates to a process for manufacture of the part.

Abstract: The present invention relates to an apparatus with a structured hard chrome layer electrodeposited onto a work-piece, the structured hard chrome layer being cup-shaped and/or labyrinth-like and/or column-shaped. The structured hard chrome layer can be electrodeposited from an electrolyte onto the work-piece, said electrolyte containing (a) a Cr (VI) compound in an amount corresponding to 50 g/l to 600 g/l of chromic acid anhydride; (b) 0.5 g/l to 10 g/l of sulphuric acid; (c) 1 g/l to 20 g/l of aliphatic sulphonic acid, comprising 1 to 6 carbon atoms; and (d) 10 g/l to 200 g/l of at least one compound forming a dense cathode film, said compound being selected from among ammonium molybdate, alkali molybdate and alkaline earth molybdate, ammonium vanadate, alkali vanadate and alkaline earth vanadate, ammonium zirconate, alkali zirconate and alkaline earth zirconate.

Abstract: A metal material processing method includes arranging two metal materials to face each other in a processing portion and inserting a distal end of a rod-shaped rotary tool into the processing portion while rotating the rotary tool, the two metal materials are processed. The distal end of the rotary tool has a probe protruding in a central portion and a shoulder in a peripheral portion, and the probe and the shoulder are constituted by different materials in at least surface portions that are in contact with the metal materials.

Abstract: A laser welding structure that is formed by joining a stranded wire (wire) of a signal line and a welding portion (conductive metal plate) by locally applying a laser beam and thereby melting and solidifying the stranded wire of the signal line and the welding portion has the following features. That is, the melting point of the stranded wire of the signal line and the melting point of the welding portion are different. The laser welding structure is obtained by applying a laser beam to one of the stranded wire of the signal line and the welding portion that has a higher melting point, i.e., to the welding portion having a higher melting point.

Abstract: Methods for forming earth-boring tools include providing a metal or metal alloy bonding agent at an interface between a first element and a second element and sintering the first element, the second element, and the boding agent to form a bond between the first element and the second element at the interface. The methods may be used, for example, to bond together portions of a body of an earth-boring tool (which may facilitate, for example, the formation of cutting element pockets) or to bond cutting elements to a body of an earth-boring tool (e.g., a bit body of a fixed-cutter earth-boring drill bit or a cone of a roller cone earth-boring drill bit). At least partially formed earth-boring tools include a metal or metal alloy bonding agent at an interface between two or more elements, at least one of which may comprise a green or brown structure.

Abstract: A method of fabricating a component and a component are disclosed. The method includes beam brazing a pre-sintered preform to the component to form a beam-brazed portion. The component includes a beam-brazed portion formed by a pre-sintered preform.

Abstract: A housing for an electronic device is described. The housing includes a substrate made of metal and an amorphous alloy film formed on the substrate. The bonding layer is a nickel-chromium alloy layer. The amorphous alloy film consists of an amorphous alloy having a super-cooled liquid region of 10 K or more. The amorphous alloy film defines a pattern on an outer surface thereof. The pattern is defined by recesses or protrusions formed on the outer surface. A method for making the housing is also described.

Abstract: The invention relates to the deposition or attachment of materials to surfaces. It relates to a process for coating a surface with a first material and a second material, comprising the following steps: placing the first material on the said surface, inserting into the first material placed on the said surface precursor molecules of the second material, converting the said precursor molecules of the second material inserted into the first material into the said second material such that this second material becomes formed on the said surface to be coated and within the said first material placed on the said surface. The object of the process of the invention is to allow the deposition of materials of any type onto surfaces of any type.

Abstract: A component and a method of processing a component are disclosed. The method includes providing a base metal having a feature, removing the feature to form a processed region, applying a first layer to the processed region, and applying a second layer to the first layer. The base metal, the first layer, and the second layer each have predetermined thermal expansion coefficients, yield strengths, and elongations. The processed component includes the first layer applied to a processed region of the base metal and a second layer applied to the first layer.

Abstract: A composite substrate including an amorphous metallic substrate and a metallic glass layer is provided. The metallic glass layer is deposited on the amorphous metallic substrate. The composite substrate adopts the metallic glass layer for the amorphous metallic substrate to have ductility and improving a problem of room-temperature brittleness of the amorphous metallic substrate so as to raise the application value of the amorphous metallic substrate.

Abstract: The invention relates to a process for preparing a substrate with a multizone metallic coating comprising the steps of heating a metallic material optionally comprising a metallic outer layer having a different composition than said metallic material, to a temperature T1, depositing a coating of aluminium, magnesium, and/or zinc, and cooling down to a temperature T2 and continuing the deposition. It furthermore relates to a substrate with a multizone metallic coating obtainable with said process.

Abstract: A housing is provided which includes an aluminum or aluminum alloy substrate, an aluminum layer and a corrosion resistant layer formed on the aluminum or aluminum alloy substrate in that order. The corrosion resistant layer is an Al—O layer. Then, Gd ions are implanted in the Al—O layer by ion implantation process. The atomic percentages of O in the Al—O gradient layer gradually increase from the side of Al—O gradient layer near the aluminum or aluminum alloy substrate to the other side of Al—O gradient layer, away from aluminum or aluminum alloy substrate. Therefore the housing has a high corrosion resistance. A method for making the housing is also provided.

Abstract: A method of additive manufacturing, including resistance welding together contacting surfaces of adjacent substrate sheets, wherein weld nuggets overlap adjacent weld nuggets and collectively form a respective layer that bonds a portion of an entirety of an area of the respective contacting surfaces, thereby forming an assembled structure of at least three substrate sheets, wherein each substrate sheet includes a respective portion of a final structure.

Abstract: A metal substrate for a solar battery capable of inhibiting power generation efficiency of a unit solar cell from decrease due to a defect of the unit solar cell is provided. This metal substrate (1) for a solar battery includes a cladding material having a first metal layer (11) with a first surface (11a) formed with a unit solar cell (2) and a second metal layer (12) bonded to the first metal layer on a second surface (11b) opposite to the first surface, while a kurtosis (Rku) serving as an index indicating surface roughness of the first surface is not more than 7.

Abstract: In a laminate, comprising at least one series of metal layers and fiber-reinforced plastic layers which are attached to one another, at least two different series are provided, these series including a transition, and at the location of the transition at least one of the internal layers is discontinuous and all the other layers are continuous.

Abstract: A mixture of Zinc Oxides or Hydroxides with Aluminum Hydroxides and Vanadium Oxide (V2O5) co-reacts in high temperature aqueous slurry to form highly crystalline forms of Hydrotalcite, containing the Decavanadate ion as a source of corrosion inhibition. The subject compositions, free of hexavalent chromium, are highly effective in providing blister-free corrosion prevention in typical coil and aerospace grade epoxy primer and color coat combinations.

Abstract: According to one aspect, an interventional medical device includes a first wire disposed at a distal end and made of an alloy containing Ti and a transition metal other than Ti and Cr, and a second wire disposed at a proximal end of the first wire and made of an alloy containing Cr and a transition metal other than Cr and Ti. The device may include the first wire and the second wire being brazed to each other by a brazing material. The brazing material contains a metal whose ionization tendency is more basic than Ti and Cr. The brazing material is preferably an Ag—Mg alloy or an Ni—Mg alloy, and preferably has a composition near the eutectic point.

Abstract: Wear-resistant coating systems suitable for protecting surfaces subjected to contact wear at high temperatures, such as surfaces of an assembly comprising high-temperature components of gas turbine engines. The components have surfaces in wear contact with each other. One of the surfaces has a wear-resistant coating system thereon so as to be in wear contact with the surface of the other component. The wear-resistant coating system contains alternating layers of TiAlN and CrN.

Abstract: A combustion turbine component includes a combustion turbine component substrate and a bond coating on the combustion turbine component substrate. The bond coating may include Mn+1AXn (n=1,2,3) where M is selected from groups IIIB, IVB, VB, VIB, and VII of the periodic table of elements and mixtures thereof, where A is selected from groups IIIA, IVA, VA, and VIA of the periodic table of elements and mixtures thereof, and where X includes at least one of carbon and nitrogen. A thermal barrier coating may be on the bond coating.

Abstract: There is provided a method for fabricating a dual alloy structure that may in turn be machined to fabricate a rotary component for use in a gas turbine engine. The method provides a powder metal (PM) nickel based superalloy and a nickel aluminide intermetallic based alloy. The powder metal (PM) nickel based superalloy displays characteristics, such as improved strength, low cycle fatigue resistance, fracture toughness, and crack growth resistance. The nickel aluminide intermetallic based alloy displays characteristics, such as high temperature creep and oxidation resistance, suitable for use in the outer radial area of an impeller. A bore sub-element is fabricated from the powder metal (PM) nickel based superalloy. A body sub-element is fabricated from the nickel aluminide intermetallic based alloy. The bore sub-element and body sub-element are joined by inertia welding or diffusion bonding at a common mating surface.

Abstract: A composite dielectric material including an early transition metal or metal oxide base material and a dopant, co-deposited, alloying or layering secondary material, selected from among Nb, Ge, Ta, La, Y, Ce, Pr, Nd, Gd, Dy, Sr, Ba, Ca, and Mg, and oxides of such metals, and alumina as a dopant or alloying secondary material. Such composite dielectric material can be formed by vapor deposition processes, e.g., ALD, using suitable precursors, to form microelectronic devices such as ferroelectric high k capacitors, gate structures, DRAMs, and the like.

Abstract: Fine-grained (average grain size 1 nm to 1,000 nm) metallic coatings optionally containing solid particulates dispersed therein. The fine-grained metallic materials are significantly harder and stronger than conventional coatings of the same chemical composition due to Hall-Petch strengthening and have low linear coefficients of thermal expansion (CTEs). The CTE of the fine-grained metallic coating is matched to the one of the substrate by adjusting the composition of the alloy and/or by varying the chemistry and volume fraction of particulates embedded in the coating. The fine-grained metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling. The low CTEs and the ability to match the CTEs of the fine-grained metallic coatings with the CTEs of the substrate minimize dimensional changes during thermal cycling and prevent premature failure.

Abstract: A multimetallic nanoscale catalyst having a sore portion enveloped by a shell portion and exhibiting high catalytic activity and improved catalytic durability. In various embodiments, the core/shell nanoparticles comprise a gold particle coated with a catalytically active platinum bimetallic material. The shape of the nanoparticles is substantially defined by the particle shape of the core portion. The nanoparticles may be dispersed on a high surface area substrate for use as a catalyst and is characterized by no significant loss in surface area and specific activity following extended potential cycling.

Abstract: A metallic solder rod is provided. The solder rod includes a stop-off at the end so that the solder cannot drip from an opening. The solder rod includes an inner region and an outer region which at least partially surrounds the inner region wherein the inner region includes a different alloy than the outer region. A process for applying solder to a hole in a substrate is also provided.

Abstract: A thermal processing and consolidation system is provided that includes an upper chamber assembly lower chamber assembly, layup and demolding station, transfer assembly, automatic or permanent coupling system, and controller. The upper and lower chamber assemblies are coupled to form an enclosed plenum operable to maintain a pressurized environment about a tool. The layup and demolding station receives the tool and facilitates the layup, bagging and sealing of unprocessed components at the tool. A transfer assembly accurately positions the tool on the lower chamber assembly in alignment with the upper chamber assembly. An automatic or permanent coupling system provides services to the tool and the enclosed plenum. A controller directs services to be supplied to the enclosed plenum and tool in accordance with a set of process parameters. This set of process parameters allows an individual set of unprocessed components to be thermally processed and consolidated.

Abstract: A display apparatus for an animal skull includes a base plate sized to receive the skull of an animal and a wall display plate. The wall display plate is attached to the base plate at a mounting angle of between 120° and 150 °. The wall display plate is adapted to be mounted to and to lie flat against a vertical wall with the base plate sloping downwardly with a nose portion being at a lowest location and a neck portion being at a highest location on the base plate. The wall display plate displays a silhouetted scene including an animal of a same type as the animal skull to be mounted on said mounting display.

Abstract: A process for depositing coatings on metal or non-metal pieces includes phases of arranging at least a piece on which to deposit the surface coating, arranging at least a plasma torch, igniting the plasma torch and supplying the coating material to the plasma torch. An electric arc is established between the plasma torch and the piece during the coating deposit phase.

Abstract: The present invention provides a plated article that has a thin seed layer having a uniform thickness, formed by electroless plating and allowing formation of ultrafine wiring, and that avoids the complicated formation of a bilayer of a barrier layer and a catalytic metal layer prior to forming the seed layer. The present invention also provides a method for manufacturing the plated article. The plated article has an alloy thin film formed on a substrate and containing a catalytically active metal (A) for electroless plating and a metal (B) capable of undergoing displacement plating with a metal ion contained in an electroless plating solution, and a metal thin film formed on the alloy thin film by electroless displacement and reduction plating. The alloy thin film of the catalytically active metal (A) and the metal (B) capable of displacement plating has a composition comprising 5at% to 40at% of the metal (A).

Abstract: A welding method is provided which makes it possible to obtain a joint body having a sufficient strength by selecting a metal glass and a crystalline metal having given conditions. According to the present invention, there is provided a welding method of applying energy to an interface where a metal glass and a crystalline metal make contact with each other or to the metal glass near the interface, of forming a molten layer by heating and melting the metal glass and of performing welding, in which the molten layer after the metal glass and the crystalline metal have been joined together has a glass formation ability, the metal glass has a glass formation ability in which a nose time of a TTT curve when a solid of the metal glass is reheated is 0.

Abstract: Provided is a method for plating a biocompatible coating with nano structure on the surface of a nickel-titanium shape memory alloy, particularly a method suitable for plating a coating on the surface of medical devices made of nickel-titanium alloy. The method includes the following steps: heat treating, surface pretreating, ion sputter cleaning, depositing a pseudodiffusion layer, plating a sub-layer film, plating a pure TiN layer, and so on. The coating has the following advantages: 1) it could deform in response to the deformation of substrate without delaminating and cracking; 2) it has less resistance to the deformation of substrate; 3) it has less penetrable holes so as to reduce the dissolution of nickel into bio-body through these holes; 4) the coating has better biocompatibility compared to the substrate material.

Abstract: Capabilities of suppressing erosion caused by liquid droplets and achieving a short operation period and cost reduction are provided. A build-up welding method for a structural material used in an erosive environment includes: removing a portion exposed to the erosive environment from the structural material; and forming a hard layer in a portion of the structural material, from which the portion exposed to the erosive environment is removed, the hard layer being formed by short circuiting transfer gas metal arc welding using a solid wire with a hardness of HV 400 or more.

Abstract: A welded component comprising two sheet metal components (51, 53) joined by at least one weld seam (55). A first sheet metal component (51) is disk-shaped and a second sheet metal component (53) is pot-shaped, and at least one of the two sheet metal components (51, 53) has a sheet thickness (s). One (51) of the two sheet metal components (51, 53) has a larger sheet thickness (S>s) in an area of the at least one weld seam (55).

Abstract: Described herein are electrodeposited corrosion-resistant multilayer coating and claddings that comprises multiple nanoscale layers that periodically vary in electrodeposited species or electrodeposited microstructures. The coatings may comprise electrodeposited metals, ceramics, polymers or combinations thereof. Also described herein are methods for preparation of the coatings and claddings.

Abstract: A method for producing a composite part is provided. The method includes a first and at least one second part, wherein the first part at least in part is made of a first metal and the second part at least in part is made of another metal that has a lower melting temperature than that of the first metal. Composite parts produced by the method are also provided. The method for producing composite parts which have an improved load-bearing capacity and yet low weight, is achieved by the fact that at least one breakthrough encompassing a breakthrough collar is introduced into the first part and the second part is non-positively and/or positively moulded onto the first part at least in the area of the breakthrough and the breakthrough collar by heating the second part and applying pressure to said second part.

Abstract: An alloy, in particular for an anti-friction coating, includes elements which form a matrix and at least a soft phase and/or a hard phase, which soft phase elements and/or hard phase elements form a solid solution or a bond with the matrix element. The soft phase and/or hard phase is dispersed in the matrix and the solid solution or bond is formed only in the region of the phase boundary of the matrix with the soft phase and/or with the hard phase.

Abstract: A multi-layer imbedded capacitance and resistance substrate core. At least one layer of resistance material is provided. The layer of resistance material has a layer of electrically conductive material embedded therein. At least one layer of capacitance material of high dielectric constant is disposed on the layer of resistance material. Thru-holes are formed by laser.

Abstract: A method of welding including forming a filler material of a first oxide dispersoid metal, the first oxide dispersoid material having first strengthening particles that compensate for decreases in weld strength of friction stir welded oxide dispersoid metals; positioning the filler material between a first metal structure and a second metal structure each being comprised of at least a second oxide dispersoid metal; and friction welding the filler material, the first metal structure and the second metal structure to provide a weld.

Abstract: The thermal interface material including a thermally conductive metal a thermally conductive metal having a first surface and an opposing second surface, a diffusion barrier plate coupled to the first surface of the thermally conductive metal and the second surface of the thermally conductive metal, and a thermal resistance reducing layer coupled to the diffusion barrier plate.

Abstract: Fine-grained (average grain size 1 nm to 1,000 nm) metallic coatings optionally containing solid particulates dispersed therein are disclosed. The fine-grained metallic materials are significantly harder and stronger than conventional coatings of the same chemical composition due to Hall-Petch strengthening and have low linear coefficients of thermal expansion (CTEs). The invention provides means for matching the CTE of the fine-grained metallic coating to the one of the substrate by adjusting the composition of the alloy and/or by varying the chemistry and volume fraction of particulates embedded in the coating. The fine-grained metallic coatings are particularly suited for strong and lightweight articles, precision molds, sporting goods, automotive parts and components exposed to thermal cycling. The low CTEs and the ability to match the CTEs of the fine-grained metallic coatings with the CTEs of the substrate minimize dimensional changes during thermal cycling and prevent premature failure.

Abstract: A method of bonding dissimilar metal materials each having a different melting point, including: positioning a steel member and an aluminum member to a bonding position; press-contacting a rotation tool to the steel member while the rotation tool is rotated, and inserting the rotation tool into the steel member; controlling an insertion position of the rotation tool to a position where the rotation tool does not break through the steel member; producing a friction heat at a portion between the steel member and the rotation tool; partially softening the steel member and the aluminum member by a conduction heat conducted from the friction heat thereby to allow the two members to cause a plastic flow; and partially stirring the steel member and the aluminum member by the rotation tool thereby to friction-stir weld the steel member and the aluminum member.

Abstract: Disclosed herein is a metal mosaic tile used as the interior finishing material on the wall of a building. The tile includes a metallic board and a metallic cover. Convex parts are provided on the front of the metallic board at regular intervals and concave parts are provided on the back of the metallic board at regular intervals. The metallic cover includes a bent side plate, a top plate and an opening for accommodating at least one of the convex parts of the metallic board, and the upper surface of each convex part adheres to the top plate. The tile has high fire resistance, effectively prevents condensation from occurring, mitigates vibration or noise, has high joining strength and high attaching strength against an object to which the tile is attached, and permits the mass production of metal mosaic tile at lower cost.