Windings And Core Structure Patents (Class 310/179)
  • Patent number: 6965183
    Abstract: The invention includes an electric machine having a rotor, stator and at least one winding in the stator adapted to conduct a current, and a secondary winding, electrically isolated from the first winding and inductively coupled to the first winding, which may be used to control at least one of the output voltage and current of the first winding.
    Type: Grant
    Filed: May 27, 2003
    Date of Patent: November 15, 2005
    Assignee: Pratt & Whitney Canada Corp.
    Inventor: Kevin Allan Dooley
  • Patent number: 6965182
    Abstract: Disclosed is a pole-change type motor that provides a variable-speed (two-pole or four-pole type) operation system capable of reducing the load of the motor of the normal operation system and improving the cooling efficiency. In case of a quick operation, the motor switches over to the two-pole type according to the control of a relay section. At this time, the load of the motor is reduced by offsetting an abnormal magnetic field distribution formed due to the same polarity of adjacent main windings using compensation windings of an opposite polarity. If the quick operation is needed, the motor switches over to the two-pole type, and operates at a high speed to achieve the quick cooling. Then, if a standard operation is possible with the lapse of the predetermined time, the motor switches over to the four-pole type, and operates at a low speed to achieve an effective cooling.
    Type: Grant
    Filed: September 10, 2001
    Date of Patent: November 15, 2005
    Assignee: LG Electronics Inc.
    Inventors: Seung-Kiu Jeong, Moon-Kyoung Son, Tae-Uk Jung
  • Patent number: 6960857
    Abstract: A stator winding is provided with three distributed winding phase portions each constructed by installing a conductor wire in every third slot. Slot-housed portions of the conductor wires are formed with a rectangular cross section and coil end portions are formed with a circular cross section.
    Type: Grant
    Filed: August 27, 2002
    Date of Patent: November 1, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Atsushi Oohashi, Yoshihito Asao, Takushi Takizawa, Yukiyoshi Ohnishi, Hiroshi Hosokawa
  • Patent number: 6958560
    Abstract: The invention relates to a winding arrangement for an electric machine with a polyphase winding, in which a plurality of coils or coil groups connected in parallel (50, 52, 54, 56) are connected with a conductor rail (40, 42, 44, 46). This makes it possible to connect the coil ends directly and without connecting pieces with the electric power supply. The conductor rails (40, 42, 44, 46) are preferably arranged at one or both face sides of the post of the electric machine below the slot openings, i.e., in the area of the back of the post. Furthermore, the invention is aimed at an corresponding manufacturing method for a winding arrangement of a polyphase winding for an electric machine, in which the coils or coil groups connected in parallel (50, 52, 54, 56) of the winding are connected with one of the conductor rails (40, 42, 44, 46).
    Type: Grant
    Filed: February 15, 2002
    Date of Patent: October 25, 2005
    Assignee: Temic Automotive Electric Motors GmbH
    Inventors: Georg Holzheu, Ulrich Masberg, Michael Menhart, Andreas Gründl, Bernhard Hoffmann, Reinhard Rasch
  • Patent number: 6958561
    Abstract: A stator winding structure of a motor or a generator includes plural separate different-shaped rod conductors combined to form a collective winding structure to take the place of a conventional winding structure which has a coil wire wound continuously. The different-shaped rod conductors can be designed in shape to match with the sizes of the coil slots to increase a slot occupied rate of the conductors and to prevent the conductors from bent during the coil winding process. The stator winding structure is especially applicable to a motor or a generator with large power and difficult in multi-electrode winding, facilitating winding and enhancing a slot occupied rate of the conductors and also reducing copper loss during output of large current.
    Type: Grant
    Filed: February 27, 2004
    Date of Patent: October 25, 2005
    Assignee: Unique Product & Design Co., Ltd.
    Inventor: Gordon Liao
  • Patent number: 6956313
    Abstract: A method and apparatus for a generator coil includes a plurality of stacked windings in a rotor where individual turns are stacked in parallel sided radial slots in the rotor. Each successive turn has the same width substantially corresponding to a constant width of each slot, wherein a first turn has a first thickness and a second turn has a second thickness thicker than said first thickness. The second turn is employed in regions of high temperature thereby reducing the temperature thereof.
    Type: Grant
    Filed: January 23, 2004
    Date of Patent: October 18, 2005
    Assignee: General Electric Company
    Inventors: Lamyaa Abdel-Alle El-Gabry, Steven William Jones
  • Patent number: 6951054
    Abstract: A manufacturing method includes a step of setting prescribed dimensions L and p, a wire feeding step of feeding a wire on a turning base surface by the dimension L, a turning step of turning the wire on the turning base surface to thereby form a first turning portion, a straight first portion, a second turning portion and a straight second portion, and a pushing step of pushing the straight first portion or the straight second portion so that it goes away from the turning base surface by the dimension p. A manufacturing apparatus that executes the above steps is also disclosed.
    Type: Grant
    Filed: February 6, 2003
    Date of Patent: October 4, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yutaka Hirota, Yoshihiro Harada, Atsushi Oohashi
  • Patent number: 6946763
    Abstract: A vibration motor includes: a lower case provided with a lower board; an upper case coupled with the lower case; a four-pole magnet provided on the lower case; a shaft supported between the lower case and the upper case; a rotor rotatably supported by the shaft with an eccentricity, in which a pair of coils is provided in the rotor at an angle ranging form 135° to 142° between centerlines thereof; a commutator formed on a bottom of the rotor with six segments; and a pair of brushes having lower parts contacted with the lower board and upper parts contacted with the segments of the commutator at an angle of 90° therebetween.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: September 20, 2005
    Assignee: LG Innotek Co., LTD
    Inventor: Young Il Park
  • Patent number: 6946768
    Abstract: The winding (W1) comprises at least two poles and at least one phase, with which the poles are wound. The phase comprises at least two parallel-wired winding branches (1WA, 1WB, 1WC, 1WD). At least two of the winding branches (1WA, 1WB) are different from each other in the winding of at least one of the poles (P1). At least one pole (P1) is wound from at least two winding branches (1WB, 1WC, 1WD). At least one of the winding branches (1WA, 1WB, 1WC, 1WD) is included in the winding of at least two poles. The poles are wound with the winding branches (1WA, 1WB, 1WC, 1WD) in the sense of an essentially symmetrical current loading of the phase.
    Type: Grant
    Filed: December 2, 2003
    Date of Patent: September 20, 2005
    Assignee: Siemens Aktiengesellschaft
    Inventor: Ralf Kruse
  • Patent number: 6940204
    Abstract: A low-vibration/noise brushless motor capable of limiting the height of coil ends, and a low-current-leak hermetic compressor includes the brushless motor. This brushless motor is of a three-phase full-pitch-winding type including a stator having coils (20) inserted in slots in a one coil per one slot manner. Coil ends (21) of the coils (20) are arranged such that the first coil (201) is arranged outside the second and third coils (202, 203) in a place (A) where the second and third coils (202, 203) are inserted in a pair of slots adjacent to each other, the second coil (202) is arranged from inside of the first coil (201) to outside of the third coil (203) in a place (B) where the first and third coils are inserted in another pair of slots adjacent, and the third coil (203) is arranged inside the first and second coils (201, 202) in a place (C) where the first and second coils (201, 202) are inserted in still another pair of adjacent slots. The coil ends (21) are shaped in the axial direction.
    Type: Grant
    Filed: July 1, 2003
    Date of Patent: September 6, 2005
    Assignees: Matsushita Electric Industrial Co., Ltd., Kabushiki Kaisha Toyota Jidoshokki
    Inventors: Akihiko Yamazaki, Shinichi Okuyama, Yasutake Seki, Hiroshi Murakami, Hisakazu Kataoka, Osaaki Morino, Yasuharu Odachi, Ken Suitou
  • Patent number: 6940201
    Abstract: A vehicular alternator has a stator winding, in which a middle point of one phase winding is connected to a winding finish end of another phase winding in a cyclic manner among the three-phase windings. A ?-connection portion is formed by a portion between the middle points and the winding finish ends of the respective phase windings and a Y-connection portion is formed by a portion other than the ?-connection portion. The output characteristic of the vehicular alternator is variable depending on a position of the middle point.
    Type: Grant
    Filed: February 19, 2002
    Date of Patent: September 6, 2005
    Assignee: Denso Corporation
    Inventor: Atsushi Umeda
  • Patent number: 6940205
    Abstract: The present invention provides a permanent-magnet-synchronous-motor having a stator with concentrating windings with the following structure so that permanent magnet (6) is hard to subjected to demagnetization magnetic field: 0.3 Lg<La?2.0 Lg, where La is a clearance between teeth of stator (1), and Lg is an air-gap between stator (1) and rotor (2), and yet outer walls of both ends of the permanent magnet (6) disposed within rotor (2) in a rim direction are tapered toward inside from a rotor rim in a radial direction and thus form recessed section on the outer walls of the magnets. As a result, withstanding force against demagnetization is expected to increase.
    Type: Grant
    Filed: March 7, 2000
    Date of Patent: September 6, 2005
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hiroshi Murakami, Yukio Honda, Shizuka Yokote, Yoshinari Asano, Yukitoshi Wada, Hideo Hirose, Yasuaki Matsushita
  • Patent number: 6936947
    Abstract: In a plant containing a turbo-generator the magnetic circuit of the turbo-generator is included in an electric generator which directly supplies a high supply voltage of 20-800 kV, preferably higher than 36 kV. The insulation of the generator is built up of a cable (6) comprising one or more current-carrying conductors (31) with a number of strands (36) surrounded by outer and inner semiconducting layers (34, 32) and intermediate insulating layers (33). The outer semiconducting layer (34) is at earth potential. The phases of the winding are Y-connected. The Y-point may be insulated and protected from over-voltage by means of surge arresters, or else the Y-point may be earthed via a suppression filter.
    Type: Grant
    Filed: May 27, 1997
    Date of Patent: August 30, 2005
    Assignee: ABB AB
    Inventors: Mats Leijon, Peter Templin, Claes Ivarson, Lars Gertmar, Peter Carstensen, Bertil Larsson, Sören Berggren, Erland Sörensen, Bertil Berggren, Gunnar Kylander, Mons Hölleland
  • Patent number: 6936948
    Abstract: The invention includes an electric machine having a rotor, stator and at least one winding in the stator adapted to conduct a current, and a secondary winding, electrically isolated from the first winding and inductively coupled to the first winding, which may be used to control at least one of the output voltage and current of the first winding.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: August 30, 2005
    Assignee: Pratt & Whitney Canada Corp.
    Inventors: Joshua Bell, Kevin Allan Dooley
  • Patent number: 6935012
    Abstract: Each of a plurality of unit windings 41 is formed by being divided into a first winding section 42 having opened end portions and a second winding section 43, and the first winding section 42 is shaped in such a manner that a step in radial direction of a stator core 2 is formed between opposing side sections 46 and 47 and the opened end sections are bent in the crossing over direction of the winding so that open ends 443 and 444 of the opened end sections 44 oppose each other in the radial direction of the stator core 2, then the open ends 443 and 444 are connected by winding conductor pieces 431 and 432 of the second winding section to complete the unit winding 41, thereby, end sections of a stator winding are shortened and a small size dynamo electric machine is realized.
    Type: Grant
    Filed: August 10, 2004
    Date of Patent: August 30, 2005
    Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.
    Inventors: Takashi Yasuhara, Toshiaki Ueda, Yasuhiko Kimura, Sanshiro Obara, Suetaro Shibukawa
  • Patent number: 6936949
    Abstract: A rotation angle detector includes a stator core (2) comprised of a plurality of core sheets (4) each having plural core members (4a) each including a tooth and a yoke portion (5a, . . . , 5h, 4b) disposed in a strip-like array with adjacent core members being coupled to one another by coupling means (4d) at yoke end portion. The core member is laminated. The stator core is shaped into an annular form by bending the core members at coupled portions so that the tooth portions extend centrally while capable of extending substantially linearly upon expansion thereof. An exciting winding (8) and output windings (9, 10) of n phases are wound on the tooth portions. A rotor core (3) is disposed rotatably relative to the stator core such that gap permeance between the rotor core and the tooth portions changes sinusoidally as a function of the rotation angle.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: August 30, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Satoru Akutsu, Tetsunao Takaki, Masafumi Okazaki, Toshinori Tanaka, Akira Hashimoto, Kazuyuki Yamamoto, Takeshi Sugiyama, Hideki Megata
  • Patent number: 6933818
    Abstract: A torque motor may include a rotor having at least two magnets disposed thereon, and a stator having a core and at least one coil. The magnets are arranged and constructed so that the outer surfaces thereof alternately have a N pole and a S pole. The magnets cover the rotor over an angle of less than 360 degrees. The core has a first and second magnetic pole elements. The magnetic pole elements are arranged and constructed such that an angle defined between a first straight line passing through a center of the first magnetic element and a center of rotation of the rotor and a second straight line passing through a center of the second magnetic element and the center of rotation of the rotor is less than 180 degrees.
    Type: Grant
    Filed: June 24, 2004
    Date of Patent: August 23, 2005
    Assignee: Aisan Kogyo Kabushiki Kaisha
    Inventor: Susumu Kaneshige
  • Patent number: 6933646
    Abstract: To simplify a winding structure of a stator and a rotor of an alternating current electric machine, in a winding a magnetic field formation of a magnetic pole portion is formed with a bobbin structure. In a structural aspect, an eddy current is lessened in an alternating magnetic field. An iron core is formed with a module work and has a reduced metal die cost and it correspond to an alternation in pole number and an iron core having different capacity.
    Type: Grant
    Filed: August 29, 2002
    Date of Patent: August 23, 2005
    Inventor: Yuki Kinoshita
  • Patent number: 6911752
    Abstract: A concatenated motor assembly for providing rotational power that includes a continuous rotatable shaft cooperating with a first motor module assembly. The first motor module assembly communicates with a motor coupling unit, which in turn communicates with a second motor module. The second motor module and the motor coupling unit each cooperate with the rotatable shaft. The first and second motor modules are wound rotor electric motor. The first motor module assembly generates and provides an induced current to the motor coupling unit, which in turn provides power input to the second motor module assembly.
    Type: Grant
    Filed: July 15, 2002
    Date of Patent: June 28, 2005
    Assignee: Wood Group ESP, Inc.
    Inventors: Stephen M. Breit, O. Howard Glaze
  • Patent number: 6911758
    Abstract: Output wires are all led out of Address 1 in slots and vibration-absorbing bent portions are formed on all of the output wires between a leader portion led out from a rear-end coil end group and a tip portion of the output wire.
    Type: Grant
    Filed: March 19, 2004
    Date of Patent: June 28, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventor: Atsushi Oohashi
  • Patent number: 6899917
    Abstract: The present invention provides for a powdered epoxy composition particularly well suited for coating electrical windings. The composition comprises (a) from about 30 to 40 wt % of at least one crystalline epoxy; (b) from about 10 to 40 wt % of at least one phenolic resole resin; and (c) from about 1 to 40 wt % of at least one multifunctional branched hindered phenol, wherein all weight percentages are based on the total weight of said composition.
    Type: Grant
    Filed: December 27, 2001
    Date of Patent: May 31, 2005
    Assignee: 3M Innovative Properties Company
    Inventors: Curtis R. Guilbert, Neil L. Hanssen
  • Patent number: 6894416
    Abstract: The magnetic circuit of a generator in a hydro-generator plant is arranged to directly supply a high supply voltage of 20-800 kV, preferably higher than 36 kV. The generator is provided with solid insulation and its winding includes a cable (6) comprising one or more current-carrying conductors (31) with a number of strands (36) surrounded by at least one outer and one inner semiconducting layer (34, 32) and intermediate insulating layers (33). The outer semiconducting layer (34) is at earth potential. The stator winding may be produced with full or fractional slot winding, the phases of the winding being Y-connected. The Y-point may be insulated and protected from over-voltage by means of surge arresters, or else the Y-point may be earthed via a suppression filter. The invention also relates to a hydro-generator plant, a generator included in the plant and a procedure for building such a plant.
    Type: Grant
    Filed: May 27, 1997
    Date of Patent: May 17, 2005
    Assignee: ABB AB
    Inventors: Mats Leijon, Bo Hernnäs, Peter Carstensen, Mons Hölleland, Peter Templin, Lars Gertmar, Claes Ivarson, Erland Sörensen, Gunnar Davidsson, Gunnar Kylander, Bertil Larsson, Sören Berggren, Bertil Berggren, Jan-Anders Nygren, Bengt Rydholm, Hans-Olof Kalldin
  • Patent number: 6894418
    Abstract: An arrangement of coils of different configurations for use in the stator of a slotless radial gap electromotive machine is described. The coils include coils of a first configuration and a second configuration. Each coil includes longitudinal sections and circumferential sections that form a substantially rectangular opening in the coil. The coils are nested together along the inside of a stator core so that the longitudinal sections of each coil of the first configuration are disposed in the rectangular openings of neighboring coils of the second configuration, and the longitudinal sections of the coils of the second configuration are disposed in the rectangular openings of neighboring coils of the first configuration. Other configurations of coils can be nested together inside the stator core to provide one or more additional layers of stator coils.
    Type: Grant
    Filed: July 9, 2003
    Date of Patent: May 17, 2005
    Assignee: Comprehensive Power, Inc.
    Inventors: Franklin B. Jones, Stuart A. Jones
  • Patent number: 6894414
    Abstract: An alternator is provided with a polyphase stator winding including a number of winding portions in which long strands of wire are wound so as to alternately occupy an inner layer and an outer layer in a slot depth direction within the slots at intervals of a predetermined number of slots, the strands of wire folding back outside the slots at axial end surfaces of the stator core, and the stator core being provided with an abutting portion extending axially such that the stator core becomes an annular shape by joining ends of the stator core at the abutting portions.
    Type: Grant
    Filed: October 30, 2000
    Date of Patent: May 17, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yoshihito Asao, Katsumi Adachi, Akira Morishita
  • Patent number: 6891303
    Abstract: An electric high voltage AC machine intended to be directly connected to a distribution or transmission network (16) comprises at least one winding. This winding comprises at least one current-carrying conductor, a first layer having semiconducting properties provided around said conductor, a solid insulating layer provided around said first layer, and a second layer having semiconducting properties provided around said insulating layer. In addition grounding means (18, 24, 26, 28) are provided to connect at least one point of said winding to ground.
    Type: Grant
    Filed: May 27, 1997
    Date of Patent: May 10, 2005
    Assignee: ABB AB
    Inventors: Mats Leijon, Bertil Berggren, Lars Gertmar, Jan-Anders Nygren, Erland Sörensen
  • Patent number: 6888281
    Abstract: An alternator includes a stator and a rotor disposed inside the stator and rotated by an engine of an automobile. The stator is composed of a cylindrical stator core and a stator winding held in the stator core. The stator winding extends from an axial end of the stator core, forming a circular coil end along an axial circumference of the stator core. Lead wires led out from phase-windings in the stator winding are held on and along the circular coil end and bonded thereto with adhesive. A depressed ditch is formed on the coil end, and the lead wires are disposed in the depressed ditch and firmly held therein to prevent movement of the lead wires relative to the coil end.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: May 3, 2005
    Assignee: Denso Corporation
    Inventors: Akihito Koike, Hiroaki Ishikawa
  • Patent number: 6888282
    Abstract: Disclosed is a stator of an induction motor, the induction motor comprising: a stator provided with a main winding coil and an auxiliary winding coil at a plurality of slots formed at a body of the stator; an induction rotor rotatably inserted into the stator; and a magnet rotor rotatably inserted between the stator and the induction rotor. Coil spans, intervals between the slots of the stator, are different each other thus to have an increased counter electromotive force induced to the main winding coil at the time of driving, thereby enhancing efficiency of the motor. Also, end lengths of the main winding coil and the auxiliary winding coil become short and the structure becomes simple, thereby reducing a consumption amount of the coil and facilitating a coil winding work.
    Type: Grant
    Filed: January 15, 2004
    Date of Patent: May 3, 2005
    Assignee: LG Electronics Inc.
    Inventors: Jun-Ho Ahn, Seung-Do Han, Hyoun-Jeong Shin
  • Patent number: 6885129
    Abstract: An object of the present invention is to provide an automotive alternator achieving high output by overlapping a laminated core of a stator and yoke portions of a field rotor in an axial direction, and enabling high-speed and low-speed electromagnetic noise to be reduced by prescribing dimensional relationships in the stator and the field rotor. In this automotive alternator, a ratio (R2/R1) between an outer radius R2 of a cylindrical portion of a Lundell-type core and an outer radius R1 of the Lundell-type core is set to a range from 0.50 to 0.54, and a ratio (Lc/Lp) between an axial length Lc of the laminated core and an axial length Lp of the Lundell-type core is set to a range from 0.55 to 0.70.
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: April 26, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Atsushi Oohashi, Yoshihito Asao, Katsumi Adachi
  • Patent number: 6885120
    Abstract: A rotor configuration for an electric machine includes a rotor shaft and a multi-pole rotor core secured to the rotor shaft. A plurality of field winding modules are respectively disposed over each pole of the multi-pole rotor core. An enclosure is disposed over the field winding modules for containing the field winding modules over the rotor core. A magnetic shield is disposed over the field winding modules between the field winding modules and the enclosure. The simplified construction reduces manufacturing time and costs.
    Type: Grant
    Filed: July 14, 2003
    Date of Patent: April 26, 2005
    Assignee: General Electric Company
    Inventors: Christopher Anthony Kaminski, Yu Wang
  • Patent number: 6885127
    Abstract: A stator for an automotive alternator is provided with good installation characteristics for stator coils and which can lower noise; the stator 8 including, a stator core 122 in which a plurality of slots 125 are formed at an inner circumference thereof and stator coils 23 which are fitted into the slots, and a rotor 6 provided inside the stator 8 so as to be capable of rotating, including, a rotor coil 15 for flowing a current to generate magnetic flux, and a pole core 16 for housing the rotor coil and forming a plurality of claw-shaped magnetic poles in accordance with magnetic flux, and, 2 slots 125 are provided for each set of stator coils, each phase and each magnetic pole and the total number of slots 125 is seventy-two (72) or more, the stator core 122 is such that a plurality of sheet-shaped magnetic members with a plurality of teeth 124 patterning the slots 125 at one side of a yoke 123 are laminated, the stator coils 23 are disposed in the slots 125, and the stator core 122 is rounded such that the
    Type: Grant
    Filed: July 26, 2000
    Date of Patent: April 26, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Kyoko Higashino, Katsumi Adachi
  • Patent number: 6879079
    Abstract: In order to achieve high machine utilization with the magnetic fields having an approximately sinusoidal profile, an electrical synchronous machine is proposed having the following features: a stator and a rotor with the stator having a three-phase winding (3) and the rotor being fitted with permanent magnets, the three-phase winding (3) is arranged in slots in the stator, the slots in the stator are formed by essentially axially running teeth (7, 8) which have at least two different tooth pitch widths ?zb and which are arranged alternately in the circumferential direction of the stator, with their number in each case being identical, only the teeth (7) with a tooth pitch width which is greater than other teeth (8) are at least partially surrounded by a winding (3).
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: April 12, 2005
    Assignee: Siemens Aktiengesellschaft
    Inventor: Rolf Vollmer
  • Patent number: 6873079
    Abstract: A superconducting rotor assembly includes an axial shaft and a winding support structure. A torque tube is connected to this winding support structure. An interconnection assembly mechanically couples the torque tube to the axial shaft. This interconnection assembly is configured to convert a torsional torque load experienced by the torque tube to a tangential torque load which is provided to the axial shaft.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: March 29, 2005
    Assignee: American Superconductor Corporation
    Inventors: James F. Maguire, Peter M. Winn
  • Patent number: 6864667
    Abstract: An electrical generator having a stator, a rotor, two windings, and a rectifying circuit. The stator has a first winding arranged in a wye configuration and a second winding arranged in a delta configuration. The wye winding is wound in a full pitch pattern around three stator teeth while the delta winding is wound in a short pitch pattern around two stator teeth, or vice versa. The wye and delta windings are connected to a single bridge rectifying circuit.
    Type: Grant
    Filed: January 18, 2001
    Date of Patent: March 8, 2005
    Assignee: Delphi Technologies, Inc.
    Inventors: Duane Joseph Buening, Ronald John Krefta
  • Patent number: 6862796
    Abstract: A conductor segment constituting a stator coil has a head conductor portion protruding from slots of a stator core for constituting a head side coil end. The head conductor portion of the conductor segment consists of a V-angled portion and straight portions extending straight in the axial direction from both ends of the V-angled portion, so as to form, as a whole, a pentagonal shape.
    Type: Grant
    Filed: December 26, 2002
    Date of Patent: March 8, 2005
    Assignee: Denso Corporation
    Inventor: Mitsuru Kato
  • Patent number: 6857179
    Abstract: A technique for making a stator for an electric motor or similar machine includes disposing a plurality of concentric coils in a stator core such that leads exit both ends of the stator core. The coils are disposed in accordance with a winding pattern that is particularly suited for making four-pole, three-phase machines. Certain of the coils are disposed singularly within core slots, while other coils share slots with coils of other winding groups. The coils may be inserted by machine, and in several layers by rotating the stator core between each layer insertion.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: February 22, 2005
    Assignee: Reliance Electric Technologies, LLC
    Inventor: Craig W. Luttrell
  • Patent number: 6856063
    Abstract: A multiple phase winding for an electromotive device comprised of individual phase windings. Each phase winding includes multiple layers of conductors and defines working length portions and interior and exterior end-turn portions, wherein at least one set of end-turn portions defines notches which cut across the height dimension of all the layers of conductors. The notches of different phases intermesh. This geometry promotes low electrical resistance within the phase windings and good conductive heat transfer between the multiple phase winding and the housing of the electromotive device, allowing higher power density from the device.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: February 15, 2005
    Assignee: Magnetic Power-Motion, LLC
    Inventors: Patrick Kelecy, Paul Receveur
  • Patent number: 6853106
    Abstract: A brushless motor capable of increasing energy density by effective utilization of reluctance torque. The brushless motor comprises a stator (5) and a rotor (1) having a lateral surface opposed to the stator (5). The stator (5) comprises a plurality of radially extending iron cores (10) and a plurality of windings (11) for generating a magnetic field in each iron core (10). The rotor (1) comprises a plurality of permanent magnets (2) and a magnetic field line inducing body disposed between each permanent magnet (2) and the lateral surface.
    Type: Grant
    Filed: May 31, 2001
    Date of Patent: February 8, 2005
    Assignees: Mitsubishi Heavy Industries, Ltd.
    Inventors: Kenji Fujiwara, Akira Nishio, Yoshiki Kato, Masahiro Hirano, Takatoshi Kogure, Tsutomu Baba
  • Patent number: 6853107
    Abstract: Reconfiguration of stator winding sections of each phase of a multiphase motor is controlled for successive ranges of speed during which the motor can be expected to operate to obtain optimum operating efficiency throughout the entire operating range. All winding sections for a stator element are energized throughout the motor operating speed range but connected, through appropriate switches, in different circuit configurations for respective portions of the speed range. The switches are activated by a controller in response to a sensed motor speed signal. The reconfiguration of stator winding sections may be incorporated within a motor control system that is adaptive to control various motor parameters in response to sensed conditions as well as user input commands.
    Type: Grant
    Filed: March 26, 2003
    Date of Patent: February 8, 2005
    Assignee: Wavecrest Laboratories, LLC
    Inventors: Alexander Pyntikov, Boris A. Maslov, Alexander A. Gladkov
  • Patent number: 6851175
    Abstract: A method of inserting coils in slots of a stator is provided. The method includes interleaving a first set of first phase windings and a first set of second phase windings on an insertion tool. The method also includes activating the insertion tool to radially insert the first set of first phase windings and the first set of second phase windings in the slots of the stator. In one embodiment, interleaving the first set of first phase windings and the first set of second phase windings on the insertion tool includes forming the first set of first phase windings in first phase openings defined in the insertion tool, and forming the first set of second phase windings in second phase openings defined in the insertion tool.
    Type: Grant
    Filed: September 12, 2001
    Date of Patent: February 8, 2005
    Assignee: Delphi Technologies, Inc.
    Inventors: David L Brown, Gerald R Stabel, Robert Anthony Lawrence
  • Patent number: 6847146
    Abstract: The present invention provides a field assembly for an electric motor and methods for assembling the field assembly. The field assembly includes a winding support and wire redirection structure. The field assembly may be used to manufacture motor assemblies having different polarities (both standard wound and reverse wound) for use with common motor housings, brushes, and wiring.
    Type: Grant
    Filed: July 23, 2001
    Date of Patent: January 25, 2005
    Assignee: Milwaukee Electric Tool Corporation
    Inventors: Jeffrey C. Hessenberger, David H. Cummings
  • Patent number: 6847147
    Abstract: A multiphase motor comprises a plurality of ferromagnetic stator core segments, the core segments being substantially uniformly spaced around an axis of rotation and isolated from direct contact with each other. Each core segment forms at least one pair of poles having coils wound thereon to form a phase winding. Each stator phase winding is configured with a topology different from the topology of each of the other phase windings. Each phase winding has a different total number of coils from one or more of the other phase windings. Each phase winding comprises coils of a gauge different from the coil gauge of one or more of the other phase windings. Preferably, all of the phase windings have substantially the same total coil mass.
    Type: Grant
    Filed: January 29, 2003
    Date of Patent: January 25, 2005
    Assignee: Wavecrest Laboratories, LLC
    Inventor: Alexander A. Gladkov
  • Patent number: 6844648
    Abstract: A winding pattern and technique for a stator of an electric motor is provided. The pattern is particularly well-suited for forming a four-pole, three-phase machine. The winding pattern permits concentric windings to be fully installed in slots of a stator core by machine in multiple steps. The concentric windings include windings which are singularly located within slots, and windings that share slots with other windings. The windings maybe inserted in the core slots by rotation of the core in an insertion station. Leads from the windings exit both ends of the core to facilitate channeling and termination of the windings.
    Type: Grant
    Filed: September 28, 2001
    Date of Patent: January 18, 2005
    Assignee: Reliance Electric Technologies, LLC
    Inventors: Craig W. Luttrell, David M. Byrd
  • Patent number: 6844649
    Abstract: An armature includes a plurality of equalizing connectors for permanently electrically connecting pairs of commutator segments that should have the same electric potential, so that each of the pairs of the commutator segments that should have the same electric potential has a substantially equal electrical potential. In one embodiment, at least one pair of adjacent coil portions share a common slot.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: January 18, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Toshinori Tanaka, Kyouhei Yamamoto, Akihiro Daikoku, Akihiko Imagi, Yoshio Yoshikuwa, Mitsuyuki Tsumura
  • Patent number: 6838800
    Abstract: The stator includes core back iron cores disposed on outer circumferential sides between a plurality of teeth iron cores disposed at regular intervals of a predetermined distance in a predetermined circumferential direction. A stator winding is disposed on inner circumferential sides between the plurality of teeth iron cores. The stator winding is constituted by a plurality of wire bundles each of which is a bundle of a predetermined number of electric wires and which are connected in parallel with one another. The wire bundles are set so that the number of electric wires constituting a wire bundle located on the inner circumferential side between adjacent teeth iron cores is smaller than the number of electric wires constituting a wire bundle located on the outer circumferential side. Hence, the ratio (L/A) of the circumferential length L of each wire bundle to the sectional area A thereof is set at a value in a predetermined allowable range.
    Type: Grant
    Filed: October 2, 2002
    Date of Patent: January 4, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Mitsuyoshi Takao, Hirofumi Atarashi, Yasuhiro Endo, Akira Kato, Toshinori Tsukamoto, Keisuke Urushihara, Takeo Arai, Takeo Fukuda, Kazuaki Igarashi, Hiroyuki Kikuchi
  • Publication number: 20040263015
    Abstract: An insulating bobbin mounted on a tooth extending from an annular yoke of a stator with a rectangular wire being around the insulating bobbin has a tooth insulating portion for insulating the tooth of the stator and the rectangular wire and an extending portion extending from an end portion of the tooth insulating portion along an inner surface of the yoke, wherein a guide groove for guiding the rectangular wire diagonally relative to a circumferential direction of the tooth insulating portion from an outside of the extending portion is provided in a side of the extending portion on one of axial sides of the stator.
    Type: Application
    Filed: May 20, 2004
    Publication date: December 30, 2004
    Applicant: Honda Motor Co., Ltd.
    Inventors: Tomoyuki Okada, Minoru Nakajima, Tatsuro Horie, Mitsuyoshi Takao, Hiroyuki Kikuchi, Takeo Fukuda
  • Patent number: 6836048
    Abstract: An armature construction for an electrical machine that permits a wide latitude is selecting the coil groupings without changing the basic construction of the armature and without requiring relocation of the wire taps or the provision of a large number of such taps.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: December 28, 2004
    Assignee: Kabushiki Kaisha Moric
    Inventor: Masaki Morimatsu
  • Patent number: 6834422
    Abstract: A stator winding wound on a cylindrical stator core of a rotary electric machine such as an alternator for use in an automobile vehicle is formed in the following manner. Plural U-shaped conductor segments are inserted into slots formed in the stator core. Pairs segment ends to be electrically connected are aligned along two or more coaxial circumferences and correctly positioned by individually restricting each pair of segment ends. Correctly positioned plural pairs are continuously welded one by one by rotating the stator core.
    Type: Grant
    Filed: February 7, 2003
    Date of Patent: December 28, 2004
    Assignee: Denso Corporation
    Inventor: Mitsuru Kato
  • Publication number: 20040256944
    Abstract: Several embodiments of improved electrical machines where the coils are wound in a way to reduce phase shift and the coil ends are connected to the commutator segments in a way to reduce voltage leakage
    Type: Application
    Filed: June 10, 2004
    Publication date: December 23, 2004
    Applicant: KABUSHIKI KAISHA MORIC
    Inventor: Ryoji Kaneko
  • Publication number: 20040256941
    Abstract: A concentrated-winding type stator coil unit for a rotary electric machine is provided with a stator core having a core back and teeth protruding from the core back. Plural coils are wound around the teeth respectively. Each coil is composed of, for example, a first layered coil formed by winding a coil wire in a layer around each tooth to form plural turns arranged in parallel on each tooth and a second layered coil formed by winding the coil wire in a layer to from plural turns around the first layered coil wound around each tooth. The last turn of the first layered coil continues to the first turn of the second layered coil. Both ends of the coil wire are located at and on a base potion of each of the teeth as a winding-start end and a winding-finish end of each of the coils.
    Type: Application
    Filed: January 27, 2004
    Publication date: December 23, 2004
    Applicant: DENSO CORPORATION
    Inventors: Shigenori Yoneda, Masahiro Seguchi, Noriyasu Inomata
  • Publication number: 20040251766
    Abstract: An X-phase winding phase portion, a Y-phase winding phase portion, and a Z-phase winding phase portion constituting a three-phase stator winding are each constructed by zigzag-connecting winding phase sub-portions having a phase difference corresponding to an electrical angle of 36 degrees (36°). The rotor is a claw-pole rotor, and permanent magnets are interposed between claw-shaped magnetic poles.
    Type: Application
    Filed: April 27, 2004
    Publication date: December 16, 2004
    Applicant: MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventors: Haruyuki Kometani, Yoshihito Asao