Abstract: A low-water-content castable composition produces cast products with an increased modulus of rupture, an increased cold crushing strength, and decreased porosity. The composition employs closed fractions of constituent particles with specified populations and specified gaps in the particle size distribution to produce these properties. The composition is suitable for refractory applications.

Abstract: Cement-SCM blends employ particle packing principles to increase particle packing density and reduce interstitial spacing between the cement and SCM particles. Particle packing reduces the amount of water required to obtain a cement paste having a desired flow, lowers the water-cementitious material ratio (w/cm), and increases early and long-term strengths. This may be accomplished by providing a hydraulic cement fraction having a narrow PSD and at least one SCM fraction having a mean particle size that differs from the mean particle size of the narrow PSD cement by a multiple of 3.0 or more to yield a cement-SCM blend having a particle packing density of at least 57.0%.

Abstract: An atmospheric storage mechanical weigh batch blend plant is shown with atmospheric storage for providing a dry, pre-blend, oilfield cement ready for mixing at the wellhead for slurry injection into a well head upon adding the proper amount of water and other fluids. The batch blend plant has three separate weighing mechanisms for (a) larger or bulk quantity materials, (b) intermediate quantities of materials, and (c) small amounts of additives to be included to the mixture. The entire weigh batch blend plant can be disassembled and moved. A special pressurized air bearing is used in the blender.

Abstract: The present disclosure involves systems and methods for applying CO2 to concrete, which may be performed in-situ or through a separate, stand-alone process. According to another embodiment disclosed herein, a system and method for applying CO2 to one or more materials used in the production of concrete is also provided.

Abstract: Mineral particles may provide for wellbore fluids with tailorable properties and capabilities. In some instances, a dry wellbore additive may comprise a plurality of first mineral particles having a specific gravity of about 2.6 to about 20; a plurality of second mineral particles having a specific gravity of about 5.5 to about 20; a plurality of lubricant particles having a specific gravity of about 2.6 to about 20; wherein the first mineral particles, the second mineral particles, and the lubricant particles are different; and wherein the first mineral particles, the second mineral particles, and the lubricant particles have a multiparticle specific gravity of about 3 to about 20.

Abstract: A cement composition comprises: cement; water; and an additive, wherein the additive is a pozzolan and a strength-retrogression inhibitor, and wherein a mixture consisting essentially of: the additive; water; and a source of calcium develops a compressive strength of at least 500 psi at a time of 24 hours, a temperature of 190° F., and a pressure of 3,000 psi. A method of cementing in a subterranean formation comprises: introducing the cement composition into the subterranean formation and allowing the cement composition to set. The compressive strength of the test cement composition consisting essentially of: the cement; the water; and the additive at a final time of 72 hours has a percent change greater than ?5% from the compressive strength of the test cement composition at an initial time of 24 hours when tested at a temperature of 300° F. and a pressure of 3,000 psi.

Abstract: Methods are provided for producing compositions, e.g. pastes or clays, which rapidly set into high-strength calcium phosphate products. In the subject methods, dry reactants that include calcium and phosphate sources, as well as a monovalent cation dihydrogen phosphate salt, are combined with a setting fluid and the combined reactants are mixed to produce the settable composition. A feature of the invention is that cements rapidly set into high strength product compositions. Also provided are the compositions themselves as well as kits for preparing the same. The subject methods and compositions produced thereby find use in a variety of applications, including hard tissue repair applications.

Abstract: A method for disposal of Mature Fine Tailings (MFT) from oilsands or other mining operations, comprising: i) providing MFT from a source of MFT; ii) adding a viscosity enhancer to the MFT to increase the viscosity of the MFT; iii) adding a hardening agent to the MFT to increase the strength of said MFT; iv) disposing of the MFT on open ground or underground. Prior to the viscosity enhancement step, the MFT may be thickened by vacuum evaporation, hydrocloning and/or centrifuging. Coarse Sand Tailings (CST) may be added to the MFT prior to disposal step to form a pumpable slurry.

Abstract: A method of treating a well the method including the steps of: (A) forming a fluid including: (i) a shear-thinning aqueous liquid phase; and (ii) an inorganic setting material; wherein the fluid is shear-thinning, pumpable, and settable; and (B) introducing the fluid into the well.

Abstract: There is provided a method for producing construction material utilizing loose pieces of aggregate, enzyme producing bacteria, an amount of urea and an amount of calcium ions. A first solution is prepared which includes urease which is formed by enzyme producing bacteria. A second solution is prepared which includes urea and calcium ions. The first and second solutions are added to the loose aggregate. The calcium ions contribute to the formation of calcium carbonate wherein the calcium carbonate fills and bonds between at least some of the gaps between the loose pieces of aggregate forming a solid construction material.

Abstract: A variety of methods and compositions are disclosed, including, in one embodiment, a method of cementing comprising: providing a settable composition comprising water and a cementitious component having a determined reactive index; and allowing the settable composition to set to form a hardened mass.

Abstract: Fresh concrete is treated with carbon dioxide prior to delivery to a product mold for forming concrete products. Carbon dioxide gas is directed through a manifold, which may be coupled to a feedbox or a hopper, upstream from the product mold. Treating the fresh concrete with the carbon dioxide gas while it is in a loose state prior to placement in the product mold may generally promote uniform and enhanced carbon dioxide uptake.

Abstract: The present invention relates to a floor (10) comprising at least one floor element (12) and an adhesive composition (16), wherein the at least one floor element is adhesively connected to a surface (15) below the floor element via the adhesive composition, wherein the adhesive composition comprises a mixture of: an adhesive (18), and multiple resilient particles (20) which support the floor elements, wherein the multiple resilient particles (20) are configured to support the floor elements at a distance (22) from the surface (15), wherein the particles have different shapes and varying sizes, wherein a part of the space (24) between the surface below the floor elements and the floor elements is filled with the adhesive composition (16) and a part of the space is filled with air (26).

Abstract: Systems, methods, and compositions are provided related to utilizing gypsum for CO2 sequestration to form solid products containing calcium carbonate.

Abstract: A variety of methods and compositions are disclosed, including, in one embodiment, a method of cementing comprising: providing an aqueous dispersion comprising deagglomerated inorganic nanotubes and water; preparing a cement composition using the aqueous dispersion; introducing the cement composition into a subterranean formation; and allowing the cement composition to set. Another method comprises a method of cementing comprising: providing an ultrasonicated aqueous dispersion comprising deagglomerated nanoparticles, a dispersing agent, and water; preparing a cement composition using the aqueous dispersion; introducing the cement composition into is subterranean formation; and allowing the cement composition to set.

Abstract: A wellbore treatment fluid comprising one or more high-density weighting materials selected from the group consisting of tungsten-containing materials, bismuth-containing materials, and tin-containing materials.

Abstract: The present invention discloses a method for preparing admixture blends for construction material on site, which comprises the steps of: a) selecting at least one kind of raw material for formulating out an admixture blend and providing a water supply on site; b) controlling the usage amount of said at least one kind of raw material and water on site according to construction material performance requirement; c) mixing the predetermined amount of raw materials and water on site; and d) directly supplying the obtained admixture blend to a manufacturing apparatus for construction material on a construction material manufacturing site, wherein the whole process of preparation is completed with the online control from a computer. The present invention also discloses a mobile micro-plant for implementing the method.

Abstract: Well cement compositions comprise water, an inorganic cement and one or more fillers having a thermal expansion coefficient (CTE) that is lower than about 3×10?6/° C. The presence of low-CTE fillers may reduce cement-sheath shrinkage when the well temperature falls during stimulation treatments, cyclic steam injection or when the well temperature reaches equilibrium at the top of a long casing string.

Abstract: A lightweight cross-linked gelled settable cement fluid system derived by pre-hydrating a water gelling agent, and then using that to mix with a cement blend which results in a very stable cement blend, which will matriculate through any fluid and not disperse, and form a cohesive plug wherever it comes to rest; wherein the fluid is injected at the bottom of the 10 pound/gal brine, and the fluid rises to the top of the brine where it reforms into a cohesive plug and hardens; and wherein the fluid can be applied to any density solution, and provide stability and cohesiveness to any settable plug; and wherein the cement/gelled water mixture is then cross-linked using standard hydraulic fracturing cross-linkers to provide a stable structure and ability to matriculate through another fluid and not disperse into that fluid.

Abstract: A variety of methods and compositions are disclosed, including, in one embodiment, a method of treating a well comprising: providing a treatment fluid comprising a base fluid and a blended cementitious component, wherein the blended cementitious component comprises kiln dust from two or more different sources; and introducing the treatment fluid into a well bore.

Abstract: CO2-sequestering formed building materials are provided. The building materials of the invention include a composition comprising a carbonate/bicarbonate component. Additional aspects of the invention include methods of making and using the CO2-sequestering formed building material.

Abstract: An inert (non-radioactive) tagging material can be added to cement in a wellbore. The non-radioactive tagging material can emit radiation at a specific energy level when irradiated with radiation. A logging tool containing a radiation source can be introduced into a wellbore and activated to emit radiation. The logging tool can detect the radiation emitted from the non-radioactive tags within the wellbore. Accordingly, integrity of cement, particularly low density cements that have a density close to that of fluid provided to or contained within a hydrocarbon-bearing formation, can be determined from the detected radiation.

Abstract: Methods and compositions are provided that relate to weighted elastomers. The weighted elastomers may comprise an elastomer and a weighting agent attached to an outer surface of the elastomer. An embodiment includes a method of cementing that comprises providing a cement composition containing cement, water, and a weighted elastomer. In addition, the cement composition may be introduced into a subterranean formation and allowed to set therein.

Abstract: The present invention relates to the use of a composition for reinforcing cement, which comprises one or more compounds selected from group: a) sodium chloride, potassium chloride, magnesium chloride, calcium chloride, strontium chloride, barium chloride and ammonium chloride; b) aluminum chloride; and comprises one or more compounds selected from c) silica, zeolite, and apatite for cementing a wellbore. Moreover, the present invention relates to a cement slurry for cementing a wellbore, comprising I): cement; II) water; and III) a composition for reinforcing cement. In addition, the present invention relates to a method of cementing a wellbore.

Abstract: A variety of methods and compositions are disclosed, including, in one embodiment, a method of treating a well comprising: providing a treatment fluid comprising a base fluid and a blended cementitious component, wherein the blended cementitious component comprises kiln dust from two or more different sources; and introducing the treatment fluid into a well bore.

Abstract: Process for the purification of a residue containing solids and mother liquor and having a chloride ion content greater than 5000 ppm by weight relative to the weight of the residue which comprises (a) piston washing said residue with a washing fluid and (b) recovering a purified residue.

Abstract: The current application discloses methods and systems for preparing a wellbore treatment fluid precursor consolidated as one or more solid bodies; delivering the solid bodies to a logistics facility; and preparing a wellbore treatment fluid from the solid bodies. In some embodiments, the wellbore treatment fluid is a fracturing fluid for conducting a hydraulic fracturing operation on a subterranean formation penetrated by a wellbore.

Abstract: In a method of producing an activated construction mixture including cement, water, additives and superplasticizer the activation is performed with dimensionless criteria Reynolds and Power numbers within the limits of 20-800 and 4.0-0.1 respectively for increasing water adsorption with calcium silicate hydrate colloid formation and accelerating cement hydration.

Abstract: Cementitious formulations and their products with enhanced reactivity are provided. Formulations in certain embodiments may include at least one calcium source, a reactant and a filler in a hydrated environment, wherein the reactant, in one form, is crystalline silica that has been modified for reactivity. Enhancement of a reactant may include one or more modifications to its content, grind and/or the cement to silica ratio, as well as addition of one or more additives in the formulation, additives in the form of at least one alumina source, defoamer, catalyst and/or a clay.

Abstract: Shaped geopolymeric particles, fibers, and articles incorporating at least one geopolymer are provided; the geopolymeric particles, fibers, and articles having a structure that is solid, foamed, hollow or with one or more voids. Geopolymers are formed by alkali activation of an aluminosilicate and/or aluminophosphate material. The end-products are shaped as spheres, flakes, fibers, aggregates thereof or articles. Such products are formed at low temperatures; wherein forming includes processing using techniques such as spray drying, melt spinning, or blowing. The shaped geopolymeric particles and fibers have high chemical durability, high mechanical strength, application-targeted flowability and packing properties, and are specially suited for incorporating into composite materials, articles, and for use in cementitious, polymeric, paint, printing, adhesion and coating applications.

Abstract: A steel fibre for reinforcing concrete or mortar comprises a middle portion and an anchorage end at one or both ends of the middle portion. The middle portion has a main axis. The anchorage end is deflecting from the main axis of the middle portion in a deflection section. The anchorage end has n bent sections, with n equal or larger than 2. The steel fibre is configured so that when the steel fibre is in a stable position on a horizontal surface being vertically projected on this horizontal surface, the vertical projections in this horizontal surface of all of the n bent sections of an anchorage end are located at one side of the vertical projection in this horizontal surface of the main axis of the middle portion.

Abstract: Disclosed is a honeycomb support structure comprising a honeycomb body and an outer layer or skin formed of a cement that includes an inorganic filler material having a first coefficient of thermal expansion from 25° C. to 600° C. and a crystalline inorganic fibrous material having a second coefficient of thermal expansion from 25° C. to 600° C.

Abstract: The invention concerns a PROCESS for the preparation of cement/mortar/concrete (for simplicity: “cement”) compositions or systems, (hereafter “cement” compositions or systems for simplicity), of a general known type, in which the filler(s) is/are comprising or consist of “calcium carbonate-based filler(s)”, comprising at least one step where the said filler(s) is/are treated with an efficient treating amount of at least one treating agent consisting of or comprising superplastifier(s). The main purpose of this invention is to build a process aimed at providing improved, “High performance”, FLUID, cement or mortars or concrete systems or compositions having an improved compacity, an improved flowability, and globally speaking a definitely improved “workability”, and “regularity” of the properties of the final systems.

Abstract: The present invention is directed to a method for the production of highly demanded pieces at low cost. The method is especially well suited for deep drawing dies, but also any other type of tooling. It is also very well suited for machine components of big dimensions and with high mechanical solicitations, like rotors and cages in wind mills and other big machines. The pieces or tools are cast with a low cost ceramic, like a high resistance concrete (with special mention to HPC or UHPC) or a low water admixture castable or any other low cost high mechanical resistance material (low cost ceramics or high resistance polymers are especially suited). Once cast, the working surface of the die or piece is coated with a metal, an intermetallic or a high performance ceramic. Projection or deposition techniques are used to obtain the high value working surface.

Abstract: Provided herein are compositions, methods, and systems for cementitious compositions containing calcium carbonate compositions and aggregate. The compositions find use in a variety of applications, including use in a variety of building materials and building applications.

Abstract: Concrete reinforcing members having rolled cross sections, and methods for manufacturing and using such reinforcing members in concrete construction are disclosed herein. In one embodiment, a concrete reinforcing member is formed from a piece of metal having a first elongate edge portion spaced apart from a second elongate edge portion. The piece of metal further includes an inner surface portion extending between the first and second edge portions, and an outer surface portion extending between the first and second edge portions. In this embodiment, the piece of metal is rolled about a longitudinal axis in an overlapping fashion into coiled or spiral cross-sectional shape.

Abstract: Methods and compositions that comprise sub-micron alumina for accelerating setting of a cement composition. An embodiment includes a method of cementing in a subterranean formation. The method may comprise introducing a cement composition into the subterranean formation, wherein the cement composition comprises hydraulic cement, sub-micron alumina, and water. The method further may comprise allowing the cement composition to set in the subterranean formation. Another embodiment includes a cement composition that may comprise hydraulic cement, sub-micron alumina, and water.

Abstract: A low-water-content castable composition produces cast products with an increased modulus of rupture, an increased cold crushing strength, and decreased porosity. The composition employs closed fractions of constituent particles with specified populations and specified gaps in the particle size distribution to produce these properties. The composition is suitable for refractory applications.

Abstract: An additive based on a polyalkylenimine and a sulphonated formaldehyde-containing condensate and its use as a fluid loss additive in the cementing of wells in the mineral oil and natural gas sector is claimed. Polyethylenimine, polypropylenimine and polybutylenimine are suitable as typical representatives of the polyalkylenimines and may also be derivatised. Preferred condensates are acetone/formaldehyde resins. Those additives according to the invention which are subjected to maturing, in particular by allowing to stand, prior to their use achieve a particularly low fluid loss value.

Abstract: A composition comprising a metallic composition, an inorganic oxide-based polymer, and a solvent. A cure product of the metallic composition, inorganic oxide-based polymer, and solvent, the cure product having a network structure, are also disclosed.

Abstract: A method of cementing in a subterranean formation comprising the steps of: (A) introducing a cement composition into the subterranean formation, the cement composition comprising: (i) cement; (ii) water; and (iii) a high-density additive selected from the group consisting of silicon carbide, sintered bauxite, and any combination thereof, wherein the cement composition has a density of at least 16 pounds per gallon; and (B) allowing the cement composition to set. According to an embodiment, the high-density additive is in a concentration of at least 30% by weight of the cement. A cement composition for use in an oil or gas well comprises: (A) cement; (B) water; and (C) a high-density additive selected from the group consisting of silicon carbide, sintered bauxite, and a combination thereof, wherein the high-density additive is in a concentration of at least 30% by weight of the cement, and wherein the cement composition has a density of at least 16 pounds per gallon.

Abstract: The invention relates to a method and system for monitoring and adjusting both air content and rheology (e.g., slump, slump flow) properties of a hydratable concrete mix contained within a concrete mixer. The system simultaneously tracks dosage of both rheology-modifying admixture (e.g., polycarboxylate polymer cement dispersant) and air control agent or “ACA” (e.g., air entraining agent) by reference to at least four nominal dose response (“NDR”) curves or profiles, which at least four NDR profiles are based on the respective behaviors of each of the ACA and rheology-modifying agent on air content and rheology.

Abstract: Provided are compositions, methods and systems including cementitious compositions and reinforcing materials wherein the cementitious composition comprises a metastable component.

Abstract: A lightweight artificial stone system comprises a plurality of artificial stones, each of the artificial stones formed of at least some portion of cement, expanded glass, and styrene, the lightweight artificial stones having a density in the range of between about 30 and 70 pounds per cubic foot, each of the stones having six sides and including a first height dimension and a second width dimension, each of the height and width dimensions having a length unit being substantially a multiple of two, each of the stones having four ninety degrees corners and four of the six sides having a smooth surface to provide tight, cement-free seams between adjacent stones, the tight, cement-free seams inhibiting viewing of structure behind said plurality of artificial stones, each of the stones being of such a light weight so as to be held in position in the system by a lath-less and cement-free adhesive.

Abstract: Methods and compositions are provided that relate to weighted elastomers. The weighted elastomers may comprise an elastomer and a weighting agent attached to an outer surface of the elastomer. An embodiment includes a method of cementing that comprises providing a cement composition containing cement, water, and a weighted elastomer. In addition, the cement composition may be introduced into a subterranean formation and allowed to set therein.

Abstract: The present invention provides the production of the hydraulic powder containing C3A in an amount of 0.5 to 9.5% by weight through a step of grinding a hydraulic compound in the presence of the alkanolamine having a freezing point of not higher than 0° C.

Abstract: The invention provides a process for the production of a cementious material. The process comprises mixing cement starting materials and a particulate healing agent to provide the cementious material. The healing agent comprises coated particles, wherein the coated particles comprise bacterial material and additive. The bacterial material is selected from the group consisting of a bacterium, a lyophilized bacterium and a bacterial spore of a bacterium. The present invention solves these problems, as (substantially leakage-proof) tablets containing the actual healing agent may neither interfere with either the workability of the liquid mixture (“cementious material”) nor negatively affect properties of either mixture or final material (hardened concrete), even when applied in large quantities. During crack formation in cementious based constructions, the particles also crack, and healing agent is released.

Abstract: Fiber reinforced matrix materials, wherein the fiber is of balanced tensile to ductile properties, and the molecular orientation of the fiber is substantially similar to the molecular orientation of a fiber precursor from which the fiber is formed; and wherein the fiber comprises a flattened shank having first and second terminal ends, wherein the first terminal end comprises a first nodule, and the second terminal end comprises a second nodule; and wherein a cross sectional area of the flattened shank is less than a cross sectional area of the first nodule, and wherein the cross sectional area of the flattened shank is less than a cross sectional area of the second nodule; and wherein the first nodule and second nodule retain the approximate diameter of a precursor material from which the fiber is formed.

Abstract: Disclosed is a system or method for efficiently manufacturing construction materials using carbon nanomaterials. In one or more embodiments, the method comprises creating a blend of carbon nanomaterials, wherein the blend of the carbon nanomaterials includes at least one of a carbon nanofiber, a carbon nanotube, a graphite nanoparticle and an amorphous carbon. The method also includes dispersing the carbon nanomaterials and adding a plasticizer and a sand to the dispersed mixture within 3 minutes. The method also includes adding at least one of water and a cement binding agent to the dispersed mixture after the plasticizer and the sand have been added.

Abstract: A dry mortar mixture based on at least one hydraulic and/or latently hydraulic binder which in the made-up and not yet cured state has firm properties is claimed. The novel dry mortar mixture is characterized in that it contains at least one representative of a dispersant and at least one compound having superabsorbent properties. This mixture makes it possible to carry over the advantages of known tile adhesives for horizontal application to vertical application possibilities.