Cellular Products Or Processes Of Preparing A Cellular Product, E.g., Foams, Pores, Channels, Etc. Patents (Class 521/50)
  • Patent number: 7074343
    Abstract: Disclosed herein are refrigerant and heat transfer fluid compositions comprising 1,1,1,2,2,4,5,5,5-nonafluoro-4-(trifluoromethyl)-3-pentanone and at least one hydrocarbon. These compositions are useful in refrigeration and air conditioning systems that employ a centrifugal compressor. Also disclosed herein are azeotropic or near azeotropic refrigerant and heat transfer fluid compositions comprising 1,1,1,2,2,4,5,5,5-nonafluoro-4-(trifluoromethyl)-3-pentanone and at least one hydrocarbon.
    Type: Grant
    Filed: February 22, 2005
    Date of Patent: July 11, 2006
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Barbara Haviland Minor, Thomas J. Leck
  • Patent number: 7060736
    Abstract: The selection of additives to improve the solubility of blowing agents may be facilitated by using a method that involves determining and comparing the activity coefficients of prospective additives to the activity coefficients of candidate blowing agents in a given base polymer for producing a polymeric foam article. The method for the selection of an additive may comprise selecting a representative compound for the base polymer and determining a first activity coefficient for a blowing agent in the representative compound. Also selected are several candidate additives, each having a different functional group, and determining a second activity coefficient for the blowing agent in each of the candidate additives. Among the candidate additives is selected the additive, wherein the second activity coefficient is lower than the first activity coefficient. The method may be incorporated into a process for forming polymeric foams and the manufacture of a polymeric foam.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: June 13, 2006
    Assignee: Fine Technology, Inc.
    Inventors: Jay Reimers, Doug Berti
  • Patent number: 6949588
    Abstract: Thermoplastic polymer foams having sound deadening properties satisfactory for demanding applications are provided which have mechanical strength, which are economical to manufacture, and which are hydrolytically stable. Methods of preparing these foams are also provided. The foams are useful in sound management, cushion packaging, filtering, and fluid absorption and exhibit one or more of the following properties: 1) average cell size greater than about 2 mm; 2) substantially open-cell structure and 3) relatively large pores connecting the cells. In order that the foam be acoustically active, the foam should possess a substantially open-cell structure and a relatively low airflow resistivity. Foams with substantially open-cell structure and relatively low airflow resistivity are prepared by mechanically opening a foam having an average cell size greater than about 2 mm. In most cases, such mechanical opening creates relatively large pores connecting the cells.
    Type: Grant
    Filed: March 9, 2004
    Date of Patent: September 27, 2005
    Assignee: Dow Global Technologies Inc.
    Inventor: Chung P. Park
  • Patent number: 6946496
    Abstract: An artificial soil includes a plurality of foam plastic fragments. A gel coating is disposed about substantially each of the fragments. Minerals are disposed within the gel coating.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: September 20, 2005
    Inventor: Paul S. Mankiewicz
  • Patent number: 6933334
    Abstract: In accordance with the present invention, a material for use in a thermal protection system contains a silicone resin binder, a silicone catalyst, ground cork, glass ecospheres, and a silicone solvent. In a preferred embodiment, the material consists of from 65.3 wt % to 72.3 wt % silicone resin, from 6.5 wt % to 7.25 wt % silicone catalyst, from 7.22 wt % to 7.98 wt % ground cork, from 8.36 wt % to 9.24 wt % glass ecospheres, and the balance silicone solvent.
    Type: Grant
    Filed: June 25, 2003
    Date of Patent: August 23, 2005
    Assignee: United Technologies Corporation
    Inventors: Steven A. Cosby, Matthew Kelly, Beth Van Waveren
  • Patent number: 6911522
    Abstract: Compositions based on ?-caprolactone polymer, comprising at least one ?-caprolactone polymer and calcium carbonate. Process for preparing these compositions, which are used for manufacturing articles, in particular films, preferably obtained by extrusion blow-moulding or by flat-die extrusion.
    Type: Grant
    Filed: January 19, 2001
    Date of Patent: June 28, 2005
    Assignee: SOLVAY (Societe Anonyme)
    Inventors: Dino Manfredi, Ivan Claeys
  • Patent number: 6896823
    Abstract: The present invention provides compositions comprising pentafluoropropane, a second component selected from the group consisting of decafluoropropane, perfluorobutyl methyl ether and combinations of these, and a third component selected from the group consisting of methanol, 1,2-trans-dichloroethylene and combinations of these. The present invention further provides for refrigerants, blowing agents, foam compositions, polyol premixes, closed-cell foams, sprayable compositions, and the like, comprising the present compositions.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: May 24, 2005
    Assignee: Honeywell International Inc.
    Inventors: Guillermo J. Hitters, Kane D. Cook, Gary M. Knopeck, Hang T. Pham, Ian R. Shankland, Rajiv R. Singh
  • Patent number: 6855744
    Abstract: The present invention discloses a method for molding complex and intricately shaped high density monolithic carbon, carbon-carbon, graphite, and thermoplastic composites using gelcasting technology. The method comprising a polymeric carbon precursor, a solvent, a dispersant, an anti-foaming agent, a monomer system, and an initiator system. The components are combined to form a suspension which is poured into a mold and heat-treated to form a thermoplastic part. The thermoplastic part can then be further densified and heat-treated to produce a high density carbon or graphite composite. The present invention also discloses the products derived from this method.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: February 15, 2005
    Assignee: UT-Battelle, LLC
    Inventors: James W. Klett, Mark A. Janney
  • Publication number: 20040259964
    Abstract: A plurality of voids are introduced into a polymeric material. One or more stress sensitive components in abutment with a portion of the polymeric material are buffered from one or more stresses through employment of the portion of the polymeric material that comprises one or more voids of the plurality of voids. A movement of the portion of the polymeric material is accommodated through compression of one or more of the one or more voids.
    Type: Application
    Filed: June 20, 2003
    Publication date: December 23, 2004
    Inventors: Kurt R. Carlson, Kristin C. Cooley, John P. Rahn, Manfred Schiruska
  • Publication number: 20040242713
    Abstract: Expandable vinylaromatic polymers which comprise: a) a matrix obtained by polymerizing 50-100% by weight of one or more vinylaromatic monomers and 0.50% by weight of a copolymerizable monomer; b) 1-10% by weight, calculated with respect to the polymer (a), of an expanding agent englobed in the polymeric matrix; c) 0.05-25% by weight, calculated with respect to the polymer (a), of an inorganic filler homogeneously distributed in the polymeric matrix with a substantially spherical granulometry, an average diameter ranging from 0.01 to 100 &mgr;m, a refraction index higher than 1.6 and a white index, as defined in “Colour Index” (third edition published by the Society of Dyers and Colourists, 1982), equal to or lower than 22.
    Type: Application
    Filed: March 2, 2004
    Publication date: December 2, 2004
    Inventors: Dario Ghidoni, Roberto Lanfredi, Gilberto Frigerio, Alessandro Casalini
  • Publication number: 20040242714
    Abstract: The invention provides composite porous membranes comprising a porous hydrophobic substrate coated with difunctional surface-modifying molecules. The difunctional surface-modifying molecules provide a hydrophilic surface without forming branches of interconnected polymer molecules in the pores. The invention also provides a method for making composite porous membranes, such as a composite hydrophilic membrane with reduced concentration of surface modifying molecules required to coat a hydrophobic substrate.
    Type: Application
    Filed: August 22, 2003
    Publication date: December 2, 2004
    Inventors: Oksana Penezina, Manuel M. Pacheco, Dean T. Tsou
  • Publication number: 20040229967
    Abstract: A polymer composition for a conductive roller composed of a rubber component whose main component is an epichlorohidrin rubber containing ethylene oxide at not less than 55 mol % nor more than 95 mol %. Thioureas are added to 100 g of the rubber component as a crosslinking agent at a rate not less than 0.014 mol nor more than 0.080 mol. In a compression set test of a vulcanized rubber described in JIS K6262, a compression set measured at 70° C. for 22-24 hours is less than 15%; and in a volume resistivity value test described in JIS K6911, a volume resistivity value measured at an applied voltage of 1000V is less than 107.5[&OHgr;·cm].
    Type: Application
    Filed: June 22, 2004
    Publication date: November 18, 2004
    Applicant: Sumitomo Rubber Industries, Ltd.
    Inventors: Takayuki Hattori, Tetsuo Mizoguchi, Shunichi Yabushita, Kenichi Uesaka
  • Publication number: 20040229966
    Abstract: The present invention relates to an imaging element comprising at least one image receiving layer and a support, wherein said image receiving layer comprises an open celled microcellular foam. The present invention also relates to an imaging element comprising at least one image receiving layer, an absorbing layer and a support, wherein the absorbing layer comprises an open celled microcellular foam.
    Type: Application
    Filed: May 13, 2003
    Publication date: November 18, 2004
    Applicant: Eastman Kodak Company
    Inventors: Narasimharao Dontula, Jehuda Greener, Cathy A. Fleischer
  • Publication number: 20040225023
    Abstract: The selection of additives to improve the solubility of blowing agents may be facilitated by using a method that involves determining and comparing the activity coefficients of prospective additives to the activity coefficients of candidate blowing agents in a given base polymer for producing a polymeric foam article. The method for the selection of an additive may comprise selecting a representative compound for the base polymer and determining a first activity coefficient for a blowing agent in the representative compound. Also selected are several candidate additives, each having a different functional group, and determining a second activity coefficient for the blowing agent in each of the candidate additives. Among the candidate additives is selected the additive, wherein the second activity coefficient is lower than the first activity coefficient. The method may be incorporated into a process for forming polymeric foams and the manufacture of a polymeric foam.
    Type: Application
    Filed: May 7, 2003
    Publication date: November 11, 2004
    Applicant: FINA Technology, Inc.
    Inventors: Jay Reimers, Doug Berti
  • Publication number: 20040220288
    Abstract: In an exemplary embodiment, the present method includes the stops of providing a polymer resin to be processed: blending particulate boron nitride (BN) and a fluorine-containing polymer with said polymer resin to provide a resin blend: heating said resin blend to obtain a desired flowability valve: and processing said resin blend into a desired shape.
    Type: Application
    Filed: June 18, 2004
    Publication date: November 4, 2004
    Inventors: Eugene A. Pruss, Thomas M. Clere, Stuart K. Randa
  • Publication number: 20040220289
    Abstract: A resin composition containing thermoplastic resin and a flame retardant is sufficiently kneaded and molded and carbon dioxide in a supercritical state is caused to permeate into it. Subsequently, the resin composition is degassed by cooling and/or pressure reduction. As a result of degassing, a resin foam body 1 having a fine and uniform micro-cellular foam structure is obtained. The resin foam body 1 has a cyclic structure in which a resin phase 2 and a pore phase 3 are continuous and intertwined. The obtained resin foam body 1 can suitably find applications such as home OA parts, electric and electronic parts and automobile parts that are required to be highly strong, lightweight and nonflammable.
    Type: Application
    Filed: January 23, 2004
    Publication date: November 4, 2004
    Inventors: Hiromu Saito, Takafumi Oda, Hiroshi Kawato, Toshitaka Kanai, Nobuhiro Watanabe, Takehito Konakazawa
  • Publication number: 20040220287
    Abstract: The invention relates to a low loss foam composition and cable, such as a coaxial cable. The foam composition is formed by heating an olefinic polymer, such as a high density polyethylene, medium density polyethylene, low density polyethylene, linear low density polyethylene, polypropylene, or a combination thereof, into a molten state composition, optionally with a nucleating agent. The molten mixture is extruded under pressure through a die with a blowing agent comprising an atmospheric gas, such as carbon dioxide, nitrogen or air, and a co-blowing agent selected from hydrofluorocarbons, hydrochlorofluorocarbons, or perfluoro compounds, such as HFC-134a. The cable is formed by extruding the foam composition onto a signal carrying conductor and sheathing the foam-coated signal carrying conductor in an appropriate conducting shield.
    Type: Application
    Filed: September 22, 2003
    Publication date: November 4, 2004
    Inventors: Michel F. Champagne, Richard Gendron, Caroline Vachon, Vijay K Chopra, Hugh R Nudd, Sitaram Rampalli
  • Publication number: 20040214908
    Abstract: The invention relates to methods and compositions for preparing all water blown spray polyurethane foams by reacting a polyisocyanate with a polyol blend. The polyol methods and compositions of the invention comprises a polyol component, water, a cell opening agent, and a diluent. Polyurethane foams prepared according to the invention meet the physical and processing requirements stipulated by the industry.
    Type: Application
    Filed: May 17, 2004
    Publication date: October 28, 2004
    Inventor: Warren A. Kaplan
  • Publication number: 20040209966
    Abstract: An aqueous air foam comprising a non-crosslinked cellulose ether selected from C1-C3-alkyl celluloses, C1-C3-alkyl hydroxy-C1-3-alkyl celluloses, hydroxy-C1-3-alkyl celluloses, or mixed hydroxy-C1-C3-alkyl celluloses, the foam having a foam quality FQ of from 60 to 97 percent and the foam quality being defined as FQ(%)=[air volume/(air volume+fluid volume)×100].
    Type: Application
    Filed: May 27, 2004
    Publication date: October 21, 2004
    Inventors: Paul J. Sheskey, Colin M. Keary
  • Patent number: 6803495
    Abstract: An open-celled polyurethane foam formed from a composition comprising an active hydrogen-containing component, an organic polyisocyanate component having an average isocyanate functionality of 2.00 to 2.25, a surfactant component, and a catalyst. The foam has a thickness of about 6 to about 20 mils; a density of about 10 to about 50 pcf; an average cell diameter of about 25 to about 80 microns; and cell openings having an average diameter of about 1 to about 25 microns, wherein the ratio of average cell diameter to average cell opening diameter is about 3 to about 10; a water vapor transmission rate of greater than about 1000 grams per square meter per day, and which do not leak water or similar fluids. Such foams find particular utility as backings for bandages.
    Type: Grant
    Filed: June 27, 2001
    Date of Patent: October 12, 2004
    Assignee: World Properties, Inc.
    Inventor: Scott S. Simpson
  • Publication number: 20040198850
    Abstract: A low-k organic dielectric material having stable nano-sized porous is provided as well as a method of fabricating the same. The porous low-k organic dielectric material is made from a composition of matter having a vitrification temperature (Tv-comp) which includes a b-staged thermosetting resin having a vitrification temperate (Tv-resin), a pore generating material, and a reactive additive. The reactive additive lowers Tv-comp below Tv-resin.
    Type: Application
    Filed: April 19, 2004
    Publication date: October 7, 2004
    Applicants: INTERNATIONAL BUSINESS MACHINES CORPORATION, DOW GLOBAL TECHNOLOGIES INC.
    Inventors: Eric Connor, James P. Godschalx, Craig J. Hawker, James L. Hedrick, Victor Yee-Way Lee, Teddie P. Magbitang, Robert D. Miller, Q. Jason Niu, Willi Volksen
  • Patent number: 6797051
    Abstract: A more controllable fibrous acoustic ceiling patch or textured material in the form of a sprayable composition includes a base, a filler, an adhesive binder, an anti-foaming agent, a suspension agent, and fibrous materials. The more controllable acoustic ceiling patch is storable and dispensable from a pressurized dispenser having a delivery nozzle. An aerosol system with a spray nozzle is included on the container for selective discharge of the textured material onto a prepared patch area, which may be on a drywall or support panel so as to match and blend with the surrounding acoustic ceiling surface area in order to provide a continuous and unbroken coextensive surface texture of mechanically and visually matched material.
    Type: Grant
    Filed: February 22, 2002
    Date of Patent: September 28, 2004
    Assignee: Spraytex, Inc.
    Inventor: John R. Woods
  • Publication number: 20040181003
    Abstract: The present invention provides a thermally expandable material expandable from a compressed state by heat, which comprises a form material comprising a crosslinked rubber having impregnated with a crystalline thermoplastic resin and which is compressed. Also disclosed are a joint material and a soundproof cover for an automobile engine, each comprising the thermally expandable material.
    Type: Application
    Filed: March 9, 2004
    Publication date: September 16, 2004
    Applicant: NICHIAS CORPORATION
    Inventors: Atsushi Murakami, Kinro Hashimoto
  • Patent number: 6790820
    Abstract: The present invention provides compositions comprising an HFC component and a non-HFC component consisting essentially of methanol, having boiling points that are unexpectedly low and relatively constant, and uses thereof.
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: September 14, 2004
    Assignee: Honeywell International, Inc.
    Inventors: Mary C. Bogdan, Gary M. Knopeck, Hang T. Pham, Rajiv R. Singh, Kane D. Cook
  • Publication number: 20040176483
    Abstract: Systems, devices and methods are provided that are related to cellular materials that have a precisely-determined arrangement of voids formed using surface transformation. In various embodiments, the cellular materials are suitable for use in various structural, mechanical and/or thermal applications. One aspect of the present subject matter is a method of forming cellular material. According to various embodiments of the method, a predetermined arrangement of the plurality of holes is formed in a volume of material through a surface of the volume of material. The volume of material is annealed such that the volume of material undergoes a surface transformation in which the arrangement of the plurality of holes is transformed into a predetermined arrangement of at least one empty space below the surface of the volume of material. Other aspects are provided herein.
    Type: Application
    Filed: March 5, 2003
    Publication date: September 9, 2004
    Applicant: Micron Technology, Inc.
    Inventor: Joseph E. Geusic
  • Publication number: 20040176484
    Abstract: Thermoplastic polymer foams having sound deadening properties satisfactory for demanding applications are provided which have mechanical strength, which are economical to manufacture, and which are hydrolytically stable. Methods of preparing these foams are also provided. The foams are useful in sound management, cushion packaging, filtering, and fluid absorption and exhibit one or more of the following properties: 1) average cell size greater than about 2 mm; 2) substantially open-cell structure and 3) relatively large pores connecting the cells. In order that the foam be acoustically active, the foam should possess a substantially open-cell structure and a relatively low airflow resistivity. Foams with substantially open-cell structure and relatively low airflow resistivity are prepared by mechanically opening a foam having an average cell size greater than about 2 mm. In most cases, such mechanical opening creates relatively large pores connecting the cells.
    Type: Application
    Filed: March 9, 2004
    Publication date: September 9, 2004
    Inventor: Chung P. Park
  • Publication number: 20040167237
    Abstract: It is intended to provide asymmetric porous films which are usable in blood dialysis, plasma separation, etc. and particularly excellent in the performance of selectively separating (fractionating) plasma protein, show little endogenous coagulation, complement or quinine activily and have an extremely high biocompatibility. Porous films made mainly of a synthetic polymer and having an asymmetric structure wherein, in the sectional structure, a dense layer substantially not charged at least on the outermost surface is provided in the side on which a liquid to be treated is loaded and at least part of the film other than the outermost surface is negatively charged. In the above films, the dense layer non-charged at least on the outermost surface serves as a size barrier while the part of the film other than the outermost surface serves as a charge barrier.
    Type: Application
    Filed: April 7, 2004
    Publication date: August 26, 2004
    Inventors: Sung-Teh Kim, Chieko Yamamoto, Toshinori Koizumi, Masatoshi Saitoh, Shunji Maniwa
  • Patent number: 6777382
    Abstract: The present invention provides compositions comprising an HFC component and a non-HFC component consisting essentially of methanol, having boiling points that are unexpectedly low and relatively constant, and uses thereof.
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: August 17, 2004
    Assignee: Honeywell International Inc.
    Inventors: Mary C. Bogdan, Kane D. Cook, Hang T. Pham, Gary M. Knopeck, Rajiv R. Singh
  • Publication number: 20040144726
    Abstract: Mesoscopically ordered, hydrothermally stable metal oxide-block copolymer composite or mesoporous materials are described herein that are formed by using amphiphilic block copolymers which act as structure directing agents for the metal oxide in a self-assembling system.
    Type: Application
    Filed: April 5, 2004
    Publication date: July 29, 2004
    Inventors: Bradley F. Chmelka, Earl Danielson, Galen D. Stucky
  • Patent number: 6759080
    Abstract: The invention discloses methods for making foams by photopolymerizing emulsions comprising a reactive phase and a phase immiscible with the reactive phase components. Foams made from water-in-oil emulsions, including high internal phase emulsion are disclosed. Articles and uses for the foams are also described.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: July 6, 2004
    Assignee: 3M Innovative Properties Company
    Inventors: Kristin La Velle Thunhorst, Mark David Gehlsen, Robin Edgar Wright, Eric Wayne Nelson, Steven Dean Koecher, Douglas Gold
  • Publication number: 20040124554
    Abstract: This invention relates to an isolation gasket intended to reduce the damage and wear of finishing layers, such as ceramic tiles, when installed over a rigid support layer, such as concrete. The disclosed isolation gasket prevents the propagation of cracks that may develop in the supporting layer through to the finishing layer. A preferred isolation gasket is a low-density, crosslinked polyolefin foam having a density of from about 60 kg/m3 to about 200 kg/m3, a compressive strength of from about ⅕ kg/cm2 to about 8 kg/cm2, a shear strength of at least 2 mm, and a thickness of at least 0.5 mm.
    Type: Application
    Filed: September 22, 2003
    Publication date: July 1, 2004
    Applicant: Toray Plastics (America), Inc.
    Inventors: Jeff Lippy, Glenn Owens, Andrew Aitken, Alan Franc
  • Patent number: 6756428
    Abstract: A microbe-inhibiting (MI) compound is incorporated into a biodegradable polymer composition most preferably, a starch-based polymer, to inhibit microbial growth and to attenuate the biodegradation of the polymer composition. Such a composition is used to manufacture any of a number of articles, particularly those that come in contact with foods such as foam containers and fruit shock absorber nets as well as packing materials such as loose fill pellets.
    Type: Grant
    Filed: March 12, 2003
    Date of Patent: June 29, 2004
    Assignee: Seefar Technologies, Incorporated
    Inventor: Matthew Denesuk
  • Publication number: 20040122118
    Abstract: A method of manufacturing a low air-permeability flexible polyurethane foam block through an employment of at least polyol, an isocyanate compound, a catalyst, a foaming agent and a foam stabilizer, the method being featured in that an open-cell flexible polyurethane foam block having an air-permeability of not more than 5 cc/cm2/sec is enabled to be formed without accompanying an opening of the cells step called healthy bubble and without substantial variation of air-permeability.
    Type: Application
    Filed: July 23, 2003
    Publication date: June 24, 2004
    Applicant: Tokyo Quality One Corporation
    Inventor: Takahiro Tanaka
  • Patent number: 6739344
    Abstract: A cellulose acetate structure excellent in its biodegradability. At least a surface region of the structure includes a biodegradable cellulose acetate composition containing a biodegradation promoting agent contained in cellulose acetate. The agent includes at least one compound selected from the group consisting of a salt of an oxygen acid of phosphorus, an ester of an oxygen acid of phosphorus or a salt thereof, carbonic acid and a salt thereof.
    Type: Grant
    Filed: August 30, 2001
    Date of Patent: May 25, 2004
    Assignee: Japan Tobacco Inc.
    Inventor: Yoichiro Yamashita
  • Publication number: 20040097604
    Abstract: Rigid foams having improved insulation properties are made by reacting a polyisocyanate with an isocyanate-reactive material in the presence of a blowing agent mixture composed of from about 5 to about 50 parts by weight of HFC-134a and from about 50 to about 95 parts by weight of HFC-245fa.
    Type: Application
    Filed: November 15, 2002
    Publication date: May 20, 2004
    Inventors: Steven L. Schilling, Herman P. Doerge, Edward E. Ball
  • Publication number: 20040089963
    Abstract: The invention relates to a process for machining a flexible foam. The flexible foam is treated to temporarily harden the foam. The hardened foam is machined. The foam is then returned to its original flexible state.
    Type: Application
    Filed: September 20, 2002
    Publication date: May 13, 2004
    Inventors: John R. Olari, Donald L. Allen
  • Publication number: 20040082673
    Abstract: The use of an adduct of an isocyanate resin and an isocyanate-reactive epoxy resin in an expandable thermosettable composition helps to reduce the tackiness of the composition and also increases its dimensional stability, as compared to compositions in which only non-adducted epoxy resins are present.
    Type: Application
    Filed: April 23, 2002
    Publication date: April 29, 2004
    Inventor: Rajat K. Agarwal
  • Publication number: 20040082674
    Abstract: In one of its aspects, the invention relates to a foam element comprising an isocyanate-based foam matrix having surface, at least a portion of the surface comprising at least one channel having a channel surface, the channel surface being coated with a substantially fluid impermeable material. The foam element is particularly useful in a climate-control vehicular (e.g., automobile) seat.
    Type: Application
    Filed: October 21, 2003
    Publication date: April 29, 2004
    Applicant: Woodbridge Foam Corporation
    Inventors: Matt Smith, Adam King
  • Publication number: 20040077738
    Abstract: The invention provides an aerogel-hollow particle binder composition comprising an aqueous binder, hydrophobic aerogel particles, and hollow, non-porous particles, as well as an insulation composite comprising the aerogel-hollow particle binder composition, and a methods of preparing the aerogel-hollow particle binder composition and insulation composite.
    Type: Application
    Filed: May 15, 2003
    Publication date: April 22, 2004
    Applicant: Cabot Corporation
    Inventors: Rex James Field, Beate Scheidemantel
  • Patent number: 6719923
    Abstract: The invention relates to a paste, which can undergo screen printing, for producing a porous polymer membrane. Said paste contains at least one polymer, one or more solvents for the polymer having a boiling point of >100° C., one or more non-solvents for the polymers (pore-forming agents) having a higher boiling point than that of the solvent(s), and contains a hydrophilic viscosity modifier.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: April 13, 2004
    Assignee: Inverness Medical Limited
    Inventors: Matthias Stiene, Birgit Von Tiedemann, Jamie Roders, Lucy Macgregor, Jerry McAleer, Alan McNeilage
  • Publication number: 20040054020
    Abstract: The invention relates to expandable polyolefin particles containing expanding agents, said particles being coated with between 0.01 and 3 wt. % of a salt and/or an ester of a long-chained fatty acid, preferably with calcium stearate, in order to prevent agglutination during expansion.
    Type: Application
    Filed: July 16, 2003
    Publication date: March 18, 2004
    Inventors: Christian Maletzko, Uwe Keppeler, Klaus Hahn, Isidor de Grave
  • Publication number: 20040039072
    Abstract: Polymer foams having a good balance of high sound absorption, low thermal conductivity and generally low water absorption are disclosed which are obtainable by perforating (i.e., hole punching) a polymer foam having a moderately large cell size (1.5 mm to 4 mm) and an open content not greater than 40 percent to increase the open cell content of the foam by at least about 10 percent relative to the non-perforated foam, the polymer foam matrix preferably made of a thermoplastic foam, such as a low-density polyethylene (LDPE) resin, a high melt strength (HMS) polypropylene resin (PP), or a blend of an HMS PP resin and an LDPE resin, optionally containing a cell size enlarging agent such as glycerol monostearate, an antioxidant, carbon black and/or flame retardant additives, using a volatile organic compound, e.g. isobutane, as blowing agent.
    Type: Application
    Filed: August 22, 2002
    Publication date: February 26, 2004
    Inventor: Chung P Park
  • Publication number: 20040010048
    Abstract: Devices and processes (e.g., improved Plasticized Melt Flow processes (PMF) or improved Phase Separation Polymer Concentration (PSPC), etc.) used to make resorbable and non-resorbable structures for treating and/or healing of tissue defects are disclosed. Among the advantages of using these improved processes are the preservation of molecular weight and the broadening of the processing conditions for temperature sensitive polymers and therapies This reduction in processing temperature, pressure and time can help to preserve the molecular weight and/or integrity of the final product or any additive incorporated therein. The present invention relates to an improved porous implant wherein the pores of the implant present a second modeling material on their surfaces. This second material provides a textured or roughened face to the internal surfaces of pores.
    Type: Application
    Filed: August 15, 2002
    Publication date: January 15, 2004
    Inventors: Douglas G. Evans, Jeffrey C. Kelly, Todd M. DeWitt
  • Publication number: 20040006148
    Abstract: In a process for forming low-density foamed articles, a blend of foamable thermoplastic material and physical foaming agent concentrate is mixed and melted and expanded to form an extruded foam article.
    Type: Application
    Filed: July 7, 2003
    Publication date: January 8, 2004
    Applicant: POLYMER 5
    Inventors: Richard E. Harris, Hariharan Rajaraman, Duane E. Peterson
  • Publication number: 20040006146
    Abstract: Devices and processes (e.g., improved Plasticized Melt Flow processes (PMF) or improved Phase Separation Polymer Concentration (PSPC), etc.) used to make resorbable and non-resorbable structures for treating and/or healing of tissue defects are disclosed. Among the advantages of using these improved processes are the preservation of molecular weight and the broadening of the processing conditions for temperature sensitive polymers and therapies (e.g. polylactide, polyglycolide, polycaprolactone or Cisplatin, etc.). This reduction in processing temperature, pressure and time can help to preserve the molecular weight and/or integrity of the final product or any additive incorporated therein. Additionally, pore size and shape tailoring can increase the osteoconductive nature of the device.
    Type: Application
    Filed: July 6, 2002
    Publication date: January 8, 2004
    Inventors: Douglas G. Evans, Jeffrey C. Kelly, Todd M. DeWitt
  • Publication number: 20040006147
    Abstract: An exotherm reducing additive including a tetrahalogenated ionic compound and an exotherm reducing additive composition for organic polymer compositions including an exotherm reducing-effective amount of the tetrahalogenated ionic compound, a solvent for the tetrahalogenated ionic compound, and a diluent compatible with the tetrahalogenated ionic compound, the solvent and the organic polymer composition, The tetrahalogenated ionic compound preferably is a tetrahalogenated borate, and more specifically lithium or sodium tetrafluoroborate. Organic polymer compositions containing the additive also are provided, as are methods incorporating the additive into the polymer compositions.
    Type: Application
    Filed: March 13, 2003
    Publication date: January 8, 2004
    Inventor: Dennis R. Spicher
  • Patent number: 6670404
    Abstract: This relates variously to techniques for comminuting polymeric foams, to techniques for preparing polymeric foams containing that comminuted foam, and to the resulting comminuted foam powder and polymeric foams. The procedures may be used on foams containing production contaminants such as polyolefins, paper, and foam skins and on other foams containing consumer contaminants such as wood, metal, leather, etc. The comminuted foam powder, with or without contaminants, preferably is screened or sifted to obtain a foam powder having a particle size of about 2 mm or less.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: December 30, 2003
    Assignee: Mobius Technologies, Inc.
    Inventors: Bryan Martel, Robert Villwock, Herman Stone
  • Publication number: 20030225172
    Abstract: This invention relates to foam insulating products, particularly extruded polystyrene foam, with increasing the cell orientation and reducing cell anisotropic ratio, as well as the process method for making the products thereof for improving the insulating properties and for reducing the manufacturing cost of the foam products. Alternatively, foam insulating products having increased cell compressive strength may be made by decreasing the cell orientation and increasing the cell anisotropic ratio.
    Type: Application
    Filed: May 31, 2002
    Publication date: December 4, 2003
    Inventors: Larry M. Miller, Raymond M. Breindel, Mitchell Z. Weekley, Thomas E. Cisar
  • Publication number: 20030220407
    Abstract: A storage-stable moisture-curing one-component fire-retardant polyurethane system, useful as adhesive, sealant or coating material, comprising at least one hydrated mineral having a water-content of less than 0.1% and being treated with a moisture-reactive compound, and at least one binder on isocyanate basis. Such PU-systems preferably further comprise at least one phosphorus-containing compound, most preferably a phosphorus-containing plasticizer, which is preferably halogen-free. The binder on isocyanate basis has preferably an isocyanate content in the range of from 0.01 to 10% by weight referred to the total weight of the system.
    Type: Application
    Filed: December 20, 2002
    Publication date: November 27, 2003
    Inventors: Joel Chaignon, Francois Adeleu, Jean-Marc Leleu, Peter Merz, Ukiwo Obasi Onuoha
  • Publication number: 20030216483
    Abstract: Granulated hydrophilic urethane polymer foam products with controlled release or contact of agents and additives, formed from the reaction product of an aqueous formulation comprising limited quantities of an absorbent polymer, an agent or additive from the group of detergents, soaps, abrasives, waxes, polishes, drugs, cosmetics, biologicals, volatiles, chemicals, water emulsions, water mixture with solid particles and optionally selective additives with adequate water and a predetermined ratio of hydrophilic urethane prepolymer to provide the polymerized solid. The agents and additives if any, are homogenously incorporated strands, fibers and intercellular structures of the matrix for the formed urethane polymer foam product to materially increase mass transfer between the agents and additives and a target in the effluent. The hydrophilic urethane polymer will allow intimate contact between agent/additive and effluent target.
    Type: Application
    Filed: April 3, 2003
    Publication date: November 20, 2003
    Applicant: H.H. Brown Shoe Technologies, Inc. d/b/a Dicon Technologies
    Inventors: Paul F. Hermann, Wayne Celia